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CN207675559U - In-situ test device for mechanical properties of high temperature and high frequency materials - Google Patents

In-situ test device for mechanical properties of high temperature and high frequency materials Download PDF

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CN207675559U
CN207675559U CN201721732486.3U CN201721732486U CN207675559U CN 207675559 U CN207675559 U CN 207675559U CN 201721732486 U CN201721732486 U CN 201721732486U CN 207675559 U CN207675559 U CN 207675559U
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赵宏伟
王赵鑫
万杰
赵久成
薛博然
李文博
王吉如
徐博文
王军炎
刘思含
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Jilin University
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Abstract

The utility model is related to a kind of high-temperature high-frequency material mechanical property in-situ test devices, belong to Material Testing Machine and precision instrument technical field.Mainly draw/force down all fatigue loading modules, in-situ monitoring module, temperature load to be formed with monitoring modular, static buckling load-on module, ultrasonic fatigue load-on module and ultrasonic fatigue and static buckling load-on module position switching mechanism by static state.It is realized using components such as energy converter, amplitude transformer and probes and the high frequency of test specimen is loaded, the load of drawing/compressive load and low-frequency alternating load is realized using high frequency servo hydraulic pressure cylinder assembly, apply high temperature load using halogen heating lamp, and the strain of test specimen is measured in real time using non-contact measurement by in-situ monitoring module.The utility model is simple in structure, compact in design, bending ultrasonic fatigue and tensile load Combined Loading may be implemented and coupled with temperature field, can more accurately simulate complex working condition of the key areas military service material such as Aeronautics and Astronautics under high-temperature high-frequency alternate load effect.

Description

高温高频材料力学性能原位测试装置In-situ test device for mechanical properties of high temperature and high frequency materials

技术领域technical field

本实用新型涉及精密传感器与精密仪器领域,特别涉及一种高温高频材料力学性能原位测试装置。可实现对试件施加“拉伸-弯曲”复合载荷以及施加低频交变载荷,同时还可实现非对称拉压超声疲劳加载以及弯曲超声疲劳与拉伸载荷复合加载,且均可与温度场耦合加载,能够较为真实地模拟航空、航天和核工业等关键领域服役材料在高温高频交变载荷作用下的复杂工况。采用模块化设计并集成有可自动控制的温度加载与监测模块,结合原位监测模块可进一步研究材料在高温高频交变载荷作用下的变形损伤机理、微观组织变化与性能演变等规律。为接近服役条件下材料微观力学性能测试提供有效的手段和方法。The utility model relates to the field of precision sensors and precision instruments, in particular to an in-situ testing device for the mechanical properties of high-temperature and high-frequency materials. It can realize the application of "tensile-bending" composite load and low-frequency alternating load on the specimen, and can also realize asymmetric tension-compression ultrasonic fatigue loading and composite loading of bending ultrasonic fatigue and tensile load, and can be coupled with the temperature field Loading can more realistically simulate the complex working conditions of materials in service in key fields such as aviation, aerospace and nuclear industries under high temperature and high frequency alternating loads. It adopts modular design and integrates an automatically controllable temperature loading and monitoring module. Combined with the in-situ monitoring module, it can further study the deformation and damage mechanism, microstructure change and performance evolution of materials under high temperature and high frequency alternating load. Provide effective means and methods for testing the micromechanical properties of materials under service conditions.

背景技术Background technique

随着技术进步以及国民经济的不断发展,人们对机械装备提出更为苛刻的使用寿命、安全性能以及提高经济效益等方面的要求。工程实际中,航空、航天和核工业等关键领域服役材料在高温高频交变载荷作用下,常会导致航天器和其他机械结构的断裂破坏。With the advancement of technology and the continuous development of the national economy, people put forward more stringent requirements for mechanical equipment in terms of service life, safety performance, and economic efficiency. In engineering practice, materials serving in key fields such as aviation, aerospace and nuclear industries often lead to fracture and damage of spacecraft and other mechanical structures under the action of high-temperature and high-frequency alternating loads.

目前,国内外开发研制的一系列高温高频材料力学性能装置,尤其是已经产业化的商业高温疲劳试验机,主要还是以传统的伺服液压试验机为主,但是,其频率往往只能达到50~300Hz。然而,随着疲劳科学研究的不断发展,相关领域研究已不满足于107次以下的低周疲劳和高周疲劳寿命试验,在进行超高周疲劳寿命试验时,传统试验机要耗时数月甚至数年,但是基于压电磁致伸缩原理的超声疲劳试验方法(工作频率一般在15~40KHz,典型的工作频率为20KHz)则只需要十几分钟至几小时,有效地缩短试验周期,应用前景十分广泛。At present, a series of high-temperature and high-frequency material mechanical performance devices developed at home and abroad, especially commercial high-temperature fatigue testing machines that have been industrialized, are mainly traditional servo hydraulic testing machines, but their frequency can only reach 50 ~300Hz. However, with the continuous development of fatigue science research, research in related fields is no longer satisfied with low-cycle fatigue and high-cycle fatigue life tests with less than 10 7 times. Months or even years, but the ultrasonic fatigue test method based on the principle of piezoelectric electrostriction (the working frequency is generally 15~40KHz, the typical working frequency is 20KHz) only needs more than ten minutes to a few hours, which effectively shortens the test period. The prospects are broad.

针对航空发动机单晶高温合金、锆基非晶合金、高熵合金等典型结构材料服役条件下疲劳失效的主导因素的研究受到国内外学术界和工程界的广泛关注,尤其是用于研究力-热耦合疲劳失效机制与显微结构演化之间关系的材料力学性能测试装置的设计还不是很多,并且一般无法将原位观测技术与其他在位测试技术集成,如中国专利(CN 202256076U),利用圆柱形延长杆延伸至高温箱内,采用对称式拉压超声疲劳试验系统设计,并且由于高温箱对试样的温度加载比较均匀,因此该装置只能做恒温或慢速变温试验,很难开展快速变温、温度疲劳及预载荷下高频疲劳等试验。再如中国实用新型(CN 203365257 U),基于感应加热的加热原理实现高温加载,并利用红外测温仪对整个试件温度场分布进行在位监测,虽然该试验系统可以实现快速升温及温度闭环控制,但是仍然无法实现试验过程的原位观测及温度疲劳加载、变温度梯度加载等接近复杂服役工况的试验研究。Research on the dominant factors of fatigue failure of typical structural materials such as aero-engine single crystal superalloys, zirconium-based amorphous alloys, and high-entropy alloys has attracted extensive attention from academic and engineering circles at home and abroad, especially for the study of force- There are not many design devices for testing the mechanical properties of materials on the relationship between thermally coupled fatigue failure mechanism and microstructure evolution, and it is generally impossible to integrate in-situ observation technology with other in-situ testing technologies, such as Chinese patent (CN 202256076U), using The cylindrical extension rod extends into the high-temperature chamber, and adopts a symmetrical tension-compression ultrasonic fatigue test system design, and because the temperature load of the high-temperature chamber on the sample is relatively uniform, the device can only be used for constant temperature or slow-speed variable temperature tests, which is difficult to carry out Rapid temperature change, temperature fatigue and high frequency fatigue under preload, etc. Another example is the Chinese utility model (CN 203365257 U), which realizes high-temperature loading based on the heating principle of induction heating, and uses an infrared thermometer to monitor the temperature field distribution of the entire specimen in situ, although the test system can achieve rapid temperature rise and closed-loop temperature However, it is still impossible to realize the in-situ observation of the test process and the experimental research of temperature fatigue loading, variable temperature gradient loading and other close to complex service conditions.

因此,设计开发用于高温高频材料力学性能原位测试装置也已成为研究航空、航天领域关键服役材料初始疲劳裂纹萌生、扩展、分布规律与载荷作用的相关性、疲劳寿命预测以及材料微观组织形貌与宏观疲劳裂纹关系研究等重要课题的发展趋势。Therefore, the design and development of in-situ testing devices for the mechanical properties of high-temperature and high-frequency materials has also become an important part of the study of the initial fatigue crack initiation, growth, and distribution of key service materials in the aviation and aerospace fields. The development trend of important topics such as the relationship between morphology and macroscopic fatigue cracks.

发明内容Contents of the invention

本实用新型的目的在于提供一种高温高频材料力学性能原位测试装置,解决了现有技术无法实现试验过程的原位观测及温度疲劳加载、预载荷下高频疲劳等接近复杂服役工况的试验研究等问题。本实用新型模拟航空、航天和核工业等关键领域服役材料在高温高频交变载荷作用下的材料性能测试,可以实现温度疲劳加载与原位监测、耦合超声拉伸(弯曲)疲劳载荷以及预载荷下高频疲劳等试验研究,可进一步研究材料在高温高频交变载荷作用下的微观力学性能。The purpose of this utility model is to provide an in-situ test device for the mechanical properties of high-temperature and high-frequency materials, which solves the problem of in-situ observation and temperature fatigue loading, high-frequency fatigue under preload and other close to complex service conditions that cannot be realized in the prior art. experimental research and other issues. The utility model simulates the material performance test of materials in key fields such as aviation, aerospace and nuclear industry under the action of high-temperature and high-frequency alternating loads, and can realize temperature fatigue loading and in-situ monitoring, coupling ultrasonic stretching (bending) fatigue load and pre-testing Experimental studies such as high-frequency fatigue under load can further study the micro-mechanical properties of materials under high-temperature and high-frequency alternating loads.

本实用新型的上述目的通过以下技术方案实现:Above-mentioned purpose of the utility model is realized through the following technical solutions:

高温高频材料力学性能原位测试装置,包括气浮隔振台1、静态拉/压-低周疲劳加载模块2、原位监测模块、温度加载与监测模块5、静态弯曲加载模块6、超声疲劳加载模块7和超声疲劳与静态弯曲加载模块位置切换机构8,其特征在于:所述原位监测模块由数字散斑原位测试系统3和光学原位观测单元4组成;所述静态拉/压-低周疲劳加载模块2、数字散斑原位测试系统3和温度加载与监测模块5均通过螺栓固连在气浮隔振台1上;所述光学原位观测单元4、静态弯曲加载模块6和超声疲劳加载模块7经由超声疲劳与静态弯曲加载模块位置切换机构8固连在气浮隔振台1,保证超声疲劳加载模块7与光学原位观测单元4和静态弯曲加载模块6平行度以及与静态拉/压-低周疲劳加载模块2垂直度,且保证彼此运动不产生干涉;所述光学原位观测单元4与静态弯曲加载模块6相对于静态拉/压-低周疲劳加载模块2对称布置,并保持光学原位观测单元4的观测镜筒轴线与静态弯曲加载模块6的加载轴线相重合。In-situ test device for mechanical properties of high-temperature and high-frequency materials, including air-flotation vibration isolation table 1, static tension/compression-low cycle fatigue loading module 2, in-situ monitoring module, temperature loading and monitoring module 5, static bending loading module 6, ultrasonic The fatigue loading module 7 and the ultrasonic fatigue and static bending loading module position switching mechanism 8 are characterized in that: the in-situ monitoring module is composed of a digital speckle in-situ testing system 3 and an optical in-situ observation unit 4; the static pulling/ The pressure-low cycle fatigue loading module 2, the digital speckle in-situ testing system 3 and the temperature loading and monitoring module 5 are all fixedly connected to the air-floating vibration isolation table 1 by bolts; the optical in-situ observation unit 4, the static bending loading The module 6 and the ultrasonic fatigue loading module 7 are fixedly connected to the air bearing vibration isolation table 1 via the position switching mechanism 8 of the ultrasonic fatigue and static bending loading module, so as to ensure that the ultrasonic fatigue loading module 7 is parallel to the optical in-situ observation unit 4 and the static bending loading module 6 degree and perpendicularity to the static tension/compression-low cycle fatigue loading module 2, and ensure that mutual movement does not interfere; the optical in-situ observation unit 4 and the static bending loading module 6 are relatively static tension/compression-low cycle fatigue loading The modules 2 are arranged symmetrically, and the axis of the observation barrel of the optical in-situ observation unit 4 coincides with the loading axis of the static bending loading module 6 .

所述的静态拉/压-低周疲劳加载模块2是:两套高频伺服液压缸组件23分别固连在两侧的支架24上,其活塞杆伸出端经由连接套25与力传感器I26相连;下夹具体27与力传感器I26螺纹相连,并设有与薄板试件29夹持端相吻合的凹槽,配合上夹具体28完成对薄板试件29的夹紧和加载;下夹具体27内设有“U”形循环冷却回路,以阻隔高温载荷传递到力传感器I26;两侧的支架24分别通过四个内六角圆柱头螺钉22固定在气浮隔振台1上,并通过两个圆柱销21进行定位。The static tension/compression-low cycle fatigue loading module 2 is: two sets of high-frequency servo hydraulic cylinder assemblies 23 are fixedly connected to the brackets 24 on both sides respectively, and the extended end of the piston rod is connected to the force sensor I26 via the connecting sleeve 25 Connected; the lower clamp body 27 is connected with the force sensor I26 thread, and is provided with a groove matching the clamping end of the thin plate test piece 29, and cooperates with the upper clamp body 28 to complete the clamping and loading of the thin plate test piece 29; the lower clamp body 27 is provided with a "U"-shaped circulating cooling circuit to prevent the high-temperature load from being transmitted to the force sensor I26; the brackets 24 on both sides are respectively fixed on the air-floating vibration isolation table 1 by four hexagon socket head cap screws 22, and are connected by two A cylindrical pin 21 for positioning.

所述的光学原位观测单元4是:改进型体式显微镜412固定于安装支架413上,进而通过螺钉固连在螺母座I46上;弹性联轴器I72封装于联轴器保护壳I49,通过前端盖48和后端盖410密封防尘,两端分别与直流伺服电机I411、丝杠模组I44相连,传递扭矩;直流伺服电机I411固定在后端盖410上进而与底座I43固连;螺母座I46通过四个滑块45与两根直线导轨47装配在一起,安装在底座I43上;激光位移传感器I42固定在激光位移传感器支架41上,并位于直线导轨47两端极限位置之内的底座I43上。The optical in-situ observation unit 4 is: the improved stereoscopic microscope 412 is fixed on the mounting bracket 413, and then fixed on the nut base I46 by screws; The cover 48 and the rear end cover 410 are sealed and dustproof, and the two ends are respectively connected with the DC servo motor I411 and the lead screw module I44 to transmit torque; the DC servo motor I411 is fixed on the rear end cover 410 and then connected with the base I43; the nut seat I46 is assembled with two linear guide rails 47 through four sliders 45, and is installed on the base I43; the laser displacement sensor I42 is fixed on the laser displacement sensor bracket 41, and is located on the base I43 within the extreme positions of both ends of the linear guide rail 47 superior.

所述的温度加载与监测模块5是:两盏卤素加热灯52和监测设备53分别与三个多自由度机械臂51的连接端相连,并固定在气浮隔振台1上。The temperature loading and monitoring module 5 is as follows: two halogen heating lamps 52 and monitoring equipment 53 are respectively connected to the connection ends of three multi-degree-of-freedom mechanical arms 51 and fixed on the air-floating vibration isolation table 1 .

所述的静态弯曲加载模块6是:直流伺服电机II61通过电机安装板62固连在底座II612上;丝杠模组II610通过弹性联轴器II83与直流伺服电机II61外伸轴相连,并采用一端固定一端游动的安装方式;弹性联轴器II83置于联轴器保护壳II63内,并通过电机安装板62密封防尘;力传感器II67分别与压头68、连接套筒66螺纹连接,并固定在“L”形支座64上;“L”形支座64固连在螺母座II65上,螺母座II65与直线导轨滑块组件I611相连,直线导轨滑块组件I611连接在底座II612上;两个限位行程开关69分别固定在行程极限位置之内的底座II612上;增量式直线光栅尺Ⅰ615连接在螺母座II65上;外部读数头I614固定在外部读数头安装板Ⅰ613上,外部读数头安装板Ⅰ613与底座II612固连。The static bending loading module 6 is as follows: the DC servo motor II61 is fixedly connected to the base II612 through the motor mounting plate 62; The installation method of fixing one end to move; the elastic coupling II83 is placed in the coupling protection shell II63, and is sealed and dust-proof through the motor mounting plate 62; the force sensor II67 is threadedly connected with the pressure head 68 and the connecting sleeve 66 respectively, and Fixed on the "L"-shaped support 64; the "L"-shaped support 64 is fixed on the nut seat II65, the nut seat II65 is connected with the linear guide rail slider assembly I611, and the linear guide rail slider assembly I611 is connected to the base II612; The two limit travel switches 69 are respectively fixed on the base II612 within the stroke limit position; the incremental linear grating ruler I615 is connected to the nut seat II65; the external reading head I614 is fixed on the external reading head mounting plate I613, and the external reading head The head mounting plate I613 is fixedly connected with the base II612.

所述的超声疲劳加载模块7是:直流伺服电机III71通过弹性联轴器I72与双向丝杠718相连,并固定在底座III717上;双向丝杠718采用一端固定一端游动的安装方式,通过两个旋向相反的丝杠螺母711分别与螺母座IV720、螺母座III710相连,实现同步反向运动;左侧变幅杆75与换能器74、左侧探头76螺纹连接,并固定在与螺母座IV720相连的左侧变幅杆安装支架73上;右侧变幅杆75A与右侧探头76A螺纹连接,并固定在与滑台715相连的右侧变幅杆安装支架73A上;右侧变幅杆安装支架73A与力传感器III714螺纹连接,并固定在连接块713上;连接块713通过螺钉固定在“L”形连接板712上,进而与螺母座III710相连,实现对疲劳试件719的预加载;疲劳试件719与左侧散热铜棒77、右侧散热铜棒77A螺纹连接,在左侧散热铜棒77、右侧散热铜棒77A两侧均匀布置多组压缩空气喷嘴78;螺母座III710、螺母座IV720和滑台715通过直线导轨滑块组件II716安装在底座III717上;增量式直线光栅尺Ⅱ723连接在螺母座IV720上;外部读数头II722固定在外部读数头安装板II721上,并与底座III717相连。The described ultrasonic fatigue loading module 7 is: the DC servo motor III71 is connected with the two-way lead screw 718 through the elastic coupling I72, and is fixed on the base III717; Two lead screw nuts 711 with opposite directions of rotation are respectively connected with nut seat IV720 and nut seat III710 to realize synchronous reverse movement; the left horn 75 is threadedly connected with the transducer 74 and the left probe 76, and is fixed on the nut on the left horn mounting bracket 73 connected with seat IV720; the right horn 75A is threadedly connected with the right probe 76A, and fixed on the right horn mounting bracket 73A connected with the slide table 715; Spindle mounting bracket 73A is threadedly connected with force sensor III714 and fixed on connection block 713; connection block 713 is fixed on "L"-shaped connection plate 712 by screws, and then connected with nut seat III710 to realize the fatigue test piece 719 Preload; the fatigue test piece 719 is threadedly connected with the left cooling copper rod 77 and the right cooling copper rod 77A, and multiple groups of compressed air nozzles 78 are evenly arranged on both sides of the left cooling copper rod 77 and the right cooling copper rod 77A; Base III710, nut base IV720 and sliding table 715 are installed on the base III717 through the linear guide rail slider assembly II716; incremental linear grating ruler II723 is connected to the nut base IV720; the external reading head II722 is fixed on the external reading head mounting plate II721 , and connected with the base III717.

所述的“L”形连接板712设有两腰鼓孔,与右侧散热铜棒77A、右侧变幅杆76A的螺纹装配;左侧散热铜棒77和右侧散热铜棒77A的端部均设有倒角,通过安装在底座III(717)上的激光位移传感器II79可对疲劳试件719端部振动位移幅值进行精确测量。The "L"-shaped connecting plate 712 is provided with two waist drum holes, and is threaded with the right heat dissipation copper rod 77A and the right horn 76A; the ends of the left heat dissipation copper rod 77 and the right heat dissipation copper rod 77A are All are equipped with chamfers, and the vibration displacement amplitude of the end of the fatigue test piece 719 can be accurately measured through the laser displacement sensor II79 installed on the base III (717).

所述的超声疲劳与静态弯曲加载模块位置切换机构8是:直流伺服电机IV82通过弹性联轴器II83与丝杠模组III86相连,并固定在底座IV84;光学原位观测单元4的底座I43和静态弯曲加载模块6的底座II612分别与超声疲劳加载模块7的底座III717连接构成整体,并与固定在气浮隔振台1上的直线导轨滑块组件III85、辅助导轨滑块组件81相连。The position switching mechanism 8 of the ultrasonic fatigue and static bending loading module is: the DC servo motor IV82 is connected with the lead screw module III86 through the elastic coupling II83, and is fixed on the base IV84; the base I43 of the optical in-situ observation unit 4 and The base II612 of the static bending loading module 6 is respectively connected with the base III717 of the ultrasonic fatigue loading module 7 to form a whole, and is connected with the linear guide rail slider assembly III85 and the auxiliary guide rail slider assembly 81 fixed on the air bearing vibration isolation table 1 .

所述数字散斑原位测试系统3与监测设备53中的摄像设备需要根据温度载荷安装必要的冷却防护装置,以及使用耐高温的蓝宝石玻璃材质镜片;所述数字散斑原位测试系统3与监测设备53中的摄像设备的光路与卤素加热灯52聚焦光路不发生干涉,从而减小测试误差。The digital speckle in-situ testing system 3 and the imaging equipment in the monitoring equipment 53 need to install necessary cooling protection devices according to the temperature load, and use high temperature resistant sapphire glass lens; the digital speckle in-situ testing system 3 and The optical path of the imaging device in the monitoring device 53 does not interfere with the focusing optical path of the halogen heating lamp 52, thereby reducing test errors.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

1、本实用新型结构简单,布局紧凑,可实现对试件施加“拉伸-弯曲”复合载荷以及施加低频交变载荷,同时本实用新型还可实现非对称拉压超声疲劳加载以及弯曲超声疲劳与拉伸载荷复合加载,且均可与温度场耦合加载,不仅能够较为真实地模拟航空、航天和核工业等关键领域服役材料在高温高频交变载荷作用下的复杂工况,还具备模拟其他简单工况的加载能力,具有“一机多用”的优势。1. The utility model has a simple structure and a compact layout, which can realize the application of "stretch-bending" composite load and low-frequency alternating load on the test piece. At the same time, the utility model can also realize asymmetric tension-compression ultrasonic fatigue loading and bending ultrasonic fatigue Combined loading with tensile load, and can be coupled with temperature field, not only can more realistically simulate complex working conditions of materials in service in key fields such as aviation, aerospace and nuclear industry under high-temperature and high-frequency alternating loads, but also has the ability to simulate The loading capacity of other simple working conditions has the advantage of "one machine with multiple functions".

2、本实用新型采用模块化设计,以静态拉/压-低周疲劳加载模块和超声疲劳加载模块为基础,集成静态弯曲和温度等加载模块,结合光学原位观测单元、数字散斑原位测试系统与温度监测等模块实现对试件的实时监测,利用超声疲劳与静态弯曲加载模块位置切换机构实现超声疲劳加载模块与静态弯曲加载模块和光学原位观测单元功能转换,便于模拟多种服役工况下的材料性能测试,同时模块化设计也有利于整机组合安装、改进优化及维护保养。2. The utility model adopts modular design, based on static tension/compression-low cycle fatigue loading module and ultrasonic fatigue loading module, integrating static bending and temperature loading modules, combined with optical in-situ observation unit, digital speckle in-situ The testing system and temperature monitoring modules realize real-time monitoring of the specimen, and use the ultrasonic fatigue and static bending loading module position switching mechanism to realize the function conversion between the ultrasonic fatigue loading module and the static bending loading module and the optical in-situ observation unit, which is convenient for simulating various services Material performance testing under working conditions, and the modular design is also conducive to the combined installation, improvement, optimization and maintenance of the whole machine.

3、本实用新型集成由多自由度机械臂自动控制的温度加载与监测模块,可实现对试件的温度疲劳加载、变温度梯度等不同形式的温度加载,可以对材料在高温高频交变载荷作用下的材料初始疲劳裂纹萌生、扩展、分布规律与载荷作用的相关性以及疲劳寿命预测等课题开展研究,结合原位监测模块可进一步开展材料微观组织形貌与宏观裂纹关系研究。3. The utility model integrates the temperature loading and monitoring module automatically controlled by the multi-degree-of-freedom mechanical arm, which can realize different forms of temperature loading such as temperature fatigue loading and variable temperature gradient on the test piece, and can control the material at high temperature and high frequency. Research on the correlation between the initial fatigue crack initiation, propagation and distribution of materials under load and the load effect and fatigue life prediction, etc., combined with the in-situ monitoring module can further carry out research on the relationship between material microstructure and macroscopic cracks.

附图说明Description of drawings

此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic examples and descriptions of the utility model are used to explain the utility model and do not constitute improper limitations to the utility model.

图1为本实用新型的整体布置轴测图;Fig. 1 is the overall layout axonometric drawing of the utility model;

图2为本实用新型的整体布置俯视图;Fig. 2 is the overall layout top view of the utility model;

图3为本实用新型的静态拉/压-低周疲劳加载模块轴测图;Fig. 3 is the axonometric view of the static tension/compression-low cycle fatigue loading module of the present invention;

图4为本实用新型的光学原位观测单元轴测图;Fig. 4 is the axonometric view of the optical in-situ observation unit of the present invention;

图5为本实用新型的温度加载与监测原理图;Fig. 5 is the temperature loading and monitoring schematic diagram of the utility model;

图6 为本实用新型的静态弯曲加载模块轴测图;Fig. 6 is an axonometric view of the static bending loading module of the present invention;

图7为本实用新型的超声疲劳加载模块轴测图;Fig. 7 is an axonometric view of the ultrasonic fatigue loading module of the present invention;

图8为本实用新型主要加载模块的布置及超声疲劳与静态弯曲加载模块位置切换机构俯视图;Fig. 8 is a top view of the arrangement of the main loading modules of the present invention and the position switching mechanism of the ultrasonic fatigue and static bending loading modules;

图9为本实用新型的拉-弯复合载荷加载俯视图。Fig. 9 is a top view of the tension-bending composite load of the present invention.

图中:1、气浮隔振平台;2、静态拉/压-低周疲劳加载模块;21、圆柱销;22、内六角圆柱头螺钉;23、高频伺服液压缸组件;24、支架;25、连接套;26、力传感器I;27、下夹具体;28、上夹具体;29、薄板试件;3、数字散斑原位测试系统;4、光学原位观测单元;41、激光位移传感器支架;42、激光位移传感器I;43、底座I;44、丝杠模组I;45、滑块;46、螺母座I;47、直线导轨;48、前端盖;49、联轴器保护壳I;410、后端盖;411、直流伺服电机I;412、改进型体式显微镜;413、安装支架;5、温度加载与监测模块;51、多自由度机械臂;52、卤素加热灯;53、监测设备;6、静态弯曲加载模块;61、直流伺服电机II;62、电机安装板;63、联轴器保护壳II;64、“L”形支座;65、螺母座II;66、连接套筒;67、力传感器II;68、压头;69、限位行程开关;610、丝杠模组II;611、直线导轨滑块组件I;612、底座II;613、外部读数头安装板I;614、外部读数头I;615、增量式直线光栅尺I;7、超声疲劳加载模块;71、直流伺服电机III;72、弹性联轴器I;73、左侧变幅杆安装支架;73A、右侧变幅杆安装支架;74、换能器;75、左侧变幅杆;75A、右侧变幅杆;76、左侧探头;76A、右侧探头;77、左侧散热铜棒;77A、右侧散热铜棒;78、压缩空气喷嘴;79、激光位移传感器II;710、螺母座III;711、丝杠螺母;712、“L”形连接板;713、连接块;714、力传感器III;715、滑台;716、直线导轨滑块组件II;717、底座III;718、双向滚珠丝杠;719、疲劳试件;720、螺母座IV;721、外部读数头安装板II;722、外部读数头II;723、增量式直线光栅尺II;8、超声疲劳与静态弯曲加载模块位置切换机构;81、辅助导轨滑块组件;82、直流伺服电机IV;83、弹性联轴器II;84、底座IV;85、直线导轨滑块组件III;86、丝杠模组III。In the figure: 1. Air bearing vibration isolation platform; 2. Static tension/compression-low cycle fatigue loading module; 21. Cylindrical pin; 22. Hexagon socket head screw; 23. High frequency servo hydraulic cylinder assembly; 24. Bracket; 25. Connecting sleeve; 26. Force sensor I; 27. Lower clamp body; 28. Upper clamp body; 29. Thin plate specimen; 3. Digital speckle in-situ test system; 4. Optical in-situ observation unit; 41. Laser Displacement sensor bracket; 42. Laser displacement sensor I; 43. Base I; 44. Lead screw module I; 45. Slider; 46. Nut seat I; 47. Linear guide rail; 48. Front end cover; 49. Coupling Protective shell I; 410, rear end cover; 411, DC servo motor I; 412, improved stereo microscope; 413, mounting bracket; 5, temperature loading and monitoring module; 51, multi-degree-of-freedom mechanical arm; 52, halogen heating lamp ;53. Monitoring equipment; 6. Static bending loading module; 61. DC servo motor II; 62. Motor mounting plate; 63. Coupling protection shell II; 64. "L" shaped support; 65. Nut seat II; 66. Connecting sleeve; 67. Force sensor II; 68. Pressure head; 69. Limit stroke switch; 610. Lead screw module II; 611. Linear guide rail slider assembly I; 612. Base II; 613. External reading Head mounting plate I; 614, external reading head I; 615, incremental linear grating scale I; 7, ultrasonic fatigue loading module; 71, DC servo motor III; 72, elastic coupling I; 73, left-side luffing Rod mounting bracket; 73A, right horn mounting bracket; 74, transducer; 75, left horn; 75A, right horn; 76, left probe; 76A, right probe; 77, Left cooling copper rod; 77A, right cooling copper rod; 78, compressed air nozzle; 79, laser displacement sensor II; 710, nut seat III; 711, lead screw nut; 712, "L" shaped connecting plate; Connection block; 714, force sensor III; 715, slide table; 716, linear guide rail slider assembly II; 717, base III; 718, two-way ball screw; 719, fatigue test piece; 720, nut seat IV; 721, exterior Reading head mounting plate II; 722. External reading head II; 723. Incremental linear grating scale II; 8. Ultrasonic fatigue and static bending loading module position switching mechanism; 81. Auxiliary guide rail slider assembly; 82. DC servo motor IV ; 83. Elastic coupling II; 84. Base IV; 85. Linear guide rail slider assembly III; 86. Lead screw module III.

具体实施方式Detailed ways

下面结合附图进一步说明本实用新型的详细内容及其具体实施方式。Further illustrate the detailed content of the utility model and its specific implementation below in conjunction with accompanying drawing.

参见图1至图8所示,本实用新型的高温高频材料力学性能原位测试装置,可以实现弯曲超声疲劳与拉伸载荷复合加载并与温度场耦合,能够较为真实地模拟航空、航天和核工业等关键领域服役材料在高温高频交变载荷作用下的真实工况,可进一步研究服役材料的微观力学性能。本实用新型采用模块化设计并集成有原位监测模块,具有结构简单、布局紧凑等优点,能够对材料表面微观组织形貌进行监测,对于研究材料的微观组织形貌和宏观力学性能之间的内在联系提供有效地测试方法。利用换能器、变幅杆和探针等组件实现对试件的高频加载,利用高频伺服液压缸组件实现拉/压载荷和低频交变载荷的加载,利用卤素加热灯施加高温载荷,并通过原位监测模块采用非接触测量方式对试件的应变实时测量。本实用新型可以实现弯曲超声疲劳与拉伸载荷复合加载并与温度场耦合,能够较真实地模拟航空航天等关键领域服役材料在高温高频交变载荷作用下的复杂工况。主要由气浮隔振台1、静态拉/压-低周疲劳加载模块2、原位监测模块、温度加载与监测模块5、静态弯曲加载模块6、超声疲劳加载模块7和超声疲劳与静态弯曲加载模块位置切换机构8组成。所述原位监测模块由数字散斑原位测试系统3和光学原位观测单元4组成。所述静态拉/压-低周疲劳加载模块2、数字散斑原位测试系统3和温度加载与监测模块5均利用螺栓固连在气浮隔振台1上。所述光学原位观测单元4、静态弯曲加载模块6和超声疲劳加载模块7经由超声疲劳与静态弯曲加载模块位置切换机构8固连在气浮隔振台1,保证超声疲劳加载模块7与光学原位观测单元4和静态弯曲加载模块6平行度以及与静态拉/压-低周疲劳加载模块2垂直度,且保证彼此运动不产生干涉。所述光学原位观测单元4与静态弯曲加载模块6相对于静态拉/压-低周疲劳加载模块2对称布置,并保持光学原位观测单元4的观测镜筒轴线与静态弯曲加载模块6的加载轴线相重合。Referring to Figures 1 to 8, the in-situ testing device for the mechanical properties of high-temperature and high-frequency materials of the present invention can realize combined loading of bending ultrasonic fatigue and tensile load and be coupled with the temperature field, and can more realistically simulate aviation, aerospace and The real working conditions of service materials in key fields such as the nuclear industry under high temperature and high frequency alternating loads can further study the microscopic mechanical properties of service materials. The utility model adopts a modular design and integrates an in-situ monitoring module. It has the advantages of simple structure and compact layout. Intrinsics provide effective testing methods. Utilize components such as transducers, horns, and probes to realize high-frequency loading on the specimen, use high-frequency servo hydraulic cylinder components to realize tension/compression loads and low-frequency alternating loads, and use halogen heating lamps to apply high-temperature loads. And through the in-situ monitoring module, the strain of the specimen is measured in real time by means of non-contact measurement. The utility model can realize composite loading of bending ultrasonic fatigue and tensile load and be coupled with the temperature field, and can more realistically simulate complex working conditions of materials in service in key fields such as aerospace under the action of high-temperature and high-frequency alternating loads. It mainly consists of air bearing vibration isolation table 1, static tension/compression-low cycle fatigue loading module 2, in-situ monitoring module, temperature loading and monitoring module 5, static bending loading module 6, ultrasonic fatigue loading module 7 and ultrasonic fatigue and static bending The loading module position switching mechanism is composed of 8. The in-situ monitoring module is composed of a digital speckle in-situ testing system 3 and an optical in-situ observation unit 4 . The static tension/compression-low cycle fatigue loading module 2, the digital speckle in-situ testing system 3 and the temperature loading and monitoring module 5 are all fixedly connected to the air-floating vibration isolation table 1 by bolts. The optical in-situ observation unit 4, the static bending loading module 6 and the ultrasonic fatigue loading module 7 are fixedly connected to the air bearing vibration isolation table 1 through the ultrasonic fatigue and static bending loading module position switching mechanism 8, so as to ensure that the ultrasonic fatigue loading module 7 and the optical fatigue loading module The parallelism between the in-situ observation unit 4 and the static bending loading module 6 and the perpendicularity to the static tension/compression-low cycle fatigue loading module 2 are ensured without interfering with each other's movements. The optical in-situ observation unit 4 and the static bending loading module 6 are symmetrically arranged relative to the static tension/compression-low cycle fatigue loading module 2, and keep the axis of the observation barrel of the optical in-situ observation unit 4 and the static bending loading module 6. The loading axes are coincident.

参见图3所示,本实用新型的静态拉/压-低周疲劳加载模块2,主要由高频伺服液压缸组件23、支架24、连接套25、力传感器I26、下夹具体27和上夹具体28组成。其中,两套高频伺服液压缸组件23分别固连在两侧的支架24上,其活塞杆伸出端经由连接套25与力传感器I26相连。下夹具体27与力传感器I26螺纹相连,并设有与薄板试件29夹持端相吻合的凹槽,配合上夹具体28完成对薄板试件29的夹紧和加载,并且其内设有“U”形循环冷却回路,用于阻隔高温载荷传递到力传感器I26,避免影响测量精度。两侧的支架24分别利用四个内六角圆柱头螺钉22固定在气浮隔振台1上,并利用两个圆柱销21进行定位。利用该模块不仅能够对试件施加静态拉伸/压缩载荷,还可以进行基于静态拉伸预载荷下的低周疲劳测试试验。Referring to Fig. 3, the static tension/compression-low cycle fatigue loading module 2 of the present invention is mainly composed of a high-frequency servo hydraulic cylinder assembly 23, a bracket 24, a connecting sleeve 25, a force sensor I26, a lower clamp body 27 and an upper clamp Concrete 28 composition. Among them, two sets of high-frequency servo hydraulic cylinder assemblies 23 are respectively fixedly connected to the brackets 24 on both sides, and the extended end of the piston rod is connected to the force sensor I26 via the connecting sleeve 25 . The lower clamp body 27 is threadedly connected with the force sensor I26, and is provided with a groove matching the clamping end of the thin plate test piece 29, and cooperates with the upper clamp body 28 to complete the clamping and loading of the thin plate test piece 29, and there is a The "U"-shaped circulating cooling circuit is used to block the high-temperature load from being transmitted to the force sensor I26, so as to avoid affecting the measurement accuracy. The brackets 24 on both sides are respectively fixed on the air bearing vibration isolation table 1 by four hexagon socket head cap screws 22 , and are positioned by two cylindrical pins 21 . This module can not only apply static tensile/compressive loads to specimens, but also perform low-cycle fatigue tests based on static tensile preloads.

参见图4所示,本实用新型的光学原位观测单元4,主要由激光位移传感器I42、底座I43、丝杠模组I44、直线导轨47、直流伺服电机I411、改进型体式显微镜412、安装支架413等组成,其中改进型体式显微镜412固定于安装支架413上,进而利用螺钉固连在螺母座I46上,并且螺母座I46通过四块滑块45与两根直线导轨47装配在一起,安装在底座I43上。弹性联轴器I72封装在联轴器保护壳I49,利用前端盖48和后端盖410密封防尘,两端分别与直流伺服电机I411与丝杠模组I44相连传递扭矩,进而实现改进型体式显微镜412沿镜头方向精确进给,用于调整实际工作距离,其中直流伺服电机I411固定在后端盖410上进而与底座I43固连。激光位移传感器I42固定在激光位移传感器支架41上,并位于直线导轨47两端极限位置之内的底座I43上,用于对实际工作距离进行精确测量并与直流伺服电机I411内部编码器间接测量值构成位移闭环控制。利用该模块能够动态监控整个试验过程中材料的变性损伤机制、微观组织变化以及性能演变规律。Referring to Fig. 4, the optical in-situ observation unit 4 of the present utility model is mainly composed of a laser displacement sensor 142, a base 143, a screw module 144, a linear guide 47, a DC servo motor 1411, an improved stereo microscope 412, and a mounting bracket 413 and other components, wherein the improved stereoscopic microscope 412 is fixed on the mounting bracket 413, and then fixed on the nut seat I46 with screws, and the nut seat I46 is assembled with two linear guide rails 47 through four slide blocks 45, installed on On the base I43. The elastic coupling I72 is encapsulated in the coupling protection shell I49, sealed and dust-proof by the front end cover 48 and the rear end cover 410, and the two ends are respectively connected with the DC servo motor I411 and the lead screw module I44 to transmit torque, thereby realizing an improved shape The microscope 412 is precisely fed along the lens direction for adjusting the actual working distance, wherein the DC servo motor I411 is fixed on the rear end cover 410 and then is fixedly connected with the base I43. The laser displacement sensor I42 is fixed on the laser displacement sensor bracket 41, and is located on the base I43 within the extreme positions of the two ends of the linear guide rail 47, and is used to accurately measure the actual working distance and indirectly measure the value with the internal encoder of the DC servo motor I411 Constitute displacement closed-loop control. This module can be used to dynamically monitor the denaturation damage mechanism, microstructure change and performance evolution of the material throughout the test process.

参见图5所示,本实用新型的温度加载与监测模块5,主要由多自由度机械臂51、卤素加热灯52和监测设备53组成。其中,两盏卤素加热灯52和监测设备53分别与三个多自由度机械臂51的连接端相连,并固定在气浮隔振台1上,其中卤素加热灯52具有抛物形聚光面,其发光点位于虚拟正六面体的两个顶点处,而被测高温样品位于其外接虚拟球体的球心处,而对于监测设备53可以根据试验需要更换为双比色红外测温仪、高速相机以及红外成像仪等在线监测设备。多自由度机械臂51中各单元均可沿铰链处实现自由转动,可实现自动控制的复杂温度载荷加载(包括均匀加载、快速变温加载等)和实时监测。结合光学原位观测单元4对研究力-热耦合疲劳失效机制与显微结构演化之间关系有着重要的意义。Referring to FIG. 5 , the temperature loading and monitoring module 5 of the present invention is mainly composed of a multi-degree-of-freedom mechanical arm 51 , a halogen heating lamp 52 and a monitoring device 53 . Among them, two halogen heating lamps 52 and monitoring equipment 53 are respectively connected to the connecting ends of three multi-degree-of-freedom mechanical arms 51, and fixed on the air-floating vibration isolation table 1, wherein the halogen heating lamps 52 have a parabolic concentrating surface, Its luminous point is located at the two vertices of the virtual regular hexahedron, and the high-temperature sample to be measured is located at the center of the virtual sphere circumscribing it, and the monitoring device 53 can be replaced with a double colorimetric infrared thermometer, a high-speed camera and Online monitoring equipment such as infrared imagers. Each unit in the multi-degree-of-freedom robotic arm 51 can freely rotate along the hinge, and can realize automatic control of complex temperature load loading (including uniform loading, rapid temperature variable loading, etc.) and real-time monitoring. Combining the optical in-situ observation unit 4 is of great significance to the study of the relationship between the force-thermal coupling fatigue failure mechanism and the microstructure evolution.

参见图6所示,本实用新型的静态弯曲加载模块6,主要由直流伺服电机II61、力传感器II67、压头68、限位行程开关69、丝杠模组II610、直线导轨滑块组件I611、底座II612和增量式直线光栅尺I615等组成。其中,直流伺服电机II61通过电机安装板62固连在底座II612上。丝杠模组II610通过弹性联轴器II83与直流伺服电机II61外伸轴相连,并采用一端固定一端游动的安装方式,其中弹性联轴器II83置于联轴器保护壳II63内,并利用电机安装板62密封防尘。力传感器II67与压头68和连接套筒66螺纹连接,固定在“L”形支座64上,并且“L”形支座64固连在螺母座II65上,并与直线导轨滑块组件I611相连,连接在底座II612上,用于精确测量弯曲加载载荷的大小。两个限位行程开关69分别固定在行程极限位置之内的底座II612上,避免螺母座Ⅱ65在加载过程中超出其最大允许行程。增量式直线光栅尺Ⅰ615连接在螺母座II65上,与其配套使用的外部读数头I614固定在外部读数头安装板Ⅰ613上,外部读数头安装板Ⅰ613与底座II612固连,用于对弯曲加载位移大小进行精确测量并与直流伺服电机II61内部编码器间接测量值构成位移闭环控制。Referring to Fig. 6, the static bending loading module 6 of the present utility model is mainly composed of DC servo motor II61, force sensor II67, pressure head 68, limit travel switch 69, lead screw module II610, linear guide rail slider assembly I611, It consists of base II612 and incremental linear grating scale I615. Wherein, the DC servo motor II61 is fixedly connected to the base II612 through the motor mounting plate 62 . The lead screw module II610 is connected with the extended shaft of the DC servo motor II61 through the elastic coupling II83, and adopts the installation method that one end is fixed and the other end moves. The elastic coupling II83 is placed in the coupling protection shell II63 and used The motor mounting plate 62 is sealed and dustproof. The force sensor II67 is threadedly connected with the pressure head 68 and the connecting sleeve 66, and fixed on the "L"-shaped support 64, and the "L"-shaped support 64 is fixed on the nut seat II65, and is connected with the linear guide rail slider assembly I611 Connected, connected to the base II612, for accurate measurement of the size of the bending load. The two limit travel switches 69 are respectively fixed on the base II612 within the travel limit position to prevent the nut seat II65 from exceeding its maximum allowable travel during loading. The incremental linear grating ruler I615 is connected to the nut base II65, and the external reading head I614 used in conjunction with it is fixed on the external reading head mounting plate I613, and the external reading head mounting plate I613 is fixedly connected to the base II612 for bending load displacement The size is accurately measured and forms a displacement closed-loop control with the indirect measurement value of the internal encoder of the DC servo motor II61.

参见图7所示,本实用新型的超声疲劳加载模块7,主要由直流伺服电机III71、左侧变幅杆安装支架73、右侧变幅杆安装支架73A、换能器74、左侧变幅杆75、右侧变幅杆75A、左侧探头76、右侧探头76A、左侧散热铜棒77、右侧散热铜棒77A、.激光位移传感器II79和增量式直线光栅尺II723等组成。其中,直流伺服电机III71通过弹性联轴器I72与双向丝杠718相连,并固定在底座III717上,其中双向丝杠718采用一端固定一端游动的安装方式,通过两个旋向相反的丝杠螺母711分别与螺母座IV720、螺母座III710相连,实现同步反向运动用于对疲劳试件719施加预载,从而改变其所受平均应力大小。左侧变幅杆75与换能器74和左侧探头76均采用螺纹连接,并在各安装结合面处放置塑料垫片,避免划伤结合面,固定在与螺母座IV720相连的左侧变幅杆安装支架73上,同理右侧变幅杆75A与右侧探头76A也采用螺纹连接,并在各安装结合面处放置塑料垫片避免划伤结合面,并固定在与滑台715相连的右侧变幅杆安装支架73A上,其中右侧变幅杆安装支架73A与力传感器III714螺纹连接,固定在连接块713上。连接块713通过螺钉固定在“L”形连接板712上,进而与螺母座III710相连,其中“L”形连接板712设有两腰鼓孔,可方便实现右侧散热铜棒77A与右侧变幅杆75A的螺纹装配。疲劳试件719与左侧散热铜棒77、右侧散热铜棒77A螺纹连接,为增加散热量避免左侧探头76、右侧探头76A因过热导致超声疲劳加载模块7固有频率发生改变,故在左侧散热铜棒77、右侧散热铜棒77A两侧均匀布置多组压缩空气喷嘴78,其中左侧散热铜棒77和右侧散热铜棒77A的端部均设有倒角,利用安装在底座III717上的激光位移传感器II79可对疲劳试件719端部振动位移幅值进行精确测量,由于超声疲劳加载测试时,疲劳试件719处于弹性变形阶段,根据此时被测材料固有属性弹性模量及振动位移,即可确定此时被测试件应力大小,并最终获得被测材料的S-N曲线。螺母座III710、螺母座IV720和滑台715通过直线导轨滑块组件II716安装在底座III717上。增量式直线光栅尺Ⅱ723连接在螺母座IV720上,与其配套使用的外部读数头II722固定在外部读数头安装板II721上,并与底座III717相连。利用该模块既可单独实现非对称拉压超声疲劳加载,也可以通过更换左侧探头76与静态拉/压-低周疲劳加载模块2实现弯曲超声疲劳与拉伸载荷复合加载,进而可以开展服役材料预载荷下高频疲劳等试验研究。Referring to Fig. 7, the ultrasonic fatigue loading module 7 of the present invention mainly consists of a DC servo motor III71, a left horn mounting bracket 73, a right horn mounting bracket 73A, a transducer 74, and a left horn mounting bracket. Rod 75, right horn 75A, left probe 76, right probe 76A, left cooling copper rod 77, right cooling copper rod 77A, laser displacement sensor II79 and incremental linear grating ruler II723. Among them, the DC servo motor III71 is connected with the two-way lead screw 718 through the elastic coupling I72, and is fixed on the base III717, wherein the two-way lead screw 718 adopts the installation method that one end is fixed and the other end moves, and two lead screws with opposite directions of rotation The nut 711 is respectively connected with the nut seat IV720 and the nut seat III 710 to realize synchronous reverse movement for applying preload to the fatigue test piece 719, thereby changing its average stress. The left horn 75 is threaded to the transducer 74 and the left probe 76, and a plastic gasket is placed on each installation joint surface to avoid scratching the joint surface. On the horn mounting bracket 73, the right horn 75A and the right probe 76A are also screwed together, and plastic gaskets are placed on the joint surfaces of each installation to avoid scratching the joint surfaces, and they are fixed on the joints connected with the slide table 715. On the right horn mounting bracket 73A, wherein the right horn mounting bracket 73A is threaded with the force sensor III714 and fixed on the connection block 713. The connecting block 713 is fixed on the "L"-shaped connecting plate 712 by screws, and then connected with the nut seat III 710, wherein the "L"-shaped connecting plate 712 is provided with two waist drum holes, which can facilitate the realization of the heat dissipation copper rod 77A on the right side and the transformer on the right side. Threaded assembly of web 75A. The fatigue test piece 719 is threadedly connected with the left heat dissipation copper rod 77 and the right heat dissipation copper rod 77A. In order to increase the heat dissipation, the natural frequency of the ultrasonic fatigue loading module 7 will not be changed due to overheating of the left probe 76 and the right probe 76A. Multiple groups of compressed air nozzles 78 are evenly arranged on both sides of the left heat dissipation copper rod 77 and the right heat dissipation copper rod 77A, wherein the ends of the left heat dissipation copper rod 77 and the right heat dissipation copper rod 77A are provided with chamfers. The laser displacement sensor II79 on the base III717 can accurately measure the vibration displacement amplitude of the end of the fatigue test piece 719. Since the fatigue test piece 719 is in the elastic deformation stage during the ultrasonic fatigue loading test, according to the elastic modulus of the inherent property of the material under test at this time At this time, the stress of the tested piece can be determined, and finally the SN curve of the tested material can be obtained. The nut seat III710, the nut seat IV720 and the slide table 715 are installed on the base III717 through the linear guide rail slider assembly II716. The incremental linear grating ruler II723 is connected to the nut seat IV720, and the external reading head II722 used with it is fixed on the external reading head mounting plate II721 and connected to the base III717. This module can be used to realize asymmetric tension-compression ultrasonic fatigue loading alone, or by replacing the left probe 76 and the static tension/compression-low cycle fatigue loading module 2 to realize composite loading of bending ultrasonic fatigue and tensile load, and then can carry out service Experimental research on high-frequency fatigue under material preload.

参见图8所示,本实用新型的超声疲劳与静态弯曲加载模块位置切换机构8,主要由辅助导轨滑块组件81、直流伺服电机IV82、底座IV84、直线导轨滑块组件III85和丝杠模组III86等组成。其中,直流伺服电机IV82通过弹性联轴器II83与丝杠模组III86相连,并固定在底座IV84。光学原位观测单元4的底座I43和静态弯曲加载模块6的底座II 612分别与超声疲劳加载模块7的底座III717经由连接板构成整体,并与固定在气浮隔振台1上的直线导轨滑块组件III85和辅助导轨滑块组件81相连,并固定在气浮隔振台1上。利用该模块可以实现静态弯曲加载模块6和光学原位观测单元4与超声疲劳加载模块7转换,进而实现弯曲载荷、高频交变载荷与拉伸载荷的耦合加载。Referring to Fig. 8, the ultrasonic fatigue and static bending loading module position switching mechanism 8 of the present invention mainly consists of an auxiliary guide rail slider assembly 81, a DC servo motor IV82, a base IV84, a linear guide rail slider assembly III85 and a screw module III86 and other components. Among them, the DC servo motor IV82 is connected with the lead screw module III86 through the elastic coupling II83, and is fixed on the base IV84. The base I43 of the optical in-situ observation unit 4 and the base II 612 of the static bending loading module 6 are respectively integrated with the base III717 of the ultrasonic fatigue loading module 7 via a connecting plate, and slide with the linear guide rail fixed on the air bearing vibration isolation table 1. The block assembly III85 is connected with the auxiliary guide rail slider assembly 81 and fixed on the air bearing vibration isolation table 1 . This module can realize the conversion of the static bending loading module 6, the optical in-situ observation unit 4 and the ultrasonic fatigue loading module 7, and then realize the coupled loading of bending load, high-frequency alternating load and tensile load.

参见图1、图2、图5以及图9所示,在具体的测试过程中,测试之前首先确定需要施加载荷的类型以及模拟服役环境的温度,通过超声疲劳与静态弯曲加载模块位置切换机构8实现所需施加载荷的模块转换,包括实现弯曲超声疲劳与拉伸载荷复合加载或者进行“拉伸-弯曲”复合加载并结合显微观测的试验研究。同时通过控制温度加载与监测模块5中的多自由度机械臂51实现所需复杂温度载荷加载,并利用监测设备53实现对被测试件温度的精确测量、空间温度场的描述以及常温下由超声疲劳加载所致产生的疲劳裂纹及扩展时温度的变化。Referring to Fig. 1, Fig. 2, Fig. 5 and Fig. 9, in the specific test process, the type of load to be applied and the temperature of the simulated service environment are first determined before the test, and the module position switching mechanism 8 is loaded through ultrasonic fatigue and static bending. Realize the module conversion of the required applied load, including the realization of composite loading of bending ultrasonic fatigue and tensile load or the experimental research of "tensile-bending" composite loading combined with microscopic observation. At the same time, by controlling the multi-degree-of-freedom mechanical arm 51 in the temperature loading and monitoring module 5, the required complex temperature load loading is realized, and the monitoring device 53 is used to realize the accurate measurement of the temperature of the test piece, the description of the spatial temperature field, and the measurement by ultrasonic at room temperature. Fatigue cracks caused by fatigue loading and temperature changes during expansion.

测试过程中,通过工控机多路控制器控制静态拉/压-低周疲劳加载模块2、静态弯曲加载模块6、超声疲劳加载模块7以及温度加载与监测模块5的加载过程,实现预定的试验要求。同时,通过多路采集卡获取各加载模块中的载荷、位移数据以及利用数字散斑原位测试系统3对试件采用非接触式应变测量所获得的数据,连同光学原位观测单元4采集的图像信息一同传递到工控机调试软件中,实时动态的将材料表面微观组织形貌显示在相应的成像屏幕上,完成整个基于航空、航天关键服役材料高温高频材料力学性能原位测试试验。During the test process, the loading process of the static tension/compression-low cycle fatigue loading module 2, static bending loading module 6, ultrasonic fatigue loading module 7 and temperature loading and monitoring module 5 is controlled by the multi-channel controller of the industrial computer to realize the predetermined test Require. At the same time, the load and displacement data in each loading module are obtained through the multi-channel acquisition card, and the data obtained by the non-contact strain measurement of the specimen by the digital speckle in-situ test system 3, together with the data collected by the optical in-situ observation unit 4 The image information is transmitted to the debugging software of the industrial computer, and the microstructure of the material surface is dynamically displayed on the corresponding imaging screen in real time, and the entire in-situ test of the mechanical properties of high-temperature and high-frequency materials based on aviation and aerospace key service materials is completed.

以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡对本实用新型所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred examples of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made to the utility model shall be included in the protection scope of the utility model.

Claims (8)

1.一种高温高频材料力学性能原位测试装置,包括气浮隔振台(1)、静态拉/压-低周疲劳加载模块(2)、原位监测模块、温度加载与监测模块(5)、静态弯曲加载模块(6)、超声疲劳加载模块(7)和超声疲劳与静态弯曲加载模块位置切换机构(8),其特征在于:所述原位监测模块由数字散斑原位测试系统(3)和光学原位观测单元(4)组成;所述静态拉/压-低周疲劳加载模块(2)、数字散斑原位测试系统(3)和温度加载与监测模块(5)均通过螺栓固连在气浮隔振台(1)上;所述光学原位观测单元(4)、静态弯曲加载模块(6)和超声疲劳加载模块(7)经由超声疲劳与静态弯曲加载模块位置切换机构(8)固连在气浮隔振台(1),保证超声疲劳加载模块(7)与光学原位观测单元(4)和静态弯曲加载模块(6)平行度以及与静态拉/压-低周疲劳加载模块(2)垂直度,且保证彼此运动不产生干涉;所述光学原位观测单元(4)与静态弯曲加载模块(6)相对于静态拉/压-低周疲劳加载模块(2)对称布置,并保持光学原位观测单元(4)的观测镜筒轴线与静态弯曲加载模块(6)的加载轴线相重合。1. An in-situ test device for high-temperature and high-frequency material mechanical properties, including an air-floating vibration isolation table (1), a static tension/compression-low cycle fatigue loading module (2), an in-situ monitoring module, and a temperature loading and monitoring module ( 5), static bending loading module (6), ultrasonic fatigue loading module (7) and ultrasonic fatigue and static bending loading module position switching mechanism (8), characterized in that: the in-situ monitoring module is tested by digital speckle in-situ system (3) and optical in-situ observation unit (4); the static tension/compression-low cycle fatigue loading module (2), digital speckle in-situ testing system (3) and temperature loading and monitoring module (5) All are fixed on the air bearing vibration isolation table (1) by bolts; the optical in-situ observation unit (4), static bending loading module (6) and ultrasonic fatigue loading module (7) are connected via ultrasonic fatigue and static bending loading module The position switching mechanism (8) is fixedly connected to the air-floating vibration isolation table (1), ensuring the parallelism between the ultrasonic fatigue loading module (7) and the optical in-situ observation unit (4) and the static bending loading module (6) as well as the static tensile/ The verticality of the compression-low cycle fatigue loading module (2) ensures that the movement of each other does not interfere; the optical in-situ observation unit (4) and the static bending loading module (6) are relatively The modules (2) are arranged symmetrically, and the axis of the observation tube of the optical in-situ observation unit (4) coincides with the loading axis of the static bending loading module (6). 2.根据权利要求1所述的高温高频材料力学性能原位测试装置,其特征在于:所述的静态拉/压-低周疲劳加载模块(2)是:两套高频伺服液压缸组件(23)分别固连在两侧的支架(24)上,其活塞杆伸出端经由连接套(25)与力传感器I(26)相连;下夹具体(27)与力传感器I(26)螺纹相连,并设有与薄板试件(29)夹持端相吻合的凹槽,配合上夹具体(28)完成对薄板试件(29)的夹紧和加载;下夹具体(27)内设有“U”形循环冷却回路,以阻隔高温载荷传递到力传感器I(26);两侧的支架(24)分别通过四个内六角圆柱头螺钉(22)固定在气浮隔振台(1)上,并通过两个圆柱销(21)进行定位。2. The in-situ test device for mechanical properties of high-temperature and high-frequency materials according to claim 1, characterized in that: the static tension/compression-low cycle fatigue loading module (2) is: two sets of high-frequency servo hydraulic cylinder components (23) are fixedly connected to the brackets (24) on both sides, and the extended end of the piston rod is connected to the force sensor I (26) via the connecting sleeve (25); the lower clamp body (27) is connected to the force sensor I (26) The thread is connected, and there is a groove that coincides with the clamping end of the thin plate test piece (29), and it cooperates with the upper clamp body (28) to complete the clamping and loading of the thin plate test piece (29); the lower clamp body (27) A "U"-shaped circulating cooling circuit is provided to prevent the high-temperature load from being transmitted to the force sensor I (26); the brackets (24) on both sides are respectively fixed on the air-floating vibration isolation table ( 1) and positioned by two cylindrical pins (21). 3.根据权利要求1所述的高温高频材料力学性能原位测试装置,其特征在于:所述的光学原位观测单元(4)是:改进型体式显微镜(412)固定于安装支架(413)上,进而通过螺钉固连在螺母座I(46)上;弹性联轴器I(72)封装于联轴器保护壳I(49),通过前端盖(48)和后端盖(410)密封防尘,两端分别与直流伺服电机I(411)、丝杠模组I(44)相连,传递扭矩;直流伺服电机I(411)固定在后端盖(410)上进而与底座I(43)固连;螺母座I(46)通过四个滑块(45)与两根直线导轨(47)装配在一起,安装在底座I(43)上;激光位移传感器I(42)固定在激光位移传感器支架(41)上,并位于直线导轨(47)两端极限位置之内的底座I(43)上。3. The in-situ test device for mechanical properties of high-temperature and high-frequency materials according to claim 1, characterized in that: the optical in-situ observation unit (4) is: an improved stereo microscope (412) fixed on the mounting bracket (413 ), and then fixed on the nut seat I (46) by screws; the elastic coupling I (72) is packaged in the coupling protective shell I (49), through the front end cover (48) and the rear end cover (410) Sealed and dustproof, the two ends are respectively connected with the DC servo motor I (411) and the lead screw module I (44) to transmit torque; the DC servo motor I (411) is fixed on the rear end cover (410) and then connected to the base I ( 43) Fixed connection; the nut seat I (46) is assembled with two linear guide rails (47) through four sliders (45), and installed on the base I (43); the laser displacement sensor I (42) is fixed on the laser on the displacement sensor bracket (41), and on the base I (43) within the limit positions at both ends of the linear guide rail (47). 4.根据权利要求1所述的高温高频材料力学性能原位测试装置,其特征在于:所述的温度加载与监测模块(5)是:两盏卤素加热灯(52)和监测设备(53)分别与三个多自由度机械臂(51)的连接端相连,并固定在气浮隔振台(1)上。4. The in-situ test device for mechanical properties of high-temperature and high-frequency materials according to claim 1, characterized in that: the temperature loading and monitoring module (5) is: two halogen heating lamps (52) and monitoring equipment (53 ) are respectively connected to the connecting ends of the three multi-degree-of-freedom mechanical arms (51), and fixed on the air-floating vibration isolation table (1). 5.根据权利要求1所述的高温高频材料力学性能原位测试装置,其特征在于:所述的静态弯曲加载模块(6)是:直流伺服电机II(61)通过电机安装板(62)固连在底座II(612)上;丝杠模组II(610)通过弹性联轴器II(83)与直流伺服电机II(61)外伸轴相连,并采用一端固定一端游动的安装方式;弹性联轴器II(83)置于联轴器保护壳II(63)内,并通过电机安装板(62)密封防尘;力传感器II(67)分别与压头(68)、连接套筒(66)螺纹连接,并固定在“L”形支座(64)上;“L”形支座(64)固连在螺母座II(65)上,螺母座II(65)与直线导轨滑块组件I(611)相连,直线导轨滑块组件I(611)连接在底座II(612)上;两个限位行程开关(69)分别固定在行程极限位置之内的底座II(612)上;增量式直线光栅尺Ⅰ(615)连接在螺母座II(65)上;外部读数头I(614)固定在外部读数头安装板Ⅰ(613)上,外部读数头安装板Ⅰ(613)与底座II(612)固连。5. The in-situ test device for mechanical properties of high-temperature and high-frequency materials according to claim 1, characterized in that: the static bending loading module (6) is: DC servo motor II (61) passing through the motor mounting plate (62) Fixedly connected to the base II (612); the lead screw module II (610) is connected to the extended shaft of the DC servo motor II (61) through the elastic coupling II (83), and the installation method is fixed at one end and floating at the other end ; The elastic coupling II (83) is placed in the coupling protective shell II (63), and is sealed and dust-proof through the motor mounting plate (62); the force sensor II (67) is respectively connected to the pressure head (68), the connecting sleeve The barrel (66) is threaded and fixed on the "L"-shaped support (64); the "L"-shaped support (64) is fixed on the nut seat II (65), and the nut seat II (65) and the linear guide rail The slider assembly I (611) is connected, and the linear guide rail slider assembly I (611) is connected to the base II (612); the two limit travel switches (69) are respectively fixed on the base II (612) within the stroke limit position on; the incremental linear grating scale I (615) is connected to the nut seat II (65); the external reading head I (614) is fixed on the external reading head mounting plate I (613), and the external reading head mounting plate I (613 ) is fixedly connected with the base II (612). 6.根据权利要求1所述的高温高频材料力学性能原位测试装置,其特征在于:所述的超声疲劳加载模块(7)是:直流伺服电机III(71)通过弹性联轴器I(72)与双向丝杠(718)相连,并固定在底座III(717)上;双向丝杠(718)采用一端固定一端游动的安装方式,通过两个旋向相反的丝杠螺母(711)分别与螺母座IV(720)、螺母座III(710)相连,实现同步反向运动;左侧变幅杆(75)与换能器(74)、左侧探头(76)螺纹连接,并固定在与螺母座IV(720)相连的左侧变幅杆安装支架(73)上;右侧变幅杆(75A)与右侧探头(76A)螺纹连接,并固定在与滑台(715)相连的右侧变幅杆安装支架(73A)上;右侧变幅杆安装支架(73A)与力传感器III(714)螺纹连接,并固定在连接块(713)上;连接块(713)通过螺钉固定在“L”形连接板(712)上,进而与螺母座III(710)相连,实现对疲劳试件(719)的预加载;疲劳试件(719)与左侧散热铜棒(77)、右侧散热铜棒(77A)螺纹连接,在左侧散热铜棒(77)、右侧散热铜棒(77A)两侧均匀布置多组压缩空气喷嘴(78);螺母座III(710)、螺母座IV(720)和滑台(715)通过直线导轨滑块组件II(716)安装在底座III(717)上;增量式直线光栅尺Ⅱ(723)连接在螺母座IV(720)上;外部读数头II(722)固定在外部读数头安装板II(721)上,并与底座III(717)相连。6. The in-situ test device for high-temperature and high-frequency material mechanical properties according to claim 1, characterized in that: the ultrasonic fatigue loading module (7) is: DC servo motor III (71) through the elastic coupling I ( 72) Connected with the two-way lead screw (718) and fixed on the base III (717); the two-way lead screw (718) is installed with one end fixed and one end floating, through two lead screw nuts (711) that rotate in opposite directions Connect with nut seat IV (720) and nut seat III (710) respectively to realize synchronous reverse movement; the left horn (75) is threaded with the transducer (74) and the left probe (76) and fixed On the left horn mounting bracket (73) connected with the nut seat IV (720); the right horn (75A) is threaded with the right probe (76A) and fixed on the slide table (715) on the right horn mounting bracket (73A); the right horn mounting bracket (73A) is threaded with the force sensor III (714) and fixed on the connection block (713); the connection block (713) is screwed It is fixed on the "L"-shaped connecting plate (712), and then connected to the nut seat III (710), so as to realize the preloading of the fatigue test piece (719); the fatigue test piece (719) and the left cooling copper rod (77) , The right heat dissipation copper rod (77A) is threadedly connected, and multiple groups of compressed air nozzles (78) are evenly arranged on both sides of the left heat dissipation copper rod (77) and the right heat dissipation copper rod (77A); Nut seat III (710), The nut seat IV (720) and the slide table (715) are installed on the base III (717) through the linear guide slider assembly II (716); the incremental linear grating scale II (723) is connected to the nut seat IV (720) ; The external reading head II (722) is fixed on the external reading head mounting plate II (721) and connected with the base III (717). 7.根据权利要求6所述的高温高频材料力学性能原位测试装置,其特征在于:所述的“L”形连接板(712)设有两腰鼓孔,与右侧散热铜棒(77A)、右侧变幅杆(75A)的螺纹装配;左侧散热铜棒(77)和右侧散热铜棒(77A)的端部均设有倒角,通过安装在底座III(717)上的激光位移传感器II(79)可对疲劳试件(719)端部振动位移幅值进行精确测量。7. The in-situ test device for mechanical properties of high-temperature and high-frequency materials according to claim 6, characterized in that: the "L"-shaped connecting plate (712) is provided with two waist drum holes, and the right heat-dissipating copper rod (77A ), the threaded assembly of the right horn (75A); the ends of the left heat dissipation copper rod (77) and the right heat dissipation copper rod (77A) are provided with chamfers, which are installed on the base III (717) The laser displacement sensor II (79) can accurately measure the vibration displacement amplitude of the end of the fatigue test piece (719). 8.根据权利要求1所述的高温高频材料力学性能原位测试装置,其特征在于:所述的超声疲劳与静态弯曲加载模块位置切换机构(8)是:直流伺服电机IV(82)通过弹性联轴器II(83)与丝杠模组III(86)相连,并固定在底座IV(84);光学原位观测单元(4)的底座I(43)和静态弯曲加载模块(6)的底座II(612)分别与超声疲劳加载模块(7)的底座III(717)连接构成整体,并与固定在气浮隔振台(1)上的直线导轨滑块组件III(85)、辅助导轨滑块组件(81)相连。8. The in-situ test device for mechanical properties of high-temperature and high-frequency materials according to claim 1, characterized in that: the position switching mechanism (8) of the ultrasonic fatigue and static bending loading module is: a DC servo motor IV (82) passes The elastic coupling II (83) is connected with the lead screw module III (86) and fixed on the base IV (84); the base I (43) of the optical in-situ observation unit (4) and the static bending loading module (6) The base II (612) is respectively connected with the base III (717) of the ultrasonic fatigue loading module (7) to form a whole, and is connected with the linear guide rail slider assembly III (85) fixed on the air bearing vibration isolation table (1), auxiliary Rail slider assembly (81) is connected.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107941624A (en) * 2017-12-13 2018-04-20 吉林大学 High-temperature high-frequency material mechanical property in-situ test device
CN110044722A (en) * 2019-05-15 2019-07-23 吉林大学 Superhigh temperature high frequency material mechanical property tester device and method
CN111504824A (en) * 2020-05-25 2020-08-07 湖北万测试验设备有限公司 High-low temperature internal pressure bending test device
CN116626091A (en) * 2023-07-21 2023-08-22 江苏德励达新材料股份有限公司 Polyurethane material heat-resistant detection device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107941624A (en) * 2017-12-13 2018-04-20 吉林大学 High-temperature high-frequency material mechanical property in-situ test device
CN107941624B (en) * 2017-12-13 2023-12-22 吉林大学 High-temperature high-frequency material mechanical property in-situ testing device
CN110044722A (en) * 2019-05-15 2019-07-23 吉林大学 Superhigh temperature high frequency material mechanical property tester device and method
CN110044722B (en) * 2019-05-15 2022-04-01 吉林大学 Mechanical property testing instrument and method for ultrahigh-temperature high-frequency material
CN111504824A (en) * 2020-05-25 2020-08-07 湖北万测试验设备有限公司 High-low temperature internal pressure bending test device
CN116626091A (en) * 2023-07-21 2023-08-22 江苏德励达新材料股份有限公司 Polyurethane material heat-resistant detection device
CN116626091B (en) * 2023-07-21 2023-09-29 江苏德励达新材料股份有限公司 Polyurethane material heat-resistant detection device

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