CN207761762U - A kind of engine - Google Patents
A kind of engine Download PDFInfo
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- CN207761762U CN207761762U CN201721832609.0U CN201721832609U CN207761762U CN 207761762 U CN207761762 U CN 207761762U CN 201721832609 U CN201721832609 U CN 201721832609U CN 207761762 U CN207761762 U CN 207761762U
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- 230000035939 shock Effects 0.000 claims abstract description 39
- 239000006096 absorbing agent Substances 0.000 claims abstract description 5
- 238000013016 damping Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 9
- 238000010276 construction Methods 0.000 abstract description 6
- 230000001681 protective effect Effects 0.000 description 21
- 238000010586 diagram Methods 0.000 description 3
- 238000012805 post-processing Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Vibration Prevention Devices (AREA)
Abstract
本实用新型涉及发动机领域,具体公开了一种发动机,包括发动机本体,和固定于发动机本体的固定支架,固定支架包括一端固定于发动机本体的支架本体,连接于支架本体另一端的卡箍,及设于支架本体上的减震装置;卡箍用于卡紧SCR箱。本实用新型利用发动机上的预留孔以及发动机上方的未被利用的空间,为SCR箱提供一个安装空间,将SCR箱通过固定支架固定于发动机上,能够解决采用新的尾气排放方案后SCR箱无法布置在整车车架上的问题。同时保证了发动机的震动不会影响SCR箱的工作;提升了发动机在不同行业产品适应性,保证了工程机械车辆的尾气排放能够满足国四排放标准,降低整车设计成本;而且通过设置减震装置减小发动机工作时的震动对SCR箱的影响。
The utility model relates to the field of engines, and specifically discloses an engine, which includes an engine body and a fixed bracket fixed to the engine body. The fixed bracket includes a bracket body with one end fixed to the engine body, a clamp connected to the other end of the bracket body, and The shock absorbing device arranged on the bracket body; the hoop is used to clamp the SCR box. The utility model utilizes the reserved hole on the engine and the unused space above the engine to provide an installation space for the SCR box, fix the SCR box on the engine through a fixed bracket, and can solve the problem of the SCR box after adopting a new exhaust emission scheme. The problem that it cannot be arranged on the frame of the whole vehicle. At the same time, it ensures that the vibration of the engine will not affect the work of the SCR box; it improves the adaptability of the engine in different industries, ensures that the exhaust emissions of construction machinery vehicles can meet the National IV emission standards, and reduces the design cost of the vehicle; and through setting the shock absorber The device reduces the impact of vibration on the SCR box during engine operation.
Description
技术领域technical field
本实用新型涉及发动机领域,尤其涉及一种发动机。The utility model relates to the field of engines, in particular to an engine.
背景技术Background technique
为了减少工程机械车辆、重型车辆等排放的尾气对空气污染造成的影响,目前工程机械车辆、重型车辆等的尾气排放均需要满足国四排放标准。In order to reduce the impact of exhaust emissions from construction machinery vehicles and heavy-duty vehicles on air pollution, the exhaust emissions of construction machinery vehicles and heavy-duty vehicles must meet the National IV emission standards.
目前发动机的尾气处理方案一般采用的是电控高压共轨,增压中冷以及SCR后处理。其中SCR后处理系统采用道路机动车辆的SCR后处理系统,道路机动车辆结构中的SCR后处理系统的SCR箱布置在整车车架上。由于工程机械车辆、重型车辆等采用上述新的尾气排放方案后,受整车空间结构的限制,导致整车空间结构不足,无法将SCR箱布置在整车车架上。At present, the exhaust gas treatment scheme of the engine generally adopts electronically controlled high-pressure common rail, supercharged intercooler and SCR post-treatment. The SCR post-processing system adopts the SCR post-processing system of the road motor vehicle, and the SCR box of the SCR post-processing system in the structure of the road motor vehicle is arranged on the vehicle frame. Due to the adoption of the above-mentioned new exhaust emission scheme for construction machinery vehicles and heavy vehicles, the space structure of the vehicle is limited by the space structure of the vehicle, and the SCR box cannot be arranged on the frame of the vehicle.
实用新型内容Utility model content
本实用新型的目的在于提供一种发动机,能够解决工程机械车辆、重型车辆等采用新的尾气排放方案后因整车空间结构的限制导致SCR箱无法布置在整车车架上的问题。The purpose of the utility model is to provide an engine, which can solve the problem that the SCR box cannot be arranged on the frame of the vehicle due to the limitation of the space structure of the vehicle after adopting a new exhaust emission scheme for engineering machinery vehicles and heavy vehicles.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种发动机,包括发动机本体,和固定于发动机本体的固定支架,固定支架包括一端固定于发动机本体的支架本体,连接于支架本体另一端的卡箍,及设于支架本体上的减震装置;卡箍用于卡紧SCR箱。An engine, including an engine body, and a fixed bracket fixed to the engine body, the fixed bracket includes a bracket body with one end fixed to the engine body, a clamp connected to the other end of the bracket body, and a shock absorber arranged on the bracket body; Clamps are used to fasten the SCR box.
进一步的,所述支架本体包括与所述卡箍连接的第一支架,及连接于第一支架且固定于发动机本体的机体的第二支架。Further, the bracket body includes a first bracket connected to the clamp, and a second bracket connected to the first bracket and fixed to the body of the engine body.
进一步的,所述第一支架位于卡箍和第二支架之间,且所述第一支架和第二支架的连接位置设有所述减震装置。Further, the first bracket is located between the clamp and the second bracket, and the shock absorbing device is provided at the connection position between the first bracket and the second bracket.
进一步的,所述卡箍与所述第一支架通过销轴连接。Further, the clamp is connected to the first bracket through a pin shaft.
进一步的,所述第二支架包括第一连接板,及与所述第一连接板垂直设置的第二连接板,所述第一连接板的一侧连接于所述第一支架,所述第二连接板连接于所述第一连接板的另一侧;Further, the second bracket includes a first connecting plate, and a second connecting plate perpendicular to the first connecting plate, one side of the first connecting plate is connected to the first bracket, and the first connecting plate The second connecting plate is connected to the other side of the first connecting plate;
所述第一连接板和所述第二连接板上分别设有第一连接孔、第二连接孔;所述第一连接孔的中心轴线与所述第二连接孔的中心轴线垂直;The first connecting plate and the second connecting plate are respectively provided with a first connecting hole and a second connecting hole; the central axis of the first connecting hole is perpendicular to the central axis of the second connecting hole;
所述发动机本体的机体上与第一连接孔、第二连接孔对应的位置设有第一预留孔。A first reserved hole is provided on the body of the engine body corresponding to the first connecting hole and the second connecting hole.
进一步的,所述支架本体的一端固定于发动机本体的缸盖上,另一端连接于所述卡箍;所述支架本体连接所述发动机本体的缸盖的一侧,以及连接所述卡箍的一侧均设有所述减震装置。Further, one end of the bracket body is fixed on the cylinder head of the engine body, and the other end is connected to the clamp; the bracket body is connected to one side of the cylinder head of the engine body and connected to the clamp The damping device is provided on one side.
进一步的,所述支架本体包括连接所述发动机本体的缸盖的第三连接板,用于固定卡箍的固定架,以及连接所述第三连接板和所述固定架的支撑板。Further, the bracket body includes a third connecting plate connected to the cylinder head of the engine body, a fixing frame for fixing the hoop, and a support plate connecting the third connecting plate and the fixing frame.
进一步的,所述第三连接板通过紧固结构连接于所述发动机本体的缸盖上;所述减震装置通过所述紧固结构连接于所述第三连接板。Further, the third connecting plate is connected to the cylinder head of the engine body through a fastening structure; the shock absorbing device is connected to the third connecting plate through the fastening structure.
进一步的,所述紧固结构包括第一紧固组件,所述第一紧固组件包括第三螺钉和连接于所述发动机本体的缸盖的第四螺钉,所述第一紧固组件的第三螺钉穿过所述减震装置和第三连接板并螺纹连接于第四螺钉的一端,所述第四螺钉的另一端连接于所述发动机本体的缸盖。Further, the fastening structure includes a first fastening component, the first fastening component includes a third screw and a fourth screw connected to the cylinder head of the engine body, the first fastening component of the first fastening component Three screws pass through the damping device and the third connecting plate and are screwed to one end of the fourth screw, and the other end of the fourth screw is connected to the cylinder head of the engine body.
进一步的,所述紧固结构还包括第二紧固组件,第二紧固组件包括第三螺钉和L型连接件,第二紧固组件的第三螺钉穿过减震装置和第三连接板并螺纹连接于所述L型连接件的一端,所述L型连接件的另一端连接于所述发动机本体的缸盖。Further, the fastening structure further includes a second fastening assembly, the second fastening assembly includes a third screw and an L-shaped connector, and the third screw of the second fastening assembly passes through the shock absorbing device and the third connecting plate And screwed to one end of the L-shaped connector, the other end of the L-shaped connector is connected to the cylinder head of the engine body.
进一步的,所述固定架包括一侧连接于支撑板的固定板,设于固定板另一侧的套设架,所述SCR箱由所述套设架支撑;所述卡箍穿过相应的所述套设架并紧贴所述SCR箱设置,所述SCR箱夹设于所述卡箍和所述套设架之间。Further, the fixed frame includes a fixed plate connected to the supporting plate on one side, and a sleeve frame arranged on the other side of the fixed plate, and the SCR box is supported by the sleeve frame; the clamp passes through the corresponding The sleeve frame is arranged close to the SCR box, and the SCR box is sandwiched between the clamp and the sleeve frame.
进一步的,所述套设架上设有支撑所述SCR箱的弧形板。Further, an arc-shaped plate supporting the SCR box is provided on the sleeve frame.
本实用新型的有益效果:本实用新型利用发动机上的预留孔以及发动机上方未被利用的空间,为SCR箱提供了一个安装空间,将SCR箱通过固定支架固定于发动机上,能够解决采用新的尾气排放方案后SCR箱无法布置在整车车架上的问题;而且通过设置减震装置减小发动机工作时的震动对SCR箱的影响。Beneficial effects of the utility model: the utility model utilizes the reserved hole on the engine and the unused space above the engine to provide an installation space for the SCR box, fix the SCR box on the engine through the fixing bracket, and solve the problem of adopting a The problem that the SCR box cannot be arranged on the frame of the whole vehicle after the exhaust emission scheme is adopted; and the impact of the vibration of the engine on the SCR box is reduced by setting a shock absorbing device.
附图说明Description of drawings
图1是本实用新型实施例一所述固定支架的结构示意图;Fig. 1 is a schematic structural view of the fixing bracket described in Embodiment 1 of the present utility model;
图2是本实用新型实施例一所述固定支架的另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another viewing angle of the fixing bracket according to Embodiment 1 of the present utility model;
图3是本实用新型实施例一所述第二支架的结构示意图;Fig. 3 is a schematic structural view of the second bracket described in Embodiment 1 of the present invention;
图4是本实用新型实施例一所述防护板的结构示意图;Fig. 4 is a schematic structural view of the protection plate described in Embodiment 1 of the present utility model;
图5是本实用新型实施例二所述固定支架的结构示意图;Fig. 5 is a schematic structural view of the fixing bracket described in the second embodiment of the utility model;
图6是本实用新型实施例二所述固定支架的另一视角的结构示意图;Fig. 6 is a structural schematic diagram of another viewing angle of the fixing bracket according to the second embodiment of the present invention;
图7是本实用新型实施例二所述防护板、第三连接板以及第二减震垫之间的连接关系图;Fig. 7 is a diagram of the connection relationship between the protective plate, the third connecting plate and the second shock pad according to the second embodiment of the present invention;
图8是本实用新型实施例二所述固定架的结构示意图。Fig. 8 is a schematic structural view of the fixing frame according to the second embodiment of the present invention.
图中:In the picture:
1、支架本体;11、第一支架;111、U型安装板;112、安装竖板;12、第二支架;121、第一连接板;1211、第四连接孔;122、第二连接板;123、加强筋;13、第三连接板;131、第五连接孔;14、固定架;141、固定板;142、套设架;1421、第一固定板;1422、第二固定板;1423、弧形板;15、支撑板;1. Bracket body; 11. First bracket; 111. U-shaped mounting plate; 112. Mounting vertical plate; 12. Second bracket; 121. First connecting plate; 1211. Fourth connecting hole; 122. Second connecting plate ; 123, reinforcing rib; 13, the third connecting plate; 131, the fifth connecting hole; 14, fixed frame; 141, fixed plate; 142, sleeve frame; 1421, the first fixed plate; 1423, curved plate; 15, support plate;
2、卡箍;21、卡箍带;31、第一减震垫;32、第二减震垫;41、第一销轴;42、第二销轴;2, clamp; 21, clamp belt; 31, the first shock pad; 32, the second shock pad; 41, the first pin; 42, the second pin;
10、第一螺钉;20、第二螺钉;30、螺栓;40、第三螺钉;50、L型连接件;501、第六连接孔;60、第四螺钉;5、防护板;51、第一防护板;52、第二防护板。10. The first screw; 20. The second screw; 30. Bolt; 40. The third screw; 50. L-shaped connector; 501. The sixth connection hole; 60. The fourth screw; 5. The protective plate; 51. The first A protective plate; 52, the second protective plate.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
本实用新型提供了一种发动机,包括发动机本体,和固定于发动机本体的固定支架,固定支架包括一端固定于发动机本体的支架本体1,连接于支架本体1另一端的卡箍2,及设于支架本体1上的减震装置;卡箍2用于卡紧SCR箱。The utility model provides an engine, comprising an engine body, and a fixed bracket fixed on the engine body, the fixed bracket includes a bracket body 1 with one end fixed to the engine body, a clamp 2 connected to the other end of the bracket body 1, and a The shock absorbing device on the bracket body 1; the clamp 2 is used to clamp the SCR box.
本实用新型利用发动机上的预留孔以及发动机上方的未被利用的空间,为SCR箱提供了一个安装空间,将SCR箱通过固定支架固定于发动机上,能够解决采用新的尾气排放方案后SCR箱无法布置在整车车架上的问题;而且通过设置减震装置减小发动机工作时的震动对SCR箱的影响。The utility model utilizes the reserved hole on the engine and the unused space above the engine to provide an installation space for the SCR box. The SCR box is fixed on the engine through a fixed bracket, which can solve the problem of SCR after adopting a new exhaust emission scheme. The box cannot be arranged on the frame of the whole vehicle; and the impact of the vibration of the engine on the SCR box is reduced by setting a shock absorbing device.
实施例一Embodiment one
本实施例以WP9H型号的发动机为例,WP9H型号的发动机也就是本实施例所指的发动机本体,WP9H型号的发动机本体的机体上有六个第一预留孔,分别设于发动机本体的机体的顶壁和一侧壁,本实施例利用发动机本体的机体上的上述六个第一预留孔将SCR箱固定在发动机本体的机体上。下面详细说明本实施例所述固定支架的结构以及发动机本体与固定支架的连接。This embodiment takes the engine of the WP9H model as an example. The engine of the WP9H model is the engine body referred to in this embodiment. There are six first reserved holes on the body of the engine body of the WP9H model, which are respectively located on the body of the engine body. The top wall and side wall of the engine body, the present embodiment utilizes the above-mentioned six first reserved holes on the body of the engine body to fix the SCR box on the body of the engine body. The structure of the fixing bracket and the connection between the engine body and the fixing bracket in this embodiment will be described in detail below.
如图1所示,所述支架本体1包括与所述卡箍2连接的第一支架11,及连接于第一支架11且固定于发动机本体的机体上的第二支架12。As shown in FIG. 1 , the bracket body 1 includes a first bracket 11 connected to the clamp 2 , and a second bracket 12 connected to the first bracket 11 and fixed on the body of the engine body.
如图2所示,所述第一支架11位于卡箍2和第二支架12之间,第一支架11具体包括U型安装板111,位于所述U型安装板111内部且平行于所述U型安装板111侧壁的两个安装竖板112,两个所述安装竖板112关于所述U型安装板111对称分布。所述安装竖板112远离所述U型安装板111底壁的一端的端面、以及所述U型安装板111的侧壁远离所述U型安装板111底壁的一端的端面均设有用于支撑所述SCR箱的弧形面。As shown in Figure 2, the first bracket 11 is located between the clamp 2 and the second bracket 12, the first bracket 11 specifically includes a U-shaped mounting plate 111, located inside the U-shaped mounting plate 111 and parallel to the The two installation risers 112 on the side wall of the U-shaped installation plate 111 are symmetrically distributed with respect to the U-shaped installation plate 111 . The end face of the one end of the mounting riser 112 away from the bottom wall of the U-shaped mounting plate 111 and the end face of the side wall of the U-shaped mounting plate 111 away from the end of the bottom wall of the U-shaped mounting plate 111 are provided with A curved surface supporting the SCR case.
通过所述U型安装板111的两侧壁上的所述弧形面以及两个所述安装竖板112上的所述弧形面支撑所述SCR箱。The SCR case is supported by the arc surfaces on the two side walls of the U-shaped installation plate 111 and the arc surfaces on the two installation risers 112 .
本实施例所述卡箍2设有两个,每个卡箍2包括两个卡箍带21,其中一个卡箍2的两个所述卡箍带21的一端分别通过第一销轴41安装于所述U型安装板111的一侧壁和靠近该侧壁的所述安装竖板112之间,另一端通过第二销轴42连接。另一个卡箍2的两个卡箍带21的一端通过第一销轴41安装于所述U型安装板111的另一侧壁和靠近该侧壁的所述安装竖板112之间,另一端通过第二销轴42连接。通过两个卡箍2将SCR箱夹设在卡箍2与所述第一支架11之间。There are two clamps 2 in this embodiment, and each clamp 2 includes two clamp bands 21, and one end of the two clamp bands 21 of one clamp 2 is respectively installed through the first pin shaft 41 Between one side wall of the U-shaped mounting plate 111 and the mounting riser 112 close to the side wall, the other end is connected by a second pin 42 . One end of the two clamp bands 21 of the other clamp 2 is installed between the other side wall of the U-shaped mounting plate 111 and the installation vertical plate 112 close to the side wall through the first pin shaft 41. One end is connected by a second pin shaft 42 . The SCR case is sandwiched between the clips 2 and the first bracket 11 by two clips 2 .
如图3所示,所述第二支架12包括第一连接板121,及与所述第一连接板121垂直设置的第二连接板122,所述第一连接板121的一侧连接于所述第一支架11,所述第二连接板122连接于所述第一连接板121的另一侧。As shown in Figure 3, the second bracket 12 includes a first connecting plate 121, and a second connecting plate 122 perpendicular to the first connecting plate 121, one side of the first connecting plate 121 is connected to the The first bracket 11 is described above, and the second connecting plate 122 is connected to the other side of the first connecting plate 121 .
所述第一连接板121上与发动机本体的机体的顶壁上的第一预留孔对应的位置设有第一连接孔;所述第二连接板122上与发动机本体的机体的侧壁上的第一预留孔对应的位置设有第二连接孔;所述第一连接孔的中心轴线与所述第二连接孔的中心轴线垂直。第一螺钉10贯穿所述第一连接孔并旋入发动机本体的机体的顶壁上的第一预留孔内;第二螺钉20贯穿所述第二连接孔并旋入发动机本体的机体上侧壁上的第一预留孔内,进而将第二支架12固定于发动机本体的机体上。本实施例中,所述第一连接孔和第二连接孔分别设置有三个。The position corresponding to the first reserved hole on the top wall of the body of the engine body on the first connecting plate 121 is provided with a first connecting hole; on the second connecting plate 122 and on the side wall of the body of the engine body The position corresponding to the first reserved hole is provided with a second connecting hole; the central axis of the first connecting hole is perpendicular to the central axis of the second connecting hole. The first screw 10 passes through the first connection hole and is screwed into the first reserved hole on the top wall of the body of the engine body; the second screw 20 passes through the second connection hole and is screwed into the upper side of the body of the engine body In the first reserved hole on the wall, the second bracket 12 is then fixed on the body of the engine body. In this embodiment, there are three first connection holes and three second connection holes respectively.
所述第二连接板122和第一连接板121的连接位置处设有加强筋123,用于提高第一连接板121和第二连接板122的连接强度。A reinforcing rib 123 is provided at the connecting position of the second connecting plate 122 and the first connecting plate 121 for improving the connection strength of the first connecting plate 121 and the second connecting plate 122 .
由于发动机是工程机械车辆主要的震动来源之一,为了减小发动机震动对SCR箱的影响,本实施例在所述第一支架11连接卡箍2的一侧、连接所述第二支架12的一侧均设有所述减震装置,所述减震装置为第一减震垫31。Since the engine is one of the main vibration sources of construction machinery vehicles, in order to reduce the impact of engine vibration on the SCR box, in this embodiment, the side where the first bracket 11 is connected to the clamp 2 and the side where the second bracket 12 is connected The shock absorbing device is provided on one side, and the shock absorbing device is a first shock absorbing pad 31 .
如图1和图2所示,所述U型安装板111的两侧壁和靠近相应侧壁的所述安装竖板112形成U型腔体,每个所述U型腔体内的底壁设有两个第三连接孔(图中未示出)。如图3所示,所述第一连接板121上与所述第三连接孔对应的位置设有第四连接孔1211。如图2所示,螺栓30依次穿过第一支架11一侧的第一减震垫31、第三连接孔、第一支架11另一侧的第一减震垫31以及第四连接孔1211并通过螺母紧固,实现第一支架11和第二支架12之间的连接。As shown in Figures 1 and 2, the two side walls of the U-shaped mounting plate 111 and the mounting risers 112 close to the corresponding side walls form a U-shaped cavity, and the bottom wall in each of the U-shaped cavity is set There are two third connection holes (not shown in the figure). As shown in FIG. 3 , a fourth connection hole 1211 is provided on the first connection plate 121 at a position corresponding to the third connection hole. As shown in FIG. 2 , the bolts 30 pass through the first shock pad 31 on one side of the first bracket 11 , the third connection hole, the first shock pad 31 on the other side of the first bracket 11 and the fourth connection hole 1211 in sequence. And fastened by nuts to realize the connection between the first bracket 11 and the second bracket 12 .
本实施例中,由于第一连接孔和第二连接孔的轴线位于不同的方向上,因此需要将支架本体1设计为两个支架的组合结构,即第一支架11和第二支架12,减小发动机的震动对SCR箱的影响。In this embodiment, since the axes of the first connection hole and the second connection hole are located in different directions, it is necessary to design the bracket body 1 as a combined structure of two brackets, that is, the first bracket 11 and the second bracket 12. The impact of small engine vibrations on the SCR box.
如图2和图4所示,本实施例中,位于所述第一支架11一侧的所述第一减震垫31与所述螺栓30的螺帽之间设有防护板5;所述防护板5为T型结构,包括第一防护板51、及垂直连接于所述第一防护板51的第二防护板52。所述第二防护板52贯穿所述第一减震垫31设置,所述第一防护板51抵压于所述第一减震垫31设置;能够使得第一减震垫31均匀承压,起到保护第一减震垫31的作用,防止第一减震垫31因为一直处于挤压状态被失效,通过设置所述防护板5,所述第一减震垫31只有在出现震动时,才会起作用,延长了第一减震垫31的使用寿命。As shown in Figure 2 and Figure 4, in this embodiment, a protective plate 5 is provided between the first shock absorbing pad 31 on one side of the first bracket 11 and the nut of the bolt 30; The protective plate 5 is a T-shaped structure, including a first protective plate 51 and a second protective plate 52 vertically connected to the first protective plate 51 . The second protective plate 52 is arranged through the first shock-absorbing pad 31, and the first protective plate 51 is pressed against the first shock-absorbing pad 31; it can make the first shock-absorbing pad 31 evenly bear pressure, It plays the role of protecting the first shock absorbing pad 31, preventing the first shock absorbing pad 31 from being invalidated because it has been in a squeezed state. By setting the protective plate 5, the first shock absorbing pad 31 can only Only then will it work, prolonging the service life of the first shock pad 31.
位于所述第一支架11另一侧的所述第一减震垫31与所述第二支架12之间也设有所述防护板5。The protective plate 5 is also provided between the first shock absorbing pad 31 on the other side of the first bracket 11 and the second bracket 12 .
实施例二Embodiment two
本实施例以WP6型号的发动机为例,WP6型号的发动机也就是本实施例所指的发动机本体,WP6型号的发动机本体的缸盖上有四个第二预留孔,本实施例所述发动机利用发动机本体的缸盖上的上述四个第二预留孔将SCR箱固定在发动机本体的缸盖上。下面详细说明本实施例所述固定支架的结构以及发动机本体与固定支架的连接。This embodiment takes the engine of the WP6 model as an example. The engine of the WP6 model is the engine body referred to in this embodiment. There are four second reserved holes on the cylinder head of the engine body of the WP6 model. The engine described in this embodiment The SCR box is fixed on the cylinder head of the engine body by utilizing the above-mentioned four second reserved holes on the cylinder head of the engine body. The structure of the fixing bracket and the connection between the engine body and the fixing bracket in this embodiment will be described in detail below.
如图5所示,本实施例所述支架本体1包括连接所述发动机本体的缸盖的第三连接板13,用于固定卡箍2的固定架14,以及连接所述第三连接板13和所述固定架14的支撑板15。As shown in Figure 5, the bracket body 1 in this embodiment includes a third connecting plate 13 connecting the cylinder head of the engine body, a fixing frame 14 for fixing the clamp 2, and connecting the third connecting plate 13 and the supporting plate 15 of the fixing frame 14 .
本实施例所述支撑板15设有两个,两个所述支撑板15平行分布且垂直连接于所述第三连接板13,两个支撑板15与所述第三连接板13构成一个U型腔,所述第三连接板13位于U型腔内的部分设有通孔,用于避让发动机本体的缸盖上零部件。如图7所示,所述第三连接板13位于U型腔外的两侧分别设有两个第五连接孔131。There are two supporting plates 15 in this embodiment, the two supporting plates 15 are distributed in parallel and vertically connected to the third connecting plate 13, and the two supporting plates 15 and the third connecting plate 13 form a U Cavity, the part of the third connecting plate 13 located in the U-shaped cavity is provided with a through hole for avoiding parts on the cylinder head of the engine body. As shown in FIG. 7 , two fifth connecting holes 131 are respectively provided on both sides of the third connecting plate 13 outside the U-shaped cavity.
如图6和图7所示,所述支架本体1连接所述发动机本体的缸盖的一侧,以及连接所述卡箍2的一侧均设有所述减震装置,所述减震装置为第二减震垫32。具体的,所述第二减震垫32位于所述第三连接板13厚度方向的两侧。为了保护第二减震垫32,所述第二减震垫32远离所述第二连接板122的一端分别设有防护板5,所述防护板5的结构与实施例一相同,在此不再赘叙。As shown in Figures 6 and 7, the side of the bracket body 1 connected to the cylinder head of the engine body and the side connected to the hoop 2 are provided with the shock absorbing device, and the shock absorbing device It is the second shock pad 32. Specifically, the second shock absorbing pad 32 is located on both sides of the third connecting plate 13 in the thickness direction. In order to protect the second shock absorbing pad 32, the end of the second shock absorbing pad 32 away from the second connecting plate 122 is respectively provided with a protective plate 5, and the structure of the protective plate 5 is the same as that of the first embodiment, which is not mentioned here. Let me tell you more.
如图7所示,所述第三连接板13通过紧固结构连接于所述发动机本体的缸盖上;所述减震装置通过所述紧固结构连接于所述第三连接板13。具体的,所述紧固结构包括第一紧固组件和第二紧固件,所述第一紧固组件包括第三螺钉40和连接于所述发动机本体的缸盖的第四螺钉60,通过第三螺钉40的一端依次穿过位于第三连接板13一侧的防护板5、第三连接板13上的第五连接孔131以及位于第三连接板13另一侧的防护板5,并螺纹连接于第四螺钉60的一端,使得第四螺钉60的端面抵压于所述防护板5,所述第四螺钉60的另一端直接旋入发动机本体的缸盖上相应的第二预留孔内。所述连接板13上的两个所述第五连接孔131通过第一紧固组件连接于发动机本体的缸盖上相应的第二预留孔。As shown in FIG. 7 , the third connecting plate 13 is connected to the cylinder head of the engine body through a fastening structure; the shock absorbing device is connected to the third connecting plate 13 through the fastening structure. Specifically, the fastening structure includes a first fastening assembly and a second fastening member, the first fastening assembly includes a third screw 40 and a fourth screw 60 connected to the cylinder head of the engine body, through One end of the third screw 40 passes through the protective plate 5 on one side of the third connecting plate 13, the fifth connecting hole 131 on the third connecting plate 13 and the protective plate 5 on the other side of the third connecting plate 13, and Threadedly connected to one end of the fourth screw 60, so that the end face of the fourth screw 60 is pressed against the protective plate 5, and the other end of the fourth screw 60 is directly screwed into the corresponding second reserved portion on the cylinder head of the engine body. inside the hole. The two fifth connecting holes 131 on the connecting plate 13 are connected to the corresponding second reserved holes on the cylinder head of the engine body through a first fastening assembly.
所述第二紧固组件包括第三螺钉40和L型连接件50,为了避让发动机本体的缸盖上的零部件,另外两个所述第五连接孔131通过第二紧固组件连接于发动机本体的缸盖上相应的第二预留孔。具体的,第二紧固组件的第三螺钉40穿过减震装置和第三连接板13并螺纹连接于所述L型连接件50的一端,所述L型连接件50的另一端连接于所述发动机本体的缸盖。The second fastening assembly includes a third screw 40 and an L-shaped connector 50. In order to avoid parts on the cylinder head of the engine body, the other two fifth connecting holes 131 are connected to the engine through the second fastening assembly. Corresponding second reserved holes on the cylinder head of the body. Specifically, the third screw 40 of the second fastening assembly passes through the shock absorbing device and the third connecting plate 13 and is screwed to one end of the L-shaped connector 50, and the other end of the L-shaped connector 50 is connected to The cylinder head of the engine block.
通过第三螺钉40的一端依次穿过位于第三连接板13一侧的防护板5、第三连接板13上的第五连接孔131以及位于第三连接板13另一侧的防护板5,并螺纹连接于L型连接件50的一端,使得L型连接件50的一端的端面抵压于所述防护板5。如图5所示,所述L型连接件50的另一端设有第六连接孔501,通过第五螺钉(图中未示出)贯穿第六连接孔501并旋入发动机本体的缸盖上相应的第二预留孔内。One end of the third screw 40 passes through the protective plate 5 on one side of the third connecting plate 13, the fifth connecting hole 131 on the third connecting plate 13 and the protective plate 5 on the other side of the third connecting plate 13, And screwed to one end of the L-shaped connecting piece 50 , so that the end surface of one end of the L-shaped connecting piece 50 presses against the protective plate 5 . As shown in Figure 5, the other end of the L-shaped connector 50 is provided with a sixth connecting hole 501, through which the fifth screw (not shown) passes through the sixth connecting hole 501 and is screwed into the cylinder head of the engine body corresponding to the second reserved hole.
至于是穿设于哪两个第五连接孔131的第三螺钉40中连接于L型连接件50是根据发动机本体的缸盖上需要避让零部件的位置确定。As for which two third screws 40 of the fifth connecting holes 131 are connected to the L-shaped connecting member 50, it is determined according to the position of the parts that need to be avoided on the cylinder head of the engine body.
如图6和8所示,所述固定架14包括一侧连接于支撑板15的固定板141,两个设于固定板141另一侧且关于所述固定板141对称分布的套设架142,所述SCR箱由两个所述套设架142支撑。所述卡箍2设有两个,每个卡箍2穿过相应的所述套设架142并紧贴所述SCR箱设置,所述SCR箱夹设于所述卡箍2和所述套设架142之间。As shown in FIGS. 6 and 8 , the fixed frame 14 includes a fixed plate 141 that is connected to the support plate 15 on one side, and two sleeve frames 142 that are arranged on the other side of the fixed plate 141 and that are symmetrically distributed with respect to the fixed plate 141 , the SCR box is supported by two sets of racks 142 . There are two clamps 2, each clamp 2 passes through the corresponding sleeve frame 142 and is placed close to the SCR box, and the SCR box is sandwiched between the clamp 2 and the sleeve. Set up between 142.
两个所述套设架142分别设于所述固定板141长度方向(图8中L方向)的两端;每个所述套设架142包括沿所述固定板141宽度方向(图8中W方向)分布且间隔分布的两个第一固定板1421,及沿固定板141的宽度方向分布且平行于所述第一固定板1421设置的第二固定板1422;每个所述套设架142位于固定板141宽度方向同一端的第一固定板1421和第二固定板1422相对设置;每个所述套设架142的第二固定板1422位于该套设架142的第一固定板1421靠近另一所述套设架142的一侧。Two said sleeve racks 142 are respectively arranged on the two ends of said fixed plate 141 length direction (L direction among Fig. 8); Two first fixed plates 1421 distributed in the W direction) and spaced apart, and a second fixed plate 1422 distributed along the width direction of the fixed plate 141 and arranged parallel to the first fixed plate 1421; 142, the first fixed plate 1421 and the second fixed plate 1422 located at the same end in the width direction of the fixed plate 141 are oppositely arranged; Another side of the sleeve frame 142 .
所述套设架142还包括由两个第一固定板1421以及两个第二固定板1422支撑的弧形板1423;所述弧形板1423用于支撑所述SCR箱。将卡箍2的一端从弧形板1423、两个固定板1421以及两个固定板1422围成的腔室穿过后,将SCR箱放置到两个套设架142的弧形板1423后,使卡箍2穿过所述腔室的部分紧贴弧形板1423,同时使得卡箍2的其他部分紧贴SCR箱,而后通过销轴将卡箍2开口的两端紧固起来,即可实现SCR箱的固定。The sleeve frame 142 also includes an arc-shaped plate 1423 supported by two first fixing plates 1421 and two second fixing plates 1422; the arc-shaped plate 1423 is used to support the SCR box. After passing one end of the clamp 2 through the cavity surrounded by the arc plate 1423, the two fixing plates 1421 and the two fixing plates 1422, the SCR box is placed behind the arc plates 1423 of the two sleeve racks 142, so that The part of the clamp 2 passing through the chamber is close to the arc plate 1423, and at the same time, the other part of the clamp 2 is close to the SCR box, and then the two ends of the opening of the clamp 2 are fastened through the pin shaft to achieve Fixing of SCR box.
采用实施例一和实施例二所述发动机固定SCR箱时,对SCR箱进行结构模态计算发现,一阶模态频率能够达到90.04Hz以上,二阶模态频率能够达到95.54Hz以上,三阶模态频率能够达到103.7Hz以上;而SCR箱的模态频率一般要求达到86Hz以上即可。采用本实用新型所述发动机固定SCR箱时,SCR箱的模态频率完全满足要求,即经过本实用新型所述支架本体1的隔震作用以及减震装置的减震作用,发动机的震动不会对SCR箱的工作造成影响。When using the engine described in Embodiment 1 and Embodiment 2 to fix the SCR box, the structural modal calculation of the SCR box shows that the first-order modal frequency can reach more than 90.04Hz, the second-order modal frequency can reach more than 95.54Hz, and the third-order modal frequency can reach more than 95.54Hz. The modal frequency can reach above 103.7Hz; while the modal frequency of the SCR box is generally required to reach above 86Hz. When the engine of the utility model is used to fix the SCR box, the modal frequency of the SCR box fully meets the requirements, that is, through the shock isolation of the bracket body 1 of the utility model and the shock absorption of the shock absorber, the vibration of the engine will not It affects the work of the SCR box.
本实用新型解决了采用新的尾气排放方案后SCR箱无法布置在整车车架上的问题,同时保证了经过本实用新型发动机的震动不会影响SCR箱的工作;提升了WP9H机型发动机在不同行业产品适应性,保证了工程机械车辆的尾气排放能够满足国四排放标准,降低整车设计成本。The utility model solves the problem that the SCR box cannot be arranged on the vehicle frame after adopting the new exhaust emission scheme, and at the same time ensures that the vibration of the engine of the utility model will not affect the work of the SCR box; The adaptability of products in different industries ensures that the exhaust emissions of construction machinery vehicles can meet the National IV emission standards and reduce the cost of vehicle design.
也可以将本实用新型所述发动机中的发动机本体也可以采用其他型号的发动机,只需根据发动机型号将固定支架的具体结构做相应的更改即可。Also can the engine body in the engine described in the utility model also can adopt the engine of other models, only need to do corresponding modification to the concrete structure of fixing support according to engine model.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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CN109915675A (en) * | 2019-04-08 | 2019-06-21 | 锋宏泰尼克精密件技术(昆山)有限公司 | A kind of fixed adjustable support height of automobile exhaust system cylinder is rolled with external member |
CN111271159A (en) * | 2020-04-01 | 2020-06-12 | 重庆铱格机电技术有限公司 | Urea tank support assembly |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109915675A (en) * | 2019-04-08 | 2019-06-21 | 锋宏泰尼克精密件技术(昆山)有限公司 | A kind of fixed adjustable support height of automobile exhaust system cylinder is rolled with external member |
CN111271159A (en) * | 2020-04-01 | 2020-06-12 | 重庆铱格机电技术有限公司 | Urea tank support assembly |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20180824 |