CN207485837U - A kind of transmission input shaft component - Google Patents
A kind of transmission input shaft component Download PDFInfo
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- CN207485837U CN207485837U CN201721581147.XU CN201721581147U CN207485837U CN 207485837 U CN207485837 U CN 207485837U CN 201721581147 U CN201721581147 U CN 201721581147U CN 207485837 U CN207485837 U CN 207485837U
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Abstract
本实用新型公开了一种变速器输入轴组件,包括变速器输入轴本体,所述变速器输入轴本体的动力输出端至动力输入端沿轴向依次设置有连通的轴承安装腔、通油腔、堵头安装腔和花键连接腔;轴承安装腔直径大于通油腔和堵头安装腔直径,堵头安装腔直径大于花键连接腔直径并在交汇处构成堵头限位台阶,在堵头安装腔中设置有防止润滑油从通油腔流向花键连接腔的堵头,堵头与堵头安装腔相适配且近花键连接腔侧与堵头限位台阶相抵接,在通油腔近堵头安装腔的侧壁上设置有径向贯通的通油孔。本变速器输入轴组件中轴承安装腔至通油孔之间形成回油路线,使安装在轴承安装腔中的滚针等零部件达到了优良的回油润滑效果,连通的阶梯形轴孔方便了花键连接腔加工。
The utility model discloses a transmission input shaft assembly, which comprises a transmission input shaft body. A connected bearing installation cavity, an oil passage cavity and a plug are sequentially arranged in the axial direction from the power output end to the power input end of the transmission input shaft body. Installation cavity and spline connection cavity; the diameter of the bearing installation cavity is larger than the diameter of the oil passage cavity and the plug installation cavity, the diameter of the plug installation cavity is larger than the diameter of the spline connection cavity and forms a plug limit step at the intersection, and the plug installation cavity There is a plug to prevent the lubricating oil from flowing from the oil chamber to the spline connection chamber. A radially penetrating oil hole is arranged on the side wall of the plug installation cavity. In the input shaft assembly of the transmission, an oil return route is formed between the bearing installation cavity and the oil passage hole, so that parts such as needle rollers installed in the bearing installation cavity can achieve excellent oil return lubrication effect, and the connected stepped shaft hole is convenient. Spline connection cavity machining.
Description
技术领域technical field
本实用新型涉及变速器零部件,具体是涉及一种变速器输入轴组件。The utility model relates to transmission components, in particular to a transmission input shaft assembly.
背景技术Background technique
变速器是用来改变来自发动机的转速和转矩的机构,它能固定或分档改变变速器输出轴和变速器输入轴传动比,又称变速箱。变速器输入轴是动力进入变速器的轴,动力从发动机经变速器输入轴进入变速器,再由变速器输入轴带动轴上的输入齿轮将动力传递给输出齿轮而带动变速器输出轴转动。The transmission is a mechanism used to change the speed and torque from the engine. It can fix or step-by-step change the transmission ratio of the transmission output shaft and the transmission input shaft, also known as the gearbox. The transmission input shaft is the shaft through which the power enters the transmission. The power enters the transmission from the engine through the transmission input shaft, and then the transmission input shaft drives the input gear on the shaft to transmit the power to the output gear to drive the transmission output shaft to rotate.
目前,市场上常见的一种变速器输入轴组件是在变速器输入轴本体的动力输出端沿周向设置有驱动齿且沿轴向设置有轴承安装腔,变速器输入轴本体的动力输入端沿轴向设置有花键连接腔,轴承安装腔与花键连接腔同轴;动力输出端位于变速器箱体内以驱动变速器,动力输入端位于变速器箱体外以便于连接发动机,轴承安装腔至动力输入端存在一段实心轴,这样,变速器输入轴组件存在以下缺点:1、轴承安装腔相当于是一个盲孔,润滑油难以内外循环,导致轴承安装腔中的滚针等零部件润滑效果不佳,容易损坏,使用寿命较低;2,当变速器输入轴组件动力输入端加工花键连接腔时,需要考虑退刀槽,加工不方便。At present, a common transmission input shaft assembly on the market is that the power output end of the transmission input shaft body is provided with driving teeth along the circumferential direction and a bearing installation cavity is arranged along the axial direction, and the power input end of the transmission input shaft body is arranged along the axial direction. There is a spline connection cavity, the bearing installation cavity is coaxial with the spline connection cavity; the power output end is located in the transmission case to drive the transmission, the power input end is located outside the transmission case for easy connection to the engine, and the bearing installation cavity and the power input end exist A section of solid shaft. In this way, the transmission input shaft assembly has the following disadvantages: 1. The bearing installation cavity is equivalent to a blind hole, and the lubricating oil is difficult to circulate inside and outside, resulting in poor lubrication effect of the needle rollers and other parts in the bearing installation cavity, which are easy to be damaged. The service life is low; 2. When processing the spline connection cavity at the power input end of the transmission input shaft assembly, it is necessary to consider the undercut groove, which is inconvenient to process.
实用新型内容Utility model content
针对现有技术存在的上述不足,本实用新型的目的在于提出一种变速器输入轴组件,本变速器输入轴组件增加了安装在轴承安装腔中的滚针等零部件回油润滑效果,方便了花键连接腔加工。Aiming at the above-mentioned deficiencies in the prior art, the purpose of this utility model is to propose a transmission input shaft assembly. This transmission input shaft assembly increases the oil return lubrication effect of the parts such as needle rollers installed in the bearing installation cavity, which is convenient. Key connection cavity machining.
为此,本实用新型技术方案为:一种变速器输入轴组件,包括变速器输入轴本体,所述变速器输入轴本体的动力输出端沿周向设置有驱动齿且沿轴向设置有轴承安装腔,变速器输入轴本体的动力输入端沿轴向设置有花键连接腔,所述轴承安装腔与花键连接腔同轴;所述轴承安装腔与花键连接腔之间还依次设置有通油腔和堵头安装腔,所述轴承安装腔、通油腔、堵头安装腔和花键连接腔连通;轴承安装腔直径大于通油腔和堵头安装腔直径,堵头安装腔直径大于花键连接腔直径并在交汇处构成堵头限位台阶;在堵头安装腔中设置有防止润滑油从通油腔流向花键连接腔的堵头,所述堵头与堵头安装腔相适配且近花键连接腔侧与堵头限位台阶相抵接,在通油腔近堵头安装腔的侧壁上至少设置一个径向贯通的通油孔。Therefore, the technical solution of the utility model is: a transmission input shaft assembly, including a transmission input shaft body, the power output end of the transmission input shaft body is provided with driving teeth along the circumferential direction and a bearing installation cavity is provided along the axial direction, The power input end of the transmission input shaft body is provided with a spline connection cavity in the axial direction, and the bearing installation cavity is coaxial with the spline connection cavity; an oil passage cavity is also arranged in turn between the bearing installation cavity and the spline connection cavity It communicates with the plug installation chamber, the bearing installation chamber, the oil passage chamber, the plug installation chamber and the spline connection chamber; the diameter of the bearing installation chamber is larger than the diameter of the oil passage chamber and the plug installation chamber, and the diameter of the plug installation chamber is larger than that of the spline The diameter of the connecting cavity and the plug limit step are formed at the intersection; the plug installation cavity is provided with a plug to prevent the lubricating oil from flowing from the oil cavity to the spline connection cavity, and the plug is compatible with the plug installation cavity And the side close to the spline connection cavity abuts against the stopper step, and at least one radially penetrating oil hole is provided on the side wall of the oil passage cavity near the plug installation cavity.
本变速器输入轴组件工作时,变速器中的润滑油从轴承安装腔流入变速器输入轴组件,经通油腔和通油孔流出变速器输入轴组件,轴承安装腔至通油孔之间形成回油路线,使安装在轴承安装腔中的滚针等零部件达到了优良的回油润滑效果;轴承安装腔、通油腔、堵头安装腔和花键连接腔连通构成阶梯形轴孔,阶梯形轴孔的设置使花键连接腔加工时充分利用阶梯轴孔的优势,由于花键连接腔直径最小,因此在加工花键连接腔时可充分利用附近的通油腔和堵头安装腔,无需加工退刀槽,加工非常方便。When the transmission input shaft assembly is working, the lubricating oil in the transmission flows into the transmission input shaft assembly from the bearing installation chamber, flows out of the transmission input shaft assembly through the oil passage chamber and the oil passage hole, and forms an oil return route between the bearing installation chamber and the oil passage hole , so that the needle roller and other parts installed in the bearing installation cavity achieve excellent oil return lubrication effect; the bearing installation cavity, the oil passage cavity, the plug installation cavity and the spline connection cavity are connected to form a stepped shaft hole, and the stepped shaft The setting of the hole makes full use of the advantages of the stepped shaft hole when processing the spline connection cavity. Since the diameter of the spline connection cavity is the smallest, the nearby oil passage cavity and plug installation cavity can be fully utilized when processing the spline connection cavity without machining The undercut groove is very convenient for processing.
进一步,所述轴承安装腔、通油腔、堵头安装腔和花键连接腔的轴线均位于同一直线上,该直线构成变速器输入轴本体轴线。Further, the axes of the bearing installation chamber, the oil passage chamber, the plug installation chamber and the spline connection chamber are all located on the same straight line, and the straight line constitutes the axis of the transmission input shaft body.
进一步,所述通油孔为两个且两通油孔的轴线连线与变速器输入轴本体轴线相交。Further, there are two oil through holes, and the line connecting the axes of the two oil through holes intersects the axis of the transmission input shaft body.
进一步,所述通油孔为圆孔。Further, the oil through hole is a round hole.
进一步,所述通油腔直径大于堵头安装腔直径。Further, the diameter of the oil passage cavity is larger than that of the plug installation cavity.
进一步,所述通油腔直径等于堵头安装腔直径。Further, the diameter of the oil passage cavity is equal to the diameter of the plug installation cavity.
进一步,所述轴承安装腔与通油腔之间、通油腔与堵头安装腔之间均设置有圆锥台形过渡段。圆锥台形过渡段的设置是便于堵头的压装。Further, a frustum-shaped transition section is provided between the bearing installation chamber and the oil passage chamber, and between the oil passage chamber and the plug installation chamber. The setting of the truncated conical transition section facilitates the press-fitting of the plug.
进一步,所述堵头与通油腔壁过盈配合。堵头与通油腔壁过盈配合,不易松动,防止润滑油从通油腔流入花键连接腔的效果较好。Further, the plug is in interference fit with the wall of the oil passage cavity. The plug has an interference fit with the wall of the oil passage chamber, which is not easy to loosen, and has a better effect of preventing lubricating oil from flowing into the spline connection chamber from the oil passage chamber.
进一步,在变速器输入轴本体的通油腔侧壁沿外周设置有环形定位槽。Further, an annular positioning groove is provided along the outer periphery of the side wall of the oil passage chamber of the transmission input shaft body.
本实用新型的有益效果:The beneficial effects of the utility model:
1、本变速器输入轴组件工作时,变速器中的润滑油从轴承安装腔流入变速器输入轴组件,经通油腔和通油孔流出变速器输入轴组件,轴承安装腔至通油孔之间形成回油路线,使安装在轴承安装腔中的滚针等零部件达到了优良的回油润滑效果;1. When the transmission input shaft assembly is working, the lubricating oil in the transmission flows into the transmission input shaft assembly from the bearing installation chamber, flows out of the transmission input shaft assembly through the oil passage chamber and the oil passage hole, and forms a return line between the bearing installation chamber and the oil passage hole. The oil line makes the needle roller and other parts installed in the bearing installation cavity achieve excellent oil return lubrication effect;
2、轴承安装腔、通油腔、堵头安装腔和花键连接腔连通构成阶梯形轴孔,阶梯形轴孔的设置使花键连接腔加工时充分利用阶梯轴孔的优势,由于花键连接腔直径最小,因此在加工花键连接腔时可充分利用附近的通油腔和堵头安装腔,无需加工退刀槽,加工非常方便。2. The bearing installation chamber, the oil passage chamber, the plug installation chamber and the spline connection chamber are connected to form a stepped shaft hole. The setting of the stepped shaft hole makes full use of the advantages of the stepped shaft hole when the spline connection chamber is processed. The diameter of the connection cavity is the smallest, so the nearby oil passage cavity and plug installation cavity can be fully utilized when processing the spline connection cavity, and there is no need to process the undercut groove, and the processing is very convenient.
附图说明Description of drawings
图1是本实用新型实施例变速器输入轴组件的结构示意图;Fig. 1 is the structural representation of the input shaft assembly of the transmission of the embodiment of the utility model;
图2是图1的A-A视图;Fig. 2 is the A-A view of Fig. 1;
图3是本实用新型实施例变速器输入轴本体的结构示意图;Fig. 3 is a schematic structural view of the transmission input shaft body of the embodiment of the present invention;
图4是图3中B处放大图。Fig. 4 is an enlarged view of B in Fig. 3 .
附图中:1-变速器输入轴本体;2-堵头;In the accompanying drawings: 1-transmission input shaft body; 2-plug;
11-轴承安装腔;12-通油腔;13-堵头安装腔;14-花键连接腔;15-通油孔;16-环形定位槽。11-bearing installation chamber; 12-oil passage chamber; 13-plug installation chamber; 14-spline connection chamber; 15-oil passage hole; 16-annular positioning groove.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1和图2所示,本实施例的一种变速器输入轴组件,具有变速器输入轴本体1,变速器输入轴本体1的动力输出端沿周向设置有驱动齿且沿轴向设置有轴承安装腔11,变速器输入轴本体1的动力输入端沿轴向设置有花键连接腔14,轴承安装腔11与花键连接腔14同轴。As shown in Figure 1 and Figure 2, a transmission input shaft assembly of this embodiment has a transmission input shaft body 1, and the power output end of the transmission input shaft body 1 is provided with drive teeth along the circumferential direction and bearings are provided along the axial direction The installation cavity 11 and the power input end of the transmission input shaft body 1 are provided with a spline connection cavity 14 in the axial direction, and the bearing installation cavity 11 and the spline connection cavity 14 are coaxial.
如图3所示,轴承安装腔11与花键连接腔14之间还依次设置有通油腔12和堵头安装腔13,轴承安装腔11、通油腔12、堵头安装腔13和花键连接腔14连通;轴承安装腔11、通油腔12、堵头安装腔13和花键连接腔14的轴线均位于同一直线上,该直线构成变速器输入轴本体1轴线。As shown in Figure 3, between the bearing installation cavity 11 and the spline connection cavity 14, an oil passage chamber 12 and a plug installation chamber 13 are arranged in sequence, the bearing installation chamber 11, the oil passage chamber 12, the plug installation chamber 13 and the spline The key connection chamber 14 is connected; the axes of the bearing installation chamber 11, the oil passage chamber 12, the plug installation chamber 13 and the spline connection chamber 14 are all located on the same straight line, and the straight line constitutes the axis of the transmission input shaft body 1.
如图2至图4所示,轴承安装腔11直径大于通油腔12和堵头安装腔13直径,堵头安装腔13直径大于花键连接腔14直径并在交汇处构成堵头限位台阶;在堵头安装腔13中设置有防止润滑油从通油腔12流向花键连接腔14的堵头2,所述堵头2与堵头安装腔13相适配且近花键连接腔14侧与堵头限位台阶相抵接。As shown in Figures 2 to 4, the diameter of the bearing installation chamber 11 is larger than the diameter of the oil passage chamber 12 and the plug installation chamber 13, and the diameter of the plug installation chamber 13 is larger than the diameter of the spline connection chamber 14 and forms a plug limit step at the intersection ; A plug 2 that prevents lubricating oil from flowing from the oil passage chamber 12 to the spline connection chamber 14 is provided in the plug installation chamber 13, and the plug 2 is adapted to the plug installation chamber 13 and is close to the spline connection chamber 14 The side is in contact with the stopper step.
如图1和图2所示,在通油腔12近堵头安装腔13的侧壁上设置两个径向贯通的通油孔15,两通油孔15的轴线连线与变速器输入轴本体轴线垂直相交。本实施例中通油孔15为圆孔,实际应用中通油孔15的数量根据实际情况确定,如轴承安装腔11直径较小时可以采用较少的通油孔15,轴承安装腔11直径较大时可以采用多个通油孔15,通油孔15也可以采用其他形状,只要满足使用要求即可。As shown in Figures 1 and 2, two radially through oil holes 15 are arranged on the side wall of the oil hole 12 near the plug installation cavity 13, and the axis line of the two oil holes 15 is connected with the transmission input shaft body. The axes intersect perpendicularly. In this embodiment, the oil through holes 15 are circular holes. The number of oil through holes 15 in actual application is determined according to the actual situation. For example, when the diameter of the bearing installation cavity 11 is small, fewer oil through holes 15 can be used, and the diameter of the bearing installation cavity 11 is smaller. A plurality of oil through holes 15 can be used when it is large, and the oil through holes 15 can also adopt other shapes, as long as the requirements for use are met.
如图2所示,本变速器输入轴组件工作时,变速器中的润滑油从轴承安装腔11流入变速器输入轴组件,经通油腔12和通油孔15流出变速器输入轴组件,轴承安装腔11至通油孔12之间形成回油路线,使安装在轴承安装腔11中的滚针等零部件达到了优良的回油润滑效果。轴承安装腔11、通油腔12、堵头安装腔13和花键连接腔14连通构成阶梯形轴孔,阶梯形轴孔的设置使花键连接腔14加工时充分利用阶梯轴孔的优势,由于花键连接腔14直径最小,因此在加工花键连接腔14时可充分利用附近的通油腔12和堵头安装腔13,无需加工退刀槽,加工非常方便。As shown in Figure 2, when the transmission input shaft assembly is in operation, the lubricating oil in the transmission flows into the transmission input shaft assembly from the bearing installation chamber 11, and flows out of the transmission input shaft assembly through the oil passage chamber 12 and the oil passage hole 15, and the bearing installation chamber 11 An oil return route is formed between the oil passage hole 12, so that parts such as needle rollers installed in the bearing installation cavity 11 achieve an excellent oil return lubrication effect. The bearing installation chamber 11, the oil passage chamber 12, the plug installation chamber 13 and the spline connection chamber 14 are connected to form a stepped shaft hole. The setting of the stepped shaft hole makes the spline connection chamber 14 fully utilize the advantages of the stepped shaft hole during processing. Since the diameter of the spline connection cavity 14 is the smallest, the nearby oil passage cavity 12 and the plug installation cavity 13 can be fully utilized when processing the spline connection cavity 14, and there is no need to process the relief groove, so the processing is very convenient.
如图2至图4所示,本实施例中,通油腔12直径大于或等于堵头安装腔13直径,当通油腔12直径大于堵头安装腔13直径时,为了方便堵头2的安装,轴承安装腔11与通油腔12之间、通油腔12与堵头安装腔13之间均设置有圆锥台形过渡段;当通油腔12直径等于堵头安装腔13直径时,只在通轴承安装腔11与通油腔12之间设置有圆锥台形过渡段。As shown in Figures 2 to 4, in this embodiment, the diameter of the oil passage chamber 12 is greater than or equal to the diameter of the plug installation chamber 13. When the diameter of the oil passage chamber 12 is larger than the diameter of the plug installation chamber 13, in order to facilitate the installation of the plug 2 Installation, between the bearing installation chamber 11 and the oil passage chamber 12, and between the oil passage chamber 12 and the plug installation chamber 13, there are frustum-shaped transition sections; when the diameter of the oil passage chamber 12 is equal to the diameter of the plug installation chamber 13, only A frustum-shaped transition section is provided between the through-bearing installation cavity 11 and the oil-through cavity 12 .
如图2至图4所示,本实施例中,为了防止润滑油从通油腔12流入花键连接腔14,达到优良的隔油效果,堵头2与通油腔壁采用过盈配合的连接方式。堵头2与通油腔壁过盈配合,不易松动,有效地防止了润滑油从通油腔12流入花键连接腔14。由于堵头2与通油腔壁采用过盈配合的连接方式,堵头2采用压装的方式安装至堵头安装腔13。具体地,堵头2与堵头安装腔13之间也可以考虑采用螺纹的连接方式,只要能达到相应的堵油效果即可。As shown in Fig. 2 to Fig. 4, in this embodiment, in order to prevent lubricating oil from flowing into the spline connection chamber 14 from the oil passage chamber 12 and achieve an excellent oil separation effect, the plug 2 and the wall of the oil passage chamber adopt an interference fit connection method. The plug 2 has an interference fit with the wall of the oil passage chamber, which is not easy to loosen, and effectively prevents lubricating oil from flowing into the spline connection chamber 14 from the oil passage chamber 12 . Since the plug 2 and the wall of the oil passage chamber adopt an interference fit connection mode, the plug 2 is installed to the plug installation chamber 13 in a press-fitting manner. Specifically, a threaded connection may also be considered between the plug 2 and the plug installation cavity 13, as long as the corresponding oil plugging effect can be achieved.
如图1和图2所示,为了对变速器输入轴组件安装定位,在变速器输入轴本体1的通油腔侧壁沿外周还设置有环形定位槽16。As shown in FIG. 1 and FIG. 2 , in order to install and position the transmission input shaft assembly, an annular positioning groove 16 is provided along the outer periphery of the side wall of the oil passage chamber of the transmission input shaft body 1 .
以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims .
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