CN201632329U - Rare earth tungsten thermionic emission type high temperature electrostatic precipitator - Google Patents
Rare earth tungsten thermionic emission type high temperature electrostatic precipitator Download PDFInfo
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- CN201632329U CN201632329U CN2010201352359U CN201020135235U CN201632329U CN 201632329 U CN201632329 U CN 201632329U CN 2010201352359 U CN2010201352359 U CN 2010201352359U CN 201020135235 U CN201020135235 U CN 201020135235U CN 201632329 U CN201632329 U CN 201632329U
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- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 42
- 150000002910 rare earth metals Chemical class 0.000 title claims abstract description 42
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910052721 tungsten Inorganic materials 0.000 title claims abstract description 42
- 239000010937 tungsten Substances 0.000 title claims abstract description 42
- 239000012717 electrostatic precipitator Substances 0.000 title abstract description 11
- 239000000428 dust Substances 0.000 claims abstract description 59
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- 239000010431 corundum Substances 0.000 claims description 4
- 229910052573 porcelain Inorganic materials 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 17
- 239000003546 flue gas Substances 0.000 abstract description 17
- 239000002245 particle Substances 0.000 abstract description 7
- 238000010292 electrical insulation Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 239000002918 waste heat Substances 0.000 abstract description 4
- 239000010419 fine particle Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010248 power generation Methods 0.000 description 5
- 230000005684 electric field Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000003574 free electron Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种稀土钨热电子发射式高温静电除尘器,包括除尘器壳体、稀土钨发射阴极杆和稀土钨收尘阴极杆;除尘器壳体依次由进气段、荷电区、收尘区和排气段构成;进气段设有进气口,出气段设有出气口;荷电区内悬吊所述稀土钨发射阴极杆,收尘区内悬吊所述稀土钨收尘阴极杆;荷电区和收尘区的下部均设有集灰漏斗口。本实用新型一方面有效地利用了烟气废热,节约能源;另一方面由于它发射电流密度高,因而对尘粒尤其是细小颗粒的捕捉效率大大提高。此外,它的操作电压较低,高温电绝缘问题容易解决,提高了设备运行的稳定性和可靠性。有效地利用了烟气废热,节约能源。由于稀土钨材料具有良好的耐高温特性,工作温度可达1200℃。
The utility model discloses a rare-earth tungsten thermoelectron emission type high-temperature electrostatic precipitator, which comprises a dust collector shell, a rare-earth tungsten emitting cathode rod and a rare-earth tungsten dust-collecting cathode rod; , a dust collection area and an exhaust section; the air intake section is provided with an air inlet, and the air outlet section is provided with an air outlet; the rare earth tungsten emission cathode rod is suspended in the charging area, and the rare earth tungsten is suspended in the dust collection area. Dust collecting cathode rod; the lower part of the charging area and the dust collecting area are equipped with dust collecting funnels. On the one hand, the utility model effectively utilizes the waste heat of flue gas and saves energy; on the other hand, because of its high emission current density, the efficiency of capturing dust particles, especially fine particles, is greatly improved. In addition, its operating voltage is low, and the problem of high-temperature electrical insulation is easy to solve, which improves the stability and reliability of equipment operation. The waste heat of the flue gas is effectively utilized to save energy. Since the rare earth tungsten material has good high temperature resistance, the working temperature can reach 1200°C.
Description
技术领域technical field
本实用新型涉及一种燃煤烟气除尘设备,具体说是一种稀土钨热电子发射式高温静电除尘器。The utility model relates to a coal-fired flue gas dedusting device, in particular to a rare-earth tungsten thermionic emission type high-temperature electrostatic precipitator.
背景技术Background technique
在煤的高效、清洁燃烧技术方面,现有技术流行的方法是利用先进的燃煤联合循环发电技术,诸如:整体煤气化联合循环(IGCC)发电技术,增压流化床燃烧(PFBC)联合循环发电技术等等,在这些技术中,高温粗煤气(烟气)在进入燃气轮机之前,必须经过除尘净化以达到其叶片保护标准后,才能使用。它不仅是燃气轮机安全可靠运行和延长其使用寿命的前提,也使得排放后的污染物大大减少,有着重要的环保意义。进入燃气轮机的烟气温度越高,系统的热效率和总效率越高。因此,欧美等发达国家都将高温煤气(烟气)净化技术视为燃煤联合循环发电能否真正实现商业化以及技术升级的关键技术之一。作为高温净化技术的一项主要内容,高温除尘技术不仅是发展当前IGCC、PFBC的关键,对于开发更先进的燃煤联合循环发电技术尤为重要。此外,在化工领域,某些干燥系统以1100℃左右的高温烟气作为介质对物料进行直接干燥,含有杂质的高温烟气必须经过净化后才能投入使用。In terms of high-efficiency and clean combustion technology of coal, the popular method in the existing technology is to use advanced coal-fired combined cycle power generation technology, such as: integrated gasification combined cycle (IGCC) power generation technology, pressurized fluidized bed combustion (PFBC) combined Cycling power generation technology, etc., in these technologies, high-temperature raw gas (flue gas) must be dedusted and purified before entering the gas turbine to meet its blade protection standards before it can be used. It is not only the prerequisite for the safe and reliable operation of the gas turbine and the extension of its service life, but also greatly reduces the pollutants discharged, which has important environmental protection significance. The higher the flue gas temperature entering the gas turbine, the higher the thermal and overall efficiency of the system. Therefore, developed countries such as Europe and the United States regard high-temperature gas (flue gas) purification technology as one of the key technologies for the commercialization and technological upgrading of coal-fired combined cycle power generation. As a main content of high-temperature purification technology, high-temperature dedusting technology is not only the key to the development of current IGCC and PFBC, but also particularly important for the development of more advanced coal-fired combined cycle power generation technology. In addition, in the chemical industry, some drying systems use high-temperature flue gas at about 1100°C as the medium to directly dry materials. The high-temperature flue gas containing impurities must be purified before it can be put into use.
迄今为止,现有高温除尘技术主要包括:静电除尘、旋风除尘、陶瓷过滤除尘、金属毡过滤除尘和移动颗粒层过滤除尘等。静电除尘技术具有压力降损失低,无堵塞,处理烟气量大,除尘效率尤其对细颗粒捕集效率高等优点。传统的静电除尘器均为基于高电压电晕放电的电晕式静电除尘装置,它适合在450℃以下的中低温环境下工作。在高温状态下其电晕运行的电压范围缩小,电晕现象难以维持;由于它的操作电压高(高达50-100KV),因而在高温状态下电绝缘问题难以解决。So far, the existing high-temperature dust removal technologies mainly include: electrostatic dust removal, cyclone dust removal, ceramic filter dust removal, metal felt filter dust removal and moving particle layer filter dust removal. Electrostatic dust removal technology has the advantages of low pressure drop loss, no clogging, large amount of flue gas treatment, and high dust removal efficiency, especially for fine particles. Traditional electrostatic precipitators are all corona electrostatic precipitators based on high-voltage corona discharge, which are suitable for working in medium and low temperature environments below 450°C. At high temperature, the voltage range of its corona operation is reduced, and the corona phenomenon is difficult to maintain; because of its high operating voltage (up to 50-100KV), it is difficult to solve the electrical insulation problem at high temperature.
实用新型内容Utility model content
本实用新型所要解决的技术问题,在于克服现有技术存在的缺陷,提出了一种稀土钨热电子发射式高温静电除尘器。采用稀土钨复合功能材料制成热电子发射阴极,利用高温烟气本身的热量或其它加热方式使阴极温度增加而发射出电子,使粉尘颗粒荷电,然后通过电场力的作用将其从烟气中分离出来并捕集。The technical problem to be solved by the utility model is to overcome the defects of the prior art, and propose a rare-earth tungsten thermionic emission type high-temperature electrostatic precipitator. The thermal electron emission cathode is made of rare earth tungsten composite functional materials, and the temperature of the cathode is increased by using the heat of the high-temperature flue gas itself or other heating methods to emit electrons, charge the dust particles, and then remove them from the flue gas through the action of the electric field force separated and captured.
本实用新型稀土钨热电子发射式高温静电除尘器,包括除尘器壳体、稀土钨发射阴极杆和稀土钨收尘阴极杆;除尘器壳体依次由进气段、荷电区、收尘区和排气段构成;进气段设有进气口,出气段设有出气口;荷电区内悬吊所述稀土钨发射阴极杆,收尘区内悬吊所述稀土钨收尘阴极杆;荷电区和收尘区的下部均设有集灰漏斗口。The utility model of a rare earth tungsten thermionic emission type high temperature electrostatic precipitator comprises a dust collector shell, a rare earth tungsten emission cathode rod and a rare earth tungsten dust collection cathode rod; It is composed of an exhaust section; the air inlet section is provided with an air inlet, and the air outlet section is provided with an air outlet; the rare earth tungsten emission cathode rod is suspended in the charging area, and the rare earth tungsten dust collection cathode rod is suspended in the dust collection area ; The lower part of the charging area and the dust collecting area are equipped with dust collecting funnels.
所述荷电区内悬吊所述稀土钨发射阴极杆和收尘区内悬吊所述稀土钨收尘阴极杆,是:稀土钨发射阴极杆和稀土钨收尘阴极杆用不锈钢吊杆分别悬吊在荷电区和收尘区的中心,均沿除尘器壳体轴向设置。Suspending the rare earth tungsten emission cathode rod in the charging area and the rare earth tungsten dust collection cathode rod in the dust collection area are: the rare earth tungsten emission cathode rod and the rare earth tungsten dust collection cathode rod use stainless steel suspension rods respectively Suspended in the center of the charging area and the dust collection area, they are all arranged along the axial direction of the dust collector shell.
为解决高温电绝缘问题,所述锈钢吊杆均套装刚玉瓷质套管,与除尘器壳体绝缘。In order to solve the problem of high-temperature electrical insulation, the rusty steel suspenders are fitted with corundum porcelain sleeves to insulate from the dust collector shell.
其工作过程是:Its working process is:
荷电区的最高工作温度为1200℃;在荷电区,稀土钨发射阴极杆均匀地向四周发射热电子。为确保在较大温度区间内热电子的稳定发射,发射极与电源阴极相连,荷电电压控制在0-3000V之间;在收尘区,稀土钨收尘阴极杆与电源阴极相连,收尘电压控制在6000-20000V;除尘器壳体的外壁接地,作为荷电区与收尘区的阳极。The maximum working temperature in the charged area is 1200°C; in the charged area, the rare earth tungsten emitting cathode rod emits thermal electrons uniformly to the surroundings. In order to ensure the stable emission of thermal electrons in a large temperature range, the emitter is connected to the cathode of the power supply, and the charging voltage is controlled between 0-3000V; in the dust collection area, the rare earth tungsten dust collection cathode rod is connected to the cathode of the power supply, and the dust collection voltage Control at 6000-20000V; the outer wall of the dust collector shell is grounded, which serves as the anode of the charging area and the dust collecting area.
稀土钨发射阴极被加热后,发射出大量的电子,并在电场力的作用下由阴极向除尘器壳体内壁作定向运动。高温含尘烟气流由进气口轴向进入荷电区,烟气中的粉尘捕捉负离子或自由电子而荷电,荷电粒子进入收尘区后,在电场力的作用下移向除尘器壳体内壁,到达内壁的尘粒在重力作用下落入集灰漏斗口。After the rare earth tungsten emission cathode is heated, a large number of electrons are emitted, and under the action of the electric field force, the cathode moves directionally to the inner wall of the dust collector shell. The high-temperature dust-laden flue gas flow enters the charging area axially from the air inlet, and the dust in the flue gas captures negative ions or free electrons to charge. After entering the dust collection area, the charged particles move into the dust collector shell under the action of the electric field force The dust particles reaching the inner wall fall into the mouth of the dust collecting funnel under the action of gravity.
本实用新型采用稀土钨复合功能材料制成热电子发射阴极,利用高温烟气本身的热量或其它加热方式使阴极温度增加而发射出电子,使粉尘颗粒荷电,然后通过电场力的作用将其从烟气中分离出来并捕集。一方面有效地利用了烟气废热,节约能源;另一方面由于它发射电流密度高(比电晕式静电除尘器高2个数量级以上),因而对尘粒尤其是细小颗粒的捕捉效率大大提高。此外,它的操作电压较低,高温电绝缘问题容易解决,提高了设备运行的稳定性和可靠性。有效地利用了烟气废热,节约能源。由于稀土钨材料具有良好的耐高温特性,稀土钨热电子发射式高温静电除尘器的工作温度可达1200℃。The utility model adopts the rare earth tungsten composite functional material to make the thermal electron emission cathode, and uses the heat of the high-temperature flue gas itself or other heating methods to increase the temperature of the cathode to emit electrons, charge the dust particles, and then discharge them through the action of the electric field force. Separated from flue gas and captured. On the one hand, it effectively utilizes the waste heat of the flue gas to save energy; on the other hand, because of its high emission current density (more than 2 orders of magnitude higher than that of the corona electrostatic precipitator), the capture efficiency of dust particles, especially fine particles, is greatly improved. . In addition, its operating voltage is low, and the problem of high-temperature electrical insulation is easy to solve, which improves the stability and reliability of equipment operation. The waste heat of the flue gas is effectively utilized to save energy. Due to the good high temperature resistance of rare earth tungsten materials, the working temperature of rare earth tungsten thermionic emission high-temperature electrostatic precipitators can reach 1200 °C.
附图说明Description of drawings
图1是本实用新型稀土钨热电子发射式高温静电除尘器剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a rare earth tungsten thermionic emission type high-temperature electrostatic precipitator of the utility model.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型做详细说明。Below in conjunction with accompanying drawing and embodiment, the utility model is described in detail.
实施例Example
如图1所示,稀土钨热电子发射式高温静电除尘器,包括除尘器壳体、稀土钨发射阴极杆1和稀土钨收尘阴极杆2;除尘器壳体依次由进气段3、荷电区4、收尘区5和排气段6构成;进气段设有进气口7,出气段设有出气口8;稀土钨发射阴极杆用不锈钢吊杆悬吊在荷电区的中心,沿除尘器壳体轴向设置。为解决高温电绝缘问题,不锈钢吊杆均套装刚玉瓷质套管,与除尘器壳体绝缘。稀土钨收尘阴极杆用不锈钢吊杆悬吊在收尘区的中心,沿除尘器壳体轴向设置。为解决高温电绝缘问题,所述不锈钢吊杆均套装刚玉瓷质套管,与除尘器壳体绝缘。荷电区设有一个集灰漏斗口9,收尘区的下部设有若干个集灰漏斗口9。As shown in Figure 1, the rare earth tungsten thermionic emission type high-temperature electrostatic precipitator includes a dust collector housing, a rare earth tungsten emitting cathode rod 1 and a rare earth tungsten dust collecting
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102078841A (en) * | 2010-11-22 | 2011-06-01 | 南京师范大学 | Single-zone plate type high-temperature electrostatic dust collector |
CN102935407A (en) * | 2012-11-13 | 2013-02-20 | 东南大学 | Tubular corona-free high-temperature electrostatic dust collector |
CN104043532A (en) * | 2014-06-18 | 2014-09-17 | 南京师范大学 | Dual-region tubular high-temperature electrostatic dedusting device |
CN105498967A (en) * | 2015-07-20 | 2016-04-20 | 南京师范大学 | Novel dust precharged type electrostatically-enhanced granular-bed high-temperature dust removal system |
CN111068917A (en) * | 2019-11-18 | 2020-04-28 | 昆明理工大学 | Method and device for dust removal by medium and high temperature grading electric filtration of flue gas from carbothermic reduction furnace |
CN113649168A (en) * | 2021-08-19 | 2021-11-16 | 南京师范大学 | Electron emitter, manufacturing method thereof and dust charging device comprising electron emitter |
CN113813732A (en) * | 2021-09-29 | 2021-12-21 | 南京师范大学 | Enhanced coalescence of ultrafine particles and high-efficiency particle layer filtration device |
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2010
- 2010-03-18 CN CN2010201352359U patent/CN201632329U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102078841A (en) * | 2010-11-22 | 2011-06-01 | 南京师范大学 | Single-zone plate type high-temperature electrostatic dust collector |
CN102078841B (en) * | 2010-11-22 | 2013-03-06 | 南京师范大学 | Single-zone plate type high-temperature electrostatic dust collector |
CN102935407A (en) * | 2012-11-13 | 2013-02-20 | 东南大学 | Tubular corona-free high-temperature electrostatic dust collector |
CN104043532A (en) * | 2014-06-18 | 2014-09-17 | 南京师范大学 | Dual-region tubular high-temperature electrostatic dedusting device |
CN105498967A (en) * | 2015-07-20 | 2016-04-20 | 南京师范大学 | Novel dust precharged type electrostatically-enhanced granular-bed high-temperature dust removal system |
CN111068917A (en) * | 2019-11-18 | 2020-04-28 | 昆明理工大学 | Method and device for dust removal by medium and high temperature grading electric filtration of flue gas from carbothermic reduction furnace |
CN113649168A (en) * | 2021-08-19 | 2021-11-16 | 南京师范大学 | Electron emitter, manufacturing method thereof and dust charging device comprising electron emitter |
CN113813732A (en) * | 2021-09-29 | 2021-12-21 | 南京师范大学 | Enhanced coalescence of ultrafine particles and high-efficiency particle layer filtration device |
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