CN208082697U - A kind of electrostatic precipitator for coal gas of high temperature - Google Patents
A kind of electrostatic precipitator for coal gas of high temperature Download PDFInfo
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Abstract
本实用新型涉及一种用于高温煤气的静电除尘装置包括:具有气体进出口的壳体,设置在壳体下部的灰斗,设置在壳体内的电极线和收尘极板,用于绝缘电极线与壳体的绝缘子,用于吹扫绝缘子的热气吹扫机构,以及与电极线连接的高压电源;所述绝缘子的形状为中空圆筒,绝缘子的中空结构朝向壳体内部,绝缘子的底部内侧设有用于穿过电极线的圆柱,绝缘子侧壁设有通风结构。该装置能够有效地减少绝缘子上黏附焦油和灰尘颗粒,避免绝缘子爬电。
The utility model relates to an electrostatic precipitator for high-temperature gas, which comprises: a casing with a gas inlet and outlet, an ash hopper arranged at the lower part of the casing, an electrode line and a dust-collecting plate arranged in the casing, which are used to insulate electrodes The insulator of the line and the shell, the hot gas purging mechanism for blowing the insulator, and the high-voltage power supply connected to the electrode line; the shape of the insulator is a hollow cylinder, and the hollow structure of the insulator faces the inside of the shell, and the bottom inside of the insulator There is a cylinder for passing through the electrode wire, and the side wall of the insulator is provided with a ventilation structure. The device can effectively reduce the adhesion of tar and dust particles on the insulator, and avoid creepage of the insulator.
Description
技术领域technical field
本实用新型属于高温除尘的技术领域,具体涉及一种用于高温煤气的静电除尘装置。The utility model belongs to the technical field of high-temperature dust removal, and in particular relates to an electrostatic dust removal device for high-temperature gas.
背景技术Background technique
以煤炭热解为基础的煤基多联产技术是一种煤炭高效清洁利用的重要技术手段,在高温缺氧环境下对富含挥发分的煤炭进行热解气化,可获得煤气、焦油和半焦,煤气经分离提纯可获得高品质气体燃料,焦油通过进一步深加工可获得高品质的化工产品,半焦可直接用于燃烧发电,从而实现煤炭分级转化清洁利用,具有广阔的应用前景。Coal-based polygeneration technology based on coal pyrolysis is an important technical means for efficient and clean utilization of coal. Pyrolysis and gasification of coal rich in volatile matter can obtain gas, tar and Semi-coke and coal gas can be separated and purified to obtain high-quality gas fuel, and tar can be further processed to obtain high-quality chemical products. Semi-coke can be directly used for combustion and power generation, so as to realize the clean utilization of coal graded conversion, which has broad application prospects.
煤炭经热解气化产生的粗煤气中含有大量的飞灰、煤炭等颗粒物,对其直接冷凝分离得到的焦油中含有大量的颗粒物,对后续加工利用将产生较大的不利影响。高温热解煤气具有温度高(600℃及以上)、气体成分以还原性气氛(如CH4、H2)为主、含焦油(在400℃以下易冷凝)等特点,对其进行颗粒物脱除较为困难。当前,阻碍煤基多联产技术工业应用的一个重要问题就是高温(400℃以上)热解煤气除尘尚未得到较好解决。The crude gas produced by coal pyrolysis and gasification contains a large amount of particulate matter such as fly ash and coal, and the tar obtained by direct condensation and separation contains a large amount of particulate matter, which will have a greater adverse effect on subsequent processing and utilization. High-temperature pyrolysis gas has the characteristics of high temperature (600°C and above), gas composition mainly in reducing atmosphere (such as CH 4 , H 2 ), and tar (easy to condense below 400°C), etc. more difficult. At present, an important problem hindering the industrial application of coal-based polygeneration technology is that the dust removal of high-temperature (above 400°C) pyrolysis gas has not been well resolved.
当前,高温除尘技术主要有旋风除尘技术、陶瓷/金属过滤除尘技术、颗粒层除尘技术和静电除尘技术。旋风除尘器对细微颗粒除尘效率低,只能作为预处理设备;陶瓷/金属过滤除尘器除尘效率高,但是陶瓷过滤除尘设备热震性差、易碎,金属过滤除尘器在高温下易腐蚀;颗粒层除尘器面临压力损失大、能耗较高以及工质再生困难的问题。At present, high-temperature dust removal technologies mainly include cyclone dust removal technology, ceramic/metal filter dust removal technology, granular layer dust removal technology and electrostatic dust removal technology. Cyclone dust collectors have low dust removal efficiency for fine particles and can only be used as pretreatment equipment; ceramic/metal filter dust collectors have high dust removal efficiency, but ceramic filter dust collectors have poor thermal shock resistance and are fragile, and metal filter dust collectors are easy to corrode at high temperatures; Layer dust collectors face the problems of large pressure loss, high energy consumption and difficult regeneration of working fluid.
静电除尘技术具有除尘效率高、压力损失小以及可处理烟气量大等优点,在常规燃煤电厂已得到大规模应用,然而,在高温热解煤气环境下,存在以下困难。Electrostatic precipitator technology has the advantages of high dust removal efficiency, small pressure loss, and large amount of flue gas that can be treated. It has been widely used in conventional coal-fired power plants. However, in the environment of high-temperature pyrolysis gas, there are the following difficulties.
在静电除尘器放电过程中,由于热解煤气主要成分为甲烷、氢气等非电负性气体,造成放电电流以电子电流为主,颗粒荷电效率大大降低,从而影响除尘效率;另外,高温下起晕电压和击穿电压之间差距缩小,造成静电除尘器在运行过程中极易发生击穿,影响除尘器稳定运行。During the discharge process of the electrostatic precipitator, since the main components of pyrolysis gas are non-electronegative gases such as methane and hydrogen, the discharge current is mainly electron current, and the particle charging efficiency is greatly reduced, thereby affecting the dust removal efficiency; The gap between the corona inception voltage and the breakdown voltage is narrowed, resulting in the breakdown of the electrostatic precipitator during operation, which affects the stable operation of the precipitator.
高温热解煤气中富含焦油,在静电除尘器运行过程中,绝缘子上易黏附焦油以及灰尘颗粒,尤其是绝缘子的内侧壁面,造成绝缘子爬电,影响除尘器稳定运行;混有焦油的灰尘颗粒黏附性增强,黏附在收尘极板上,造成清灰困难,从而影响除尘器的稳定运行。The high-temperature pyrolysis gas is rich in tar. During the operation of the electrostatic precipitator, tar and dust particles are easy to adhere to the insulator, especially the inner wall of the insulator, causing creepage of the insulator and affecting the stable operation of the precipitator; dust particles mixed with tar The adhesion is enhanced, and it adheres to the dust collecting plate, making it difficult to clean the dust, thus affecting the stable operation of the dust collector.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足,提供一种用于高温煤气的静电除尘装置,能够有效地减少绝缘子上黏附焦油和灰尘颗粒,避免绝缘子爬电。The purpose of this utility model is to provide an electrostatic precipitator for high-temperature gas, which can effectively reduce the adhesion of tar and dust particles on the insulator and avoid creepage of the insulator.
本实用新型所提供的技术方案为:The technical scheme provided by the utility model is:
一种用于高温煤气的静电除尘装置,包括:具有气体进出口的壳体,设置在壳体下部的灰斗,设置在壳体内的电极线和收尘极板,用于绝缘电极线与壳体的绝缘子,用于吹扫绝缘子的热气吹扫机构,以及与电极线连接的高压电源;所述绝缘子的形状为中空圆筒,绝缘子的中空结构朝向壳体内部,绝缘子的底部内侧设有用于穿过电极线的圆柱,绝缘子侧壁设有通风结构。An electrostatic precipitator for high-temperature gas, comprising: a casing with a gas inlet and outlet, an ash hopper arranged at the lower part of the casing, an electrode wire and a dust collection plate arranged in the casing, used to insulate the electrode wire from the casing body insulator, a hot gas blowing mechanism for blowing the insulator, and a high-voltage power supply connected to the electrode wire; the shape of the insulator is a hollow cylinder, and the hollow structure of the insulator faces the inside of the shell. The cylinder passing through the electrode line, and the side wall of the insulator is provided with a ventilation structure.
上述的技术方案中,由于绝缘子的侧壁设有通风结构,热气吹扫机构针对绝缘子工作时,能够控制绝缘子的温度在350-450℃,防止热解煤气中焦油在绝缘子表面与内侧冷凝而造成爬电,同时能够避免由于温度过高而导致绝缘性能下降造成的漏电等现象地发生。In the above technical solution, since the side wall of the insulator is provided with a ventilation structure, when the hot gas purging mechanism works on the insulator, it can control the temperature of the insulator at 350-450°C, preventing the tar in the pyrolysis gas from condensing on the surface and inside of the insulator. creepage, and at the same time, it can avoid the occurrence of leakage and other phenomena caused by the decrease of insulation performance due to excessive temperature.
本实用新型中的高温煤气包括高温裂解煤气、高温气化煤气等。The high-temperature gas in the utility model includes high-temperature cracking gas, high-temperature gasification gas, and the like.
本实用新型中的绝缘子使用99%刚玉烧制,为高纯刚玉绝缘子,用于保证高温下的绝缘性能,保证电极线与壳体之间的绝缘;高纯刚玉绝缘子绝缘性能要求达到:体积电阻率常温下超过1014Ωcm,Te值(体积电阻率降到1MΩcm时的温度)大于1000℃。绝缘子形状为中空圆筒,其直径大于300mm,高度大于500mm,绝缘子壁面的厚度大于10mm。The insulator in the utility model is fired with 99% corundum, which is a high-purity corundum insulator, which is used to ensure the insulation performance at high temperature and the insulation between the electrode wire and the shell; the insulation performance requirements of the high-purity corundum insulator meet: volume resistance The rate exceeds 10 14 Ωcm at room temperature, and the Te value (the temperature at which the volume resistivity drops to 1MΩcm) is greater than 1000°C. The shape of the insulator is a hollow cylinder, the diameter of which is greater than 300mm, the height is greater than 500mm, and the thickness of the wall of the insulator is greater than 10mm.
作为优选,所述通风结构为通风孔,所述绝缘子侧壁上分布4-16个孔,孔径为10-50mm。进一步优选在绝缘子侧壁中间部分开孔。Preferably, the ventilation structure is a ventilation hole, 4-16 holes are distributed on the side wall of the insulator, and the hole diameter is 10-50mm. It is further preferred to open a hole in the middle part of the side wall of the insulator.
作为优选,所述圆柱的长度大于600mm。圆柱中空用于穿过电极线,其壁厚度可以大于5mm,该圆柱的结构设置能够延长爬电距离。Preferably, the length of the cylinder is greater than 600mm. The hollow cylinder is used to pass through the electrode wire, and its wall thickness can be greater than 5mm. The structure of the cylinder can extend the creepage distance.
本实用新型中所述热气吹扫机构包括套筒,连通套筒的供气管以及气体电加热器;所述套筒安装在壳体上,套设在绝缘子外部。热气吹扫机构用于绝缘子的保温和吹扫,防止热解煤气中焦油在绝缘子表面冷凝而造成爬电,同时避免由于温度过高而导致绝缘性能下降造成的漏电等现象地发生。通过控制气体电加热器使得绝缘子的通风结构处的热气吹扫风速控制为0.5-5m/s,并控制绝缘子的温度在350-450℃。The hot gas purging mechanism in the utility model includes a sleeve, a gas supply pipe connected to the sleeve and a gas electric heater; the sleeve is installed on the shell and sleeved outside the insulator. The hot gas purging mechanism is used for heat preservation and purging of insulators to prevent creepage caused by condensation of tar in the pyrolysis gas on the surface of insulators, and to avoid leakage caused by insulation performance degradation due to excessive temperature. By controlling the gas electric heater, the hot gas blowing wind speed at the ventilation structure of the insulator is controlled to be 0.5-5m/s, and the temperature of the insulator is controlled at 350-450°C.
作为优选,热气吹扫机构中热气采用水蒸气或热煤气(与静电除尘装置内不含油气体成分相同)。热气吹扫机构中热气成分不能含有氧气,避免高温情况下与静电除尘装置内煤气混合,发生爆炸。Preferably, the hot gas in the hot gas purging mechanism adopts water vapor or hot coal gas (same composition as the oil-free gas in the electrostatic precipitator). The hot gas component in the hot gas purging mechanism cannot contain oxygen, so as to avoid mixing with the gas in the electrostatic precipitator under high temperature conditions and causing an explosion.
作为优选,所述套筒与绝缘子的侧壁之间形成空腔,使得供气管、空腔与通风结构连通。该结构设置使得吹扫的热气能够依次经过供气管、空腔与通风结构,进入绝缘子的内侧,防止热解煤气中焦油在绝缘子内侧冷凝而造成爬电。Preferably, a cavity is formed between the sleeve and the side wall of the insulator, so that the air supply pipe and the cavity communicate with the ventilation structure. This structural setting enables the purged hot gas to pass through the gas supply pipe, the cavity and the ventilation structure in sequence, and enter the inner side of the insulator, preventing tar in the pyrolysis gas from condensing on the inner side of the insulator to cause creepage.
作为优选,所述套筒与绝缘子的侧壁密封处设有密封垫片。Preferably, a sealing gasket is provided at the sealing position between the sleeve and the side wall of the insulator.
本实用新型中所述壳体中间为中空圆柱体,中空圆柱体两端分别为锥形的气体入口和气体出口。静电除尘装置采用圆柱体外壳,用于防止高温热膨胀产生的形变,此外,圆柱体外壳还具有抗压、防爆、温度场更均匀的优点。气体入口和气体出口的形状为锥形,有利于气体进出量的控制。优选地,所述高温含尘热解煤气在装置内流速为0.8-1.5m/s,保证灰尘颗粒在装置内有较高的迁移速率,含尘气体在装置内的停留时间为8-15s,保证灰尘颗粒能够充分脱除。优选地,所述气体入口和气体出口分别设置导流板,保证气体在装置内均匀流动。In the utility model, the middle of the housing is a hollow cylinder, and the two ends of the hollow cylinder are respectively conical gas inlets and gas outlets. The electrostatic precipitator adopts a cylindrical shell to prevent deformation caused by high-temperature thermal expansion. In addition, the cylindrical shell also has the advantages of compression resistance, explosion-proof, and a more uniform temperature field. The shape of the gas inlet and the gas outlet is tapered, which is beneficial to the control of the amount of gas entering and leaving. Preferably, the flow rate of the high-temperature dust-laden pyrolysis gas in the device is 0.8-1.5m/s to ensure that the dust particles have a relatively high migration rate in the device, and the residence time of the dust-laden gas in the device is 8-15s. Ensure that dust particles are adequately removed. Preferably, the gas inlet and the gas outlet are respectively provided with deflectors to ensure that the gas flows evenly in the device.
作为优选,所述壳体外侧设有加热机构和保温层。加热机构可以采用电加热或者热气加热,通过调节电辅助加热装置的功率或者热气的流量,控制壳体内温度在400-600℃,用于防止温度过低导致焦油在壳体内冷凝,造成粘结性积灰,同时防止温度过高导致壳体在放电、运行过程中的不稳定。保温层的材料选用岩棉板,厚度为150-200mm,控制保温层外侧温度不高于50℃。Preferably, a heating mechanism and a thermal insulation layer are provided outside the housing. The heating mechanism can be heated by electric heating or hot air. By adjusting the power of the electric auxiliary heating device or the flow of hot air, the temperature inside the shell is controlled at 400-600°C, which is used to prevent tar from condensing in the shell due to too low temperature and causing stickiness. Dust accumulation, and at the same time prevent the shell from being unstable during discharge and operation due to excessive temperature. The material of the insulation layer is rock wool board with a thickness of 150-200mm, and the temperature outside the insulation layer is controlled not to be higher than 50°C.
静电除尘装置的壳体外侧加热机构若采用热气加热,作为优选,热气采用热氮气或热烟气等惰性气体,既可以为静电除尘装置提供加热和保温,又可以作为密封层,避免静电除尘装置内煤气和外界空气接触,发生爆炸。If the heating mechanism on the outside of the shell of the electrostatic precipitator is heated by hot gas, as a preference, the hot gas is inert gas such as hot nitrogen or hot flue gas, which can not only provide heating and heat preservation for the electrostatic precipitator, but also serve as a sealing layer to avoid the electrostatic precipitator. The internal gas is in contact with the outside air, and an explosion occurs.
作为优选,所述高压电源为可切换极性高压直流电源。可切换极性高压直流电源的供电电压可以为50-200kV。在非电负性气氛(CH4、H2、N2)中,使用正极性高压电源具有除尘效率高、能耗低的优点;在气体组分以电负性气体(水蒸气、CO2)为主的气氛中,使用负极性高压电源除尘效率更高。本装置中使用可切换极性高压直流电源,可以有效应对热解煤气组分变动带来的运行不稳定、除尘效率低的难题。Preferably, the high-voltage power supply is a high-voltage DC power supply with switchable polarity. The supply voltage of the switchable polarity high voltage direct current power supply may be 50-200kV. In a non-electronegative atmosphere (CH 4 , H 2 , N 2 ), using a positive polarity high-voltage power supply has the advantages of high dust removal efficiency and low energy consumption ; In an atmosphere dominated by dust, it is more efficient to use a negative polarity high-voltage power supply. The switchable polarity high-voltage DC power supply used in this device can effectively deal with the problems of unstable operation and low dust removal efficiency caused by changes in the composition of pyrolysis gas.
本实用新型中所述壳体内设有若干收尘极板,所述收尘极板平行设置于壳体内气流方向;所述电极线设置在相邻收尘极板之间。所述收尘极板采用C形收尘电极板,收尘极板采用1.5-10mm的钢板轧成,宽度为350-850mm,收尘电极由多块C形收尘极板拼接而成。C形收尘极板具有较大的沉尘面积,有利于降低粉尘的二次扬尘。相邻收尘极板的间距为400-800mm,采用较宽的收尘极间距,有利于提高击穿电压,从而采用更高的电源电压,提升除尘效率。优选地,电极线采用光圆线,直径2-5mm,相邻电极线的间距为400-900mm。采用光圆线,有利于提高击穿电压,从而提升除尘效率及运行稳定性。In the utility model, the casing is provided with a plurality of dust-collecting pole plates, and the dust-collecting pole plates are arranged parallel to the direction of air flow in the casing; the electrode wires are arranged between adjacent dust-collecting pole plates. The dust-collecting pole plate is a C-shaped dust-collecting pole plate. The dust-collecting pole plate is rolled from 1.5-10 mm steel plate with a width of 350-850 mm. The dust-collecting electrode is spliced by multiple C-shaped dust-collecting pole plates. The C-shaped dust collection plate has a larger dust sinking area, which is beneficial to reduce the secondary dust of dust. The distance between adjacent dust collector plates is 400-800mm, and the wider distance between dust collectors is beneficial to increase the breakdown voltage, so that a higher power supply voltage can be used to improve the dust removal efficiency. Preferably, the electrode wires are smooth round wires with a diameter of 2-5 mm, and the distance between adjacent electrode wires is 400-900 mm. The use of light round wire is beneficial to increase the breakdown voltage, thereby improving the dust removal efficiency and operation stability.
作为优选,所述收尘极板挂设在壳体内,其底部设有高频振打机构,可以防止灰尘由于结块而造成堵塞。Preferably, the dust-collecting pole plate is hung in the casing, and a high-frequency rapping mechanism is provided at the bottom thereof, which can prevent dust from clogging due to agglomeration.
作为优选,所述电极线的顶部设置高频振打机构,用于防止粉尘在高压电极线上粘结,造成电晕线肥大,影响除尘效率及稳定运行。Preferably, a high-frequency rapping mechanism is provided on the top of the electrode wire to prevent dust from adhering to the high-voltage electrode wire, causing corona wire hypertrophy and affecting dust removal efficiency and stable operation.
作为优选,所述壳体与最外侧的收尘极板间设有阻流板。阻流板用于减少含尘气体经过气流旁路的比例,从而提升整体除尘效率。Preferably, a spoiler is provided between the housing and the outermost dust collecting plate. The baffle is used to reduce the proportion of dust-laden gas bypassing the air flow, thereby improving the overall dust removal efficiency.
本实用新型中灰斗设置在壳体下部用于收集粉尘。灰斗的数量可以根据实际工况进行选择,优选1~10个。所述灰斗设置高频振打机构。可以防止灰尘由于结块而造成堵塞。In the utility model, the ash hopper is arranged at the lower part of the housing to collect dust. The number of ash hoppers can be selected according to actual working conditions, preferably 1 to 10. The ash hopper is provided with a high-frequency rapping mechanism. It can prevent dust from clogging due to agglomeration.
作为优选,所述灰斗内设有阻流板。阻流板用于减少含尘气体经过气流旁路的比例,从而提升整体除尘效率。Preferably, a baffle is provided inside the ash hopper. The baffle is used to reduce the proportion of dust-laden gas bypassing the air flow, thereby improving the overall dust removal efficiency.
作为优选,所述灰斗的外围设有保温机构和灰斗保温层,防止焦油在灰斗内冷凝。As a preference, the outer periphery of the ash hopper is provided with a thermal insulation mechanism and an ash hopper thermal insulation layer to prevent condensation of tar in the ash hopper.
作为优选,所述装置的壳体、灰斗、电极线以及收尘极板的材料均可以使用耐热合金钢或310S不锈钢,实现800℃高温条件下的稳定运行。As a preference, heat-resistant alloy steel or 310S stainless steel can be used for the housing, ash hopper, electrode wire and dust collecting plate of the device to achieve stable operation at a high temperature of 800°C.
同现有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:
(1)本实用新型中用于高温煤气的静电除尘装置通过对绝缘子的结构进行改进,能够有效地减少绝缘子上黏附焦油和灰尘颗粒,避免绝缘子爬电。(1) The electrostatic precipitator for high-temperature gas in this utility model improves the structure of the insulator, which can effectively reduce the adhesion of tar and dust particles on the insulator, and avoid creepage of the insulator.
(2)本实用新型中用于高温煤气的静电除尘装置可应用于高温煤炭热解气净化,用于煤炭热解生成的含油含尘煤气的颗粒捕集。其不仅能够在高温还原性气氛中形成稳定放电,而且能够实现400-600℃高温条件下稳定工作并有效捕集热解气中的颗粒物。(2) The electrostatic precipitator used for high-temperature gas in the utility model can be applied to the purification of high-temperature coal pyrolysis gas, and is used for particle collection of oily and dusty gas generated by coal pyrolysis. It can not only form a stable discharge in a high-temperature reducing atmosphere, but also realize stable operation at a high temperature of 400-600°C and effectively capture particulate matter in pyrolysis gas.
(3)本实用新型中用于高温煤气的静电除尘装置通过捕集高温煤热解气中的颗粒物以达到净化煤气、提高后续冷凝焦油品质及其他气化产物品质等目的,并可提高系统的能量利用效率;另外,该设备运行阻力小于600Pa。(3) The electrostatic precipitator used for high-temperature coal gas in this utility model achieves the purpose of purifying the gas, improving the quality of subsequent condensed tar and other gasification products by capturing the particulate matter in the pyrolysis gas of high-temperature coal, and can improve the efficiency of the system. Energy utilization efficiency; in addition, the operating resistance of the device is less than 600Pa.
附图说明Description of drawings
图1为用于高温热解煤气的静电除尘装置的结构示意图;Fig. 1 is the structural representation of the electrostatic precipitator for high temperature pyrolysis gas;
图2为用于高温热解煤气的静电除尘装置的左视图;Fig. 2 is the left view of the electrostatic precipitator for high temperature pyrolysis gas;
图3为图1中A区域的放大图;Fig. 3 is an enlarged view of area A in Fig. 1;
图4为绝缘子的结构示意图;Figure 4 is a schematic structural view of an insulator;
图5为图4中B-B面的结构示意图。Fig. 5 is a schematic structural view of the B-B plane in Fig. 4 .
其中,1、壳体;101、电极线;102、收尘极板;103、固定架;104、气体入口;105、气体出口;106、入口导流板;107、出口导流板;108、高频振打机构;109、加热机构;110、保温层;111、第一阻流板;2、绝缘子;201、圆柱;202、穿孔;203、中空结构;204、密封垫片;205、通风孔;206、空腔;3、灰斗;301、卸灰阀;302、灰斗保温层;303、第二阻流板;4、高压电源;401、电线;5、气体电加热器;501、套筒;502、供气管;503、进气孔。Among them, 1. Shell; 101. Electrode wire; 102. Dust collecting plate; 103. Fixing frame; 104. Gas inlet; 105. Gas outlet; 106. Inlet deflector; High-frequency rapping mechanism; 109, heating mechanism; 110, insulation layer; 111, first baffle; 2, insulator; 201, cylinder; 202, perforation; 203, hollow structure; 204, sealing gasket; 205, ventilation hole; 206, cavity; 3, ash hopper; 301, ash discharge valve; 302, ash hopper insulation layer; 303, second baffle; 4, high voltage power supply; 401, electric wire; 5, gas electric heater; 501, cover Barrel; 502, air supply pipe; 503, air intake hole.
具体实施方式Detailed ways
下面结合附图和具体实例对本实用新型作进一步说明,但本实用新型的保护范围并不限于此。The utility model will be further described below in conjunction with the accompanying drawings and specific examples, but the protection scope of the utility model is not limited thereto.
如图1和2所示的用于高温热解煤气的静电除尘装置,包括:具有气体进出口的壳体1,设置在壳体1下部的灰斗3,设置在壳体1内的电极线101和收尘极板102,用于绝缘电极线101与壳体1的绝缘子2,用于吹扫绝缘子2的热气吹扫机构,以及与电极线101连接的高压电源4。As shown in Figures 1 and 2, the electrostatic precipitator for high-temperature pyrolysis gas includes: a housing 1 with a gas inlet and outlet, an ash hopper 3 arranged at the bottom of the housing 1, and an electrode wire arranged in the housing 1 101 and dust collector plate 102, insulator 2 for insulating electrode wire 101 and shell 1, hot gas purging mechanism for blowing insulator 2, and high voltage power supply 4 connected to electrode wire 101.
壳体1中间为中空圆柱体,中空圆柱体两端分别为锥形的气体入口104和气体出口105。静电除尘装置采用圆柱体外壳,用于防止高温热膨胀产生的形变,此外,圆柱体外壳还具有抗压、防爆、温度场更均匀的优点。气体入口104和气体出口105的形状为锥形,有利于气体进出量的控制。气体入口104和气体出口105分别设置入口导流板106和出口导流板107,保证气体在装置内均匀流动。高温含尘热解煤气在装置内流速为0.8-1.5m/s,保证灰尘颗粒在装置内有较高的迁移速率,含尘热解煤气在装置内的停留时间为8-15s,保证灰尘颗粒能够充分脱除。The middle of the housing 1 is a hollow cylinder, and the two ends of the hollow cylinder are respectively tapered gas inlet 104 and gas outlet 105 . The electrostatic precipitator adopts a cylindrical shell to prevent deformation caused by high-temperature thermal expansion. In addition, the cylindrical shell also has the advantages of compression resistance, explosion-proof, and a more uniform temperature field. The gas inlet 104 and the gas outlet 105 are conical in shape, which is beneficial to the control of the amount of gas entering and exiting. The gas inlet 104 and the gas outlet 105 are respectively provided with an inlet deflector 106 and an outlet deflector 107 to ensure that the gas flows evenly in the device. The flow rate of high-temperature dusty pyrolysis gas in the device is 0.8-1.5m/s to ensure a high migration rate of dust particles in the device, and the residence time of dusty pyrolysis gas in the device is 8-15s to ensure that dust particles can be fully removed.
壳体1的外侧设有加热机构109和保温层110。加热机构109可以采用电加热或者热气加热,通过调节电辅助加热装置的功率或者热气的流量,控制壳体1内温度在400-600℃,用于防止温度过低导致焦油在壳体1内冷凝,造成粘结性积灰,同时防止温度过高导致壳体1在放电、运行过程中的不稳定。保温层110的材料选用岩棉板,厚度为150-200mm,控制保温层110外侧温度不高于50℃。A heating mechanism 109 and a thermal insulation layer 110 are provided on the outer side of the housing 1 . The heating mechanism 109 can be heated by electric heating or hot gas. By adjusting the power of the electric auxiliary heating device or the flow rate of hot gas, the temperature inside the shell 1 is controlled at 400-600°C to prevent the tar from condensing in the shell 1 when the temperature is too low. , causing cohesive dust accumulation, while preventing the housing 1 from being unstable during discharge and operation due to excessive temperature. The insulation layer 110 is made of rock wool board with a thickness of 150-200mm, and the temperature outside the insulation layer 110 is controlled to be no higher than 50°C.
其中,壳体1内设有若干收尘极板102,收尘极板102通过固定架103挂设在壳体1内,其底部设有高频振打机构108,可以防止灰尘由于结块而造成堵塞。收尘极板102平行设置于壳体1内气流方向,收尘极板102采用C形收尘电极板,采用1.5-10mm的钢板轧成,宽度为350-850mm,收尘电极102由多块C形收尘极板拼接而成。C形收尘极板具有较大的沉尘面积,有利于降低粉尘的二次扬尘。相邻收尘极板102的间距为400-800mm,采用较宽的收尘极间距,有利于提高击穿电压,从而采用更高的电源电压,提升除尘效率。Among them, there are several dust collecting plates 102 inside the shell 1, and the dust collecting plates 102 are hung in the shell 1 through the fixing frame 103, and a high-frequency rapping mechanism 108 is provided at the bottom, which can prevent the dust from clogging due to agglomeration . The dust collection plate 102 is arranged parallel to the direction of air flow in the shell 1. The dust collection plate 102 is a C-shaped dust collection electrode plate, which is rolled from 1.5-10mm steel plate and has a width of 350-850mm. The dust collection electrode 102 is made of multiple pieces The C-shaped dust collection plates are spliced together. The C-shaped dust collection plate has a larger dust sinking area, which is beneficial to reduce the secondary dust of dust. The distance between adjacent dust-collecting plates 102 is 400-800mm, and a wider distance between dust-collecting poles is beneficial to increase the breakdown voltage, thereby adopting a higher power supply voltage and improving the dust-removing efficiency.
如图2所示,壳体1与最外侧的收尘极板102间设有第一阻流板111。第一阻流板111用于减少含尘气体经过气流旁路的比例,从而提升整体除尘效率。As shown in FIG. 2 , a first spoiler 111 is provided between the casing 1 and the outermost dust collecting plate 102 . The first baffle 111 is used to reduce the proportion of the dust-laden gas passing through the airflow bypass, thereby improving the overall dust removal efficiency.
而电极线101设置在相邻收尘极板102之间,电极线101采用光圆线,直径2-5mm,相邻电极线101的间距为400-900mm。采用光圆线,有利于提高击穿电压,从而提升除尘效率及运行稳定性。同样,电极线101的顶部设置高频振打机构(图中未给出),用于防止粉尘在高压电极线101上粘结,造成电晕线肥大,影响除尘效率及稳定运行。The electrode wires 101 are arranged between adjacent dust-collecting pole plates 102. The electrode wires 101 are smooth round wires with a diameter of 2-5 mm, and the distance between adjacent electrode wires 101 is 400-900 mm. The use of light round wire is beneficial to increase the breakdown voltage, thereby improving the dust removal efficiency and operation stability. Similarly, a high-frequency rapping mechanism (not shown) is provided on the top of the electrode wire 101 to prevent dust from adhering to the high-voltage electrode wire 101, causing corona wire hypertrophy and affecting dust removal efficiency and stable operation.
电极线101通过电线401与高压电源4连通。高压电源4为可切换极性高压直流电源。可切换极性高压直流电源的供电电压可以为50-200kV。在非电负性气氛(CH4、H2、N2)中,使用正极性高压电源具有除尘效率高、能耗低的优点;在气体组分以电负性气体(水蒸气、CO2)为主的气氛中,使用负极性高压电源除尘效率更高。本装置中使用可切换极性高压直流电源,可以有效应对热解煤气组分变动带来的运行不稳定、除尘效率低的难题。The electrode wire 101 communicates with the high voltage power supply 4 through the wire 401 . The high-voltage power supply 4 is a high-voltage DC power supply with switchable polarity. The supply voltage of the switchable polarity high voltage direct current power supply may be 50-200kV. In a non-electronegative atmosphere (CH 4 , H 2 , N 2 ), using a positive polarity high-voltage power supply has the advantages of high dust removal efficiency and low energy consumption ; In an atmosphere dominated by dust, it is more efficient to use a negative polarity high-voltage power supply. The switchable polarity high-voltage DC power supply used in this device can effectively deal with the problems of unstable operation and low dust removal efficiency caused by changes in the composition of pyrolysis gas.
如图3~5所示,绝缘子2使用99%刚玉烧制,为高纯刚玉绝缘子,用于保证高温下的绝缘性能,保证电极线101与壳体1之间的绝缘;高纯刚玉绝缘子绝缘性能要求达到:体积电阻率常温下超过1014Ωcm,Te值(体积电阻率降到1MΩcm时的温度)大于1000℃。As shown in Figures 3 to 5, the insulator 2 is fired with 99% corundum and is a high-purity corundum insulator, which is used to ensure the insulation performance at high temperature and the insulation between the electrode wire 101 and the shell 1; the high-purity corundum insulator is insulated The performance requirements are met: the volume resistivity exceeds 10 14 Ωcm at normal temperature, and the Te value (the temperature when the volume resistivity drops to 1MΩcm) is greater than 1000°C.
绝缘子2形状为中空圆筒,其直径大于300mm,高度大于500mm,绝缘子壁面的厚度大于10mm。绝缘子2的中空结构203朝向壳体1内部。绝缘子2的底部内侧设有圆柱201,圆柱的长度大于600mm,其壁厚度可以大于5mm,该圆柱的结构设置能够延长爬电距离。圆柱201设有穿孔202用于穿过电极线101,绝缘子2侧壁中间部分分布设有4个通风孔205,孔径可以为10-50mm。由于绝缘子2的侧壁设有通风孔205,热气吹扫机构针对绝缘子2工作时,能够控制绝缘子2的温度在350-450℃,防止热解煤气中焦油在绝缘子2表面与内侧冷凝而造成爬电,同时能够避免由于温度过高而导致绝缘性能下降造成的漏电等现象地发生。The shape of the insulator 2 is a hollow cylinder, its diameter is greater than 300mm, its height is greater than 500mm, and the thickness of the wall of the insulator is greater than 10mm. The hollow structure 203 of the insulator 2 faces inside the housing 1 . A cylinder 201 is arranged on the inner side of the bottom of the insulator 2. The length of the cylinder is greater than 600mm, and its wall thickness can be greater than 5mm. The structure of the cylinder can extend the creepage distance. The cylinder 201 is provided with a perforation 202 for passing through the electrode wire 101, and the middle part of the side wall of the insulator 2 is provided with 4 ventilation holes 205, the diameter of which may be 10-50mm. Since the side wall of the insulator 2 is provided with ventilation holes 205, when the hot gas purging mechanism is working on the insulator 2, it can control the temperature of the insulator 2 at 350-450°C, so as to prevent the tar in the pyrolysis gas from condensing on the surface and inside of the insulator 2 and cause climbing. At the same time, it can avoid the occurrence of leakage and other phenomena caused by the decrease of insulation performance due to excessive temperature.
热气吹扫机构包括套筒501,连通套筒501的供气管502以及气体电加热器5。套筒501安装在壳体1上,套设在绝缘子2外部。热气吹扫机构用于绝缘子2的保温和吹扫,防止热解煤气中焦油在绝缘子2表面冷凝而造成爬电,同时避免由于温度过高而导致绝缘性能下降造成的漏电等现象地发生。通过控制气体电加热器5使得绝缘子的通风孔205处的热气吹扫风速控制为0.5-5m/s,并控制绝缘子2的温度在350-450℃。The hot gas purging mechanism includes a sleeve 501 , a gas supply pipe 502 connected to the sleeve 501 and an electric gas heater 5 . The sleeve 501 is installed on the shell 1 and sleeved on the outside of the insulator 2 . The hot gas purging mechanism is used for heat preservation and purging of the insulator 2 to prevent tar in the pyrolysis gas from condensing on the surface of the insulator 2 to cause creepage, and at the same time to avoid leakage caused by the decrease of insulation performance due to excessive temperature. By controlling the gas electric heater 5, the hot gas blowing wind speed at the ventilation hole 205 of the insulator is controlled to be 0.5-5m/s, and the temperature of the insulator 2 is controlled at 350-450°C.
如图3所示,套筒501与绝缘子2的侧壁之间形成空腔206,供气管502与套筒501上的进气孔503连接,使得供气管502、空腔206与通风孔205连通,该结构设置使得吹扫的热气能够依次经过供气502、空腔206与通风孔205,并进入绝缘子2的内侧,防止热解煤气中焦油在绝缘子2内侧冷凝而造成爬电。套筒501与绝缘子2的侧壁密封处设有密封垫片204。As shown in Figure 3, a cavity 206 is formed between the sleeve 501 and the side wall of the insulator 2, and the air supply pipe 502 is connected to the air inlet 503 on the sleeve 501, so that the air supply pipe 502, the cavity 206 and the ventilation hole 205 communicate , the structure is set so that the purged hot gas can pass through the air supply 502, the cavity 206 and the ventilation hole 205 in sequence, and enter the inner side of the insulator 2, so as to prevent the tar in the pyrolysis gas from condensing on the inner side of the insulator 2 and cause creepage. A sealing gasket 204 is provided at the sealing place between the sleeve 501 and the side wall of the insulator 2 .
灰斗3设置在壳体1下部用于收集粉尘,通过打开卸灰阀301将粉尘排出。灰斗3的数量可以根据实际工况进行选择,本实施例中为3个。灰斗3同样可以设置高频振打机构(图中未给出),可以防止灰尘由于结块而造成堵塞。此外,灰斗3内设有第二阻流板303,第二阻流板303用于减少含尘气体经过气流旁路的比例,从而提升整体除尘效率。灰斗3的外围还设有保温机构(图中未给出)和灰斗保温层302,防止焦油在灰斗3内冷凝。The ash hopper 3 is arranged at the lower part of the housing 1 for collecting dust, and the dust is discharged by opening the ash unloading valve 301 . The number of ash hoppers 3 can be selected according to actual working conditions, and there are three in the present embodiment. The ash hopper 3 can also be provided with a high-frequency rapping mechanism (not shown in the figure), which can prevent the dust from clogging due to agglomeration. In addition, a second baffle 303 is provided inside the ash hopper 3, and the second baffle 303 is used to reduce the proportion of the dust-containing gas passing through the air flow bypass, thereby improving the overall dust removal efficiency. The periphery of the ash hopper 3 is also provided with a thermal insulation mechanism (not shown in the figure) and an ash hopper insulation layer 302 to prevent tar from condensing in the ash hopper 3 .
静电除尘装置的组成部分中的气体入口104、入口导流板106、电极线101、收尘极板102、壳体1、灰斗3、气体出口105、出口导流板107均使用耐热合金钢或310S不锈钢,能够承受800℃的长期工作稳定。The gas inlet 104, inlet deflector 106, electrode wire 101, dust collector plate 102, casing 1, ash hopper 3, gas outlet 105, and outlet deflector 107 in the components of the electrostatic precipitator are all made of heat-resistant alloy Steel or 310S stainless steel, able to withstand 800°C for long-term work stability.
工作过程如下:The working process is as follows:
高温含油含尘热解煤气在经过气体入口104、入口导流板106的均流后,进入到装置的壳体1内部,电极线102与壳体1之间通过高纯刚玉绝缘子2绝缘,绝缘子2外部套设有热气吹扫机构,通过热气吹扫机构的工作,绝缘子2的通风孔205处吹扫热气的风速控制为0.5-5m/s,并控制绝缘子的表面温度在350-450℃,防止热解煤气中焦油在绝缘子2表面冷凝而造成爬电,同时避免由于温度过高而导致绝缘性能下降造成的漏电等现象的发生。The high-temperature oily and dusty pyrolysis gas enters the housing 1 of the device after passing through the gas inlet 104 and the inlet deflector 106. The electrode wire 102 and the housing 1 are insulated by the high-purity corundum insulator 2. The insulator 2. There is a hot air purging mechanism on the outside. Through the operation of the hot air purging mechanism, the wind speed of the hot air purging at the ventilation hole 205 of the insulator 2 is controlled to 0.5-5m/s, and the surface temperature of the insulator is controlled at 350-450°C. Prevent tar in the pyrolysis gas from condensing on the surface of the insulator 2 to cause creepage, and at the same time avoid the phenomenon of leakage caused by the decrease of insulation performance due to excessive temperature.
电极线101连接有可切换极性高压直流电源,用于在电极线101和收尘极板102之间形成高压电场和电晕放电,在静电力的作用下,高温煤气中的粉尘颗粒被带上电荷,并在电场力作用下运动到收尘极板102上。经过一段时间的堆积之后,高频振打机构108进行振打使粉尘从收尘极板102上脱落,落入到灰斗3中,粉尘积累到一定量之后,再打开卸灰阀301,将粉尘放出等待下一步处理和利用;净化处理后的气体经气体出口105和出口导流板107进入下游工艺。The electrode wire 101 is connected with a switchable polarity high-voltage DC power supply, which is used to form a high-voltage electric field and corona discharge between the electrode wire 101 and the dust collecting plate 102. Under the action of electrostatic force, the dust particles in the high-temperature gas are carried charge, and move to the dust collector plate 102 under the action of electric field force. After a period of accumulation, the high-frequency rapping mechanism 108 vibrates to make the dust fall off from the dust collection plate 102 and fall into the ash hopper 3. After the dust has accumulated to a certain amount, the dust discharge valve 301 is opened to discharge the dust. Wait for the next step of processing and utilization; the purified gas enters the downstream process through the gas outlet 105 and the outlet deflector 107 .
本实用新型可以在高温下充分捕集含油含尘热解气中的细微颗粒物,确保后续冷凝制备焦油过程中的焦油纯度,以及煤气的品质。在600℃下可达95%的除尘效率,400℃下可达98%的除尘效率,且装置的运行阻力小于600Pa。The utility model can fully capture the fine particles in the oily and dusty pyrolysis gas at high temperature, so as to ensure the purity of the tar and the quality of the gas in the subsequent condensation preparation process of the tar. The dust removal efficiency can reach 95% at 600°C and 98% at 400°C, and the running resistance of the device is less than 600Pa.
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Cited By (2)
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CN108435424A (en) * | 2018-04-19 | 2018-08-24 | 浙江大学 | A kind of electrostatic precipitator for coal gas of high temperature |
CN111974179A (en) * | 2019-05-23 | 2020-11-24 | 西北农林科技大学 | Electrostatic trapping assisted condensing device and method for industrial organic waste gas treatment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108435424A (en) * | 2018-04-19 | 2018-08-24 | 浙江大学 | A kind of electrostatic precipitator for coal gas of high temperature |
WO2019200922A1 (en) * | 2018-04-19 | 2019-10-24 | 浙江大学 | Electrostatic dust removal device for high-temperature coal gas |
CN108435424B (en) * | 2018-04-19 | 2024-08-20 | 浙江大学 | Electrostatic dust collector for high-temperature coal gas |
CN111974179A (en) * | 2019-05-23 | 2020-11-24 | 西北农林科技大学 | Electrostatic trapping assisted condensing device and method for industrial organic waste gas treatment |
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