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CN206486558U - A kind of electric furnace for protecting tapping - Google Patents

A kind of electric furnace for protecting tapping Download PDF

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Publication number
CN206486558U
CN206486558U CN201720183509.3U CN201720183509U CN206486558U CN 206486558 U CN206486558 U CN 206486558U CN 201720183509 U CN201720183509 U CN 201720183509U CN 206486558 U CN206486558 U CN 206486558U
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China
Prior art keywords
tapping
electric furnace
molten steel
casing
hole
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张立强
吴朝阳
凌海涛
彭世恒
王海川
付洋洋
黄志平
李志国
朱然
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Anhui University of Technology AHUT
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Anhui University of Technology AHUT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

本实用新型公开了一种可保护出钢的电炉,属于钢铁冶金炼钢技术领域。本实用新型的电炉包括电炉本体和出钢保护管,电炉本体上设置有出钢口,出钢口上安装有出钢保护管,保护套管的套管入口端与连接部件相连,并构成贯通的出钢保护管,出钢保护管的保护套管的内径大于出钢口的直径;具体的出钢方法是钢水由出钢口经连接部件流至保护套管,出钢保护管在出钢的过程中对钢水进行保护,钢水流经保护套管时与保护套管的内壁之间具有间隙。本实用新型建立相对密闭式钢水通道,钢水由出钢口流入出钢保护管中,限制了钢水表面的气体流动,减少了钢水对氮氢等有害气体的吸附量,提高了钢质量的同时减小了出钢过程中的钢水温降。

The utility model discloses an electric furnace capable of protecting tapping, which belongs to the technical field of iron and steel metallurgy and steelmaking. The electric furnace of the utility model comprises an electric furnace body and a steel tapping protection pipe. A tapping port is arranged on the electric furnace body, and a steel tapping protection pipe is installed on the tapping port. Tapping protection pipe, the inner diameter of the protection casing of the tapping protection pipe is larger than the diameter of the tapping hole; the specific tapping method is that the molten steel flows from the tapping hole to the protection casing through the connecting parts, and the tapping protection pipe is in the tapping hole. The molten steel is protected during the process, and there is a gap between the molten steel and the inner wall of the protective sleeve when it flows through the protective sleeve. The utility model establishes a relatively closed molten steel channel, and the molten steel flows into the steel tapping protection pipe from the tapping hole, which limits the gas flow on the surface of the molten steel, reduces the adsorption of harmful gases such as nitrogen and hydrogen by the molten steel, improves the quality of the steel and reduces the The temperature drop of molten steel in the tapping process is reduced.

Description

一种可保护出钢的电炉An electric furnace capable of protecting tapping

技术领域technical field

本实用新型涉及钢铁冶金炼钢技术领域,更具体地说,涉及一种可保护出钢的电炉。The utility model relates to the technical field of iron and steel metallurgy and steelmaking, in particular to an electric furnace capable of protecting tapping.

背景技术Background technique

电弧炉(electric arc furnace)是利用电极电弧产生的高温熔炼矿石和金属的电炉,因此又称电炉。电炉中的气体放电形成电弧时的能量很集中,弧区温度在3000℃以上。电炉在冶炼的过程中比其他炼钢炉具有更大的灵活性,其能能有效地除去硫、磷等杂质;而且在冶炼的过程中电弧炉的炉温容易控制,适于冶炼优质合金钢。Electric arc furnace is an electric furnace that uses the high temperature generated by electrode arc to smelt ores and metals, so it is also called electric furnace. When the gas discharge in the electric furnace forms an arc, the energy is very concentrated, and the temperature of the arc zone is above 3000 °C. The electric furnace has greater flexibility than other steelmaking furnaces in the smelting process, which can effectively remove impurities such as sulfur and phosphorus; and the furnace temperature of the electric arc furnace is easy to control during the smelting process, which is suitable for smelting high-quality alloy steel .

钢水经电炉冶炼出钢后炉外精炼及连铸工艺对钢中氧、氮、氢及温度的控制非常严格。但是,在出钢过程中对钢水的保护几乎无能为力,电炉出钢过程中钢水直接和空气接触,从而导致大量的氮氢等有害气体进入钢水,恶化了钢的性能,为后续炉外精炼和连铸带来压力,并大大增加了生产成本,降低了产品质量。After the molten steel is smelted in an electric furnace, the refining outside the furnace and the continuous casting process control the oxygen, nitrogen, hydrogen and temperature in the steel very strictly. However, there is little protection for the molten steel during the tapping process. During the tapping process of the electric furnace, the molten steel is directly in contact with the air, which causes a large amount of harmful gases such as nitrogen and hydrogen to enter the molten steel, which deteriorates the performance of the steel. Continuous casting creates stress and significantly increases production costs and reduces product quality.

氮是一般钢种中的有害元素,在出钢过程,裸露的钢水与空气直接接触,从而增加了钢水中的氮含量,一般增加10-20ppm。因空气中含有一定的湿度,也会造成钢水增氢,氢在钢中容易产生白点,使钢产生氢致裂纹;降低了产品质量。急需针对现有电炉的出钢工艺,开发出在出钢过程中对钢水进行保护的电炉,从而对钢水出钢过程中进行保护,避免钢水在出钢的过程中吸收空气中的有害杂质。Nitrogen is a harmful element in general steel grades. During the tapping process, exposed molten steel is in direct contact with air, thereby increasing the nitrogen content in molten steel, generally by 10-20ppm. Because the air contains a certain amount of humidity, it will also cause hydrogenation in molten steel, and hydrogen will easily produce white spots in the steel, causing hydrogen-induced cracks in the steel; reducing product quality. There is an urgent need to develop an electric furnace that protects the molten steel during the tapping process for the existing tapping process of the electric furnace, so as to protect the molten steel during the tapping process and prevent the molten steel from absorbing harmful impurities in the air during the tapping process.

对温度的影响非常大,这一过程大概持续4-6分钟,出钢过程中,钢水因热辐射、对流散热、脱氧合金化、钢包内衬吸热等引起钢水温度降低。为此,生产上采用合金加热、钢包烘烤及优化调度等,降低出钢过程中的温降。但是,对钢水与空气间产生的辐射散热和对流散热未采取任何措施,造成钢水散热严重,从而引起钢水温降难以有效控制。The impact on temperature is very large, and this process lasts for about 4-6 minutes. During the tapping process, the temperature of molten steel decreases due to thermal radiation, convective heat dissipation, deoxidation alloying, and heat absorption of ladle lining. For this reason, alloy heating, ladle baking and optimized scheduling are used in production to reduce the temperature drop in the tapping process. However, no measures are taken for the radiation heat dissipation and convection heat dissipation generated between the molten steel and the air, resulting in serious heat dissipation of the molten steel, which makes it difficult to effectively control the temperature drop of the molten steel.

经检索发现,在连铸过程中,已采用保护管对钢水进行保护,如:发明创造的名称为:复合式钢水保护套管(专利号:ZL99229239.5,申请日:1999-08-20)、发明创造的名称为:一种用于钢水浇注时的防增氮保护管(专利申请号:ZL201520734792.5,申请日:2015-09-22)。但是这种保护管却难以在出钢过程中对钢水进行保护。After searching, it is found that in the continuous casting process, the protective tube has been used to protect the molten steel, such as: the name of the invention is: composite molten steel protective sleeve (patent number: ZL99229239.5, application date: 1999-08-20) , The name of the invention is: a protective tube for preventing nitrogen increase when pouring molten steel (patent application number: ZL201520734792.5, application date: 2015-09-22). But this protective tube is difficult to protect molten steel in the process of tapping.

此外,发明创造的名称为:一种防止转炉出钢过程中钢水增氮的方法(专利申请号:201010588760.0,申请日:2010-12-15),采取在转炉出钢前和出钢过程中,控制吹氩时间和氩气流量,分两段或连续不间断地向钢包内吹入氩气,直至出钢结束。从而使钢包内的空气被吹入的氩气排出,防止出钢至钢包内的钢水与空气接触,使钢包内的钢水始终处于氩气保护状态,既防止钢水与空气接触造成的增氮,同时使钢水中极易吸附在气泡表面的[N]能够随着氩气泡的上浮排出而被去除。该方法虽然可以在一定程度上防止钢水增氮,但是却难以实现出钢过程中对钢水进行保护。In addition, the name of the invention is: a method for preventing nitrogen increase in molten steel during the tapping process of the converter (patent application number: 201010588760.0, application date: 2010-12-15), which is adopted before and during the tapping process of the converter , control the argon blowing time and argon flow rate, and blow argon into the ladle in two stages or continuously until the end of tapping. In this way, the air in the ladle is discharged by the blown argon gas, preventing the molten steel in the ladle from being tapped into contact with the air, so that the molten steel in the ladle is always in the state of argon protection, which prevents the nitrogen increase caused by the contact between the molten steel and the air, and at the same time The [N] that is easily adsorbed on the surface of bubbles in molten steel can be removed along with the floating and discharging of argon bubbles. Although this method can prevent molten steel from increasing nitrogen to a certain extent, it is difficult to protect molten steel during tapping.

实用新型内容Utility model content

1.实用新型要解决的技术问题1. The technical problems to be solved by the utility model

本实用新型的目的在于克服现有技术中电炉在出钢过程中难以对钢水进行保护,提供一种可保护出钢的电炉;通过在出钢口上安装出钢保护管,可以在出钢过程中对钢水进行保护,减小钢水对氮氢等有害气体的吸附量;进一步地,可以减少了钢水热损失,降低炼钢能耗。The purpose of the utility model is to overcome the difficulty in protecting the molten steel in the tapping process of the electric furnace in the prior art, and provide an electric furnace that can protect the tapping; by installing a tapping protection tube on the tapping hole, it can The molten steel is protected to reduce the adsorption amount of the molten steel to harmful gases such as nitrogen and hydrogen; further, the heat loss of the molten steel can be reduced, and the energy consumption of steelmaking can be reduced.

2.技术方案2. Technical solution

为达到上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical solution provided by the utility model is:

本实用新型的一种可保护出钢的电炉,包括电炉本体和出钢保护管,所述的电炉本体上设置有出钢口,所述的出钢口上安装有出钢保护管,该出钢保护管包括保护套管和连接部件,所述的连接部件用于与出钢口连接;所述的保护套管的套管入口端与连接部件相连,并构成贯通的出钢保护管,钢水由出钢口经连接部件流至保护套管,所述的保护套管的内径大于出钢口的直径,使钢水流经保护套管时与保护套管的内壁之间具有间隙。An electric furnace capable of protecting tapping of the utility model comprises an electric furnace body and a tapping protection tube, the tapping hole is arranged on the electric furnace body, and the tapping protection tube is installed on the tapping hole, the tapping The protective tube includes a protective casing and a connecting part, the connecting part is used to connect with the tapping hole; the casing inlet end of the protective casing is connected with the connecting part, and forms a through-through tapping protective tube, and the molten steel is The tapping hole flows to the protective casing through the connecting part, and the inner diameter of the protective casing is larger than that of the tapping hole, so that there is a gap between the molten steel flowing through the protective casing and the inner wall of the protective casing.

优选地,电炉本体上设置有电炉出钢箱,电炉出钢箱的下部设置有出钢口,所述的出钢口与竖直方向的夹角为ε,ε为电炉出钢倾角,出钢保护管与出钢口同轴。Preferably, the electric furnace body is provided with an electric furnace tapping box, and the lower part of the electric furnace tapping box is provided with a tapping hole, the angle between the tapping hole and the vertical direction is ε, ε is the inclination angle of the electric furnace tapping, and the tapping The protection tube is coaxial with the tapping hole.

优选地,出钢保护管的保护套管为锥形管,且保护套管的套管入口端的内径小于套管出口端的内径,且套管入口端的内径大于出钢口的直径。Preferably, the protective casing of the tapping protection pipe is a tapered pipe, and the inner diameter of the casing inlet end of the protective casing is smaller than the inner diameter of the casing outlet end, and the inner diameter of the casing inlet end is larger than the diameter of the tapping hole.

优选地,出钢保护管的连接部件内开设有容纳腔,容纳腔用于套装在出钢口的外部。Preferably, the connecting part of the tapping protection tube is provided with an accommodating cavity, and the accommodating cavity is used to fit on the outside of the tapping hole.

优选地,所述的保护套管的管壁由外到内依次设置外壳、隔热层和耐火材料层。Preferably, the pipe wall of the protective sleeve is provided with an outer casing, a heat insulation layer and a refractory material layer in sequence from outside to inside.

优选地,所述的出钢口上固连有定位部件,出钢保护管的连接部件与定位部件可拆卸连接,出钢保护管通过连接部件安装于定位部件上。Preferably, a positioning part is fixedly connected to the tapping hole, the connecting part of the tapping protection pipe is detachably connected to the positioning part, and the tapping protection pipe is installed on the positioning part through the connecting part.

优选地,定位部件包括定位圆筒和装配凸块,定位圆筒用于套装在出钢口的外部;所述的装配凸块设置于定位圆筒的底部。Preferably, the positioning component includes a positioning cylinder and an assembly projection, the positioning cylinder is used to fit outside the tapping hole; the assembly projection is arranged on the bottom of the positioning cylinder.

优选地,连接部件的顶部设置有装配构件,所述的装配构件的构件内弧面与定位圆筒相配合;所述的装配构件设置有与装配凸块相配合的装配槽;旋转装配构件使装配槽与定位部件的装配凸块适配,将连接部件安装于定位部件上。Preferably, the top of the connecting part is provided with an assembly member, and the inner arc surface of the assembly member is matched with the positioning cylinder; the assembly member is provided with an assembly groove matched with the assembly projection; the rotation of the assembly member enables The fitting groove is adapted to the fitting projection of the positioning component, and the connecting component is installed on the positioning component.

3.有益效果3. Beneficial effect

采用本实用新型提供的技术方案,与已有的公知技术相比,具有如下显著效果:Compared with the existing known technology, the technical solution provided by the utility model has the following remarkable effects:

(1)本实用新型的一种可保护出钢的电炉,电炉本体和出钢保护管,所述的电炉本体上设置有出钢口,所述的出钢口上安装有出钢保护管,保护套管的内径大于出钢口的直径,使钢水流经保护套管时与保护套管的内壁之间具有间隙,保护套管的套管入口端与连接部件相连,钢水由出钢口经连接部件流至保护套管,可以对钢水出钢的过程中进行保护,减小空气中钢水对氮氢等有害气体的吸附量;(1) A kind of electric furnace that can protect tapping of the utility model, the electric furnace body and the steel tapping protection tube, the described electric furnace body is provided with a tapping port, and the tapping port is equipped with a tapping protection tube to protect The inner diameter of the casing is larger than the diameter of the tap hole, so that there is a gap between the molten steel and the inner wall of the protective casing when it flows through the protective casing. The casing inlet end of the protective casing is connected to the connecting part, and the molten steel is connected by the tapping hole The components flow to the protective sleeve, which can protect the molten steel during the tapping process and reduce the adsorption of harmful gases such as nitrogen and hydrogen in the molten steel in the air;

(2)本实用新型的一种可保护出钢的电炉,出钢保护管的保护套管的内径大于出钢口的直径,使钢水流经保护套管时与保护套管的内壁之间有间隙,在出钢的过程中,钢水与保护套管内壁的空隙形成良好的保温空隙层,对钢水具有良好的保温效果,减小了钢水的热损失,而且避免了钢水对保护套管内壁的直接冲刷,大大提高了使用寿命;(2) A kind of electric furnace that can protect tapping of the present utility model, the inner diameter of the protection casing of tapping protection pipe is greater than the diameter of tapping opening, so that there is a gap between molten steel and the inner wall of protection casing when flowing through the protection casing. In the process of tapping, the gap between the molten steel and the inner wall of the protective sleeve forms a good thermal insulation gap layer, which has a good thermal insulation effect on the molten steel, reduces the heat loss of the molten steel, and avoids the impact of the molten steel on the inner wall of the protective sleeve. Direct flushing greatly improves the service life;

(3)本实用新型的一种可保护出钢的电炉,出钢口与竖直方向的夹角为ε,出钢保护管与竖直方向的夹角也为ε,出钢的过程中出钢保护管的保持竖直,钢水由出钢口流入出钢保护管后,钢水竖直的由出钢保护管流出,减小了钢水对保护套管内壁的冲刷,提高了使用寿命;(3) A kind of electric furnace that can protect tapping of the utility model, the angle between the tapping port and the vertical direction is ε, the angle between the tapping protection tube and the vertical direction is also ε, and the tapping is carried out during the tapping process. The steel protection tube is kept vertical. After the molten steel flows into the steel protection tube from the tapping hole, the molten steel flows out of the steel protection tube vertically, which reduces the erosion of the molten steel on the inner wall of the protection sleeve and improves the service life;

(4)本实用新型的一种可保护出钢的电炉,保护套管的管壁由外到内依次设置外壳、隔热层和耐火材料层,隔热层的隔热材料可以有效地限制保护套管内钢水的热量向保护套管外部散热,减少了出钢过程中的温度损失,进而可以降低出钢温度,节约炼钢能耗;(4) A kind of electric furnace that can protect the tapping of the utility model, the pipe wall of the protective sleeve is provided with the shell, the heat insulation layer and the refractory material layer in sequence from the outside to the inside, and the heat insulation material of the heat insulation layer can effectively limit the protection The heat of molten steel in the casing is dissipated to the outside of the protective casing, which reduces the temperature loss during the tapping process, thereby reducing the tapping temperature and saving energy consumption for steelmaking;

(5)本实用新型的一种可保护出钢的电炉,外壳和隔热层之间设置有空隙层,空隙层改变了保护套管的传热条件,限制了保护套管内钢水向外部传热,减少了钢水出钢过程中的热量损失,降低炼钢能耗;(5) An electric furnace capable of protecting tapping of the utility model has an interstitial layer between the shell and the heat insulation layer, and the interstitial layer changes the heat transfer conditions of the protective casing and limits the heat transfer of the molten steel in the protective casing to the outside , reducing the heat loss during the tapping process of molten steel and reducing the energy consumption of steelmaking;

(6)本实用新型的一种可保护出钢的电炉,连接底板上设置有容纳凹槽,该容纳凹槽设置于连接底板的圆周边缘位置,出钢口填料在由出钢口管道中喷溅而出时,出钢口填料将喷射在连接底板的容纳凹槽中,减少了出钢口填料落入钢包罐中的质量,可以避免出钢口填料对钢水质量的影响,提高了钢液的冶炼质量;(6) A kind of electric furnace that can protect the tapping of the utility model, the connection bottom plate is provided with accommodating groove, and this accommodating groove is arranged on the circumferential edge position of the connection bottom plate, and the tap hole filler is sprayed in the tap hole pipeline. When splashing out, the taphole filler will be sprayed in the receiving groove of the connecting bottom plate, which reduces the mass of the taphole filler falling into the ladle tank, can avoid the influence of the taphole filler on the quality of molten steel, and improves the quality of molten steel. smelting quality;

(7)本实用新型的一种可保护出钢的电炉,连接部件的顶部设置有装配构件,装配构件设置有与装配凸块相配合的装配槽,旋转装配构件使装配槽与定位部件的装配凸块适配,可将连接部件套装在定位圆筒的外部,再旋转连接部件,使连接部件的装配槽与装配凸块交错分布,即将装配构件卡接在定位部件的装配凸块上,从而将连接部件安装于定位部件上;(7) An electric furnace capable of protecting tapping of the utility model, the top of the connecting part is provided with an assembly member, and the assembly member is provided with an assembly groove matched with the assembly bump, and the rotation of the assembly member makes the assembly groove and the positioning part The fitting of the bump, the connecting part can be set on the outside of the positioning cylinder, and then the connecting part is rotated so that the fitting grooves of the connecting part and the fitting bumps are distributed alternately, that is, the fitting member is clamped on the fitting bump of the positioning part, so that Install the connecting part on the positioning part;

(8)本实用新型的一种可保护出钢的电炉,连接部件的装配构件的下部设置有限位板,限位板用于控制装配凸块的下移限度,限制了气体在钢水表面发生对流,抑制了气体在保护套管中剧烈流动,进而限制了空气中的有害气体向钢水中扩散,有效减少了钢水热损失,减小了出钢过程中产生的钢水温降。(8) In the electric furnace capable of protecting tapping of the utility model, a limiting plate is provided at the lower part of the assembly member of the connecting part, and the limiting plate is used to control the downward movement limit of the assembly protrusion, which limits the convection of gas on the surface of molten steel , Inhibit the violent flow of gas in the protective sleeve, thereby limiting the diffusion of harmful gases in the air to molten steel, effectively reducing the heat loss of molten steel, and reducing the temperature drop of molten steel during the tapping process.

附图说明Description of drawings

图1为本实用新型的出钢保护管的结构示意图;Fig. 1 is the structural representation of the tapping protection pipe of the present utility model;

图2为本实用新型的出钢保护管保护套管的结构示意图;Fig. 2 is the structure schematic diagram of the protective casing of the tapping protection pipe of the present utility model;

图3为本实用新型的容纳凹槽的结构示意图;Fig. 3 is a structural schematic diagram of the receiving groove of the present invention;

图4为本实用新型的定位部件和连接部件的装配结构示意图;Fig. 4 is a schematic diagram of the assembly structure of the positioning part and the connecting part of the present invention;

图5为本实用新型的出钢保护管连接部件装配凸块的结构示意图;Fig. 5 is a structural schematic diagram of the assembly bump of the connecting part of the tapping protection pipe of the present invention;

图6为本实用新型的出钢保护管连接部件的结构示意图;Fig. 6 is a schematic structural view of the connecting part of the tapping protection pipe of the present invention;

图7为本实用新型的出钢保护管连接部件的剖面结构示意图;Fig. 7 is a schematic cross-sectional structure diagram of the connecting part of the tapping protection pipe of the present invention;

图8为本实用新型的整体结构示意图;Figure 8 is a schematic diagram of the overall structure of the utility model;

图9为本实用新型的出钢保护管与出钢口的装配示意图;Figure 9 is a schematic diagram of the assembly of the tapping protection tube and the tapping hole of the utility model;

图10为实施例9的装配示意图;Fig. 10 is the assembly schematic diagram of embodiment 9;

图11为实施例9出钢时的倾斜示意图。Fig. 11 is a schematic diagram of an inclination during tapping of Example 9.

示意图中的标号说明:Explanation of the labels in the schematic diagram:

100、保护套管;101、耐火材料层;102、隔热层;103、空隙层;104、外壳;110、套管入口端;120、套管出口端;100. Protective sleeve; 101. Refractory material layer; 102. Heat insulation layer; 103. Void layer; 104. Shell; 110. Casing inlet port; 120. Casing outlet port;

200、连接部件;210、容纳腔;220、连接底板;221、容纳凹槽;222、凹槽倾斜面;230、装配构件;231、装配槽;232、构件内弧面;240、限位板;200. Connecting parts; 210. Accommodating cavity; 220. Connecting bottom plate; 221. Accommodating groove; 222. Inclined surface of groove; 230. Assembly member; 231. Assembly groove; 232. Inner curved surface of member; ;

300、定位部件;310、定位圆筒;320、装配凸块;321、凸块外弧面;300, positioning component; 310, positioning cylinder; 320, assembly bump; 321, outer arc surface of bump;

400、电炉本体;410、电炉出钢箱;411、出钢口;420、偏心炉底;430、倾动机构。400, electric furnace body; 410, tapping box of electric furnace; 411, tapping hole; 420, eccentric furnace bottom; 430, tilting mechanism.

具体实施方式detailed description

下文对本实用新型的示例性实施例的详细描述参考了附图,该附图形成描述的一部分,在该附图中作为示例示出了本实用新型可实施的示例性实施例。尽管这些示例性实施例被充分详细地描述以使得本领域技术人员能够实施本实用新型,但应当理解可实现其他实施例且可在不脱离本实用新型的精神和范围的情况下对本实用新型作各种改变。下文对本实用新型的实施例的更详细的描述并不用于限制所要求的本实用新型的范围,而仅仅为了进行举例说明且不限制对本实用新型的特点和特征的描述,以提出执行本实用新型的最佳方式,并足以使得本领域技术人员能够实施本实用新型。因此,本实用新型的范围仅由所附权利要求来限定。The following detailed description of exemplary embodiments of the invention refers to the accompanying drawings, which form a part hereof, and in which are shown by way of example exemplary embodiments in which the invention can be practiced. While these exemplary embodiments have been described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments can be implemented and the invention can be utilized without departing from the spirit and scope of the invention. Various changes. The following more detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but only for illustration and not to limit the description of the characteristics and characteristics of the present invention, in order to propose the implementation of the present invention. The best mode, and enough to enable those skilled in the art to implement the utility model. Accordingly, the scope of the invention is to be limited only by the appended claims.

下文对本实用新型的详细描述和示例实施例可结合附图来更好地理解,其中本实用新型的元件和特征由附图标记标识。The following detailed description and example embodiments of the invention can be better understood when taken in conjunction with the accompanying drawings, in which elements and features of the invention are identified by reference numerals.

实施例1Example 1

结合图1和图8所示,本实用新型的一种可保护出钢的电炉,包括电炉本体400和出钢保护管,电炉本体400包括电炉出钢箱410、偏心炉底420和倾动机构430,所述的电炉出钢箱410上设置有出钢口411,出钢口411上安装有出钢保护管(如图8所示),所述的出钢保护管与出钢口411可以是固定连接也可以是可拆卸连接。出钢的过程中驱动倾动机构430,电炉本体400在偏心炉底420的作用下进行倾斜,并同时带动电炉出钢箱410进行倾斜,使得钢水由电炉本体400流至电炉出钢箱410中,并由电炉出钢箱410的出钢口411流出。As shown in Fig. 1 and Fig. 8, an electric furnace capable of protecting tapping of the utility model includes an electric furnace body 400 and a tapping protection tube, and the electric furnace body 400 includes an electric furnace tapping box 410, an eccentric furnace bottom 420 and a tilting mechanism 430 , the tapping box 410 of the electric furnace is provided with a tapping hole 411, and a tapping protection pipe (as shown in Figure 8 ) is installed on the tapping hole 411, and the tapping protection pipe and the tapping hole 411 can be A fixed connection can also be a detachable connection. During the tapping process, the tilting mechanism 430 is driven, the electric furnace body 400 is tilted under the action of the eccentric furnace bottom 420, and at the same time, the electric furnace tapping box 410 is driven to tilt, so that molten steel flows from the electric furnace body 400 to the electric furnace tapping box 410, And flow out from the tapping hole 411 of the tapping box 410 of the electric furnace.

出钢保护管包括保护套管100和连接部件200,所述的保护套管100的内径大于出钢口411的直径,使钢水流经保护套管100时与保护套管100的内壁之间有间隙;连接部件200用于与出钢口411连接,且连接部件200内开设有容纳腔210,该容纳腔210用于套装在出钢口411的外部。而且,所述的容纳腔210为圆柱形空腔,圆柱形空腔的内径大于套管入口端110的内径。The tapping protection tube includes a protection sleeve 100 and a connecting part 200. The inner diameter of the protection sleeve 100 is larger than the diameter of the tapping hole 411, so that there is a gap between the molten steel flowing through the protection sleeve 100 and the inner wall of the protection sleeve 100. Gap; the connecting part 200 is used to connect with the tapping hole 411 , and the connecting part 200 is provided with an accommodating cavity 210 , and the accommodating cavity 210 is used to fit outside the tapping hole 411 . Moreover, the accommodating cavity 210 is a cylindrical cavity, and the inner diameter of the cylindrical cavity is larger than the inner diameter of the sleeve inlet end 110 .

本实施例的保护套管100的套管入口端110与连接部件200相连,并构成贯通的出钢保护管,将连接部件200套装在出钢口411外部时,保护套管100与出钢口411保持同轴,即保护套管100的轴心与出钢口411的轴心在同一条直线上。打开出钢口411后,钢水在重力作用下,钢水由出钢口411经连接部件200流至保护套管100,保护套管100的内径大于出钢口411的直径,使钢水流经保护套管100时与保护套管100的内壁之间有间隙,使得钢水不与保护套管100的内壁接触,或者钢水不完全与保护套管100的内壁接触,从而减小了钢水对保护套管100内壁的冲刷,提高了使用寿命。The casing inlet end 110 of the protective casing 100 of this embodiment is connected with the connecting part 200, and constitutes a through steel tapping protection pipe. When the connecting part 200 is set on the outside of the tapping hole 411, the protective casing 100 and the tapping hole 411 remains coaxial, that is, the axis of the protective sleeve 100 and the axis of the tapping hole 411 are on the same straight line. After opening the tapping hole 411, under the action of gravity, the molten steel flows from the tapping hole 411 through the connecting part 200 to the protective casing 100, and the inner diameter of the protective casing 100 is larger than the diameter of the tapping hole 411, so that the molten steel flows through the protective casing There is a gap between the pipe 100 and the inner wall of the protective sleeve 100, so that the molten steel does not contact the inner wall of the protective sleeve 100, or the molten steel does not completely contact the inner wall of the protective sleeve 100, thereby reducing the impact of the molten steel on the protective sleeve 100. The scouring of the inner wall improves the service life.

在现有技术惯性思维的引导下,现有技术人员往往定向思维的认为,在出钢的过程中不需要进行保护,即使关注了对出钢过程中的保护,也难以想象到采用出钢保护管对出钢过程中的钢水进行保护,因此本实用新型提出的出钢过程中的出钢保护管打破了现有技术的技术偏见,具有显著的进步。退一步说,即使有技术人员关注了对出钢过程中的钢水保护,那么为了提高出钢过程中的保护效果,防止钢水与空气接触,现有的技术人员往往是将保护套管100与出钢口411设置为等径的,从而避免保护套管100中的钢水与保护套管100内壁之间产生空隙,因为有空隙必然会使钢水与空气接触,为了取得较好的保护效果,现有技术的技术人员必然将保护套管100与出钢口411设置为等径;但是,这样设计却大大降低了保护套管100的使用寿命,不仅达不到较好的保护效果,反而增加了生产成本。本实用新型创造性的提出了保护套管100的内径大于出钢口411的直径,使钢水流经保护套管100时与保护套管100的内壁之间有间隙,在出钢的过程中,避免了钢水对保护套管100内壁的直接冲刷,从而大大提高了使用寿命。与此同时,钢水与保护套管100内壁的空隙形成良好的保温空隙,其具有良好的保温效果,减小了钢水的热损失。Under the guidance of inertial thinking in the existing technology, existing technicians often think that there is no need for protection during the tapping process. Even if they pay attention to the protection during the tapping process, it is difficult to imagine the use of tapping protection. The steel pipe protects the molten steel in the steel tapping process, so the steel tapping protection pipe in the steel tapping process proposed by the utility model breaks the technical prejudice of the prior art and has a remarkable progress. Taking a step back, even if there are technicians who pay attention to the protection of molten steel in the tapping process, in order to improve the protection effect in the tapping process and prevent the molten steel from contacting with air, the existing technical personnel often connect the protective sleeve 100 with the tapping The steel opening 411 is set to be equal in diameter, thereby avoiding the gap between the molten steel in the protective sleeve 100 and the inner wall of the protective sleeve 100, because there is a gap that will inevitably make the molten steel contact with the air. In order to obtain a better protection effect, the existing Technical technicians must set the protective sleeve 100 and the tapping hole 411 to be equal in diameter; however, this design greatly reduces the service life of the protective sleeve 100, not only fails to achieve a better protection effect, but increases production cost. The utility model creatively proposes that the inner diameter of the protective sleeve 100 is larger than the diameter of the tapping hole 411, so that there is a gap between the molten steel flowing through the protective sleeve 100 and the inner wall of the protective sleeve 100, and avoiding The direct scour of the molten steel on the inner wall of the protection casing 100 is avoided, thereby greatly improving the service life. At the same time, the gap between the molten steel and the inner wall of the protective casing 100 forms a good thermal insulation gap, which has a good thermal insulation effect and reduces the heat loss of the molten steel.

保护套管100为锥形管,且保护套管100的套管入口端110的内径小于套管出口端120的内径(如图1所示),且套管入口端110的内径大于出钢口411的直径;本实施例中套管入口端110的内径为1.5倍的出钢口411的直径;套管出口端120的内径为3.0倍的出钢口411的直径。套管入口端110的内径小于套管出口端120的内径有效地限制了空气对流,防止空气在保护套管100中剧烈流动,出钢保护管建立相对密闭式钢水通道,有效地限制了钢水表面的气体流动,从而限制了空气中的有害气体向钢水中扩散,大大减少了钢水对氮氢等有害气体的吸附量,而且空气对流较小的情况下,仅仅是保护套管100内的空气并不会对钢水质量产生影响。The protective casing 100 is a tapered tube, and the inner diameter of the casing inlet end 110 of the protective casing 100 is smaller than the inner diameter of the casing outlet end 120 (as shown in FIG. 1 ), and the inner diameter of the casing inlet end 110 is larger than the tapping hole The diameter of 411; the inner diameter of the casing inlet end 110 in this embodiment is 1.5 times the diameter of the tapping hole 411; the inner diameter of the casing outlet end 120 is 3.0 times the diameter of the tapping hole 411. The inner diameter of the casing inlet end 110 is smaller than the inner diameter of the casing outlet end 120, which effectively limits the air convection and prevents the air from violently flowing in the protection casing 100. The tapping protection pipe establishes a relatively closed molten steel channel, which effectively limits the surface gas flow, thereby restricting the diffusion of harmful gases in the air to the molten steel, greatly reducing the amount of harmful gases such as nitrogen and hydrogen adsorbed by the molten steel, and when the air convection is small, only the air in the protective sleeve 100 is not It will not affect the quality of molten steel.

与此同时,炼钢在出钢过程由于钢水暴露在空气中,钢水因热辐射、对流散热使得钢水出钢的过程中产生较大的温度降,以电炉为例,电炉出钢的过程中钢水温降甚至达到50-80℃。本实施例中保护套管100的设计限制了空气在钢水表面的对流传热,减小了钢水在保护套管100的温度降。钢水在由出钢口411流出后,由于钢水自身压力的减小,使得钢水在流至钢包罐中时会发生扩散,即流至钢包罐中时钢水的直径大于出钢口411处钢流的直径,套管入口端110的内径小于套管出口端120的内径还可以同时保持钢水在流动至底部时仍然与保护套管100内壁保持空隙,从而即提高保护套管100的使用寿命,又形成具有良好保温效果的空隙保温层,因此具有显著的进步。At the same time, during the tapping process of steelmaking, due to the exposure of the molten steel to the air, the thermal radiation and convective heat dissipation of the molten steel cause a large temperature drop in the tapping process of the molten steel. Taking the electric furnace as an example, during the tapping process of the electric furnace, the steel The water temperature drops even to 50-80°C. The design of the protective sleeve 100 in this embodiment limits the convective heat transfer of the air on the surface of the molten steel, reducing the temperature drop of the molten steel in the protective sleeve 100 . After the molten steel flows out from the tapping hole 411, due to the reduction of the pressure of the molten steel itself, the molten steel will diffuse when flowing into the ladle tank, that is, the diameter of the molten steel when flowing into the ladle tank is greater than the diameter of the steel flow at the tapping hole 411 Diameter, the inner diameter of the casing inlet end 110 is smaller than the inner diameter of the casing outlet end 120 and can also keep the gap between the molten steel and the inner wall of the protective casing 100 when it flows to the bottom, thereby improving the service life of the protective casing 100 and forming Void insulation with good insulation and therefore a significant improvement.

实施例2Example 2

本实施例的基本内容同实施例1,不同之处在于:保护套管100的管壁由外到内依次设置外壳104、隔热层102和耐火材料层101(如图2所示);所述的外壳104为具有较高机械强度的钢结构制成,所述的隔热层102由隔热材料制成,其中隔热材料为玻璃纤维、石棉、岩棉或硅酸盐,或者上述的组合;隔热层102的隔热材料可以有效地限制保护套管100内钢水的热量向保护套管100外部散热,减少了出钢过程中的温度损失,进而可以降低出钢温度,节约炼钢能耗。所述的耐火材料层101设置于保护套管100的内壁,耐火材料层101有耐火材料制成,可以有效抵御钢水的冲刷和侵蚀。所述的隔热层102设置于外壳104和耐火材料层101之间。The basic content of this embodiment is the same as that of Embodiment 1, except that: the pipe wall of the protective sleeve 100 is provided with an outer shell 104, a heat insulating layer 102 and a refractory material layer 101 (as shown in Figure 2 ) in sequence from the outside to the inside; The outer shell 104 is made of steel structure with high mechanical strength, and the heat insulation layer 102 is made of heat insulation material, wherein the heat insulation material is glass fiber, asbestos, rock wool or silicate, or the above-mentioned Combination; the heat insulation material of the heat insulation layer 102 can effectively limit the heat dissipation of the molten steel in the protective sleeve 100 to the outside of the protective sleeve 100, reducing the temperature loss during the tapping process, thereby reducing the tapping temperature and saving steelmaking energy consumption. The refractory material layer 101 is arranged on the inner wall of the protective sleeve 100, and the refractory material layer 101 is made of refractory material, which can effectively resist erosion and erosion of molten steel. The heat insulation layer 102 is disposed between the shell 104 and the refractory material layer 101 .

实施例3Example 3

本实施例的基本内容同实施例2,不同之处在于:外壳104和隔热层102之间还设置有空隙层103(如图2所示),即外壳104和隔热层102之间设置有空隙,并构成空隙层103,该空隙层103可以为真空条件,也可以将是充满任意气体的空隙层103,本实施例的空隙层103中充有空气。外壳104和隔热层102之间的空隙层103改变了保护套管100的传热条件,从而限制了保护套管100内钢水向外部传热,减少了钢水出钢过程中的热量损失。The basic content of this embodiment is the same as that of Embodiment 2, except that a gap layer 103 (as shown in Figure 2 ) is also provided between the shell 104 and the heat insulating layer 102, that is, between the shell 104 and the heat insulating layer 102 There are gaps, and constitute the void layer 103, the void layer 103 can be in a vacuum condition, and can also be a void layer 103 filled with any gas, and the void layer 103 in this embodiment is filled with air. The gap layer 103 between the shell 104 and the heat insulation layer 102 changes the heat transfer conditions of the protective sleeve 100, thereby limiting the heat transfer from the molten steel in the protective sleeve 100 to the outside, and reducing the heat loss during the tapping process of the molten steel.

实施例4Example 4

本实施例的基本内容同实施例1,不同之处在于:连接部件200通过底部的连接底板220与套管入口端110相连,连接底板220上设置有通孔,该通孔与套管入口端110对应设置,连接部件200的容纳腔210通过上述通孔与保护套管100贯通,使得钢水可由出钢口411经容纳腔210流至保护套管100中,并对钢水实现保护作用。连接底板220上设置有容纳凹槽221,该容纳凹槽221设置于连接底板220的圆周边缘位置(如图3所示)。The basic content of this embodiment is the same as that of Embodiment 1, except that the connection part 200 is connected to the casing inlet port 110 through the connection bottom plate 220 at the bottom. Corresponding to 110, the receiving chamber 210 of the connecting member 200 is connected to the protective sleeve 100 through the above-mentioned through hole, so that molten steel can flow from the tapping hole 411 to the protective sleeve 100 through the receiving chamber 210, and the molten steel can be protected. The connecting bottom plate 220 is provided with a receiving groove 221 , and the receiving groove 221 is arranged at a peripheral edge position of the connecting bottom plate 220 (as shown in FIG. 3 ).

电炉在出钢之前,为防止钢液直接流动至托板上侵蚀托板,通常在托板上部的出钢口411管内部填充填料,这些填料介于托板与钢水之间,但是在从出钢口411的管道上抽出托板,打开出钢口411后在钢水重力作用下,钢水会将填料由出钢口411挤压喷溅而出,喷溅而出的填料最终落入钢包罐中,而后熔化在高温钢水中。但是,由于填料中含有大量的杂质,熔入高温钢水的填料将导致有害元素进入钢水中,恶化了钢的性能,为后续炉外精炼带来压力;因此,针对电炉的的炼钢过程,设计了电炉炼钢出钢用的出钢保护管,其连接底板220上设置有容纳凹槽221,该容纳凹槽221设置于连接底板220的圆周边缘位置,填料在由出钢口411管道中喷溅而出时,其喷射状态为放射状,填料将喷射在连接底板220的容纳凹槽221中,使得部分填料不会落入钢包罐中,减小了填料对钢水质量的影响,提高了钢液的冶炼质量,降低了冶炼成本,具有显著的进步。Before the electric furnace is tapped, in order to prevent the molten steel from flowing directly to the pallet and corroding the pallet, the steel tapping port 411 tube on the upper part of the pallet is usually filled with fillers. These fillers are between the pallet and the molten steel. Pull out the supporting plate from the pipeline of the steel port 411, and after opening the steel port 411, under the action of the gravity of the molten steel, the molten steel will squeeze and splash the filler from the steel port 411, and the splashed filler will finally fall into the ladle tank , and then melted in molten steel at high temperature. However, because the filler contains a large amount of impurities, the filler melted into the high-temperature molten steel will cause harmful elements to enter the molten steel, which will deteriorate the performance of the steel and bring pressure to the subsequent out-of-furnace refining; therefore, for the steelmaking process of the electric furnace, the design A tapping protection tube for electric furnace steelmaking and tapping is provided. The connecting bottom plate 220 is provided with a receiving groove 221. The receiving groove 221 is arranged at the peripheral edge of the connecting bottom plate 220. The filler is sprayed in the pipe from the tapping hole 411 When splashing out, the spraying state is radial, and the filler will be sprayed into the receiving groove 221 of the connecting bottom plate 220, so that part of the filler will not fall into the ladle tank, which reduces the influence of the filler on the quality of molten steel and improves the quality of molten steel. Excellent smelting quality, reduced smelting cost, has made significant progress.

实施例5Example 5

本实施例的基本内容同实施例4,不同之处在于:容纳凹槽221的内侧面为凹槽倾斜面222,该凹槽倾斜面222的倾斜角度为45°,凹槽倾斜面222使得在填料在沿着放射状喷射而出时,填料更易落入容纳凹槽221中,进一步的减少了填料落入钢包中,进而提高了钢液的冶炼质量,降低了冶炼成本。The basic content of this embodiment is the same as that of Embodiment 4, except that the inner surface of the receiving groove 221 is a groove inclined surface 222, and the angle of inclination of the groove inclined surface 222 is 45°, and the groove inclined surface 222 makes the When the filler is ejected radially, the filler is more likely to fall into the receiving groove 221, which further reduces the filler falling into the ladle, thereby improving the smelting quality of molten steel and reducing the smelting cost.

实施例6Example 6

本实施例的基本内容同实施例1,不同之处在于:出钢口411上固连有定位部件300,出钢保护管的连接部件200与定位部件300可拆卸连接,出钢保护管通过连接部件200安装于定位部件300上(如图9所示),该定位部件300为中空的套管状(如图4和图6所示),定位部件300可套装在出钢口411的外部,并可以通过焊接或者其他的固连方式安装在出钢口411的底部;所述的连接部件200与定位部件300可拆卸连接,所述的可拆卸连接为螺纹连接或者卡接。The basic content of this embodiment is the same as that of Embodiment 1, the difference is that: the tapping hole 411 is fixedly connected with a positioning part 300, the connecting part 200 of the tapping protection pipe is detachably connected with the positioning part 300, and the tapping protection pipe is connected The component 200 is installed on the positioning component 300 (as shown in Figure 9), and the positioning component 300 is a hollow sleeve shape (as shown in Figure 4 and Figure 6), and the positioning component 300 can be sleeved on the outside of the tapping hole 411, and It can be installed at the bottom of the tapping hole 411 by welding or other fastening methods; the connecting part 200 is detachably connected to the positioning part 300, and the detachable connection is threaded or clipped.

本实施例的卡接具体的结构为:定位部件300包括定位圆筒310和装配凸块320,定位圆筒310用于套装在出钢口411的外部,定位圆筒310为中空的套管状;所述的装配凸块320设置于定位圆筒310的底部(如图6所示)。The specific structure of the clamping connection in this embodiment is as follows: the positioning component 300 includes a positioning cylinder 310 and an assembly protrusion 320, the positioning cylinder 310 is used to fit outside the tapping hole 411, and the positioning cylinder 310 is in the shape of a hollow sleeve; The assembly protrusion 320 is disposed on the bottom of the positioning cylinder 310 (as shown in FIG. 6 ).

连接部件200的顶部设置有装配构件230,装配构件230设置有通孔,该通孔的圆弧面为构件内弧面232,所述的装配构件230的构件内弧面232与定位圆筒310相配合,装配构件230可以套装在定位圆筒310的外部;且装配构件230设置有与装配凸块320相配合的装配槽231(如图4和图5所示);旋转装配构件230使装配槽231与定位部件300的装配凸块320适配,可将连接部件200套装在定位圆筒310的外部,再旋转连接部件200,使连接部件200的装配槽231与装配凸块320交错分布,即将装配构件230卡接在定位部件300的装配凸块320上,从而将连接部件200安装于定位部件300上。安装过程简单方便,如果保护套管100损坏,可及时更换新的出钢保护管。The top of the connecting part 200 is provided with an assembly member 230, and the assembly member 230 is provided with a through hole. Cooperate, assembly member 230 can be sleeved on the outside of positioning cylinder 310; And assembly member 230 is provided with the assembly groove 231 (as shown in Figure 4 and Figure 5) that cooperates with assembly projection 320; Rotation assembly member 230 makes assembly The groove 231 is adapted to the assembly protrusion 320 of the positioning part 300, and the connection part 200 can be set on the outside of the positioning cylinder 310, and then the connection part 200 is rotated so that the assembly groove 231 of the connection part 200 and the assembly protrusion 320 are alternately distributed. That is, the assembly member 230 is snapped onto the assembly protrusion 320 of the positioning component 300 , so that the connection component 200 is installed on the positioning component 300 . The installation process is simple and convenient. If the protective sleeve 100 is damaged, a new tapping protection tube can be replaced in time.

实施例7Example 7

本实施例的基本内容同实施例1,不同之处在于:连接部件200的装配构件230的下部设置有限位板240(如图7所示),限位板240中心设置有通孔,该通孔的内径介于出钢口411的内径与外径之间,即出钢口411的内径<通孔的内径<出钢口411的外径,从而使得限位板240可以限制出钢口411的下移极限,又能保证正常出钢。The basic content of this embodiment is the same as that of Embodiment 1, the difference is that: the lower part of the assembly member 230 of the connecting part 200 is provided with a limiting plate 240 (as shown in Figure 7), and the center of the limiting plate 240 is provided with a through hole. The inner diameter of the hole is between the inner diameter and the outer diameter of the tapping hole 411, that is, the inner diameter of the tapping hole 411<the inner diameter of the through hole<the outer diameter of the tapping hole 411, so that the limiting plate 240 can limit the tapping hole 411 The lower moving limit can ensure normal tapping.

出钢口411与限位板240中心的通孔相配合。钢水由出钢口411流出,钢水经限位板240中心的流入保护套管100;该限位板240用于控制装配凸块320的下移限度,避免在装配的过程中定位部件300装入连接部件200的深度过深,提高装配效率的同时,避免了连接部件200与定位部件300碰撞损坏。The tapping hole 411 matches the through hole at the center of the limiting plate 240 . The molten steel flows out from the tap hole 411, and the molten steel flows into the protective sleeve 100 through the center of the limiting plate 240; the limiting plate 240 is used to control the downward movement limit of the assembly protrusion 320, so as to avoid the positioning part 300 from being loaded into the assembly during the assembly process. The connection part 200 is too deep, which improves the assembly efficiency and avoids collision damage between the connection part 200 and the positioning part 300 .

与此同时,在钢水出钢的过程中,钢水由出钢口411流动至保护套管100,由于钢水与保护套管100和连接部件200内的容纳腔210之间具有间隙,钢水表面会带动空气体流动,并使得气体在钢水表面发生对流。该限位板240在限位的同时对连接部件200内的容纳腔210空间进行分割,将容纳腔210空间分割为2个独立的空间,限制了气体在钢水表面发生对流,抑制了气体在保护套管100中剧烈流动,进而限制了空气中的有害气体向钢水中扩散;与此同时,还限制了空气在钢水表面的对流传热,减小了钢水在保护套管100的温度降,降低了出钢过程中的温降。At the same time, in the process of tapping the molten steel, the molten steel flows from the tapping hole 411 to the protective sleeve 100, because there is a gap between the molten steel, the protective sleeve 100 and the accommodation cavity 210 in the connecting part 200, the surface of the molten steel will drive The air flows and convects the gas on the surface of the molten steel. The limiting plate 240 divides the space of the accommodation cavity 210 in the connecting part 200 while limiting the position, divides the space of the accommodation cavity 210 into two independent spaces, limits the convection of the gas on the surface of the molten steel, and inhibits the gas from flowing in the protection zone. The violent flow in the casing 100 limits the diffusion of harmful gases in the air to the molten steel; at the same time, it also limits the convective heat transfer of the air on the surface of the molten steel, reducing the temperature drop of the molten steel in the protective casing 100 and reducing the The temperature drop during the tapping process.

实施例8Example 8

本实施例的基本内容同实施例1,不同之处在于:凸块外弧面321的外径与容纳腔210的内径相同(如图6所示),凸块外弧面321可以配合卡装于容纳腔210内部,避免定位部件300和连接部件200在水平方向上相互滑动,从而提高了装配效率,也提高了出钢口411轴线与保护套管100轴线的对中程度。The basic content of this embodiment is the same as that of Embodiment 1, except that the outer diameter of the outer arc surface 321 of the bump is the same as the inner diameter of the housing cavity 210 (as shown in FIG. 6 ), and the outer arc surface 321 of the bump can be snapped together. Inside the accommodating chamber 210 , the positioning part 300 and the connecting part 200 are prevented from sliding against each other in the horizontal direction, thereby improving assembly efficiency and improving the centering degree between the axis of the tapping hole 411 and the axis of the protection sleeve 100 .

实施例9Example 9

本实施例的基本内容同实施例6,不同之处在于:电炉本体400上设置有电炉出钢箱410,电炉出钢箱410的下部设置有出钢口411,所述的出钢口411与竖直方向的夹角为ε,ε为电炉出钢倾角,ε为正常出钢过程中的出钢角度,ε的范围为10-15°,本实施例优选12°,出钢保护管安装于出钢口411后,出钢保护管与出钢口411同轴,即出钢保护管的轴线与出钢口411的轴线在同一条直线上。因此,将出钢保护管安装于出钢口411后,出钢保护管与竖直方向的夹角也为ε(如图10所示)。The basic content of this embodiment is the same as that of Embodiment 6, except that: the electric furnace body 400 is provided with an electric furnace tapping box 410, and the bottom of the electric furnace tapping box 410 is provided with a tapping hole 411, and the tapping hole 411 is connected to the The included angle in the vertical direction is ε, ε is the tapping angle of the electric furnace, ε is the tapping angle in the normal tapping process, and the range of ε is 10-15°, preferably 12° in this embodiment, and the tapping protection pipe is installed on Behind the tapping port 411, the tapping protection tube is coaxial with the tapping port 411, that is, the axis of the tapping protection tube and the tapping port 411 are on the same straight line. Therefore, after the tapping protection pipe is installed in the tapping hole 411, the included angle between the tapping protection pipe and the vertical direction is also ε (as shown in FIG. 10 ).

在出钢的过程中,出钢的过程中驱动倾动机构430,电炉本体400在偏心炉底420的作用下进行倾斜,并同时带动电炉出钢箱410进行倾斜,使得钢水由电炉本体400流至电炉出钢箱410中,当电炉本体400的倾角达到ε=12°时,此时出钢保护管的保持竖直(如图11所示),钢水由出钢口411流入出钢保护管后,在重力的作用下竖直的由出钢保护管流出。且出钢保护管与出钢口411同轴,出钢保护管的保护套管100的内径大于出钢口411的直径,钢水竖直流经出钢保护管时,钢水不与保护套管100的内壁接触,或者钢水不完全与保护套管100的内壁接触,从而减小了钢水对保护套管100内壁的冲刷,提高了使用寿命。During the tapping process, the tilting mechanism 430 is driven, the electric furnace body 400 is tilted under the action of the eccentric furnace bottom 420, and at the same time, the tapping box 410 of the electric furnace is driven to tilt, so that molten steel flows from the electric furnace body 400 to In the tapping box 410 of the electric furnace, when the inclination angle of the electric furnace body 400 reaches ε=12°, the tapping protection pipe remains vertical (as shown in Figure 11 ), and the molten steel flows into the tapping protection pipe from the tapping port 411 , under the action of gravity, it flows out vertically from the tapping protection pipe. And the tapping protection pipe is coaxial with the tapping port 411, the inner diameter of the protective sleeve 100 of the tapping protection pipe is greater than the diameter of the tapping port 411, and when the molten steel flows vertically through the tapping protection tube, the molten steel does not contact the protective casing 100. The inner wall of the protective sleeve 100 is in contact with the molten steel, or the molten steel is not completely in contact with the inner wall of the protective sleeve 100, thereby reducing the erosion of the inner wall of the protective sleeve 100 by the molten steel and improving the service life.

实施例10Example 10

本实施例的一种电炉保护出钢的方法,电炉在出钢前将出钢保护管安装于出钢口411下部,在出钢的过程中钢水由出钢口411流入出钢保护管中,出钢保护管在出钢的过程中对钢水进行保护,出钢保护管的保护套管100的内径大于出钢口411的直径,钢水流经保护套管100时与保护套管100的内壁之间具有间隙,钢水不与保护套管100的内壁接触,或者钢水不完全与保护套管100的内壁接触,减小了钢水对保护套管100内壁的冲刷,提高了使用寿命。而且出钢保护管建立相对密闭式钢水通道,有效地限制了钢水表面的气体流动,从而限制了空气中的有害气体向钢水中扩散,大大减少了钢水对氮氢等有害气体的吸附量,提高了钢的质量。A method for protecting the tapping of an electric furnace in this embodiment, the electric furnace installs the tapping protection tube at the lower part of the tapping hole 411 before tapping, and molten steel flows into the tapping protection tube from the tapping hole 411 during the tapping process , the tapping protection pipe protects the molten steel during the tapping process, the inner diameter of the protective sleeve 100 of the tapping protection pipe is greater than the diameter of the tapping hole 411, and when the molten steel flows through the protective sleeve 100, it meets the inner wall of the protective sleeve 100 There is a gap between them, and the molten steel does not contact the inner wall of the protective sleeve 100, or the molten steel does not completely contact the inner wall of the protective sleeve 100, which reduces the erosion of the inner wall of the protective sleeve 100 by the molten steel and improves the service life. Moreover, the tapping protection tube establishes a relatively closed molten steel channel, which effectively limits the gas flow on the surface of the molten steel, thereby limiting the diffusion of harmful gases in the air to the molten steel, greatly reducing the amount of molten steel adsorbing harmful gases such as nitrogen and hydrogen, and improving the quality of the steel.

本实施例的一种电炉保护出钢的方法,具体的步骤如下:A kind of electric furnace protection tapping method of the present embodiment, concrete steps are as follows:

S1、电炉冶炼完成之前,将出钢保护管安装于出钢口411的下部,并使出钢保护管与出钢口411同轴;S1. Before the electric furnace smelting is completed, install the tapping protection tube on the lower part of the tapping port 411, and make the tapping protection tube coaxial with the tapping port 411;

S2、钢水冶炼完成时将钢包运送至出钢位,再驱动倾动机构430,电炉本体400在偏心炉底420的作用下发生倾斜;S2. When the molten steel smelting is completed, the ladle is transported to the tapping position, and then the tilting mechanism 430 is driven, so that the electric furnace body 400 is tilted under the action of the eccentric furnace bottom 420;

S3、当倾斜角度达到1/2-2/3ε时,本实施例为8°,打开出钢口411的托板开始出钢,钢水由出钢口411流动至出钢保护管,在出钢保护管内钢水经连接部件200的容纳腔210流至保护套管100内,且钢水与保护套管100的内壁之间具有间隙;继续驱动倾动机构430使电炉本体400的倾角达到出钢倾角ε,ε为10-15°,本实施例为12°,钢水持续的由出钢口411流至出钢保护管中,保持电炉本体400的倾角直至出钢完成;当钢水出钢96%时,炉体以3°/s回倾至水平位置,以避免或减少炉渣从出钢口411流进钢包,进而实现无渣出钢。S3. When the inclination angle reaches 1/2-2/3ε, which is 8° in this embodiment, open the supporting plate of the tapping hole 411 to start tapping, and the molten steel flows from the tapping hole 411 to the tapping protection pipe, The molten steel in the protective tube flows into the protective sleeve 100 through the accommodation chamber 210 of the connecting part 200, and there is a gap between the molten steel and the inner wall of the protective sleeve 100; continue to drive the tilting mechanism 430 to make the inclination angle of the electric furnace body 400 reach the tapping angle ε, ε is 10-15°, and the present embodiment is 12°. The molten steel continuously flows from the tapping hole 411 to the tapping protection pipe, and keeps the inclination angle of the electric furnace body 400 until the tapping is completed; when the tapping of molten steel reaches 96%, the furnace The body tilts back to a horizontal position at 3°/s to avoid or reduce the flow of slag from the tapping hole 411 into the ladle, thereby realizing slag-free tapping.

本实施例的一种电炉保护出钢的方法,出钢的过程中钢水由出钢口411流入出钢保护管中,出钢保护管在出钢的过程中对钢水进行保护,减小空气中钢水对氮氢等有害气体的吸附量;而且可以有效地减少出钢过程中的温度损失,降低了炼钢的能耗。A kind of method for electric furnace protection tapping of the present embodiment, in the process of tapping, molten steel flows into the tapping protection pipe from the tapping hole 411, and the tapping protection pipe protects the molten steel during the tapping process, reducing air The adsorption capacity of molten steel for harmful gases such as nitrogen and hydrogen; and it can effectively reduce the temperature loss in the tapping process and reduce the energy consumption of steelmaking.

现有技术中电炉出钢时,电炉本体400倾角达到3-5°时即打开出钢口411托板进行出钢,本实施例出钢倾斜角达到8°时再移出托板开始出钢,从而在出钢口411的顶部形成较大的钢水静压力,并使得刚对对出钢口411内部的填料产生较大的压力,进而可以在出钢初期出钢口411内部的填料会产生较大喷射角喷射在容纳凹槽221,减小了出钢口411填料对钢水质量的影响,而且出钢倾斜角达到8°时再移出托板开始出钢,可以减少出钢过程中钢水对出钢保护管的侵蚀程度。When tapping the electric furnace in the prior art, when the inclination angle of the electric furnace body 400 reaches 3-5°, the tapping port 411 supporting plate is opened for tapping. In this embodiment, when the tapping angle reaches 8°, the supporting plate is removed to start tapping. Thereby form bigger molten steel static pressure on the top of tapping hole 411, and make just right to the filler inside tapping hole 411 produce bigger pressure, and then the filler inside tapping hole 411 can produce bigger pressure at the initial stage of tapping. Spraying at the receiving groove 221 with a large spray angle reduces the impact of the filler at the tapping hole 411 on the quality of molten steel, and when the tapping angle reaches 8°, the supporting plate is removed to start tapping, which can reduce the impact of molten steel on the tapping process. Corrosion degree of steel protection pipe.

本实用新型的一种可保护出钢的电炉,生产中将本装置安装于电炉与钢包之间,建立密闭式钢水通道,采用物理方法有效隔绝了钢水与空气接触,大大减少了钢水对氮氢等有害气体的吸附量,而且有效减少了钢水热损失,减小了出钢过程中产生的钢水温降。提高了钢水的质量,并通过减小出钢过程温降,可以进一步降低出钢温度,大大节约了电炉生产成本。当然该装置也可以用于其他的炼钢炉,用于其出钢过程中的钢水保护。The utility model relates to an electric furnace capable of protecting steel tapping. During production, the device is installed between the electric furnace and the ladle to establish a closed molten steel channel. Physical methods are used to effectively isolate the molten steel from contact with air, greatly reducing the impact of molten steel on nitrogen, hydrogen, and hydrogen. It can effectively reduce the heat loss of molten steel and reduce the temperature drop of molten steel during the tapping process. The quality of molten steel is improved, and by reducing the temperature drop in the tapping process, the tapping temperature can be further reduced, which greatly saves the production cost of the electric furnace. Of course, the device can also be used in other steelmaking furnaces for the protection of molten steel in the tapping process.

在上文中结合具体的示例性实施例详细描述了本实用新型。但是,应当理解,可在不脱离由所附权利要求限定的本实用新型的范围的情况下进行各种修改和变型。详细的描述和附图应仅被认为是说明性的,而不是限制性的,如果存在任何这样的修改和变型,那么它们都将落入在此描述的本实用新型的范围内。此外,背景技术旨在为了说明本技术的研发现状和意义,并不旨在限制本实用新型或本申请和本实用新型的应用领域。The utility model has been described in detail above in conjunction with specific exemplary embodiments. However, it should be understood that various modifications and changes can be made without departing from the scope of the present invention as defined in the appended claims. The detailed description and drawings are to be regarded as illustrative only, rather than restrictive, and if there are any such modifications and variations, they are intended to fall within the scope of the invention described herein. In addition, the background art is intended to illustrate the current research and development status and significance of this technology, and is not intended to limit the utility model or the application field of the utility model.

更具体地,尽管在此已经描述了本实用新型的示例性实施例,但是本实用新型并不局限于这些实施例,而是包括本领域技术人员根据前面的详细描述可认识到的经过修改、省略、(例如各个实施例之间的)组合、适应性改变和/或替换的任何和全部实施例。权利要求中的限定可根据权利要求中使用的语言而进行广泛的解释,且不限于在前述详细描述中或在实施该申请期间描述的示例,这些示例应被认为是非排他性的。例如,在本实用新型中,术语“优选地”不是排他性的,这里它的意思是“优选地,但是并不限于”。在任何方法或过程权利要求中列举的任何步骤可以以任何顺序执行并且不限于权利要求中提出的顺序。因此,本实用新型的范围应当仅由所附权利要求及其合法等同物来确定,而不是由上文给出的说明和示例来确定。More specifically, although exemplary embodiments of the present invention have been described herein, the present invention is not limited to these embodiments but includes modifications, modifications, Any and all embodiments are omitted, combined (eg, between various embodiments), adapted, and/or substituted. The definitions in the claims are to be interpreted broadly according to the language used in the claims and not limited to the examples described in the foregoing detailed description or during the prosecution of this application, which examples should be considered non-exclusive. For example, in the present invention, the term "preferably" is not exclusive, and here it means "preferably, but not limited to". Any steps recited in any method or process claims may be performed in any order and are not limited to the order presented in the claims. Accordingly, the scope of the present invention should be determined only by the appended claims and their legal equivalents, rather than by the description and examples given above.

Claims (8)

1.一种可保护出钢的电炉,其特征在于:包括电炉本体(400)和出钢保护管,所述的电炉本体(400)上设置有出钢口(411),所述的出钢口(411)上安装有出钢保护管,该出钢保护管包括保护套管(100)和连接部件(200),所述的连接部件(200)用于与出钢口(411)连接;所述的保护套管(100)的套管入口端(110)与连接部件(200)相连,并构成贯通的出钢保护管,钢水由出钢口(411)经连接部件(200)流至保护套管(100),所述的保护套管(100)的内径大于出钢口(411)的直径,钢水流经保护套管(100)时与保护套管(100)的内壁之间具有间隙。1. A kind of electric furnace that can protect tapping, it is characterized in that: comprise electric furnace body (400) and tapping protection tube, described electric furnace body (400) is provided with tapping port (411), described tapping A tapping protection tube is installed on the outlet (411), and the tapping protection tube includes a protection casing (100) and a connecting part (200), and the connecting part (200) is used to connect with the tapping port (411); The casing inlet end (110) of the protective casing (100) is connected to the connecting part (200), and forms a through-going tapping protection pipe, and the molten steel flows from the tapping hole (411) through the connecting part (200) to A protective sleeve (100), the inner diameter of the protective sleeve (100) is greater than the diameter of the tapping hole (411), and there is a gap between the molten steel flowing through the protective sleeve (100) and the inner wall of the protective sleeve (100). gap. 2.根据权利要求1所述的一种可保护出钢的电炉,其特征在于:电炉本体(400)上设置有电炉出钢箱(410),电炉出钢箱(410)的下部设置有出钢口(411),所述的出钢口(411)与竖直方向的夹角为ε,ε为电炉出钢倾角,出钢保护管与出钢口(411)同轴。2. A kind of electric furnace capable of protecting tapping according to claim 1, characterized in that: the electric furnace body (400) is provided with an electric furnace tapping box (410), and the lower part of the electric furnace tapping box (410) is provided with a tapping box (410). The steel opening (411), the angle between the tapping opening (411) and the vertical direction is ε, ε is the tapping angle of the electric furnace, and the tapping protection tube is coaxial with the tapping opening (411). 3.根据权利要求1所述的一种可保护出钢的电炉,其特征在于:出钢保护管的保护套管(100)为锥形管,且保护套管(100)的套管入口端(110)的内径小于套管出口端(120)的内径,且套管入口端(110)的内径大于出钢口(411)的直径。3. A kind of electric furnace capable of protecting tapping according to claim 1, characterized in that: the protective casing (100) of the tapping protection pipe is a tapered tube, and the casing inlet end of the protective casing (100) The inner diameter of (110) is smaller than the inner diameter of the casing outlet end (120), and the inner diameter of the casing inlet end (110) is larger than the diameter of the tapping hole (411). 4.根据权利要求1所述的一种可保护出钢的电炉,其特征在于:出钢保护管的连接部件(200)内开设有容纳腔(210),容纳腔(210)用于套装在出钢口(411)的外部。4. An electric furnace capable of protecting tapping according to claim 1, characterized in that: the connecting part (200) of the tapping protection tube is provided with an accommodating chamber (210), and the accommodating chamber (210) is used to be set in The outside of the tap hole (411). 5.根据权利要求4所述的一种可保护出钢的电炉,其特征在于:所述的保护套管(100)的管壁由外到内依次设置外壳(104)、隔热层(102)和耐火材料层(101)。5. The electric furnace capable of protecting tapping according to claim 4, characterized in that: the tube wall of the protective casing (100) is provided with a casing (104), a heat insulating layer (102) in sequence from outside to inside ) and refractory layer (101). 6.根据权利要求1-5任一项所述的一种可保护出钢的电炉,其特征在于:所述的出钢口(411)上固连有定位部件(300),出钢保护管的连接部件(200)与定位部件(300)可拆卸连接,出钢保护管通过连接部件(200)安装于定位部件(300)上。6. The electric furnace capable of protecting tapping according to any one of claims 1-5, characterized in that: the tapping hole (411) is fixedly connected with a positioning component (300), and the tapping protection tube The connecting part (200) is detachably connected to the positioning part (300), and the tapping protection pipe is installed on the positioning part (300) through the connecting part (200). 7.根据权利要求6所述的一种可保护出钢的电炉,其特征在于:定位部件(300)包括定位圆筒(310)和装配凸块(320),定位圆筒(310)用于套装在出钢口(411)的外部;所述的装配凸块(320)设置于定位圆筒(310)的底部。7. An electric furnace capable of protecting tapping according to claim 6, characterized in that: the positioning component (300) includes a positioning cylinder (310) and an assembly bump (320), and the positioning cylinder (310) is used for It is set on the outside of the tapping hole (411); the assembly bump (320) is arranged on the bottom of the positioning cylinder (310). 8.根据权利要求7所述的一种可保护出钢的电炉,其特征在于:连接部件(200)的顶部设置有装配构件(230),所述的装配构件(230)的构件内弧面(232)与定位圆筒(310)相配合;所述的装配构件(230)设置有与装配凸块(320)相配合的装配槽(231);旋转装配构件(230)使装配槽(231)与定位部件(300)的装配凸块(320)适配,将连接部件(200)安装于定位部件(300)上。8. An electric furnace capable of protecting tapping according to claim 7, characterized in that: the top of the connecting part (200) is provided with an assembly member (230), and the inner arc surface of the assembly member (230) (232) is matched with the positioning cylinder (310); the assembly member (230) is provided with an assembly groove (231) matching with the assembly projection (320); the rotation assembly member (230) makes the assembly groove (231 ) is adapted to the assembly bump (320) of the positioning component (300), and the connecting component (200) is installed on the positioning component (300).
CN201720183509.3U 2017-02-28 2017-02-28 A kind of electric furnace for protecting tapping Expired - Fee Related CN206486558U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108130399A (en) * 2017-02-28 2018-06-08 安徽工业大学 A kind of electric furnace for protecting tapping and the method for electric furnace protection tapping

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108130399A (en) * 2017-02-28 2018-06-08 安徽工业大学 A kind of electric furnace for protecting tapping and the method for electric furnace protection tapping
CN108130399B (en) * 2017-02-28 2023-10-20 安徽工业大学 Electric furnace capable of protecting tapping and method for protecting tapping by electric furnace

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