CN207760380U - Rotary open type electric arc furnace door - Google Patents
Rotary open type electric arc furnace door Download PDFInfo
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- CN207760380U CN207760380U CN201721752173.4U CN201721752173U CN207760380U CN 207760380 U CN207760380 U CN 207760380U CN 201721752173 U CN201721752173 U CN 201721752173U CN 207760380 U CN207760380 U CN 207760380U
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- electric arc
- arc furnace
- rotating shaft
- furnace door
- swing
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- 238000010891 electric arc Methods 0.000 title claims abstract description 132
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 86
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 85
- 239000001301 oxygen Substances 0.000 claims abstract description 85
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 229940098458 powder spray Drugs 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 7
- 230000008602 contraction Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 20
- 239000010959 steel Substances 0.000 description 20
- 239000002893 slag Substances 0.000 description 14
- 238000003723 Smelting Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 238000003756 stirring Methods 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005261 decarburization Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009845 electric arc furnace steelmaking Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
本实用新型提供了一种旋启式电弧炉炉门,其能转动的安装于电弧炉上,该旋启式电弧炉炉门包括本体和驱动装置,本体上穿设有氧枪;驱动装置至少包括能转动的连接于电弧炉上的旋转轴、以及与旋转轴相接的驱动件,本体与旋转轴相连接,驱动件能驱动旋转轴沿自身轴线转动,旋转轴的转动能带动本体绕旋转轴的轴线转动。本实用新型提供的旋启式电弧炉炉门,通过将氧枪穿设于本体上,使得在电弧炉炉门关闭状态下也能实现炉门位置吹氧操作,既提高了电弧炉生产效率,又解决了大量冷空气进入电弧炉炉内,造成局部冷区出现的问题;通过驱动装置驱动本体转动,以使得驱动旋启式电弧炉炉门开启一定角度、完全开启或完全关闭的操作简单方便,省时省力。
The utility model provides a swing-type electric arc furnace door, which can be rotatably installed on the electric arc furnace. The swing-type electric arc furnace door includes a body and a driving device, and an oxygen lance is pierced on the body; the driving device is at least It includes a rotatable rotating shaft connected to the electric arc furnace and a driving member connected to the rotating shaft. The body is connected to the rotating shaft. The driving member can drive the rotating shaft to rotate along its own axis, and the rotation of the rotating shaft can drive the body to rotate around. The axis of the shaft rotates. The swing-type electric arc furnace door provided by the utility model can realize the oxygen blowing operation at the position of the electric arc furnace door even when the electric arc furnace door is closed by installing the oxygen lance on the body, which not only improves the production efficiency of the electric arc furnace, It also solves the problem that a large amount of cold air enters the electric arc furnace, causing local cold areas; the main body is driven to rotate through the driving device, so that the operation of driving the swing-type electric arc furnace door to open a certain angle, fully open or completely close is simple and convenient ,save time and energy.
Description
技术领域technical field
本实用新型涉及电弧炉炼钢技术领域,特别涉及一种旋启式电弧炉炉门。The utility model relates to the technical field of electric arc furnace steelmaking, in particular to a swing-type electric arc furnace door.
背景技术Background technique
目前,国内钢铁企业的电弧炉普遍配备炉壁多功能氧枪,以实现辅助能源快速输入电弧炉,并对电弧炉熔池产生一定的搅拌力。At present, the electric arc furnaces of domestic iron and steel enterprises are generally equipped with multifunctional oxygen lances on the furnace wall to realize the rapid input of auxiliary energy into the electric arc furnace and generate a certain stirring force on the electric arc furnace molten pool.
目前的电弧炉炉门为垂直升降式设计,采用气动或液压驱动。在电弧炉炉门附近的操作平台上,部分生产企业配备有外置式氧枪机构。当需要在炉门位置进行吹氧操作时,炉门提升至开启位置,外置式氧枪才能伸入炉内进行吹氧。这就导致了在炉门位置进行吹氧操作时,炉门始终是敞开的,造成了大量的冷空气进入电弧炉炉内,降低了炉内温度,最终导致电弧炉冶炼电耗升高。另外,当电弧炉采用废钢冶炼时,废钢加入电弧炉后会将炉门口堵住,外置式氧枪不能进入电弧炉炉内参与吹炼,从而降低了辅助能源的输入,同时容易在炉门位置形成一个相对的冷区,造成炉门附近留有未熔化的废钢。The current electric arc furnace door is a vertical lifting design, which is driven by pneumatic or hydraulic pressure. On the operating platform near the electric arc furnace door, some manufacturers are equipped with an external oxygen lance mechanism. When the oxygen blowing operation needs to be carried out at the position of the furnace door, the furnace door is raised to the open position, and the external oxygen lance can be extended into the furnace for oxygen blowing. This leads to the fact that the furnace door is always open when the oxygen blowing operation is performed at the furnace door position, causing a large amount of cold air to enter the electric arc furnace, reducing the temperature in the furnace, and finally leading to an increase in the electric arc furnace smelting power consumption. In addition, when the electric arc furnace is smelted with scrap steel, the furnace door will be blocked after the scrap steel is added into the electric arc furnace, and the external oxygen lance cannot enter the electric arc furnace to participate in blowing, thereby reducing the input of auxiliary energy A relatively cold zone is formed, causing unmelted steel scrap to remain near the furnace door.
实用新型内容Utility model content
本实用新型的目的是提供一种能够避免局部冷区出现的旋启式电弧炉炉门。The purpose of the utility model is to provide a swing-type electric arc furnace door which can avoid local cold areas.
为达到上述目的,本实用新型提供了一种旋启式电弧炉炉门,其能转动的安装于电弧炉上,所述旋启式电弧炉炉门包括:本体,所述本体上穿设有氧枪;驱动装置,所述驱动装置至少包括能转动的连接于所述电弧炉上的旋转轴、以及与所述旋转轴相接的驱动件,所述本体与所述旋转轴相连接,所述驱动件能驱动所述旋转轴沿自身轴线转动,所述旋转轴的转动能带动所述本体绕所述旋转轴的轴线转动。In order to achieve the above purpose, the utility model provides a swing-type electric arc furnace door, which can be rotatably installed on the electric arc furnace. The swing-type electric arc furnace door includes: a body, on which there is Oxygen lance; driving device, the driving device at least includes a rotating shaft connected to the electric arc furnace and a driving member connected to the rotating shaft, the body is connected to the rotating shaft, and The driving member can drive the rotating shaft to rotate along its own axis, and the rotation of the rotating shaft can drive the body to rotate around the axis of the rotating shaft.
如上所述的旋启式电弧炉炉门,其中,所述驱动装置还包括连接臂,所述连接臂的一端与所述旋转轴固定连接,所述驱动件为驱动缸,所述驱动缸的一端设有能伸缩的驱动杆,所述连接臂的另一端枢接于所述驱动杆的端部,所述连接臂与所述驱动杆之间具有大于0°且小于180°的夹角,所述驱动杆的伸缩能驱动所述连接臂绕所述旋转轴的轴线转动,所述连接臂的转动能带动所述旋转轴沿自身轴线转动。The swing-type electric arc furnace door as described above, wherein the driving device further includes a connecting arm, one end of the connecting arm is fixedly connected to the rotating shaft, the driving member is a driving cylinder, and the driving cylinder One end is provided with a telescopic driving rod, the other end of the connecting arm is pivotally connected to the end of the driving rod, the connecting arm and the driving rod have an included angle greater than 0° and less than 180°, The expansion and contraction of the driving rod can drive the connecting arm to rotate around the axis of the rotating shaft, and the rotation of the connecting arm can drive the rotating shaft to rotate along its own axis.
如上所述的旋启式电弧炉炉门,其中,所述驱动缸的另一端能转动的连接于所述电弧炉的炉壳上。The swing-type electric arc furnace door described above, wherein, the other end of the driving cylinder is rotatably connected to the furnace shell of the electric arc furnace.
如上所述的旋启式电弧炉炉门,其中,所述驱动件为驱动电机,所述驱动电机的输出轴通过联轴器与所述旋转轴的一端相接。In the swing-type electric arc furnace door described above, the driving member is a driving motor, and the output shaft of the driving motor is connected to one end of the rotating shaft through a coupling.
如上所述的旋启式电弧炉炉门,其中,所述旋启式电弧炉炉门还包括设置于所述本体两侧的两个旋转轴支撑座,所述旋转轴支撑座连接于所述电弧炉的炉壳上,所述旋转轴能转动的连接于两所述旋转轴支座上。The swing-type electric arc furnace door as described above, wherein, the swing-type electric arc furnace door further includes two rotating shaft supporting seats arranged on both sides of the body, and the rotating shaft supporting seats are connected to the On the furnace shell of the electric arc furnace, the rotating shaft is rotatably connected to the two rotating shaft supports.
如上所述的旋启式电弧炉炉门,其中,所述旋转轴通过至少三个间隔设置的连接板与所述本体相接。The swing-type electric arc furnace door as described above, wherein, the rotating shaft is connected to the body through at least three connecting plates arranged at intervals.
如上所述的旋启式电弧炉炉门,其中,所述本体上连接有氧枪安装座,所述氧枪连接于所述氧枪安装座上。The swing-type electric arc furnace door as described above, wherein the body is connected with an oxygen lance mounting seat, and the oxygen lance is connected to the oxygen lance mounting seat.
如上所述的旋启式电弧炉炉门,其中,所述本体上连接有安装板,所述氧枪安装座连接于所述安装板上。In the swing-type electric arc furnace door as described above, a mounting plate is connected to the body, and the oxygen lance mounting base is connected to the mounting plate.
如上所述的旋启式电弧炉炉门,其中,所述本体上还穿设有碳粉喷枪,所述碳粉喷枪与所述氧枪间隔设置。In the swing-type electric arc furnace door as described above, a carbon powder spray gun is pierced through the body, and the carbon powder spray gun is spaced apart from the oxygen lance.
如上所述的旋启式电弧炉炉门,其中,所述本体上设有水冷盘管,所述水冷盘管具有一进水接口和一回水接口,且所述进水接口和所述回水接口位于所述本体的同一侧。The swing-type electric arc furnace door as described above, wherein, the body is provided with a water-cooled coil, the water-cooled coil has a water inlet interface and a water return interface, and the water inlet interface and the return water interface The water connection is located on the same side of the body.
与现有技术相比,本实用新型的优点如下:Compared with prior art, the utility model has the following advantages:
本实用新型提供的旋启式电弧炉炉门,通过将氧枪穿设于本体上,使得在电弧炉炉门关闭状态下也能实现炉门位置吹氧操作,将辅助能源输入电弧炉炉内,既提高了电弧炉生产效率,又避免了大量冷空气进入电弧炉炉内,解决了局部冷区出现的问题,还使得氧枪在电弧炉炉内分布更加均匀,且有利于熔池搅拌;The swing-type electric arc furnace door provided by the utility model can realize the oxygen blowing operation at the position of the furnace door and input the auxiliary energy into the electric arc furnace by piercing the oxygen lance on the body. , which not only improves the production efficiency of the electric arc furnace, but also prevents a large amount of cold air from entering the electric arc furnace, solves the problem of local cold areas, and makes the distribution of the oxygen lance more uniform in the electric arc furnace, and is conducive to the stirring of the molten pool;
本实用新型提供的旋启式电弧炉炉门,通过驱动装置驱动本体转动,使得驱动旋启式电弧炉炉门开启一定角度、完全开启或完全关闭的操作简单方便,省时省力;The swing-type electric arc furnace door provided by the utility model drives the body to rotate through the driving device, so that the operation of driving the swing-type electric arc furnace door to open a certain angle, fully open or completely close is simple and convenient, saving time and effort;
本实用新型提供的旋启式电弧炉炉门,通过在本体上穿设碳粉喷枪,在电弧炉冶炼时,可根据电弧炉冶炼工艺曲线,通过阀站控制氧气的流量、压力和碳粉的流量、压力等,实现氧枪和碳粉枪的配合使用,以更好地造泡沫渣。The swing-type electric arc furnace door provided by the utility model can control the oxygen flow, pressure and carbon powder flow through the valve station according to the electric arc furnace smelting process curve when the electric arc furnace is smelted by installing a carbon powder spray gun on the body. flow, pressure, etc., realize the combined use of oxygen gun and carbon powder gun to better create foam slag.
附图说明Description of drawings
以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中:The following drawings are only intended to illustrate and explain the utility model schematically, and do not limit the scope of the utility model. in:
图1是本实用新型的旋启式电弧炉炉门的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of swing type electric arc furnace door of the present utility model;
图2是图1所示的旋启式电弧炉炉门的侧视结构示意图;Fig. 2 is a side view structural schematic diagram of the swing-type electric arc furnace door shown in Fig. 1;
图3是图2中A部放大结构示意图;Fig. 3 is a schematic diagram of the enlarged structure of part A in Fig. 2;
图4是图2所示的驱动缸与连接臂的工作状态结构示意图。Fig. 4 is a schematic structural diagram of the working state of the driving cylinder and the connecting arm shown in Fig. 2 .
附图标号说明:Explanation of reference numbers:
1、本体;2、氧枪;3、驱动装置;31、旋转轴;32、驱动缸;321、伸缩杆;4、连接臂;5、旋转轴支撑座;6、连接板;7、氧枪安装座;8、安装板;9、水冷盘管;91、进水接口;92、回水接口;S、旋启式电弧炉炉门关闭位置;O、旋启式电弧炉炉门开启位置;10、炉壳。1. Body; 2. Oxygen lance; 3. Driving device; 31. Rotary shaft; 32. Drive cylinder; 321. Telescopic rod; 4. Connecting arm; 5. Rotary shaft support seat; 6. Connecting plate; 7. Oxygen lance Mounting base; 8. Mounting plate; 9. Water-cooled coil; 91. Water inlet port; 92. Return water port; S. Closed position of swing-type electric arc furnace door; O. Open position of swing-type electric arc furnace door; 10. Furnace shell.
具体实施方式Detailed ways
为了对本实用新型的技术方案、目的和效果有更清楚的理解,现结合附图说明本实用新型的具体实施方式。In order to have a clearer understanding of the technical scheme, purpose and effect of the utility model, the specific implementation of the utility model will now be described in conjunction with the accompanying drawings.
如图1和图2所示,本实用新型提供了一种旋启式电弧炉炉门,其能转动的安装于电弧炉上,该旋启式电弧炉炉门包括本体1和驱动装置3,本体1上穿设有氧枪2,氧枪2的喷嘴朝向电弧炉的内部中心,以便向炉内喷射氧气,氧枪2的喷嘴的中间通孔为主氧喷孔,向外依次为天然气环孔和氧气环孔,从而使得氧枪3能够实现烧嘴功能和集束氧气流功能,而氧枪2的外部介质接管包括主氧气管线、天然气管线、环氧气管线、清扫氧气管线、冷却水进水管线和冷却水回水管线,各管线的流量、压力等相参数通过介质阀站进行控制,氧枪2的具体结构为现有技术,各管线与氧枪2之间的连接方式也为现有技术,在此不再赘述;驱动装置3至少包括能转动的安装于电弧炉上的旋转轴31、以及与旋转轴31相接的驱动件,本体1与旋转轴31相接,且本体1不能相对旋转轴31转动,驱动件能驱动旋转轴31沿自身轴线转动,由于旋转轴31与本体1无相对转动,因此,旋转轴31的转动能带动本体1绕旋转轴31的轴线转动,从而使得本体1能够在驱动装置3的驱动下旋转开启一定角度、完全开启或完全关闭。As shown in Figure 1 and Figure 2, the utility model provides a swing-type electric arc furnace door, which can be rotatably installed on the electric arc furnace, the swing-type electric arc furnace door includes a body 1 and a driving device 3, Oxygen lance 2 is pierced on the body 1, and the nozzle of oxygen lance 2 faces the inner center of the electric arc furnace so as to inject oxygen into the furnace. Holes and oxygen ring holes, so that the oxygen lance 3 can realize the burner function and the cluster oxygen flow function, and the external medium connection of the oxygen lance 2 includes the main oxygen pipeline, natural gas pipeline, epoxy gas pipeline, cleaning oxygen pipeline, cooling water inlet The water pipeline and the cooling water return pipeline, the flow rate and pressure of each pipeline are controlled by the medium valve station. The specific structure of the oxygen lance 2 is the existing technology, and the connection mode between each pipeline and the oxygen lance 2 is also the existing one. There is technology, so I won’t go into details here; the driving device 3 at least includes a rotatable rotating shaft 31 installed on the electric arc furnace, and a driving member connected to the rotating shaft 31. The body 1 is connected to the rotating shaft 31, and the body 1 It cannot rotate relative to the rotating shaft 31, and the driving member can drive the rotating shaft 31 to rotate along its own axis. Since the rotating shaft 31 and the body 1 have no relative rotation, the rotation of the rotating shaft 31 can drive the body 1 to rotate around the axis of the rotating shaft 31, thereby Driven by the drive device 3 , the main body 1 can be rotated to open at a certain angle, fully opened or fully closed.
在使用时,电弧炉准备工作完成后,通过驱动装置3驱动本体1,使本体1旋转关闭,即关闭旋启式电弧炉炉门;将废钢加入电弧炉,旋启式电弧炉炉门上的氧枪2开启烧嘴模式,与电弧炉炉壁氧枪配合使用,实现对废钢的切割、熔化;待废钢熔清后,旋启式电弧炉炉门上的氧枪2切换至集束氧枪模式,增强对炉门附近钢水熔池的搅拌和脱碳;在电弧炉冶炼过程中,当需要进行流渣操作时,通过驱动装置3驱动本体1,使本体1旋转开启一定角度,即旋启式电弧炉炉门开启一定角度,以实现电弧炉炉渣的自动流出,同时由于旋启式炉门不是完全开启装置,因此能够避免多余的外部冷空气进入电弧炉炉膛内,从而有效解决了冷空气在炉门位置形成一个相对的冷区,造成炉门附近留有未熔化的废钢的问题;电弧炉出钢前测温取样时,操作人员可以通过驱动装置3将旋启式电弧炉炉门完全开启;若炉门积渣严重,可使用本体1上穿设的氧枪2的清扫模式,对炉门积渣进行清理。When in use, after the preparation work of the electric arc furnace is completed, the main body 1 is driven by the driving device 3, so that the main body 1 is rotated and closed, that is, the swing-type electric arc furnace door is closed; scrap steel is added to the electric arc furnace, and the swing-type electric arc furnace door The oxygen lance 2 turns on the burner mode, and is used together with the oxygen lance on the furnace wall of the electric arc furnace to realize the cutting and melting of scrap steel; after the scrap steel is melted, the oxygen lance 2 on the door of the swing-type electric arc furnace is switched to the cluster oxygen lance mode , to enhance the stirring and decarburization of the molten steel pool near the furnace door; in the smelting process of the electric arc furnace, when the slag flow operation is required, the main body 1 is driven by the driving device 3 to rotate the main body 1 to a certain angle, that is, the swing type The electric arc furnace door is opened at a certain angle to realize the automatic outflow of the electric arc furnace slag. At the same time, since the swing type furnace door is not a fully opening device, it can prevent excess external cold air from entering the electric arc furnace, thus effectively solving the problem of cold air in the electric arc furnace. The position of the furnace door forms a relatively cold area, which causes the problem of unmelted steel scrap near the furnace door; when measuring the temperature and sampling before the electric arc furnace is tapped, the operator can fully open the swing-type electric arc furnace door through the driving device 3 If the furnace door slag accumulation is serious, the cleaning mode of the oxygen lance 2 pierced on the body 1 can be used to clean the furnace door slag accumulation.
要说明的是,当旋启式电弧炉炉门开启角度不大于15°时,将不影响本体1上穿设的氧枪2的正常吹炼,但当开启角度超过15°时,需关闭本体1上穿设的氧枪2,避免氧气流对电弧炉耐材的吹损。It should be noted that when the opening angle of the swing-type electric arc furnace door is not greater than 15°, it will not affect the normal blowing of the oxygen lance 2 pierced on the body 1, but when the opening angle exceeds 15°, the body needs to be closed The oxygen lance 2 pierced on the 1 prevents the oxygen flow from blowing damage to the electric arc furnace refractory material.
本实用新型提供的旋启式电弧炉炉门,通过将氧枪2穿设于本体1上,使得在电弧炉炉门关闭状态下也能实现炉门位置吹氧操作,既避免了大量冷空气进入电弧炉炉内,解决了局部冷区出现的问题,又使得氧枪2在电弧炉炉内分布更加均匀,且有利于熔池搅拌;通过驱动装置3驱动本体1转动,以使得驱动旋启式电弧炉炉门开启一定角度、完全开启或完全关闭的操作简单方便,省时省力。The swing-type electric arc furnace door provided by the utility model, through the oxygen lance 2 pierced on the body 1, makes it possible to realize the oxygen blowing operation at the furnace door position even when the electric arc furnace door is closed, which avoids a large amount of cold air Entering the electric arc furnace, it solves the problem of the local cold zone, and makes the distribution of the oxygen lance 2 more uniform in the electric arc furnace, and is conducive to the stirring of the molten pool; the main body 1 is driven to rotate by the driving device 3, so that the drive is swiveled The operation of opening the electric arc furnace door at a certain angle, fully opening or completely closing is simple and convenient, saving time and effort.
在本实用新型的一种优选的实施方式中,如图3和图4所示,驱动装置还包括连接臂4,连接臂4的一端焊接于旋转轴31上并位于本体1的一侧,使得连接臂4与旋转轴31之间不能相对转动,驱动件为驱动缸32,驱动缸32的一端设有能伸缩的驱动杆,连接臂4的另一端能转动的与驱动杆321相接,以使旋转轴31的轴线与连接臂4的中心线不共线,优选,连接臂4的中心线垂直于旋转臂31的轴线设置,连接臂4与驱动杆321之间具有大于0°且小于180°的夹角,以避免驱动杆321驱动连接臂4转动时产生死点,驱动杆的伸缩能驱动连接臂4绕旋转轴31的轴线转动,由于连接臂4与旋转轴31之间不能相对转动,因此,连接臂4的转动能带动旋转轴31沿自身轴线转动,而旋转轴31的转动带动与其连接的本体1绕旋转轴31的轴线转动,从而使得本体1在驱动缸32的驱动下能旋转开启一定角度、完全开启或完全关闭。In a preferred embodiment of the present utility model, as shown in Fig. 3 and Fig. 4, the drive device also includes a connecting arm 4, one end of which is welded on the rotating shaft 31 and located on one side of the body 1, so that Can not relatively rotate between connecting arm 4 and rotating shaft 31, and driving part is drive cylinder 32, and one end of driving cylinder 32 is provided with the drive rod that can stretch, and the other end of connecting arm 4 can rotate and joins with drive rod 321, with The axis of the rotating shaft 31 is not collinear with the centerline of the connecting arm 4. Preferably, the centerline of the connecting arm 4 is arranged perpendicular to the axis of the rotating arm 31, and the distance between the connecting arm 4 and the drive rod 321 is greater than 0° and less than 180°. ° to avoid the dead point when the drive rod 321 drives the connecting arm 4 to rotate. The expansion and contraction of the driving rod can drive the connecting arm 4 to rotate around the axis of the rotating shaft 31, because the connecting arm 4 and the rotating shaft 31 cannot rotate relative to each other. Therefore, the rotation of the connecting arm 4 can drive the rotation shaft 31 to rotate along its own axis, and the rotation of the rotation shaft 31 drives the body 1 connected to it to rotate around the axis of the rotation shaft 31, so that the body 1 can be driven by the drive cylinder 32. Rotate to open a certain angle, fully open or fully closed.
具体的,驱动缸32可以是液压缸,也可以是气动缸,通过驱动缸32驱动本体1旋转,能够精确控制本体1的开启角度,即能够精准控制旋启式电弧炉炉门的开启角度,从而在避免了局部冷区出现的同时,实现了电弧炉炉渣的自动流出。Specifically, the drive cylinder 32 may be a hydraulic cylinder or a pneumatic cylinder, and the drive cylinder 32 drives the body 1 to rotate, so that the opening angle of the body 1 can be precisely controlled, that is, the opening angle of the swing-type electric arc furnace door can be precisely controlled. Therefore, while avoiding the occurrence of local cold areas, the automatic flow out of the electric arc furnace slag is realized.
进一步,由于电弧炉冶炼时周边为高温环境,为了保证旋转轴31和驱动杆32的使用寿命,旋转轴31和液压缸均采用冷却水冷却,以保证机械部件能够在合理温度下工作和运行,保证了旋转轴31和液压缸的使用寿命。Furthermore, since the surrounding area is a high-temperature environment during electric arc furnace smelting, in order to ensure the service life of the rotating shaft 31 and the driving rod 32, the rotating shaft 31 and the hydraulic cylinder are cooled by cooling water to ensure that the mechanical parts can work and run at a reasonable temperature. The service life of the rotating shaft 31 and the hydraulic cylinder is guaranteed.
进一步,如图2所示,驱动缸32的另一端能转动的连接于电弧炉的炉壳10上,即驱动缸32安装于电弧炉的炉壳10上,使得无需设置其它支撑结构即可使驱动缸32的高度满足使用需求,并使得旋启式电弧炉炉门的整体结构较为简单,优选的,驱动杆的中心线垂直于旋转轴31的轴线设置,即伸缩杆321的中心线垂直于旋转轴31的轴线。Further, as shown in Figure 2, the other end of the drive cylinder 32 is rotatably connected to the furnace shell 10 of the electric arc furnace, that is, the drive cylinder 32 is installed on the furnace shell 10 of the electric arc furnace, so that it can be used without setting other supporting structures. The height of the drive cylinder 32 meets the requirements of use, and makes the overall structure of the swing-type electric arc furnace door relatively simple. Preferably, the center line of the drive rod is set perpendicular to the axis of the rotating shaft 31, that is, the center line of the telescopic rod 321 is perpendicular to Axis of the rotating shaft 31 .
在本实用新型的另一种实施方式中,驱动件为驱动电机(图中未示出),驱动电机的输出轴通过联轴器与旋转轴31的一端相接,通过驱动电机的输出轴带动旋转轴31同步转动,旋转轴31的转动带动与其连接的本体1绕旋转轴31的轴线转动,从而使得本体1在驱动电机的驱动下能够旋转开启一定角度、完全开启或完全关闭,并且,驱动电机同样能够精准控制旋启式电弧炉炉门的开启角度,从而在避免了局部冷区出现的同时,实现了电弧炉炉渣的自动流出。In another embodiment of the present utility model, the driving member is a driving motor (not shown in the figure), and the output shaft of the driving motor is connected to one end of the rotating shaft 31 through a coupling, and the output shaft of the driving motor drives The rotating shaft 31 rotates synchronously, and the rotation of the rotating shaft 31 drives the body 1 connected to it to rotate around the axis of the rotating shaft 31, so that the body 1 can be rotated to open a certain angle, fully opened or completely closed under the drive of the drive motor, and the drive The motor can also precisely control the opening angle of the swing-type electric arc furnace door, so as to avoid the occurrence of local cold spots and realize the automatic flow out of the electric arc furnace slag.
在本实用新型的一种实施方式中,如图2所示,旋启式电弧炉炉门还包括设置于本体1两侧的两个旋转轴支撑座5,旋转轴支撑座5的下端固定连接于电弧炉的炉壳10上,旋转轴31能转动的连接于两旋转轴31支座的上端,即旋转轴31连接于本体1的正上方,此时,驱动缸32位于旋转轴31的下方,两旋转轴支撑座5承受整个旋启式电弧炉炉门的重量,通过两个旋转轴支撑座5支撑旋转轴31,使得旋转轴31与炉壳10之间的连接简单方便。In one embodiment of the present utility model, as shown in Figure 2, the swing-type electric arc furnace door also includes two rotating shaft support seats 5 arranged on both sides of the body 1, and the lower ends of the rotating shaft support seats 5 are fixedly connected to each other. On the furnace shell 10 of the electric arc furnace, the rotating shaft 31 is rotatably connected to the upper ends of the supports of the two rotating shafts 31, that is, the rotating shaft 31 is connected directly above the body 1. At this time, the driving cylinder 32 is located below the rotating shaft 31 , the two rotating shaft support seats 5 bear the weight of the entire swing-type electric arc furnace door, and the rotating shaft 31 is supported by the two rotating shaft supporting seats 5, so that the connection between the rotating shaft 31 and the furnace shell 10 is simple and convenient.
进一步,如图1和2所示,旋转轴31通过至少三个间隔设置的连接板6与本体1相接,连接板6能起到加强旋转轴31与本体1之间连接强度的作用,从而使得旋转轴31与本体1之间的连接更加可靠,为了加强连接板6的使用强度,可在连接板6上设置多条加强筋,通过加强筋增加连接板6的强度,以确保连接板6的强度满足受力要求。Further, as shown in Figures 1 and 2, the rotating shaft 31 is connected to the main body 1 through at least three connecting plates 6 arranged at intervals, and the connecting plates 6 can play a role in strengthening the connection strength between the rotating shaft 31 and the main body 1, thereby Make the connection between the rotating shaft 31 and the body 1 more reliable. In order to strengthen the use strength of the connecting plate 6, a plurality of reinforcing ribs can be arranged on the connecting plate 6, and the strength of the connecting plate 6 can be increased through the reinforcing ribs to ensure that the connecting plate 6 The strength meets the force requirements.
在本实用新型的一种实施方式中,如图1和图2所示,本体1背向炉体内部的表面上连接有氧枪安装座7,氧枪2连接于氧枪安装座7上,氧枪安装座7能限制氧枪2的倾斜方向并将氧枪2固定于本体1上,使得氧枪2的喷嘴朝向炉体内部中心。In one embodiment of the present utility model, as shown in Figure 1 and Figure 2, the surface of the body 1 facing away from the inside of the furnace body is connected with an oxygen lance mounting seat 7, and the oxygen lance 2 is connected to the oxygen lance mounting seat 7, The oxygen lance mount 7 can limit the inclination direction of the oxygen lance 2 and fix the oxygen lance 2 on the body 1, so that the nozzle of the oxygen lance 2 faces toward the inner center of the furnace body.
进一步,如图1和图2所示,本体1背向炉体内部的表面上连接有安装板8,氧枪安装座7连接于安装板8上,安装板8为10mm厚的钢板,以满足氧枪安装座7在安装时对本体1的强度要求,钢板焊接在本体1上,以使炉门外表面平整,钢板上开有若干螺栓孔,氧枪安装座7通过螺栓固定在钢板上。Further, as shown in Figure 1 and Figure 2, the body 1 is connected with a mounting plate 8 on the surface facing away from the inside of the furnace body, and the oxygen lance mount 7 is connected on the mounting plate 8, and the mounting plate 8 is a 10mm thick steel plate to meet Oxygen lance mounting seat 7 is required for the strength of body 1 during installation. The steel plate is welded on the body 1 so that the outer surface of the furnace door is smooth. There are some bolt holes on the steel plate. Oxygen lance mounting seat 7 is fixed on the steel plate by bolts.
在本实用新型的一种实施方式中,本体1上还穿设有碳粉喷枪(图中未示出),碳粉喷枪与氧枪2间隔设置,碳粉喷枪的喷嘴同样朝向炉体内部中心,碳粉喷枪的具体结构为现有技术,且安装方式与氧枪的安装方式相同,故在此不再赘述,碳粉喷枪与氧枪2之间的间距优选为300mm,且碳粉喷枪与氧枪2之间的夹角优选为5°,电弧炉冶炼时,根据电弧炉冶炼工艺曲线,通过阀站控制氧气的流量、压力和碳粉的流量、压力等,实现氧枪2和碳粉枪的配合使用,以更好地造泡沫渣。In one embodiment of the present utility model, a carbon powder spray gun (not shown in the figure) is also pierced on the body 1, and the carbon powder spray gun and the oxygen lance 2 are arranged at intervals, and the nozzle of the carbon powder spray gun is also toward the inner center of the furnace body. , the specific structure of the carbon powder spray gun is the prior art, and the installation method is the same as that of the oxygen lance, so no more details here, the distance between the carbon powder spray gun and the oxygen lance 2 is preferably 300mm, and the carbon powder spray gun and the oxygen lance 2 The included angle between the oxygen lances 2 is preferably 5°. During electric arc furnace smelting, according to the electric arc furnace smelting process curve, the flow and pressure of oxygen and the flow and pressure of carbon powder are controlled through the valve station to realize the oxygen lance 2 and carbon powder. The gun is used together to better create foam slag.
在本实用新型的一种实施方式中,如图1和图2所示,本体1朝向炉体内部的表面上设有水冷盘管9,水冷盘管9为单向管,水冷盘管9预留有用于氧枪2穿设的通孔,水冷盘管9具有一进水接口91和一回水接口92,且进水接口91和回水接口92位于本体1的同一侧,这样,能够增加水冷盘管9的长度,从而提升了水冷盘管9的冷却效率。In one embodiment of the present utility model, as shown in Fig. 1 and Fig. 2, a water-cooling coil 9 is provided on the surface of the body 1 facing the interior of the furnace body, and the water-cooling coil 9 is a one-way pipe. A through hole for the oxygen lance 2 is left, and the water-cooled coil 9 has a water inlet 91 and a return water 92, and the water inlet 91 and the return water 92 are located on the same side of the body 1, thus increasing the The length of the water-cooling coil 9 improves the cooling efficiency of the water-cooling coil 9 .
下面结合附图具体说明本实用新型提供的旋启式电弧炉炉门的装配以及使用过程:The assembly and use process of the swing-type electric arc furnace door provided by the utility model will be described in detail below in conjunction with the accompanying drawings:
在安装时,如图1和图2所示,先将水冷盘管9盘设于本体1朝向炉体内部的表面上,并预留出用于氧枪2穿过的通孔,在水冷盘管9背向炉体内部的表面焊接10mm钢板,在钢板上开设若干螺栓孔,氧枪安装座7通过螺栓固定在钢板上,氧枪2穿过本体1上的水冷盘管9的中心区域的开孔,并通过销轴固定在氧枪安装座7上,然后将安装有氧枪2的本体1通过连接板6与旋转轴31相接,并将旋转轴31能转动的安装于两旋转轴支撑座5的上端,两旋转轴支撑座5承受整个旋启式电弧炉炉门的重量,两旋转轴支撑座5下端固定于炉壳20上,最后,将能转动的连接于炉壳20上的液压缸的伸缩杆321与旋转轴31的连接臂4能转动的连接,使得本体1能够在液压缸的驱动下旋转开启一定角度、完全开启或完全关闭。When installing, as shown in Figure 1 and Figure 2, the water-cooled coil 9 is first arranged on the surface of the body 1 facing the inside of the furnace body, and a through hole for the oxygen lance 2 to pass through is reserved. A 10mm steel plate is welded on the surface of the tube 9 facing away from the inside of the furnace body, and several bolt holes are opened on the steel plate. Open a hole, and fix it on the oxygen lance mounting seat 7 through a pin shaft, then connect the body 1 with the oxygen lance 2 to the rotating shaft 31 through the connecting plate 6, and install the rotating shaft 31 on the two rotating shafts rotatably The upper end of the support seat 5, the two rotating shaft support seats 5 bear the weight of the entire swing-type electric arc furnace door, the lower ends of the two rotating shaft support seats 5 are fixed on the furnace shell 20, and finally, the rotatable connection is The telescopic rod 321 of the hydraulic cylinder is rotatably connected to the connecting arm 4 of the rotating shaft 31, so that the main body 1 can be rotated and opened at a certain angle, fully opened or completely closed under the drive of the hydraulic cylinder.
此外,还可以在本体1上穿设碳粉喷枪(图中未示出),并使水冷盘管9预留出用于碳粉喷枪穿过的通孔,碳粉喷枪的喷嘴同样朝向炉体内部中心,碳粉喷枪与氧枪2之间的间距优选为300mm,且碳粉喷枪与氧枪2之间的夹角优选为5°,电弧炉冶炼时,根据电弧炉冶炼工艺曲线,通过阀站控制氧气的流量、压力和碳粉的流量、压力等,实现氧枪2和碳粉枪的配合使用,以更好地造泡沫渣。In addition, a carbon powder spray gun (not shown) can also be pierced on the body 1, and the water-cooled coil 9 is reserved for a through hole for the carbon powder spray gun to pass through, and the nozzle of the carbon powder spray gun also faces the furnace body In the inner center, the distance between the carbon powder spray gun and the oxygen lance 2 is preferably 300mm, and the angle between the carbon powder spray gun and the oxygen lance 2 is preferably 5°. During electric arc furnace smelting, according to the electric arc furnace smelting process curve, through the valve The station controls the flow and pressure of oxygen and the flow and pressure of carbon powder, so as to realize the coordinated use of oxygen gun 2 and carbon powder gun to better create foam slag.
在使用时,电弧炉准备工作完成后,通过液压缸驱动本体1,使本体1旋转关闭,即关闭旋启式电弧炉炉门,如图1和图4中S所示位置;将废钢加入电弧炉,旋启式电弧炉炉门上的氧枪2开启烧嘴模式,与电弧炉炉壁氧枪配合使用,实现对废钢的切割、熔化;待废钢熔清后,旋启式炉门上的氧枪2切换至集束氧枪模式,增强对炉门附近钢水熔池的搅拌和脱碳;在电弧炉冶炼过程中,当需要进行流渣操作时,通过驱动装置3驱动本体1,使本体1旋转开启一定角度,即旋启式电弧炉炉门开启一定角度,以实现电弧炉炉渣的自动流出,同时由于旋启式炉门不是完全开启装置,因此能够避免多余的外部冷空气进入电弧炉炉膛内,从而有效解决了冷空气在炉门位置形成一个相对的冷区,造成炉门附近留有未熔化的废钢的问题;电弧炉出钢前测温取样时,操作人员可以通过驱动装置3将旋启式炉门完全开启,如图1和图4中O所示位置;若炉门积渣严重,可使用本体1上穿设的氧枪2的清扫模式,对炉门积渣进行清理。When in use, after the preparation work of the electric arc furnace is completed, the main body 1 is driven by the hydraulic cylinder, so that the main body 1 is rotated and closed, that is, the swing-type electric arc furnace door is closed, as shown in the position shown by S in Figure 1 and Figure 4; scrap steel is added to the electric arc Furnace, the oxygen lance 2 on the swing-type electric arc furnace door opens the burner mode, and is used in conjunction with the oxygen lance on the furnace wall of the electric arc furnace to realize cutting and melting of scrap steel; after the scrap steel is melted, the swing-type furnace door The oxygen lance 2 is switched to the cluster oxygen lance mode to enhance the stirring and decarburization of the molten steel pool near the furnace door; during the smelting process of the electric arc furnace, when the slag flow operation is required, the main body 1 is driven by the driving device 3 to make the main body 1 Rotate and open at a certain angle, that is, the swing-type electric arc furnace door opens at a certain angle to realize the automatic flow out of the electric arc furnace slag. At the same time, because the swing-type furnace door is not a fully opening device, it can prevent excess external cold air from entering the electric arc furnace chamber This effectively solves the problem that the cold air forms a relatively cold area at the furnace door, causing unmelted scrap steel to remain near the furnace door; when measuring the temperature and sampling the electric arc furnace before tapping, the operator can use the driving device 3 to The swing-type furnace door is fully opened, as shown by O in Figure 1 and Figure 4; if the furnace door has serious slag accumulation, the cleaning mode of the oxygen lance 2 pierced on the body 1 can be used to clean the furnace door slag accumulation.
综上所述,本实用新型提供的旋启式电弧炉炉门,通过将氧枪穿设于本体上,使得在电弧炉炉门关闭状态下也能实现炉门位置吹氧操作,将辅助能源输入电弧炉炉内,既提高了电弧炉生产效率,又避免了大量冷空气进入电弧炉炉内,解决了局部冷区出现的问题,还使得氧枪在电弧炉炉内分布更加均匀,且有利于熔池搅拌;In summary, the swing-type electric arc furnace door provided by the utility model can realize the oxygen blowing operation at the position of the furnace door even when the electric arc furnace door is closed by installing the oxygen lance on the body, and the auxiliary energy Input into the electric arc furnace, which not only improves the production efficiency of the electric arc furnace, but also prevents a large amount of cold air from entering the electric arc furnace, solves the problem of local cold areas, and makes the distribution of oxygen lances in the electric arc furnace more uniform and effective. Conducive to molten pool stirring;
本实用新型提供的旋启式电弧炉炉门,通过驱动装置驱动本体转动,使得驱动旋启式电弧炉炉门开启一定角度、完全开启或完全关闭的操作简单方便,省时省力;The swing-type electric arc furnace door provided by the utility model drives the body to rotate through the driving device, so that the operation of driving the swing-type electric arc furnace door to open a certain angle, fully open or completely close is simple and convenient, saving time and effort;
本实用新型提供的旋启式电弧炉炉门,通过在本体上穿设碳粉喷枪,在电弧炉冶炼时,可根据电弧炉冶炼工艺曲线,通过阀站控制氧气的流量、压力和碳粉的流量、压力等,实现氧枪和碳粉枪的配合使用,以更好地造泡沫渣。The swing-type electric arc furnace door provided by the utility model can control the oxygen flow, pressure and carbon powder flow through the valve station according to the electric arc furnace smelting process curve when the electric arc furnace is smelted by installing a carbon powder spray gun on the body. flow, pressure, etc., realize the combined use of oxygen gun and carbon powder gun to better create foam slag.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。而且需要说明的是,本实用新型的各组成部分并不仅限于上述整体应用,本实用新型的说明书中描述的各技术特征可以根据实际需要选择一项单独采用或选择多项组合起来使用,因此,本实用新型理所当然地涵盖了与本案发明点有关的其它组合及具体应用。The above descriptions are only illustrative specific implementations of the present utility model, and are not intended to limit the scope of the present utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention. And it should be noted that each component of the utility model is not limited to the above-mentioned overall application, and each technical feature described in the specification of the utility model can be selected to be used alone or in combination according to actual needs. Therefore, The utility model naturally covers other combinations and specific applications related to the invention point of the case.
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