CN207543514U - The residual broken machine for recycling mulch film of topsoil - Google Patents
The residual broken machine for recycling mulch film of topsoil Download PDFInfo
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- 239000002362 mulch Substances 0.000 title claims abstract description 11
- 238000004064 recycling Methods 0.000 title claims description 12
- 239000002689 soil Substances 0.000 claims abstract description 147
- 230000007246 mechanism Effects 0.000 claims abstract description 120
- 238000000926 separation method Methods 0.000 claims abstract description 34
- 238000012216 screening Methods 0.000 claims abstract description 24
- 239000002985 plastic film Substances 0.000 claims description 13
- 229920006255 plastic film Polymers 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 10
- 238000007873 sieving Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims 1
- 238000003971 tillage Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 8
- 230000006872 improvement Effects 0.000 description 10
- 238000011084 recovery Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 239000012528 membrane Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 230000032258 transport Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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Abstract
一种耕层残碎地膜回收机,包括机架,其特征在于:机架上设有起土铲、预除土机构、土膜分离机构和集膜箱,所述预除土机构包含:输送管道,所述输送管道呈管状体,其一端设有进料口A,另一端设有出料口,所述进料口A水平方向低于出料口,所述输送管道内设有转轴A和转轴A表面设置的螺旋叶片,所述输送管道的管体表面设有排杂孔,所述土膜分离机构包含:壳体,所述壳体上设有进料口B、排杂口和出膜口,所述壳体内设有筛分机构,所述筛分机构包含转轴B和表面设有脱膜齿,脱膜齿呈梳齿状,出膜口和进料口B设在筛分机构的上方,排杂口设在筛分机构的下方,所述筛分机构的下方设有进风口,所述出膜口与集膜箱连接。
A reclamation machine for residual mulch film on plowing layer, comprising a frame, characterized in that: the frame is provided with a soil lifting shovel, a pre-soil removal mechanism, a soil-film separation mechanism and a film collection box, and the pre-soil removal mechanism includes: conveying Pipeline, the delivery pipeline is a tubular body, one end is provided with a material inlet A, and the other end is provided with a material outlet, the horizontal direction of the material inlet A is lower than the material outlet, and the delivery pipeline is provided with a rotating shaft A and the spiral blade arranged on the surface of the rotating shaft A, the surface of the pipe body of the conveying pipeline is provided with a miscellaneous hole, and the soil film separation mechanism includes: a shell, the housing is provided with a feed port B, a miscellaneous outlet and The film outlet, the casing is provided with a screening mechanism, the screening mechanism includes a rotating shaft B and a stripping tooth on the surface, the stripping tooth is comb-shaped, and the film exit and the feed port B are located at the screening On the upper part of the mechanism, the miscellaneous discharge port is set under the screening mechanism, the air inlet is arranged under the screening mechanism, and the film outlet is connected with the film collecting box.
Description
技术领域technical field
本实用新型涉及一种农机领域,尤其涉及一种耕层残碎地膜回收机。The utility model relates to the field of agricultural machinery, in particular to a reclamation machine for residual mulch film in the plow layer.
背景技术Background technique
目前,地膜种植技术的应用已经非常普遍,给农业带来巨大效益,但残膜在土地中残存也成为一个严重的问题,对土壤和环境也带来了较大的污染和危害,土壤因白色污染而使作物生长受到阻碍,严重的失去供养能力,由于往年残碎地膜的存在,当种子播于残膜上时,会导致发芽扎根困难,影响作物出苗,从而造成减产。At present, the application of plastic film planting technology has been very common, which has brought great benefits to agriculture, but the residue of plastic film in the land has also become a serious problem, which has also brought great pollution and harm to the soil and the environment. Pollution hinders the growth of crops and seriously loses their ability to support. Due to the existence of residual mulch in previous years, when seeds are sown on the residual mulch, it will be difficult to germinate and take root, affecting the emergence of crops, resulting in reduced production.
因此目前的生产中,人们已经充分注意对使用后的地膜回收工作,并通过人工回收或者是各种机械进行集中回收,使生产中绝大多数残膜得以回收,大规模污染现象得到抑制。但由于连年的使用,在回收过程中总会有部分地膜碎片残留在土壤里难以回收,并且这一部分残膜使用目前的专用地膜回收机械进行作业回收效果很差,如不及时清理回收则会形成集累,并给种植中的各种作业造成危害。Therefore, in the current production, people have fully paid attention to the recycling of the used plastic film, and through manual recycling or various mechanical recycling, most of the residual film in the production can be recycled, and large-scale pollution has been suppressed. However, due to years of use, there will always be some mulch film fragments remaining in the soil during the recycling process, which is difficult to recycle, and the current special mulch film recycling machinery for this part of the residual film has a poor recovery effect. If it is not cleaned and recycled in time, it will form Accumulate and cause harm to various operations in planting.
目前残膜的回收主要采用机械方式回收,机械方式回收具有工人劳动强度低,工作效率高等特点。At present, the recycling of residual film mainly adopts mechanical recycling, which has the characteristics of low labor intensity and high work efficiency.
但是目前的残膜回收机械,例如:CN200420069544.5、CN200620158834.6、CN200720147138.X、CN201115333Y、CN200962716Y、CN2719003Y、CN204377359U、CN200720156741.4、CN200820103700.3、CN200520105700.3、CN201410464258.7CN99213281.9、CN200820103942.2、CN200920164612.9、CN200520002575.3、CN200620114191.5、CN201220117766.4、CN95203438.7、CN201020604657.6、CN201010542303.8、CN201010284986.1、CN201310712777.6、CN201220168697.X、CN201320361901.4、CN200820301759.3、CN200920164612.9、CN201020521779.9和CN201020567250.0,实际工作时都存在问题一定的问题,在实际回收残膜时,残膜的回收率不高,地里还是会有残膜无法被回收。但是目前的残膜回收机械,例如:CN200420069544.5、CN200620158834.6、CN200720147138.X、CN201115333Y、CN200962716Y、CN2719003Y、CN204377359U、CN200720156741.4、CN200820103700.3、CN200520105700.3、CN201410464258.7CN99213281.9、CN200820103942. 2、CN200920164612.9、CN200520002575.3、CN200620114191.5、CN201220117766.4、CN95203438.7、CN201020604657.6、CN201010542303.8、CN201010284986.1、CN201310712777.6、CN201220168697.X、CN201320361901.4、CN200820301759.3、 CN200920164612.9, CN201020521779.9 and CN201020567250.0 all have certain problems in actual work. When actually recycling residual film, the recovery rate of residual film is not high, and there will still be residual film in the ground that cannot be recycled.
因此,提出一种结构简单,残膜回收效率高的残膜回收机被提出。Therefore, a kind of simple in structure, the residual film recovery machine of high efficiency of residual film recovery is proposed.
发明内容Contents of the invention
本实用新型的目的在于提供一种耕层残碎地膜回收机,包括机架(3),其特征在于:机架(3)上设有起土铲(8)、预除土机构(4)、土膜分离机构(5)和集膜箱(6),所述预除土机构(4)包含:输送管道(4-2),所述输送管道(4-2)呈管状体,其一端设有进料口A(4-1),另一端设有出料口(4-8),所述进料口A(4-1)水平方向低于出料口(4-8),所述输送管道(4-2)内设有提升机构,提升机构包含转轴A(4-5) 和转轴A(4-5)表面设置的螺旋叶片(4-4),所述输送管道(4-2)的管体表面设有排杂孔(4-3),所述土膜分离机构(5)包含:壳体(5-1),所述壳体(5-1)上设有进料口B(5-3)、排杂口(5-5)和出膜口(5-7),所述壳体(5-1)内设有筛分机构,所述筛分机构包含转轴B(5-2),所述转轴B(5-2)表面设有脱膜齿(5-4),脱膜齿(5-4)呈转轴B(5-2)的径向设置,且脱膜齿(5-4)与脱膜齿(5-4)形成间隙,即脱膜齿(5-4)呈梳齿状,所述进料口B(5-3)与预除土机构(4)的出料口(4-8) 连接,出膜口(5-7)和进料口B(5-3)设在筛分机构的上方,排杂口(5-5)设在筛分机构的下方,所述筛分机构的下方设有进风口,进风口的风力能够将筛分机构脱膜齿(5-4)上的残膜从出膜口(5-7)吹出,所述出膜口(5-7)与集膜箱(6)连接。The purpose of this utility model is to provide a kind of plow layer residual plastic film recycling machine, comprising a frame (3), characterized in that: the frame (3) is equipped with a soil lifting shovel (8), a pre-soil removal mechanism (4) , soil film separation mechanism (5) and film collecting box (6), described pre-removal soil mechanism (4) comprises: conveying pipeline (4-2), and described conveying pipeline (4-2) is tubular body, and its one end A feed inlet A (4-1) is provided, and a feed outlet (4-8) is provided at the other end, and the feed inlet A (4-1) is horizontally lower than the feed outlet (4-8), so The conveying pipeline (4-2) is provided with a lifting mechanism, and the lifting mechanism includes a rotating shaft A (4-5) and a spiral blade (4-4) arranged on the surface of the rotating shaft A (4-5), and the conveying pipeline (4- 2) The surface of the pipe body is provided with drainage holes (4-3), and the soil film separation mechanism (5) includes: a housing (5-1), and the housing (5-1) is provided with a feed Port B (5-3), miscellaneous discharge port (5-5) and film outlet (5-7), the casing (5-1) is provided with a screening mechanism, and the screening mechanism includes a rotating shaft B (5-2), the surface of the rotating shaft B (5-2) is provided with stripping teeth (5-4), and the stripping teeth (5-4) are arranged radially of the rotating shaft B (5-2), and the stripping teeth (5-4) are arranged radially of the shaft B (5-2), and The film teeth (5-4) and the stripping teeth (5-4) form a gap, that is, the stripping teeth (5-4) are comb-shaped, and the feed port B (5-3) and the pre-soil removal mechanism ( 4) The discharge port (4-8) is connected, the film discharge port (5-7) and the feed port B (5-3) are set above the screening mechanism, and the miscellaneous discharge port (5-5) is set at the screen Below the sub-mechanism, the bottom of the sieving mechanism is provided with an air inlet, and the wind force of the air inlet can blow out the residual film on the stripping teeth (5-4) of the sieving mechanism from the film outlet (5-7), so The film outlet (5-7) is connected with the film collecting box (6).
所述预除土机构(4)设有多组,且并列设置,其每组预除土机构(4)前方的起土铲(8)对应该预除土机构(4)的进料口A(4-1),预除土机构(4)的出料口(4-8) 汇集于土膜分离机构(5)的进料口B(5-3)处,即不同组的预除土机构(4)的物料汇集到一个土膜分离机构(5)内。The pre-soil removal mechanism (4) is provided with multiple groups, and is arranged side by side, and the soil lifting shovel (8) in front of each group of pre-soil removal mechanism (4) corresponds to the feed port A of the pre-soil removal mechanism (4) (4-1), the discharge port (4-8) of the pre-soil removal mechanism (4) is collected at the feed port B (5-3) of the soil-film separation mechanism (5), that is, different groups of pre-soil removal The material of the mechanism (4) is collected in a soil-film separation mechanism (5).
实际使用时:使用地膜回收装置对地膜进行初次回收后,会有部分残膜残留在地面或浅层土壤中,此外,多年使用地膜的地块,也会在浅层或中层土壤中残留大量的残膜,本装置运行时,起土铲(8)将土壤和残膜一起铲起,并送入预除土机构(4) 的进料口A(4-1)处,经过预除土机构(4)内部的物料提升机构,将土壤和残膜向出料口(4-8)输送,输送过程,由于预除土机构(4)的输送管道表面设有若干个排杂孔(4-3),细小的土壤能够从该排杂孔(4-3)排出,并且在输送过程中,螺旋叶片 (4-4)不断将土壤和残膜向上输送,并且在重力作用下,土壤和残膜会落下,在不断的向上及下落过程,土壤和残膜能够分开,并且土壤能够被预先破碎,并从排杂孔(4-3) 排出,最终被输送到出料口(4-8)的土壤和残膜,会从土膜分离机构(5)的进料口 B(5-3)进入,进入后下落在筛分机构的脱膜齿(5-4)上,土壤和残膜与脱膜齿(5-4) 碰撞,能够使大块的土壤变小,并从脱膜齿(5-4)的间隙落下,并从土膜分离机构(5) 下方的排杂口(5-5)排出,进风口处设有风机(9),风机(9)吹风将处在脱膜齿(5-4) 上的残膜向上吹起,从土膜分离机构(5)上方的出膜口(5-7)吹出,收集到出膜口 (5-7)后方设置集膜箱(6)内,此时随着筛分机构的旋转,还有部分大块土块,向后转动,从脱膜齿(5-4)上滑落,从排杂口(5-5)排出还田。In actual use: After the initial recovery of the plastic film using the plastic film recovery device, some residual film will remain on the ground or in the shallow soil. In addition, a large amount of residual film will remain in the shallow or middle soil in plots that have been used for many years. Residual film, when the device is running, the soil lifter (8) scoops up the soil and residual film together, and sends them to the feed port A (4-1) of the pre-soil removal mechanism (4), and passes through the pre-soil removal mechanism (4) The internal material lifting mechanism transports the soil and residual film to the discharge port (4-8). 3), the fine soil can be discharged from the miscellaneous hole (4-3), and in the conveying process, the screw blade (4-4) continuously transports the soil and the residual film upwards, and under the action of gravity, the soil and the residual film The film will fall, and the soil and the residual film can be separated during the continuous upward and downward process, and the soil can be pre-broken and discharged from the miscellaneous discharge hole (4-3), and finally transported to the discharge port (4-8) The soil and residual film will enter from the feed port B (5-3) of the soil film separation mechanism (5), and after entering, they will fall on the stripping teeth (5-4) of the screening mechanism. When the stripping teeth (5-4) collide, large pieces of soil can be made smaller and fall down from the gap between the stripping teeth (5-4), and then pass through the miscellaneous discharge port (5- 5) Exhaust, a fan (9) is provided at the air inlet, and the fan (9) blows the residual film on the stripping teeth (5-4) upwards, and the film is released from the top of the soil film separation mechanism (5). mouth (5-7) to blow out and collect into the film collecting box (6) behind the film outlet (5-7). Slip off from the stripping teeth (5-4), discharge and return to the field from the miscellaneous discharge port (5-5).
作为改进,所述起土铲(8)前方设置有破碎机构(2),破碎机构(2)将土块破碎后,通过起土铲(8)将破碎后的土膜铲入预除土机构(4)的进料口A(4-1)。As an improvement, a crushing mechanism (2) is provided in front of the soil lifting shovel (8). After the crushing mechanism (2) breaks the soil block, the soil film after the crushing is shoveled into the pre-soil removal mechanism by the soil lifting shovel (8). (4) feed port A (4-1).
所述破碎机构(2)可以选用旋耕刀,或者是其他能够将土破碎的装置。The crushing mechanism (2) can be a rotary tiller or other devices capable of crushing the soil.
实际使用时:使用破碎机构(2)对土壤进行预破碎,能够减小土块的大小,为后续的预除土机构(4)和土膜分离机构(5)减轻负荷,即土块破碎的越小,越容易从预除土机构(4)上排出,进入土膜分离机构(5)的土壤数量越少,即,进入土膜分离机构(5)的土壤越少,风机(9)吹风,更容易将残膜吹向集膜箱(6)。In actual use: use the crushing mechanism (2) to pre-break the soil, which can reduce the size of the soil clod, and reduce the load for the subsequent pre-soil removal mechanism (4) and soil film separation mechanism (5), that is, the crushing of the soil clod The smaller it is, the easier it is to discharge from the pre-soil removal mechanism (4), and the less soil quantity enters the soil film separation mechanism (5), that is, the less soil enters the soil film separation mechanism (5), and the fan (9) blows , it is easier to blow the residual film to the film collecting box (6).
作为改进,机架(3)上还设有镇压辊(7),镇压辊(7)设在土膜分离机构(5) 的后方,所述镇压辊(7)包含辊体和辊体表面所设有的碎土齿(7-1),所述碎土齿(7-1) 设有多组。As an improvement, the frame (3) is also provided with a pressing roller (7), and the pressing roller (7) is arranged at the rear of the soil film separation mechanism (5). The earth-breaking teeth (7-1) are provided, and the earth-breaking teeth (7-1) are provided with multiple groups.
实际使用时:土从预除土机构(4)和土膜分离机构(5)上排出并还田,设有镇压辊(7)可以在残膜回收的同时,对地表进行整地,避免后续还需要单独的整地作业,减轻劳动强度及作业成本。In actual use: the soil is discharged from the pre-soil removal mechanism (4) and the soil film separation mechanism (5) and returned to the field, and the pressing roller (7) is provided to prepare the ground while recovering the residual film to avoid subsequent return. A separate site preparation operation is required to reduce labor intensity and operating costs.
作为改进,机架(3)上还设有刮土板(10),所述刮土板(10)的一端与机架(3) 铰接,另一端为自由端,刮土板(10)的中部与机架(3)之间设有仿形弹簧(11)。As an improvement, the frame (3) is also provided with a scraper (10), one end of the scraper (10) is hinged with the frame (3), and the other end is a free end, the scraper (10) A profiling spring (11) is provided between the middle part and the frame (3).
实际使用时:土从预除土机构(4)和土膜分离机构(5)上排出并还田后,可以先使用刮土板(10)将其刮平整,并且设有仿形弹簧(11),能够更好的对地表平整。In actual use: after the soil is discharged from the pre-soil removal mechanism (4) and the soil film separation mechanism (5) and returned to the field, the soil scraper (10) can be used to scrape it flat, and a profiling spring (11 ), which can better level the surface.
作为改进,机架(3)上可以设有悬挂架,也可以设有行走轮,该装置工作时,可以是悬挂式,也可以是牵引式。As an improvement, the frame (3) can be provided with a suspension frame or a walking wheel. When the device works, it can be a suspension type or a traction type.
作为改进,输送管道(4-2)管体表面的排杂孔(4-3)的孔径小于脱膜齿(5-4) 间隙间距。As an improvement, the hole diameter of the miscellaneous holes (4-3) on the surface of the conveying pipeline (4-2) is smaller than the gap distance between the stripping teeth (5-4).
实际使用时:细小的土从排杂孔(4-3)排出,较大块的土块进入土膜分离机构(5)内,在筛分机构的旋转下,对土块进行破碎,实现土膜分离,最终将残膜回收至集膜箱(6)内。In actual use: the fine soil is discharged from the miscellaneous discharge hole (4-3), and the larger soil clods enter the soil film separation mechanism (5), and the soil clods are broken under the rotation of the screening mechanism to realize soil separation. The membrane is separated, and finally the residual membrane is recovered into the membrane collection box (6).
本实用新型工作时,可以将浅层残膜回收干净,并且可以根据破碎机构(2)所选用的装置,确定作业深度,能够将多年残留在土壤中的残膜回收干净,坚持使用几年后,土壤里的残膜会被清理干净。When the utility model works, the shallow residual film can be recovered cleanly, and the operating depth can be determined according to the device selected by the crushing mechanism (2), and the residual film remaining in the soil for many years can be recovered cleanly, and after several years of persistent use , the residual film in the soil will be cleaned up.
与现有技术相比,本装置具有结构简单,残膜回收率高,作业成本低等特点。Compared with the prior art, the device has the characteristics of simple structure, high recovery rate of residual film, low operation cost and the like.
附图说明Description of drawings
图1是本实用新型主视结构示意图。Fig. 1 is a schematic diagram of the front view of the utility model.
图2是预除土机构结构示意图。Figure 2 is a schematic diagram of the structure of the pre-soil removal mechanism.
图3是镇压轮结构示意图。Fig. 3 is a structural schematic diagram of the pressing wheel.
图4是预除土机构壳体结构示意图。Fig. 4 is a structural schematic diagram of the housing of the pre-soil removal mechanism.
图5是图1A部分俯视结构示意图。FIG. 5 is a partial top view structural diagram of FIG. 1A .
图6是筛分机构结构示意图。Fig. 6 is a structural schematic diagram of a screening mechanism.
图7是筛分机构结构示意图。Fig. 7 is a structural schematic diagram of a screening mechanism.
图中所示:1是悬挂架,2是破碎机构,3是机架,4是预除土机构,4-1是进料口A,4-2是输送管道,4-3是排杂孔,4-4是螺旋叶片,4-5是转轴A,4-6是传动轮, 4-7是传动链条,4-8是出料口,5是土膜分离机构,5-1是壳体,5-2是转轴B,5-3 是进料口B,5-4是脱膜齿,5-5是排杂口,5-7是出膜口,6是集膜箱,7是镇压轮, 7-1是碎土齿,8是起土铲,9是风机,10是刮土板,11是仿形弹簧。As shown in the figure: 1 is the suspension frame, 2 is the crushing mechanism, 3 is the frame, 4 is the pre-soil removal mechanism, 4-1 is the feeding port A, 4-2 is the conveying pipe, 4-3 is the miscellaneous hole , 4-4 is a spiral blade, 4-5 is a rotating shaft A, 4-6 is a transmission wheel, 4-7 is a transmission chain, 4-8 is a discharge port, 5 is a soil film separation mechanism, and 5-1 is a casing , 5-2 is the rotating shaft B, 5-3 is the feed port B, 5-4 is the stripping tooth, 5-5 is the miscellaneous discharge port, 5-7 is the film outlet, 6 is the film collecting box, and 7 is the suppression Wheel, 7-1 is the broken soil tooth, and 8 is a soil shovel, and 9 is a blower fan, and 10 is a moldboard, and 11 is a profiling spring.
其中图6中:箭头A为:残膜收集路线;箭头B为:细杂质排出路线;箭头C为:粗杂质排出路线。Among them, in Figure 6: Arrow A is: residual film collection route; Arrow B is: fine impurity discharge route; Arrow C is: coarse impurity discharge route.
具体实施方式Detailed ways
实施例1,参照图1~7,为本实用新型实施例1的结构示意图:一种耕层残碎地膜回收机,包括机架(3),其特征在于:机架(3)上设有起土铲(8)、预除土机构(4)、土膜分离机构(5)和集膜箱(6),所述预除土机构(4)包含:输送管道(4-2),所述输送管道(4-2)呈管状体,其一端设有进料口A(4-1),另一端设有出料口(4-8),所述进料口A(4-1)水平方向低于出料口(4-8),所述输送管道(4-2)内设有提升机构,提升机构包含转轴A(4-5)和转轴A(4-5)表面设置的螺旋叶片(4-4),所述输送管道(4-2)的管体表面设有排杂孔(4-3),所述土膜分离机构(5)包含:壳体 (5-1),所述壳体(5-1)上设有进料口B(5-3)、排杂口(5-5)和出膜口(5-7),所述壳体(5-1)内设有筛分机构,所述筛分机构包含转轴B(5-2),所述转轴B(5-2) 表面设有脱膜齿(5-4),脱膜齿(5-4)呈转轴B(5-2)的径向设置,且脱膜齿(5-4) 与脱膜齿(5-4)形成间隙,即脱膜齿(5-4)呈梳齿状,所述进料口B(5-3)与预除土机构(4)的出料口(4-8)连接,出膜口(5-7)和进料口B(5-3)设在筛分机构的上方,排杂口(5-5)设在筛分机构的下方,所述筛分机构的下方设有进风口,进风口的风力能够将筛分机构脱膜齿(5-4)上的残膜从出膜口(5-7)吹出,所述出膜口 (5-7)与集膜箱(6)连接。Embodiment 1, with reference to Figures 1 to 7, is a schematic structural view of Embodiment 1 of the present utility model: a kind of plow layer residual plastic film recovery machine, comprising a frame (3), characterized in that: the frame (3) is provided with A soil lifting shovel (8), a pre-soil removal mechanism (4), a soil film separation mechanism (5) and a film collecting box (6), the pre-soil removal mechanism (4) includes: a conveying pipeline (4-2), the The conveying pipeline (4-2) is a tubular body, one end of which is provided with a feed port A (4-1), and the other end is provided with a discharge port (4-8), and the feed port A (4-1) The horizontal direction is lower than the discharge port (4-8), and a lifting mechanism is provided in the conveying pipeline (4-2). The blade (4-4), the surface of the pipe body of the conveying pipeline (4-2) is provided with a miscellaneous hole (4-3), and the soil film separation mechanism (5) includes: a housing (5-1), The housing (5-1) is provided with a feed port B (5-3), a miscellaneous discharge port (5-5) and a film outlet (5-7), and inside the housing (5-1) A screening mechanism is provided, and the screening mechanism includes a rotating shaft B (5-2), and the surface of the rotating shaft B (5-2) is provided with stripping teeth (5-4), and the stripping teeth (5-4) are in the form of The radial setting of the rotating shaft B (5-2), and the stripping tooth (5-4) forms a gap with the stripping tooth (5-4), that is, the stripping tooth (5-4) is comb-shaped, and the stripping tooth (5-4) is comb-shaped. The feed port B (5-3) is connected to the discharge port (4-8) of the pre-soil removal mechanism (4), and the film discharge port (5-7) and the feed port B (5-3) are located in the screening mechanism above, the miscellaneous discharge port (5-5) is located below the screening mechanism, and the bottom of the screening mechanism is provided with an air inlet, and the wind force of the air inlet can dislodge the stripping teeth (5-4) of the screening mechanism The residual film is blown out from the film outlet (5-7), and the film outlet (5-7) is connected with the film collecting box (6).
所述预除土机构(4)设有多组,且并列设置,其每组预除土机构(4)前方的起土铲(8)对应该预除土机构(4)的进料口A(4-1),预除土机构(4)的出料口(4-8) 汇集于土膜分离机构(5)的进料口B(5-3)处,即不同组的预除土机构(4)的物料汇集到一个土膜分离机构(5)内。The pre-soil removal mechanism (4) is provided with multiple groups, and is arranged side by side, and the soil lifting shovel (8) in front of each group of pre-soil removal mechanism (4) corresponds to the feed port A of the pre-soil removal mechanism (4) (4-1), the discharge port (4-8) of the pre-soil removal mechanism (4) is collected at the feed port B (5-3) of the soil-film separation mechanism (5), that is, different groups of pre-soil removal The material of the mechanism (4) is collected in a soil-film separation mechanism (5).
实际使用时:使用地膜回收装置对地膜进行初次回收后,会有部分残膜残留在地面或浅层土壤中,此外,多年使用地膜的地块,也会在浅层或中层土壤中残留大量的残膜,本装置运行时,起土铲(8)将土壤和残膜一起铲起,并送入预除土机构(4) 的进料口A(4-1)处,经过预除土机构(4)内部的物料提升机构,将土壤和残膜向出料口(4-8)输送,输送过程,由于预除土机构(4)的输送管道表面设有若干个排杂孔(4-3),细小的土壤能够从该排杂孔(4-3)排出,并且在输送过程中,螺旋叶片 (4-4)不断将土壤和残膜向上输送,并且在重力作用下,土壤和残膜会落下,在不断的向上及下落过程,土壤和残膜能够分开,并且土壤能够被预先破碎,并从排杂孔(4-3) 排出,最终被输送到出料口(4-8)的土壤和残膜,会从土膜分离机构(5)的进料口 B(5-3)进入,进入后下落在筛分机构的脱膜齿(5-4)上,土壤和残膜与脱膜齿(5-4) 碰撞,能够使大块的土壤变小,并从脱膜齿(5-4)的间隙落下,并从土膜分离机构(5) 下方的排杂口(5-5)排出,进风口处设有风机(9),风机(9)吹风将处在脱膜齿(5-4) 上的残膜向上吹起,从土膜分离机构(5)上方的出膜口(5-7)吹出,收集到出膜口 (5-7)后方设置集膜箱(6)内,此时随着筛分机构的旋转,还有部分大块土块,向后转动,从脱膜齿(5-4)上滑落,从排杂口(5-5)排出还田。In actual use: After the initial recovery of the plastic film using the plastic film recovery device, some residual film will remain on the ground or in the shallow soil. In addition, a large amount of residual film will remain in the shallow or middle soil in plots that have been used for many years. Residual film, when the device is running, the soil lifter (8) scoops up the soil and residual film together, and sends them to the feed port A (4-1) of the pre-soil removal mechanism (4), and passes through the pre-soil removal mechanism (4) The internal material lifting mechanism transports the soil and residual film to the discharge port (4-8). 3), the fine soil can be discharged from the miscellaneous hole (4-3), and in the conveying process, the screw blade (4-4) continuously transports the soil and the residual film upwards, and under the action of gravity, the soil and the residual film The film will fall, and the soil and the residual film can be separated during the continuous upward and downward process, and the soil can be pre-broken and discharged from the miscellaneous discharge hole (4-3), and finally transported to the discharge port (4-8) The soil and residual film will enter from the feed port B (5-3) of the soil film separation mechanism (5), and after entering, they will fall on the stripping teeth (5-4) of the screening mechanism. When the stripping teeth (5-4) collide, large pieces of soil can be made smaller and fall down from the gap between the stripping teeth (5-4), and then pass through the miscellaneous discharge port (5- 5) Exhaust, a fan (9) is provided at the air inlet, and the fan (9) blows the residual film on the stripping teeth (5-4) upwards, and the film is released from the top of the soil film separation mechanism (5). mouth (5-7) to blow out and collect into the film collecting box (6) behind the film outlet (5-7). Slip off from the stripping teeth (5-4), discharge and return to the field from the miscellaneous discharge port (5-5).
作为改进,所述起土铲(8)前方设置有破碎机构(2),破碎机构(2)将土块破碎后,通过起土铲(8)将破碎后的土膜铲入预除土机构(4)的进料口A(4-1)。As an improvement, a crushing mechanism (2) is provided in front of the soil lifting shovel (8). After the crushing mechanism (2) breaks the soil block, the soil film after the crushing is shoveled into the pre-soil removal mechanism by the soil lifting shovel (8). (4) feed port A (4-1).
所述破碎机构(2)可以选用旋耕刀,或者是其他能够将土破碎的装置。The crushing mechanism (2) can be a rotary tiller or other devices capable of crushing the soil.
实际使用时:使用破碎机构(2)对土壤进行预破碎,能够减小土块的大小,为后续的预除土机构(4)和土膜分离机构(5)减轻负荷,即土块破碎的越小,越容易从预除土机构(4)上排出,进入土膜分离机构(5)的土壤数量越少,即,进入土膜分离机构(5)的土壤越少,风机(9)吹风,更容易将残膜吹向集膜箱(6)。In actual use: use the crushing mechanism (2) to pre-break the soil, which can reduce the size of the soil clod, and reduce the load for the subsequent pre-soil removal mechanism (4) and soil film separation mechanism (5), that is, the crushing of the soil clod The smaller it is, the easier it is to discharge from the pre-soil removal mechanism (4), and the less soil quantity enters the soil film separation mechanism (5), that is, the less soil enters the soil film separation mechanism (5), and the fan (9) blows , it is easier to blow the residual film to the film collecting box (6).
作为改进,机架(3)上还设有镇压辊(7),镇压辊(7)设在土膜分离机构(5) 的后方,所述镇压辊(7)包含辊体和辊体表面所设有的碎土齿(7-1),所述碎土齿(7-1) 设有多组。As an improvement, the frame (3) is also provided with a pressing roller (7), and the pressing roller (7) is arranged at the rear of the soil film separation mechanism (5). The earth-breaking teeth (7-1) are provided, and the earth-breaking teeth (7-1) are provided with multiple groups.
实际使用时:土从预除土机构(4)和土膜分离机构(5)上排出并还田,设有镇压辊(7)可以在残膜回收的同时,对地表进行整地,避免后续还需要单独的整地作业,减轻劳动强度及作业成本。In actual use: the soil is discharged from the pre-soil removal mechanism (4) and the soil film separation mechanism (5) and returned to the field, and the pressing roller (7) is provided to prepare the ground while recovering the residual film to avoid subsequent return. A separate site preparation operation is required to reduce labor intensity and operating costs.
作为改进,机架(3)上还设有刮土板(10),所述刮土板(10)的一端与机架(3) 铰接,另一端为自由端,刮土板(10)的中部与机架(3)之间设有仿形弹簧(11)。As an improvement, the frame (3) is also provided with a scraper (10), one end of the scraper (10) is hinged with the frame (3), and the other end is a free end, the scraper (10) A profiling spring (11) is provided between the middle part and the frame (3).
实际使用时:土从预除土机构(4)和土膜分离机构(5)上排出并还田后,可以先使用刮土板(10)将其刮平整,并且设有仿形弹簧(11),能够更好的对地表平整。In actual use: after the soil is discharged from the pre-soil removal mechanism (4) and the soil film separation mechanism (5) and returned to the field, the soil scraper (10) can be used to scrape it flat, and a profiling spring (11 ), which can better level the surface.
作为改进,机架(3)上可以设有悬挂架,也可以设有行走轮,该装置工作时,可以是悬挂式,也可以是牵引式。As an improvement, the frame (3) can be provided with a suspension frame or a walking wheel. When the device works, it can be a suspension type or a traction type.
作为改进,输送管道(4-2)管体表面的排杂孔(4-3)的孔径小于脱膜齿(5-4) 间隙间距。As an improvement, the hole diameter of the miscellaneous holes (4-3) on the surface of the conveying pipeline (4-2) is smaller than the gap distance between the stripping teeth (5-4).
实际使用时:细小的土从排杂孔(4-3)排出,较大块的土块进入土膜分离机构(5)内,在筛分机构的旋转下,对土块进行破碎,实现土膜分离,最终将残膜回收至集膜箱(6)内。In actual use: the fine soil is discharged from the miscellaneous discharge hole (4-3), and the larger soil clods enter the soil film separation mechanism (5), and the soil clods are broken under the rotation of the screening mechanism to realize soil separation. The membrane is separated, and finally the residual membrane is recovered into the membrane collection box (6).
Claims (10)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107820747A (en) * | 2017-11-17 | 2018-03-23 | 新疆农垦科学院 | Used plastic collection device |
CN110419275A (en) * | 2019-08-29 | 2019-11-08 | 新疆农业大学 | A kind of novel film soil separator |
WO2020207128A1 (en) * | 2020-02-24 | 2020-10-15 | 南通大学 | Automatic detection and recovery device for residual agricultural mulch film, and method of using said device |
CN112470564A (en) * | 2019-09-11 | 2021-03-12 | 赤峰学院 | Rotary membrane soil separation device |
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2017
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107820747A (en) * | 2017-11-17 | 2018-03-23 | 新疆农垦科学院 | Used plastic collection device |
CN110419275A (en) * | 2019-08-29 | 2019-11-08 | 新疆农业大学 | A kind of novel film soil separator |
CN112470564A (en) * | 2019-09-11 | 2021-03-12 | 赤峰学院 | Rotary membrane soil separation device |
WO2020207128A1 (en) * | 2020-02-24 | 2020-10-15 | 南通大学 | Automatic detection and recovery device for residual agricultural mulch film, and method of using said device |
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