CN207908403U - A kind of X-ray detection aramid fiber conveying belt finger-type connector - Google Patents
A kind of X-ray detection aramid fiber conveying belt finger-type connector Download PDFInfo
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- CN207908403U CN207908403U CN201820252302.1U CN201820252302U CN207908403U CN 207908403 U CN207908403 U CN 207908403U CN 201820252302 U CN201820252302 U CN 201820252302U CN 207908403 U CN207908403 U CN 207908403U
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Abstract
The utility model is related to a kind of X-ray detection aramid fiber conveying belt finger-type connectors, belong to aramid fiber conveying belt technical field.It is set gradually from top to bottom including upper rubber cover, upper enhancing cloth, the first rubberizing, aramid fiber belt carcass, the second rubberizing, lower enhancing cloth and lower rubber cover, above-mentioned material；The aramid fiber belt carcass is worked in coordination splicing by the first finger joint and the second finger joint；First rubberizing is equipped with several metal derbies and metallic cable.The utility model passes through remote operation apparatus, operating personnel can be at from equipment installation position, carry out the operations such as Switching Power Supply, switch ray, acquisition image and equipment state monitoring, the work real-time display aramid fiber conveying belt joint location that all devices operation and status monitoring can be completed without personnel to scene runs operating status real-time display in computer screen, if there is the identification for the case where abnormal and connector is twitched, user's specific aim is facilitated to repair.
Description
Technical field
The utility model is related to a kind of novel aramid fiber conveying belt finger-type connectors of X-ray detection, belong to aramid fiber conveying belt technology
Field.
Background technology
In recent years, with entire global economic development speed accelerate, steel, coal, cement, harbour scale continuous expansion
Greatly, the continuous improvement of production capacity demand, these industry materials are conveyed to conveyer belt industry and bring fine opportunities and challenges.Client couple
The conveyer belt and energy consumption level of conveyer belt quality and high intensity require to be continuously improved, and fabric core conveyor belt uses multilayer at this stage
（Nylon, polyester）The mode of canvas ensures belt intension, but the fabric core conveyor belt number of plies is more, and band body is by diameter
Small roller, dynamic flexing performance is poorer, and the bond properties of interlayer is easily reduced that even result in conveyer belt cross-section.And for it is long away from
From conveying circuit do not use multilayer fabric core conveyer belt, using steel cord conveyor belt, since steel wire rope own wt is than knitting
Object core conveyer belt band body own wt will weigh, and conveyer belt own wt is heavier, in transportational process, overcomes the important energy of conveyer belt itself
Consumption just increases.
Scene is conveyed in the material of modernization, transport system gradually develops to automation, intelligent direction, and for being made
Product also requires higher automation and intelligent matching.Therefore it needs to release automatic anti-tear defeated containing induction coil
Band product is sent, to meet the use demand of client, and reduces the economic loss of client.
At present in conveyer belt industry, above-mentioned two hang-up has been well solved using the application of novel aramid fiber conveying belt.
Single layer aramid fiber intensity can match in excellence or beauty with steel wire rope same level, and can greatly reduce band body weight as conveyer belt framework material, very
It is suitable for the comfortable property of long haul distance, big load.
But the structure of aramid fiber conveying belt single layer casing play cannot use conventional multilayer fabric core conveyor belt lap joint side
Method is glued, it is also difficult to realize that steel wire rope staircase method is glued, it is most of at present to use finger-type both at home and abroad about aramid fiber conveying belt connector
Connector, strength of joint fully rely on the shear strength of sizing material bulk strength and adhesive interface, and strength of joint conservation rate is low, dynamic feelings
The safety coefficient of condition lower contact is relatively low.The utility model is by professional X-ray remote monitoring aramid fiber conveying belt in operational process
In, stress situation of change acquires the operations such as image and equipment state monitoring, and all devices behaviour can be completed without personnel to scene
Make the work with status monitoring, ensures that conveyer belt aramid fiber conveying belt connector is safe and reliable, detect situation of change in time, ensure conveying
The normal operation of system.In order to ensure the safe and reliable operation of aramid fiber conveying belt, accident is avoided, is prolonged the service life, is saved
Save production cost.
Invention content
The purpose of the utility model is to overcome aramid fiber conveying belt connectors to change in the dynamic case, point inspection tracking individuals naked eyes
It is difficult the security risk distinguished under aramid fiber conveying belt connector current intelligence, a kind of X-ray detection aramid fiber conveying belt finger-type is provided and is connect
Head can be conveniently accomplished detection process.
According to technical solution provided by the utility model, a kind of X-ray detection aramid fiber conveying belt finger-type connector, including overlying
Lid glue, upper enhancing cloth, the first rubberizing, aramid fiber belt carcass, the second rubberizing, lower enhancing cloth and lower rubber cover, above-mentioned material is from top to bottom
It sets gradually；The aramid fiber belt carcass is worked in coordination splicing by the first finger joint and the second finger joint；In first rubberizing
Equipped with several metal derbies and metallic cable.
The metal derby is distributed at the adjacent finger-type position of corresponding first finger joint and the second finger joint.It is described
Metallic cable is located at the first finger joint and the second finger joint cooperation stitching portion, and direction and conveyer belt extending direction are orthogonal.
The length and width of the metal derby are 1.85-2.15mm, thickness 0.99-1.29mm；The metallic cable is a diameter of
0.99-1.29mm, narrow 95-105mm of the length than aramid fiber belt carcass.
The method that the X-ray detection aramid fiber conveying belt finger-type connector is twitched, it is hidden in aramid fiber conveying belt finger-type joint area
Metal derby and metallic cable are buried, is then connect by detecting the dynamic change situation of aramid fiber conveying belt joint area metal to detect finger-type
Head is twitched.
By X-ray metal detector in conveyer belt operational process, each connector adjacent metal block of aramid fiber conveying belt it
Between change in displacement between change in displacement and conveying band joint seizing wire.
Situation and conveyer belt are twitched between referring to and refer to by the change detection aramid fiber conveying belt finger joint of above-mentioned displacement
Elongation situation between connector and conveying band joint.
The metal derby is lead；The metallic cable is steel wire rope.
The X-ray emission instrument connect metal detector with X-ray, and X-ray connect metal detector with controller,
Controller is connect with optical transmitter and receiver, and optical transmitter and receiver is connect with monitoring device；The controller is industrial personal computer.
The beneficial effects of the utility model：The utility model can be pacified by remote operation apparatus, operating personnel from equipment
At holding position, carry out the operations such as Switching Power Supply, switch ray, acquisition image and equipment state monitoring, without personnel to it is live just
The work real-time display aramid fiber conveying belt joint location operation operating status that can complete all devices operation and status monitoring is real-time
It is shown in computer screen, if there is the identification for the case where abnormal and connector is twitched, user's specific aim is facilitated to repair.
Description of the drawings
Fig. 1 is that aramid fiber conveying belt connector sanction refers to one end finger-type schematic diagram.
Fig. 2 is that aramid fiber conveying belt connector sanction refers to other end finger-type schematic diagram.
Fig. 3 is aramid fiber conveying belt joint metal arrangement.
Fig. 4 is aramid fiber conveying belt integral joint schematic diagram.
Fig. 5 is aramid fiber conveying belt finger-type connector displacement X-ray detection device connection diagram.
Reference sign：1, upper rubber cover；2, upper enhancing cloth；3, the first rubberizing；4, aramid fiber belt carcass；41, the first finger-type
Connector；42, the second finger joint；5, the second rubberizing；6, lower enhancing cloth；7, lower rubber cover；8, metal derby；9, metallic cable；10、X
Ray emission instrument；11, metal detector；12, controller；13, optical transmitter and receiver；14, monitoring device.
Specific implementation mode
Aramid fiber conveyer belt described in following embodiment, aramid fiber are Wuxi treasured logical industry weaving Co., Ltd；X is penetrated
Line detection device is Shanxi Dai Wei observation and control technologies Co., Ltd.
Embodiment 1
As shown in Figs 1-4, a kind of X-ray detection aramid fiber conveying belt finger-type connector, including upper rubber cover 1, upper enhancing cloth 2,
First rubberizing 3, aramid fiber belt carcass 4, the second rubberizing 5, lower enhancing cloth 6 and lower rubber cover 7, above-mentioned material are set gradually from top to bottom；
The aramid fiber belt carcass 4 is worked in coordination splicing by the first finger joint 41 and the second finger joint 42；First rubberizing 3 is equipped with
Several metal derbies 8 and metallic cable 9.
The metal derby 8 is distributed in the adjacent finger-type position of 41 and second finger joint 42 of corresponding first finger joint
Place.The metallic cable 9 is located at the first finger joint 41 and the second finger joint 42 cooperation stitching portion, direction and conveyer belt extension side
To orthogonal.
The length and width of the metal derby 8 are 1.85-2.15mm, thickness 0.99-1.29mm；The metallic cable 9 is a diameter of
0.99-1.29mm, narrow 95-105mm of the length than aramid fiber belt carcass 4.
2 aramid fiber conveying belt finger-type connector displacement X-ray detection method of embodiment, is as follows：
（1）Aramid fiber conveying belt finger-type is cut：By single layer aramid fiber conveying belt both ends connector area（As shown in Figs. 1-2）, according to rule
Fixed connector finger-type length, finger-type width cut out finger-type with special cutting knife, and when cutting follows stays few principle more, will be more
Remaining part, which is distinguished, to be removed, and the clean, smooth of cloth cover is kept, to facilitate the expansion of splicing process；
（2）Spread cord rubber belt：According to conveying band joint technique under connector vulcanizer in heating plate, according to aramid fiber conveying belt
Joint length and film stock thickness cut out corresponding size, and tile down sizing material, then refer to the single layer aramid fiber cut out before, according to connecing
The center line alignment of head both ends, intersects engagement docking（Such as Fig. 3）, refer to a slots close split, do not interspace；By the position of finger tip warpage
It sets by flattening, prevents that bending occurs during covering glue；
（3）Buried lead and steel wire rope：Take connector both ends finger-type refer to after, refer to above tiling one layer of first rubberizing 3
Then buried lead and steel wire rope（Such as Fig. 3）, lead size（2mm×2mm×1.14mm）, wirerope diameter 1.14mm, lead
It is placed in two neighboring finger-type, sees the change in displacement between referring to relatively and referring to, the rope capacity ratio band narrow 100mm of body width, cross
To being placed in finger-type, aramid fiber conveying belt overall variation situation is seen, global displacement variation is detected by monitoring of tools（AB、AC、BC）；
Change in displacement between detection refers to and refers to（A and a ' b ' c ' d ' f ', b and a ' b ' c ' d ' f ', c and a ' b ' c ' d ' f ', d and a ' b ' c ' d ' f
´）；
（4）Vulcanize aramid fiber conveying belt connector：Then rubber cover on connector is spread, finger-type connector is put into mobile vulcanizer
Pressurized-heated is vulcanized；Wherein three essential curing factors according to specific aramid fiber conveying belt with the consistent conditions of vulcanization of body, i.e., temperature, when
Between and pressure carry out vulcanization sizing, aramid fiber conveying belt overall structure figure（Such as Fig. 4）；
（5）X-ray monitoring device is installed：Main part includes X-ray emission case, device Host case and X-ray receiving magazine（Such as figure
5）Three parts；Remote control, monitoring part are mainly made of industrial personal computer and optical transmitter and receiver.
（6）Initial aramid fiber conveying belt connector global displacement variation is recorded by monitoring of tools detection（AB、AC、BC）；Detection
Change in displacement between referring to and referring to（A and a ' b ' c ' d ' f ', b and a ' b ' c ' d ' f ', c and a ' b ' c ' d ' f ', d and a ' b ' c ' d ' f '）With
And（DE）The images such as the initial joint length of joint area：Belt runs operating status real-time display in computer screen, and user can flow
The internal displacement image of smooth viewing lead and steel cable core conveying belt；
（7）Storage：Range data is twitched in the aramid fiber conveying belt connector displacement of acquisition, is grasped by multithreading and special disk
Make mode, hard disk is arrived in complete storage, ensures when handling and reviewing, and can obtain with initial joint length and between referring to and referring to
Relative position modified-image；
（8）Automatic identification, emergency alarm：Conveying band joint twitch amount data are carried out using two kinds of algorithms of frequency domain and codomain
It automatically analyzes, under aramid fiber conveying belt operating status, variable quantity when record is run works as lead（A and a ' b ' c ' d ' f ', b and a '
B ' c ' d ' f ', c and a ' b ' c ' d ' f ', d and a ' b ' c ' d ' f '）And steel wire rope（AB、AC、BC）、（DE）Displacement between any two points
Change rate is more than 1%, is alarmed, and is assisted without personnel, completes to being broken in whole conveying band joint data, exception and connects
The identification for the case where head is twitched, and the classification of various defects is enumerated, facilitate user's specific aim to repair.
By Fig. 4, Fig. 5 as it can be seen that including aramid fiber conveying belt joint metal arrangement and X-ray in the system structure structure
Part device two parts.The buried lead of aramid fiber conveying belt finger-type joint area and steel wire rope, conveying-type fission X-ray metal detection
Instrument is in conveyer belt operational process, and for detection aramid fiber conveying belt when receiving tensile force, finger-type is opposite either with or without generating inside connector
Displacement or damage.
The X-ray emission instrument 10 connect metal detector 11 with X-ray, and X-ray is to metal detector 11 and control
Device 12 connects, and controller 12 is connect with optical transmitter and receiver 13, and optical transmitter and receiver 13 is connect with monitoring device 14；The controller 12 is industry control
Machine.
Claims (5)
1. a kind of X-ray detection aramid fiber conveying belt finger-type connector, including upper rubber cover（1）, upper enhancing cloth（2）, the first rubberizing
（3）, aramid fiber belt carcass（4）, the second rubberizing（5）, lower enhancing cloth（6）With lower rubber cover（7）, above-mentioned material sets successively from top to bottom
It sets；The aramid fiber belt carcass（4）By the first finger joint（41）With the second finger joint（42）It works in coordination splicing；It is characterized in that：
First rubberizing（3）It is equipped with several metal derbies（8）And metallic cable（9）.
2. X-ray detection aramid fiber conveying belt finger-type connector as described in claim 1, it is characterized in that：The metal derby（8）It is distributed in
Corresponding first finger joint（41）With the second finger joint（42）Adjacent finger-type position at.
3. X-ray detection aramid fiber conveying belt finger-type connector as described in claim 1, it is characterized in that：The metallic cable（9）Positioned at
One finger joint（41）With the second finger joint（42）Coordinate stitching portion, direction and conveyer belt extending direction are orthogonal.
4. X-ray detection aramid fiber conveying belt finger-type connector as described in claim 1, it is characterized in that：The metal derby（8）Length and width
It is 1.85-2.15mm, thickness 0.99-1.29mm.
5. X-ray detection aramid fiber conveying belt finger-type connector as described in claim 1, it is characterized in that：The metallic cable（9）It is a diameter of
0.99-1.29mm, length is than aramid fiber belt carcass（4）Narrow 95-105mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820252302.1U CN207908403U (en) | 2018-02-12 | 2018-02-12 | A kind of X-ray detection aramid fiber conveying belt finger-type connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820252302.1U CN207908403U (en) | 2018-02-12 | 2018-02-12 | A kind of X-ray detection aramid fiber conveying belt finger-type connector |
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| CN207908403U true CN207908403U (en) | 2018-09-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108169253A (en) * | 2018-02-12 | 2018-06-15 | 无锡百年通工业输送有限公司 | A kind of method that X-ray detection aramid fiber conveying belt finger-type connector is twitched |
| CN111319913A (en) * | 2018-12-14 | 2020-06-23 | 阿诺尔德耶格尔控股有限公司 | Belt as a continuous traction means and method for manufacturing such a belt |
-
2018
- 2018-02-12 CN CN201820252302.1U patent/CN207908403U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108169253A (en) * | 2018-02-12 | 2018-06-15 | 无锡百年通工业输送有限公司 | A kind of method that X-ray detection aramid fiber conveying belt finger-type connector is twitched |
| CN108169253B (en) * | 2018-02-12 | 2024-09-03 | 无锡百年通工业输送有限公司 | Method for pumping finger-type joint of X-ray detection aramid fiber conveyer belt |
| CN111319913A (en) * | 2018-12-14 | 2020-06-23 | 阿诺尔德耶格尔控股有限公司 | Belt as a continuous traction means and method for manufacturing such a belt |
| US11192722B2 (en) | 2018-12-14 | 2021-12-07 | Arnold Jäger Holding GmbH | Belt as endless traction means and method for producing such a belt |
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