CN207438198U - LED Filament Lamp - Google Patents
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Abstract
一种LED灯丝灯,包括灯头体、传热台及光源条,所述光源条包括基板及间隔设置在该基板上的多个LED光源,该传热台设置在该灯头体的顶部并与该灯头体热连接,该基板由导热材料制成,该传热台上设有至少一对连接部,所述连接部分别间隔设置在该传热台上且与该传热台热连接,所述光源条弯折形成曲线或折线结构,所述光源条的两端分别固定在所述连接部上且与所述连接部热连接,所述光源条上设有与外界电连接的导电端,所述LED光源相互电连接后与该导电端电连接。本实用新型的LED灯丝灯具有发光角度大、散热效果好的优点。
An LED filament lamp comprises a lamp holder body, a heat transfer platform and a light source bar, the light source bar comprises a substrate and a plurality of LED light sources arranged at intervals on the substrate, the heat transfer platform is arranged on the top of the lamp holder body and is thermally connected to the lamp holder body, the substrate is made of a heat conductive material, at least one pair of connecting parts are arranged on the heat transfer platform at intervals and are thermally connected to the heat transfer platform, the light source bar is bent to form a curve or a broken line structure, the two ends of the light source bar are respectively fixed on the connecting parts and are thermally connected to the connecting parts, the light source bar is provided with a conductive end electrically connected to the outside world, and the LED light sources are electrically connected to the conductive end after being electrically connected to each other. The LED filament lamp of the utility model has the advantages of a large light emitting angle and good heat dissipation effect.
Description
技术领域technical field
本实用新型涉及照明领域,特别是一种LED灯丝灯。The utility model relates to the lighting field, in particular to an LED filament lamp.
背景技术Background technique
目前,随着LED芯片制造及封装技术的日趋成熟,LED元件的成本大大降低,LED得到了越来越广泛的应用。在LED照明领域,LED的节能和长寿命优势得到了充分的体现,市场上涌现越来越多的LED灯。特别地,由于LED灯丝灯在外观非常接近传统的白炽灯,越来越多的LED灯丝灯在市场上受到广大消费者的青睐。At present, with the maturity of LED chip manufacturing and packaging technology, the cost of LED components has been greatly reduced, and LEDs have been used more and more widely. In the field of LED lighting, the advantages of energy saving and long life of LED have been fully reflected, and more and more LED lights have emerged on the market. In particular, since the appearance of LED filament lamps is very similar to traditional incandescent lamps, more and more LED filament lamps are favored by consumers in the market.
但是,由于LED芯片发光具有较强的方向性,目前市场上现有的LED灯丝灯往往存在发光角度偏小的问题,无法达到像白炽灯等传统灯具那样的出光效果,使得LED灯的推广和使用受到制约。另外,现有的LED灯丝灯往往需要在产品的生产过程中往灯泡壳内充入散热气体,以解决LED灯丝条的散热问题,但这使得生产工艺既复杂也不可靠,在生产效率及制造成本上带来很大困扰。因此,如何设计一种发光角度大又无需在灯泡壳内充入散热气体的LED灯丝灯成为当前的急迫解决的一个技术问题。However, due to the strong directionality of the light emitted by the LED chip, the existing LED filament lamps on the market often have the problem of a small luminous angle, which cannot achieve the light output effect of traditional lamps such as incandescent lamps. Use is restricted. In addition, the existing LED filament lamps often need to fill the bulb shell with heat dissipation gas during the production process to solve the heat dissipation problem of the LED filament strip, but this makes the production process complicated and unreliable. The cost is a big problem. Therefore, how to design a LED filament lamp with a large luminous angle without filling the bulb shell with heat-dissipating gas has become a current technical problem urgently to be solved.
实用新型内容Utility model content
有鉴于此,有必要提供一种LED灯丝灯,该LED灯丝灯发光角度大且无需对其充入散热气体。In view of this, it is necessary to provide an LED filament lamp, which has a large luminous angle and does not need to be filled with cooling gas.
一种LED灯丝灯,包括灯头体、传热台及光源条,所述光源条包括基板及间隔设置在该基板上的多个LED光源,该传热台设置在该灯头体的顶部并与该灯头体热连接,该基板由导热材料制成,该传热台上设有至少一对连接部,所述连接部分别间隔设置在该传热台上且与该传热台热连接,所述光源条弯折形成曲线或折线结构,所述光源条的两端分别固定在所述连接部上且与所述连接部热连接,所述光源条上设有与外界电连接的导电端,所述LED光源相互电连接后与该导电端电连接。An LED filament lamp, comprising a lamp body, a heat transfer platform and a light source bar. The light source bar includes a substrate and a plurality of LED light sources arranged on the substrate at intervals. The heat transfer platform is arranged on the top of the lamp body and connected to the The lamp head body is thermally connected, the base plate is made of heat-conducting material, and at least one pair of connection parts are arranged on the heat transfer platform, and the connection parts are arranged at intervals on the heat transfer platform and are thermally connected with the heat transfer platform. The light source bar is bent to form a curved or broken line structure. The two ends of the light source bar are respectively fixed on the connecting part and thermally connected with the connecting part. The light source bar is provided with a conductive end electrically connected to the outside. The LED light sources are electrically connected to each other and then electrically connected to the conductive end.
进一步地,所述光源条朝向远离该传热台的方向弯曲形成拱形结构,所述LED光源设置在该光源条上背向该传热台设置的外表面。Further, the light source bar is bent in a direction away from the heat transfer platform to form an arched structure, and the LED light source is arranged on an outer surface of the light source bar that is facing away from the heat transfer platform.
进一步地,还包括灯泡壳,所述光源条的数量为至少两条,该灯泡壳罩设在该传热台上并将所述光源条收容于内,所述光源条相互交叉设置。Further, it also includes a light bulb housing, the number of the light source bars is at least two, the bulb cover is arranged on the heat transfer platform and accommodates the light source bars inside, and the light source bars are intersected with each other.
进一步地,所述光源条上的LED光源被一个封装层一体包覆在一起形成面发光光源。Further, the LED light source on the light source bar is integrally covered by an encapsulation layer to form a surface emitting light source.
进一步地,该灯头体上设有散热部,该传热台与该散热部热连接,该散热部由绝缘材料制成。Further, the lamp cap body is provided with a heat dissipation part, the heat transfer platform is thermally connected with the heat dissipation part, and the heat dissipation part is made of insulating material.
进一步地,该基板由柔性金属材料制成。Further, the substrate is made of flexible metal material.
进一步地,该基板包括金属层及设置在该金属层上的线路层,所述LED光源为倒装LED光源,该线路层与所述LED光源及导电端电连接。Further, the substrate includes a metal layer and a circuit layer disposed on the metal layer, the LED light source is a flip-chip LED light source, and the circuit layer is electrically connected to the LED light source and the conductive terminal.
进一步地,该导电端的数量为两个,分别设置在该光源条的两端。Further, the number of the conductive terminals is two, which are respectively arranged at two ends of the light source bar.
进一步地,该封装层由柔性材料制成,该封装层中设有荧光粉,该荧光粉受到所述LED光源发出的光线激发发出另一种波长的光线。Further, the encapsulation layer is made of flexible material, and phosphor powder is arranged in the encapsulation layer, and the phosphor powder is excited by the light emitted by the LED light source to emit light of another wavelength.
进一步地,所述光源条上设有两组分别串联连接的LED光源组,所述LED光源组发出不同颜色或色温的光线。Further, the light source bar is provided with two groups of LED light source groups respectively connected in series, and the LED light source groups emit light of different colors or color temperatures.
进一步地,所述LED光源组分别与外部电源电连接,外部电源中设有控制器,该控制器分别控制供给所述LED光源组的电流或电压的强度。Further, the LED light source groups are respectively electrically connected to an external power supply, and a controller is provided in the external power supply, and the controller controls the intensity of the current or voltage supplied to the LED light source groups respectively.
进一步地,还包括连接板,该连接板套设在该传热台的外围,且该连接板对应所述传热台设有让位孔,该连接板上对应每个光源条的导电端还设有电极端子,所述电极端子的一端与该连接板电连接,所述电极端子的另一端设有弹性触片,所述电极端子的弹性触片分别与所述光源条上的导电端弹性地抵接以实现电连接。Further, it also includes a connection plate, which is sleeved on the periphery of the heat transfer platform, and the connection plate is provided with a relief hole corresponding to the heat transfer platform, and the conductive end corresponding to each light source bar on the connection plate is also An electrode terminal is provided, one end of the electrode terminal is electrically connected to the connecting plate, and the other end of the electrode terminal is provided with an elastic contact piece, and the elastic contact piece of the electrode terminal is elastically connected to the conductive end on the light source bar respectively. ground for electrical connection.
与现有技术相比,该LED灯丝灯通过将所述光源条弯折形成曲线或折线结构,并将光源条的两端分别热连接地固定在所述连接部上,使该LED灯丝具有发光角度大的优点;并且,将光源条两端分别热连接地固定在所述连接部上,使得该LED灯丝灯工作时产生的热可以及时通过连接部传导给灯头体,并由灯头体向外界散发,这样可以使得该LED灯丝灯无需在灯泡壳内充入散热气体,散热效果良好,使得LED灯丝灯产品的制造生产过程更为简单。Compared with the prior art, the LED filament lamp bends the light source bar to form a curved or folded line structure, and thermally connects and fixes both ends of the light source bar to the connecting part, so that the LED filament has a luminous effect. The advantage of large angle; and, the two ends of the light source bar are thermally connected and fixed on the connecting part, so that the heat generated when the LED filament lamp is working can be conducted to the lamp body through the connecting part in time, and the heat from the lamp body to the outside In this way, the LED filament lamp does not need to be filled with heat dissipation gas in the bulb shell, and the heat dissipation effect is good, so that the manufacturing process of the LED filament lamp product is simpler.
附图说明Description of drawings
图1是第一实施例LED灯丝灯的分解图。Fig. 1 is an exploded view of the LED filament lamp of the first embodiment.
图2是图1所示LED灯丝灯的组装图。Fig. 2 is an assembly diagram of the LED filament lamp shown in Fig. 1 .
图3是图2沿A-A线的剖面示意图。Fig. 3 is a schematic cross-sectional view along line A-A of Fig. 2 .
图4是光源条的示意图。Fig. 4 is a schematic diagram of a light source bar.
附图标记说明:Explanation of reference signs:
10 灯头 33 封装层10 Lamp holder 33 Packaging layer
12 驱动板 40 灯泡壳12 Driver board 40 Bulb housing
20 灯头体 50 连接板20 Lamp body 50 Connecting plate
21 传热台 51 让位孔21 heat transfer table 51 relief hole
22 散热部 52 电极端子22 Heat sink 52 Electrode terminal
211 连接部 53 弹性触片211 Connecting part 53 Elastic contact piece
30 光源条 60 遮盖30 light bar 60 cover
31 基板 61 通孔31 Substrate 61 Through hole
32 导电端 62 凸缘32 Conductive terminal 62 Flange
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
请参考图1至图4,该LED灯丝灯包括灯头10、驱动板12、灯头体20、连接板50、遮盖60、光源条30以及灯泡壳40。灯头10的顶部与灯头体20的底部相连接,驱动板12置于灯头10和灯头体20连接后形成的容纳空间内。该传热台21设置在该灯头体20的顶部并与该灯头体20热连接。该连接板50套设在该传热台21的外围,该遮盖60盖在该传热台21上并卡接在该灯头体20的内侧。光源条30弯折形成曲线或折线结构,且其两端与传热台21相热连接,灯泡壳40的底部与灯头体20的顶部向连接,该灯泡壳40罩设在该传热台21上并将所述光源条30收容于内。Please refer to FIG. 1 to FIG. 4 , the LED filament lamp includes a lamp base 10 , a driving board 12 , a lamp base body 20 , a connecting plate 50 , a cover 60 , a light source bar 30 and a bulb housing 40 . The top of the lamp cap 10 is connected to the bottom of the lamp cap body 20 , and the driving board 12 is placed in the receiving space formed after the lamp cap 10 and the lamp cap body 20 are connected. The heat transfer platform 21 is arranged on the top of the lamp body 20 and thermally connected with the lamp body 20 . The connecting plate 50 is sheathed on the periphery of the heat transfer platform 21 , and the cover 60 is covered on the heat transfer platform 21 and locked inside the lamp head body 20 . The light source bar 30 is bent to form a curved or broken line structure, and its two ends are thermally connected to the heat transfer platform 21, and the bottom of the bulb shell 40 is connected to the top of the lamp body 20, and the bulb shell 40 is covered on the heat transfer platform 21 and accommodate the light source bar 30 inside.
所述光源条30包括基板31及间隔设置在该基板31上的多个LED光源(图中未示),该基板31由导热材料制成,优先地,该基板31由柔性金属材料制成。所述光源条30上的LED光源被一个封装层33一体包覆在一起形成面发光光源。在本实施例中,所述光源条30的数量为至少两条,所述光源条30朝向远离该传热台21的方向弯曲形成拱形结构,所述LED光源设置在该光源条30上背向该传热台21设置的外表面,所述光源条30相互交叉设置。这样,光源条30可以朝各个方向发出光线,从而使得LED灯丝灯具有发光角度大的优点。The light source bar 30 includes a base plate 31 and a plurality of LED light sources (not shown) spaced on the base plate 31. The base plate 31 is made of heat-conducting material. Preferably, the base plate 31 is made of flexible metal material. The LED light sources on the light source bar 30 are integrally covered by an encapsulation layer 33 to form a surface emitting light source. In this embodiment, the number of the light source bars 30 is at least two, the light source bars 30 are bent away from the heat transfer platform 21 to form an arched structure, and the LED light sources are arranged on the back of the light source bars 30 Towards the outer surface of the heat transfer platform 21 , the light source bars 30 are arranged to cross each other. In this way, the light source bar 30 can emit light in various directions, so that the LED filament lamp has the advantage of a large light emitting angle.
该传热台21上设有至少一对连接部211,所述连接部211分别间隔设置在该传热台21上且与该传热台21热连接,所述光源条30的两端分别固定在所述连接部211上且与所述连接部211热连接。在本实施例中传热台21上设有两对即4个连接部211。该灯头体20上设有散热部22,该传热台21与该散热部22热连接,该散热部22由绝缘材料制成。LED灯丝灯工作时,由于传热台21与该灯头体20热连接,光源条30产生的热量可以通过所述连接部211传导至传热台21,再由传热台21传导至灯头体20,由灯头体20将热量向外界散发。这样,可以很好地解决光源条30的散热问题,不再需要在灯泡壳40内充入散热气体来辅助光源条30散热,使得LED灯丝灯产品在生产过程中更为简单。The heat transfer platform 21 is provided with at least one pair of connection parts 211, and the connection parts 211 are separately arranged on the heat transfer platform 21 and thermally connected with the heat transfer platform 21, and the two ends of the light source bar 30 are respectively fixed. on the connecting portion 211 and thermally connected with the connecting portion 211 . In this embodiment, two pairs, that is, four connecting portions 211 are provided on the heat transfer platform 21 . The lamp body 20 is provided with a heat dissipation part 22, the heat transfer platform 21 is thermally connected with the heat dissipation part 22, and the heat dissipation part 22 is made of insulating material. When the LED filament lamp is working, since the heat transfer platform 21 is thermally connected to the lamp body 20, the heat generated by the light source bar 30 can be conducted to the heat transfer platform 21 through the connection part 211, and then conducted to the lamp body 20 by the heat transfer platform 21. , the heat is dissipated from the lamp head body 20 to the outside. In this way, the heat dissipation problem of the light source bar 30 can be well solved, and it is no longer necessary to fill the bulb housing 40 with cooling gas to assist the light source bar 30 to dissipate heat, making the production process of LED filament lamp products simpler.
请参照图1及图4,所述光源条30上设有与外界电连接的导电端32,所述LED光源相互电连接后与该导电端32电连接。在本实施例中,该导电端32的数量为两个,分别设置在该光源条30的两端。该光源条30上的基板31包括金属层(图中未示)及设置在该金属层上的线路层(图中未示),所述LED光源为倒装LED光源,该线路层与所述LED光源及导电端32电连接。该光源条30上的封装层33由柔性材料制成,这样便于在弯折光源条30时不会影响该光源条30的性能。在该封装层33中设有荧光粉,该荧光粉受到所述LED光源发出的光线激发发出另一种波长的光线。可以理解地,也可以在所述光源条30上设两组分别串联连接的LED光源组,所述LED光源组发出不同颜色或色温的光线,以满足消费者的更多需求。所述LED光源组分别与外部电源(图中未示)电连接,外部电源中设有控制器,该控制器分别控制供给所述LED光源组的电流或电压的强度。Please refer to FIG. 1 and FIG. 4 , the light source bar 30 is provided with a conductive terminal 32 electrically connected to the outside world, and the LED light sources are electrically connected to each other and then electrically connected to the conductive terminal 32 . In this embodiment, the number of the conductive terminals 32 is two, which are respectively arranged at two ends of the light source bar 30 . The substrate 31 on the light source bar 30 includes a metal layer (not shown in the figure) and a circuit layer (not shown in the figure) arranged on the metal layer. The LED light source is a flip-chip LED light source. The LED light source is electrically connected to the conductive end 32 . The encapsulation layer 33 on the light source bar 30 is made of flexible material, so that the performance of the light source bar 30 will not be affected when the light source bar 30 is bent. Phosphor powder is arranged in the encapsulation layer 33 , and the phosphor powder is excited by the light emitted by the LED light source to emit light of another wavelength. Understandably, two groups of LED light source groups connected in series may also be provided on the light source bar 30 , and the LED light source groups emit light of different colors or color temperatures to meet more needs of consumers. The LED light source groups are respectively electrically connected to an external power source (not shown in the figure), and a controller is provided in the external power source, and the controller respectively controls the intensity of the current or voltage supplied to the LED light source groups.
在组装该LED灯丝灯时,该连接板50套设在该传热台21的外围,并收纳于灯头体20内。该连接板50对应所述传热台21设有让位孔51,以便该连接板50可以通过该让位孔51穿过该传热台21并套设在其外围。该连接板50上对应每个光源条30的导电端32还设有电极端子52,所述电极端子52的一端与该连接板50电连接,所述电极端子52的另一端设有弹性触片53,所述电极端子52的弹性触片53分别与所述光源条30上的导电端32弹性地抵接以实现电连接。该驱动板12一端与灯头10电连接,另一端与连接板50电连接,这样可以使外部电源提供合适的电能供给光源条30。通过在连接板50上设置电极端子52,使得光源条30与驱动板12的电连接省去了传统的焊线连接方式,使得LED灯丝灯在生产过程中操作更为简便。When assembling the LED filament lamp, the connection plate 50 is sheathed on the periphery of the heat transfer platform 21 and accommodated in the lamp head body 20 . The connection plate 50 is provided with a relief hole 51 corresponding to the heat transfer platform 21 , so that the connection plate 50 can pass through the heat transfer platform 21 through the relief hole 51 and be sleeved on its periphery. The connecting plate 50 is also provided with an electrode terminal 52 corresponding to the conductive end 32 of each light source bar 30, one end of the electrode terminal 52 is electrically connected to the connecting plate 50, and the other end of the electrode terminal 52 is provided with an elastic contact piece. 53 , the elastic contact pieces 53 of the electrode terminals 52 elastically abut against the conductive ends 32 on the light source bar 30 to realize electrical connection. One end of the driving board 12 is electrically connected to the lamp holder 10 , and the other end is electrically connected to the connection board 50 , so that the external power supply can provide proper electric energy to supply the light source bar 30 . By arranging the electrode terminals 52 on the connecting board 50, the electrical connection between the light source bar 30 and the driving board 12 saves the traditional welding wire connection method, making the operation of the LED filament lamp easier in the production process.
该遮盖60整体大致为倒扣碗状壳体,该遮盖60由绝缘材料制成。该遮盖60对应连接部211位置还设有通孔61,在本实施例中设有四个通孔61,以便两条光源条30的端部可以各自穿过对应的通孔61与所述连接部211相连接。该遮盖60底部还设有朝外的凸缘62,该灯头体20内侧对应凸缘62位置设有卡槽(图中未示),该遮盖60盖在该传热台21上并通过所述凸缘62卡接在该灯头体20内侧卡槽上。该遮盖60的表面具有一定的反光作用,可以提升该LED灯丝灯的光效。The cover 60 is generally an inverted bowl-shaped shell as a whole, and the cover 60 is made of insulating material. The cover 60 is also provided with a through hole 61 corresponding to the position of the connecting portion 211. In this embodiment, four through holes 61 are provided, so that the ends of the two light source bars 30 can respectively pass through the corresponding through holes 61 and connect with the described connection. Part 211 is connected. The bottom of the cover 60 is also provided with an outward flange 62, and the inside of the lamp body 20 is provided with a slot (not shown in the figure) corresponding to the position of the flange 62. The cover 60 covers the heat transfer platform 21 and passes through the The flange 62 is clamped on the slot inside the lamp head body 20 . The surface of the cover 60 has a certain reflective effect, which can improve the light efficiency of the LED filament lamp.
以上所述仅为本实用新型较佳实施例而已,并不用以限制本实用新型,凡在本实用新型精神和原则之内,所做的任何修改、同等替换、改进等,均应包含在本实用新型保护的范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. All modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in this utility model. within the scope of utility model protection.
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