CN207438197U - LED Filament Lamp - Google Patents
LED Filament Lamp Download PDFInfo
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- CN207438197U CN207438197U CN201721458781.4U CN201721458781U CN207438197U CN 207438197 U CN207438197 U CN 207438197U CN 201721458781 U CN201721458781 U CN 201721458781U CN 207438197 U CN207438197 U CN 207438197U
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Abstract
Description
技术领域technical field
本实用新型涉及LED照明技术领域,特别涉及一种LED灯丝灯。The utility model relates to the technical field of LED lighting, in particular to an LED filament lamp.
背景技术Background technique
近年来,由于LED产业的发展迅速,LED灯具逐步取代传统的照明灯具。由于LED发光具有点光源和方向性等特性,为了实现像白炽灯那样的大角度发光照明,现有一种LED灯丝是将LED芯片封装在透明基板上形成LED灯丝,然后将多个灯丝连接形成类似白炽灯丝的形状,以实现类似大角度发光的效果。In recent years, due to the rapid development of the LED industry, LED lamps have gradually replaced traditional lighting fixtures. Because LED light has the characteristics of point light source and directionality, in order to achieve large-angle lighting like incandescent lamps, there is an existing LED filament that encapsulates LED chips on a transparent substrate to form an LED filament, and then connects multiple filaments to form a similar The shape of the incandescent filament to achieve the effect similar to a large angle of light.
然而,由于这些LED灯丝相互连接的位置不能发光,导致这种由多条LED灯丝拼接成的结构难以在整个照明空间内实现均匀的发光照明。However, since the positions where these LED filaments are connected to each other cannot emit light, it is difficult to achieve uniform luminous illumination in the entire lighting space in the structure spliced by multiple LED filaments.
实用新型内容Utility model content
有鉴于此,有必要提供一种能实现均匀发光的LED灯丝灯。In view of this, it is necessary to provide an LED filament lamp capable of achieving uniform luminescence.
一种LED灯丝灯,包括灯头及光源条,该灯头用于向该光源条供电,该光源条包括基板及设置在该基板上的多颗LED光源及第一封装层,该基板由柔性材料制成,所述LED光源固定在该基板上,该第一封装层一体覆盖所述LED光源,该光源条被弯折形成曲线或折线结构,该第一封装层用于折射所述LED光源发出的光线。An LED filament lamp, comprising a lamp base and a light source bar, the lamp base is used to supply power to the light source bar, the light source bar includes a substrate, a plurality of LED light sources and a first packaging layer arranged on the substrate, the substrate is made of flexible material The LED light source is fixed on the substrate, the first encapsulation layer covers the LED light source integrally, the light source bar is bent to form a curved or broken line structure, and the first encapsulation layer is used to refract the light emitted by the LED light source. light.
与现有技术相比,本实用新型的光源条被弯折成曲线或折线结构,使得基板上所有第一封装层覆盖的部分都可以连续发光,从而克服了现有技术中LED灯丝相互连接部分不能发光的缺陷,从而使得本实用新型具有可以大角度发光的优点。Compared with the prior art, the light source strip of the present invention is bent into a curved or broken line structure, so that all the parts covered by the first encapsulation layer on the substrate can emit light continuously, thus overcoming the problem of the interconnection of LED filaments in the prior art. Due to the defect of not being able to emit light, the utility model has the advantage of being able to emit light at a large angle.
附图说明Description of drawings
图1是本实用新型LED灯丝灯第一实施例的正视图。Fig. 1 is a front view of the first embodiment of the LED filament lamp of the present invention.
图2是图1所示LED灯丝灯的立体图。Fig. 2 is a perspective view of the LED filament lamp shown in Fig. 1 .
图3是图1所示LED灯丝灯中光源条的局部剖面图。Fig. 3 is a partial cross-sectional view of the light source bar in the LED filament lamp shown in Fig. 1 .
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
请参考图1及图2,该LED灯丝灯100包括灯头体10、芯柱20、光源条30及灯泡壳40,该灯头10用于向该光源条30供电。该灯泡壳40为底部开口的壳体结构,该芯柱20烧结在该灯泡壳40的底部并与该灯泡壳40形成一个收容该光源条30的密闭空间。该芯柱20上设有一个排气管(图未示),该排气管用于抽出该密闭空间内的空气并充入散热气体(如氦气、氧气、氮气或它们的混合气体)。充入散热气体后,该排气管的末端会被烧结密封,从而阻止该密闭空间内的气体泄漏。该排气管、芯柱20及灯泡壳40均由玻璃材料制成。Please refer to FIG. 1 and FIG. 2 , the LED filament lamp 100 includes a lamp base body 10 , a stem 20 , a light source bar 30 and a bulb shell 40 , and the lamp base 10 is used to supply power to the light source bar 30 . The bulb shell 40 is a shell structure with an open bottom. The stem 20 is sintered on the bottom of the bulb shell 40 and forms a closed space with the bulb shell 40 for accommodating the light source bar 30 . An exhaust pipe (not shown) is provided on the stem 20, and the exhaust pipe is used to extract the air in the enclosed space and fill it with heat-dissipating gas (such as helium, oxygen, nitrogen or their mixture). After being filled with heat-dissipating gas, the end of the exhaust pipe will be sintered and sealed, thereby preventing gas leakage in the confined space. The exhaust pipe, stem 20 and bulb shell 40 are all made of glass material.
请参照图1及图3,该光源条30包括基板32及设置在该基板32上的多颗LED光源34及第一封装层35。该基板32由柔性材料制成,该基板32被弯折形成曲线或折线结构。这些LED光源34固定在该基板32上并与该基板32电连接。该第一封装层35一体覆盖这些LED光源34。该第一封装层35用于折射所述LED光源34发出的光线,使得光线从该封装层35的所有表面射出,从而使得该光源板30可以作为一个长条形结构连续出光。该基板32包括金属层321及设置在该金属层321上的线路层322。这些LED光源34为倒装LED光源,该线路层322与所有LED光源34电连接。该光源条30还包括两个设置在该基板32两端的导电片31。这些导电片31的一端伸入该第一封装层35内与与该线路层322通过焊接实现电连接。这些导电片31的另一端伸出该第一封装层35之外。作为一个较佳的实施例,该基板32还可以包括一个绝缘层(图未示),该绝缘层设置在该金属层321与该线路层322之间以便将该金属层321与该线路层322绝缘。该绝缘层由柔性材料制成。该第一封装层35由柔性材料制成,该第一封装层35中设有第一荧光粉(图未示),该第一荧光粉受到这些LED光源34发出的光线激发发出另一种波长的光线。这些LED光源34及该第一封装层35均设置在该基板32的正面,该基板32的背面设有第二封装层36(如图3所示),该第二封装层36中设有第二荧光粉(图未示),该第二封装层36中的第二荧光粉受到从该第一封装层35发出的光线的激发发出第三种波长的光线。Referring to FIG. 1 and FIG. 3 , the light source bar 30 includes a substrate 32 and a plurality of LED light sources 34 and a first packaging layer 35 disposed on the substrate 32 . The base plate 32 is made of flexible material, and the base plate 32 is bent to form a curved or folded line structure. These LED light sources 34 are fixed on the substrate 32 and electrically connected with the substrate 32 . The first encapsulation layer 35 integrally covers the LED light sources 34 . The first encapsulation layer 35 is used to refract the light emitted by the LED light source 34, so that the light is emitted from all surfaces of the encapsulation layer 35, so that the light source board 30 can emit light continuously as a strip structure. The substrate 32 includes a metal layer 321 and a circuit layer 322 disposed on the metal layer 321 . These LED light sources 34 are flip-chip LED light sources, and the circuit layer 322 is electrically connected to all the LED light sources 34 . The light source bar 30 also includes two conductive sheets 31 disposed at two ends of the substrate 32 . One ends of the conductive sheets 31 protrude into the first encapsulation layer 35 and are electrically connected to the circuit layer 322 by soldering. The other ends of the conductive sheets 31 extend out of the first encapsulation layer 35 . As a preferred embodiment, the substrate 32 may also include an insulating layer (not shown), the insulating layer is disposed between the metal layer 321 and the circuit layer 322 so that the metal layer 321 and the circuit layer 322 insulation. This insulating layer is made of flexible material. The first encapsulation layer 35 is made of flexible material, and the first phosphor powder (not shown in the figure) is arranged in the first encapsulation layer 35, and the first phosphor powder is excited by the light emitted by these LED light sources 34 to emit another wavelength. of light. These LED light sources 34 and the first encapsulation layer 35 are all arranged on the front side of the substrate 32, and the back side of the substrate 32 is provided with a second encapsulation layer 36 (as shown in FIG. 3 ), and the second encapsulation layer 36 is provided with a first Two phosphors (not shown in the figure), the second phosphor in the second encapsulation layer 36 is excited by the light emitted from the first encapsulation layer 35 to emit light of a third wavelength.
该第三种波长的光线使得该光源条30的背面从外部看来是明亮的,这样,对于该LED灯丝灯100的使用者来说,该光源条30的正面和背面都是发光的,整个光源条30都是透亮的。相比现有技术中需要在光源条30的正面和背面上都设置LED光源及封装层的技术方案来讲,本实用新型仅仅需要在该光源条30的正面设置LED光源,极大地简化了结构。The light of the third wavelength makes the back of the light source bar 30 look bright from the outside, so for the user of the LED filament lamp 100, both the front and the back of the light source bar 30 are illuminated, and the whole The light source bars 30 are all transparent. Compared with the technical solutions in the prior art that require LED light sources and encapsulation layers to be installed on the front and back of the light source bar 30, the utility model only needs to install LED light sources on the front of the light source bar 30, which greatly simplifies the structure. .
请参考图1及图2,该该光源条30弯折形成曲线结构使得该基板32的部份正面对应该基板32的部分背面设置。这就使从该第一封装层35中射出的光线可以直接照射到部分该第二封装层36上,相比从该灯泡壳40内壁上反射来的光线,对该第二封装层36来讲,从该第一封装层35直接照射来的光线的光强更强,该第二封装层36中的荧光粉受激发发出的光线可以更亮。Please refer to FIG. 1 and FIG. 2 , the light source bar 30 is bent to form a curved structure so that a part of the front of the substrate 32 is disposed corresponding to a part of the back of the substrate 32 . This makes the light emitted from the first encapsulation layer 35 directly irradiate part of the second encapsulation layer 36, compared with the light reflected from the inner wall of the bulb shell 40, the second encapsulation layer 36 The intensity of light directly irradiated from the first encapsulation layer 35 is stronger, and the light emitted by the excited phosphor in the second encapsulation layer 36 can be brighter.
请参考图1及图2,还包括两根导线22及23,这两个导线22及23的一端与该灯头10或者灯头10中的驱动(图未示)电连接,所述导线的另一端穿过该芯柱20与该光源条30两端的导电片31通过焊接进行电连接。该芯柱20的顶部朝向灯泡壳40的内壁延伸形成一个支架21,该支架21的顶部固定设有一根固定丝24,该固定丝24与该导线22电连接。该固定丝24的一端与该光源条30的导电片31电连接,该固定丝24的另一端与该光源条30扣接连接以将该光源条30固定在该芯柱20上。Please refer to Fig. 1 and Fig. 2, also include two wires 22 and 23, one end of these two wires 22 and 23 is electrically connected with the driver (not shown) in the lamp cap 10 or the lamp cap 10, the other end of the wire The conductive strips 31 passing through the stem 20 and the two ends of the light source bar 30 are electrically connected by welding. The top of the stem 20 extends toward the inner wall of the bulb shell 40 to form a bracket 21 , a fixing wire 24 is fixed on the top of the bracket 21 , and the fixing wire 24 is electrically connected to the wire 22 . One end of the fixing wire 24 is electrically connected to the conductive sheet 31 of the light source bar 30 , and the other end of the fixing wire 24 is buckled and connected to the light source bar 30 to fix the light source bar 30 on the stem 20 .
工作时,该光源条30产生的热量可以被该密闭空间内的散热气体传递到该灯泡壳40上并散发出去。该光源条30被弯折成螺旋形、且能双面发光,使得该LED灯丝灯100能实现类似白炽灯的大角度发光。During operation, the heat generated by the light source bar 30 can be transferred to the bulb housing 40 by the heat dissipation gas in the enclosed space and dissipated. The light source bar 30 is bent into a spiral shape and can emit light from both sides, so that the LED filament lamp 100 can realize large-angle light emission similar to an incandescent lamp.
需要指出的是,由于基板32、绝缘层、第一封装层35、第二封装层36均是由柔性材料制成,所以,该光源条30可以被弯折成为所需的曲线或折线结构。更重要的是,由于这些LED光源34采用倒装形式焊接在该线路层322上,所以,该光源条30的弯折不会影响LED光源34与该线路层322之间的焊接。而在现有技术中,LED光源通过正装的方式固定在基板上,LED光源之间通过金线电连接,如果弯折基板,连接LED光源之间的金线就容易脱落。这就是正装LED光源难以制成柔性光源条的关键阻碍。该光源条30被弯折成曲线或折线结构,使得基板32上所有第一封装层覆盖的部分都可以连续发光,从而克服了现有技术中LED灯丝相互连接部分不能发光的缺陷,从而使得本实用新型具有可以大角度发光的优点。It should be pointed out that since the substrate 32 , insulating layer, first encapsulation layer 35 , and second encapsulation layer 36 are all made of flexible materials, the light source bar 30 can be bent into a desired curved or folded line structure. More importantly, since the LED light sources 34 are welded on the circuit layer 322 in a flip-chip manner, the bending of the light source bar 30 will not affect the welding between the LED light sources 34 and the circuit layer 322 . However, in the prior art, the LED light sources are fixed on the substrate by means of formal installation, and the LED light sources are electrically connected by gold wires. If the substrate is bent, the gold wires connecting the LED light sources will easily fall off. This is the key obstacle that makes it difficult to make a flexible light source strip from formal LED light sources. The light source bar 30 is bent into a curved or folded line structure, so that all the parts covered by the first encapsulation layer on the substrate 32 can emit light continuously, thereby overcoming the defect that the interconnected parts of the LED filaments cannot emit light in the prior art, thus making the present invention The utility model has the advantage of being able to emit light at a large angle.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,任何本领域人员在不脱离本方案技术范围内,利用上述揭露的技术内容作些许改动的为同等变化的等效实施例。但凡脱离本实用新型技术方案内容,依据本实用新型技术实质对以上实施例所做的任何修改、等同替换、改进等,均应包含在本实用新型保护的范围之内。The above description is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model. Anyone skilled in the art can use the technical content disclosed above to make some changes within the technical scope of the solution. It is an equivalent change. Equivalent embodiment. Any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technical essence of the present invention should be included in the protection scope of the present invention.
Claims (10)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107740940A (en) * | 2017-11-03 | 2018-02-27 | 漳州立达信光电子科技有限公司 | LED Filament Lamp |
WO2020221653A1 (en) * | 2019-05-02 | 2020-11-05 | Signify Holding B.V. | Led filament lamp |
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2017
- 2017-11-03 CN CN201721458781.4U patent/CN207438197U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107740940A (en) * | 2017-11-03 | 2018-02-27 | 漳州立达信光电子科技有限公司 | LED Filament Lamp |
WO2020221653A1 (en) * | 2019-05-02 | 2020-11-05 | Signify Holding B.V. | Led filament lamp |
CN113785156A (en) * | 2019-05-02 | 2021-12-10 | 昕诺飞控股有限公司 | LED filament lamp |
US11674644B2 (en) | 2019-05-02 | 2023-06-13 | Signify Holding B.V. | LED filament lamp |
EP4261454A1 (en) * | 2019-05-02 | 2023-10-18 | Signify Holding B.V. | Led filament lamp |
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