CN207364684U - Light emitting diode lamp - Google Patents
Light emitting diode lamp Download PDFInfo
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- CN207364684U CN207364684U CN201721488783.8U CN201721488783U CN207364684U CN 207364684 U CN207364684 U CN 207364684U CN 201721488783 U CN201721488783 U CN 201721488783U CN 207364684 U CN207364684 U CN 207364684U
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Abstract
Description
技术领域technical field
本实用新型涉及一种照明灯具,尤指一种发光二极体灯具。The utility model relates to an illuminating lamp, in particular to a light-emitting diode lamp.
背景技术Background technique
请参见图16,为现有的发光二极体灯泡80,该发光二极体灯泡80包含一发光二极体灯条81、一灯座82、一灯头85及一灯罩86,该发光二极体灯条81架设在该灯座82上,并通过多个固定件83将该发光二极体灯条81固定在该灯座82上;该灯座82安装在该灯头85上;该灯罩86与该灯座82相连接,使该发光二极体灯条81及该灯座82包覆在该灯罩86之内。Please refer to Fig. 16, which is an existing light-emitting diode bulb 80, which includes a light-emitting diode light bar 81, a lamp holder 82, a lamp holder 85 and a lampshade 86, the light-emitting diode The body light bar 81 is erected on the lamp holder 82, and the LED light bar 81 is fixed on the lamp holder 82 through a plurality of fixing parts 83; the lamp holder 82 is installed on the lamp holder 85; the lampshade 86 It is connected with the lamp holder 82 so that the LED light bar 81 and the lamp holder 82 are wrapped in the lampshade 86 .
一般而言,该灯罩86是由玻璃制造,在遭受碰撞或压力下容易产生裂痕甚至破裂;再者,该发光二极体灯条81放置的位置与该灯罩86之间有一段距离,使得该发光二极体灯条81自体产生的热能容易集中在该灯罩86中,不易散热。Generally speaking, the lampshade 86 is made of glass, which is prone to cracks or even ruptures under impact or pressure; moreover, there is a distance between the position where the LED light bar 81 is placed and the lampshade 86, so that the The heat energy generated by the light-emitting diode light bar 81 is easily concentrated in the lampshade 86 and is not easy to dissipate heat.
请参见图17,为现有的发光二极体灯条90,其包含一基板91、多个发光二极体晶粒92及多个电阻93,所述电阻93为限流电阻,用以减少流过所述发光二极体晶粒92的电流,避免所述发光二极体晶粒92因为负载电流过大而造成温度过高,甚至烧毁,所述发光二极体晶粒92及所述电阻93皆安装在该基板91的一面且彼此交错放置,其中所述发光二极体晶粒92及所述电阻93电性连接。Please refer to FIG. 17 , which is an existing light-emitting diode light bar 90, which includes a substrate 91, a plurality of light-emitting diode crystal grains 92, and a plurality of resistors 93. The resistors 93 are current-limiting resistors to reduce the The current flowing through the light-emitting diode grain 92 prevents the temperature of the light-emitting diode grain 92 from being too high due to excessive load current, or even burns out. The light-emitting diode grain 92 and the The resistors 93 are mounted on one side of the substrate 91 and placed alternately with each other, wherein the light emitting diode crystal grains 92 and the resistors 93 are electrically connected.
由于所述发光二极体92的发光型态属于点光源,且所述电阻93安插在所述发光二极体晶粒92之间,让各发光二极体晶粒92彼此的间距太长,以至于在发光时,两相邻发光二极体92所发出来的光照范围相邻但不相交,使得该灯条90所呈现出来为连续的点光源,造成光照不连续的问题。Since the light-emitting type of the light-emitting diodes 92 is a point light source, and the resistor 93 is inserted between the light-emitting diode crystal grains 92, the distance between the light-emitting diode crystal grains 92 is too long. As a result, when emitting light, the illumination ranges emitted by two adjacent light emitting diodes 92 are adjacent but not intersecting, so that the light bar 90 appears as a continuous point light source, causing the problem of discontinuous illumination.
实用新型内容Utility model content
有鉴于上述现有发光二极体灯泡存在散热性不佳且光照不连续等问题,本实用新型的主要目的为提出一种发光二极体灯具,利用保护套作为灯罩,使灯条自体产生的热量能有效散发,提高散热性,以及加装封装层与这些发光二极体晶粒的排列方式等特征,不但容易散热,达到节省能源,同时可达到光连续及光均匀的效果。In view of the problems of poor heat dissipation and discontinuous illumination of the existing light-emitting diode bulbs, the main purpose of this utility model is to propose a light-emitting diode lamp, which uses a protective cover as a lampshade to make the light bar self-generated Heat can be dissipated effectively, heat dissipation is improved, and features such as the addition of an encapsulation layer and the arrangement of these light-emitting diode crystal grains not only facilitate heat dissipation and save energy, but also achieve the effect of continuous and uniform light.
为达成前述目的,本实用新型发光二极体灯具包含有:In order to achieve the aforementioned purpose, the light-emitting diode lamp of the present invention includes:
一发光二极体装置,包括:A light emitting diode device, comprising:
多个发光二极体晶粒;a plurality of light emitting diode crystal grains;
多个导电基板,各多个导电基板为一金属薄片,该多个导电基板呈间隔设置,各发光二极体晶粒由两相邻的导电基板共同承载并且形成电性连接,其中各发光二极体的长度为W1,两相邻发光二极体的间距为W2,且W2<2W1;A plurality of conductive substrates, each of which is a thin metal sheet, the plurality of conductive substrates are arranged at intervals, and each light-emitting diode crystal grain is carried by two adjacent conductive substrates and electrically connected, wherein each light-emitting diode The length of the polar body is W1, the distance between two adjacent light-emitting diodes is W2, and W2<2W1;
一封装层,其包含一上封装层,该上封装层呈透光且包覆该多个发光二极体晶粒且同时覆盖在各导电基板的上表面,该封装层与该多个发光二极体晶粒及该多个导电基板形成一灯条;An encapsulation layer, which includes an upper encapsulation layer, the upper encapsulation layer is light-transmitting and covers the plurality of light-emitting diode crystal grains and simultaneously covers the upper surface of each conductive substrate, the encapsulation layer and the plurality of light-emitting diodes The polar crystal grains and the plurality of conductive substrates form a light bar;
一保护套,其为一绝缘透光且呈弯曲形状的管体,该保护套包覆该灯条;a protective sheath, which is an insulative light-transmitting and curved tube body, and the protective sheath wraps the light bar;
一固定块,其具有至少一穿孔,供该发光二极体灯条的至少一端穿设,用以固定该发光二极体装置;A fixing block, which has at least one perforation, through which at least one end of the light-emitting diode light bar passes, and is used to fix the light-emitting diode device;
一电路板,其电性连接该发光二极体灯条的至少一端,用以控制该发光二极体灯条;a circuit board, which is electrically connected to at least one end of the light-emitting diode light bar, and is used to control the light-emitting diode light bar;
一灯头,其内部供设置该固定块及电路板。A lamp holder, the fixed block and the circuit board are arranged inside it.
前述的发光二极体灯具,其中,所述导电基板的两侧边皆延伸出该上封装层。In the aforementioned light-emitting diode lamp, both sides of the conductive substrate extend out of the upper encapsulation layer.
前述的发光二极体灯具,其中,所述发光二极体晶粒的上表面及下表面皆能出光。In the light-emitting diode lamp described above, both the upper surface and the lower surface of the light-emitting diode grain can emit light.
前述的发光二极体灯具,其中,所述导电基板具有一宽度D1,该保护套的内直径为D3,The aforementioned light-emitting diode lamp, wherein, the conductive substrate has a width D1, and the inner diameter of the protective cover is D3,
其中,0.3<(D1/D3)<1。Among them, 0.3<(D1/D3)<1.
前述的发光二极体灯具,其中,该上封装层具有一第一长度L1,该第一长度L1为该上封装层从各导电基板的上表面向发光二极体晶粒的出光面方向延伸的厚度;该上封装层具有一第二长度L2,该第二长度L2为该上封装层从各导电基板中心向各导电基板的宽度方向延伸的厚度;The aforementioned light-emitting diode lamp, wherein, the upper encapsulation layer has a first length L1, and the first length L1 is that the upper encapsulation layer extends from the upper surface of each conductive substrate to the light-emitting surface of the light-emitting diode crystal grain. The upper encapsulation layer has a second length L2, the second length L2 is the thickness of the upper encapsulation layer extending from the center of each conductive substrate to the width direction of each conductive substrate;
其中,3L1>L2。Among them, 3L1>L2.
前述的发光二极体灯具,其中,该发光二极体灯具进一步包含一下封装层,该下封装层包覆在该多个发光二极体晶粒及该多个导电基板的下表面。The aforementioned light-emitting diode lamp, wherein the light-emitting diode lamp further includes a lower encapsulation layer, and the lower encapsulation layer covers the lower surfaces of the plurality of light-emitting diode crystal grains and the plurality of conductive substrates.
前述的发光二极体灯具,其中,该上封装层及该下封装层具有厚度且均为半椭圆弧形状。In the aforementioned light-emitting diode lamp, wherein, the upper encapsulation layer and the lower encapsulation layer have a thickness and are both in the shape of a semi-elliptical arc.
前述的发光二极体灯具,其中,该灯条进一步包含一下透光板,该下透光板为绝缘透光且设置于所述导电基板的下表面。In the light-emitting diode lamp described above, the light bar further includes a lower light-transmitting plate, which is insulated and transparent and disposed on the lower surface of the conductive substrate.
一种发光二极体灯具,包含:A light emitting diode lamp, comprising:
一发光二极体装置,包括:A light emitting diode device, comprising:
多个发光二极体晶粒;a plurality of light emitting diode crystal grains;
多个导电基板,其包含多个正极导电基板及一负极导电基板,所述正极导电基板呈间隔设置,各发光二极体晶粒由两相邻的正极导电基板以及该负极导电基板共同承载并且形成电性连接,其中各发光二极体的长度为W1,两相邻发光二极体的间距为W2,且W2<2W1;该负极导电基板设置于所述正极导电基板的一边;A plurality of conductive substrates, including a plurality of positive conductive substrates and a negative conductive substrate, the positive conductive substrates are arranged at intervals, and each light-emitting diode crystal grain is jointly carried by two adjacent positive conductive substrates and the negative conductive substrate and forming an electrical connection, wherein the length of each light-emitting diode is W1, the distance between two adjacent light-emitting diodes is W2, and W2<2W1; the negative conductive substrate is arranged on one side of the positive conductive substrate;
一封装层,其包含一上封装层,该上封装层呈透光且包覆该多个发光二极体晶粒且同时覆盖在各导电基板的部分上表面,使各正极导电基板的至少一侧边及该负极导电基板的至少一侧边延伸至该上封装层之外,该封装层与该多个发光二极体晶粒及该多个导电基板形成一灯条;An encapsulation layer, which includes an upper encapsulation layer, the upper encapsulation layer is light-transmitting and covers the plurality of light-emitting diode crystal grains and covers part of the upper surface of each conductive substrate at the same time, so that at least one of each positive electrode conductive substrate The side and at least one side of the negative electrode conductive substrate extend beyond the upper encapsulation layer, and the encapsulation layer forms a light bar with the plurality of light-emitting diode crystal grains and the plurality of conductive substrates;
一保护套,其为一透明透光且具可挠性的管体,该保护套包覆该灯条;a protective cover, which is a transparent and flexible tube body, and the protective cover wraps the light bar;
一固定块,其具有一穿孔,供该发光二极体装置的一端穿设,用以固定该发光二极体装置;a fixing block, which has a perforation for passing through one end of the light emitting diode device to fix the light emitting diode device;
一电路板,其电性连接该发光二极体灯条的一端,用以控制该发光二极体灯条;A circuit board, which is electrically connected to one end of the light-emitting diode light bar, for controlling the light-emitting diode light bar;
一灯头,其内部供设置该固定块及电路板。A lamp holder, the fixed block and the circuit board are arranged inside it.
前述的发光二极体灯具,其中,所述导电基板的两侧边皆延伸出该上封装层。In the aforementioned light-emitting diode lamp, both sides of the conductive substrate extend out of the upper encapsulation layer.
前述的发光二极体灯具,其中,所述发光二极体晶粒的上表面及下出光面皆能出光。In the light-emitting diode lamp described above, both the upper surface and the lower light-emitting surface of the light-emitting diode grain can emit light.
前述的发光二极体灯具,其中,所述导电基板具有一宽度D1,该宽度D1为两两相邻导电基板的相邻的侧边,该保护套的内直径长为D3,The aforementioned light-emitting diode lamp, wherein, the conductive substrate has a width D1, the width D1 is the adjacent sides of two adjacent conductive substrates, the inner diameter of the protective cover is D3,
其中,0.3<(D1/D3)<1。Among them, 0.3<(D1/D3)<1.
前述的发光二极体灯具,其中,该上封装层具有一第一长度L1,该第一长度L1为从各导电基板的上表面向各发光二极体晶粒的出光面方向延伸的该上封装层厚度;该上封装层具有一第二长度L2,该第二长度L2为从各导电基板中心向各导电基板的宽度方向延伸的该上封装层厚度;The aforementioned light-emitting diode lamp, wherein, the upper encapsulation layer has a first length L1, which is the upper surface extending from the upper surface of each conductive substrate to the light-emitting surface of each light-emitting diode crystal grain. Encapsulation layer thickness; the upper encapsulation layer has a second length L2, the second length L2 is the thickness of the upper encapsulation layer extending from the center of each conductive substrate to the width direction of each conductive substrate;
其中,3L1>L2。Among them, 3L1>L2.
前述的发光二极体灯具,其中,进一步包含一下封装层,该下封装层包覆在该多个发光二极体晶粒及该多个导电基板的下表面。The aforementioned light-emitting diode lamp further includes a lower encapsulation layer, and the lower encapsulation layer covers the lower surfaces of the plurality of light-emitting diode crystal grains and the plurality of conductive substrates.
前述的发光二极体灯具,其中,该上封装层及该下封装层具有厚度且为半椭圆弧形状,使光线能均匀散发至该上封装层及该下封装层外。In the light-emitting diode lamp mentioned above, the upper and lower packaging layers have a thickness and are in the shape of a semi-elliptical arc, so that light can be evenly distributed to the outside of the upper and lower packaging layers.
前述的发光二极体灯具,其中,该灯条进一步包含一下透光板,该下透光板设置于所述导电基板的下表面,其为绝缘透光。In the light-emitting diode lamp described above, the light bar further includes a lower light-transmitting plate, which is disposed on the lower surface of the conductive substrate, and is insulated and light-transmitting.
由于各LED晶粒属于点状发光,将各发光二极体的间距控制在小于各发光二极体的长度的两倍之内,可在发光时让该灯条呈现连续发光,且该多个发光二极体晶粒与该多个导电基板串联连接的灯条具有挠曲性,大幅增加该LED装置的弯曲程度,可在制作过程中形成多种不同的灯条造型,提供多样化的选择;此外,通过该上封装层的椭圆形状,能使光线由该上封装层内向外平均散出,达到光均匀的效果;此外,由于该保护套紧包覆着该灯条,让该灯条与该保护套之间的距离极为接近,使该灯条自体产生的热量能快速散发至空气中而不易累积于该保护套中,进而提高散热效果。Since each LED crystal grain emits light in a point shape, the distance between each light emitting diode is controlled within twice the length of each light emitting diode, so that the light bar can emit continuous light when emitting light, and the multiple The light bar in which the light-emitting diode crystal grains are connected in series with the plurality of conductive substrates has flexibility, which greatly increases the bending degree of the LED device, and can form a variety of different light bar shapes during the manufacturing process, providing diversified options ; In addition, through the oval shape of the upper encapsulation layer, the light can be evenly scattered from the inside to the outside of the upper encapsulation layer to achieve the effect of uniform light; in addition, because the protective sleeve tightly covers the light bar, the light bar The distance between it and the protective cover is very close, so that the heat generated by the light bar itself can be quickly dissipated into the air and not easy to accumulate in the protective cover, thereby improving the heat dissipation effect.
附图说明Description of drawings
图1为本实用新型发光二极体灯具的分解示意图。Fig. 1 is a disassembled schematic diagram of a light-emitting diode lamp of the present invention.
图2为本实用新型的灯条示意图。Fig. 2 is a schematic diagram of the light bar of the present invention.
图3为本实用新型的灯条侧视图。Fig. 3 is a side view of the light bar of the present invention.
图4为本实用新型的灯条立体示意图。Fig. 4 is a three-dimensional schematic view of the light bar of the present invention.
图5A为本实用新型的灯条剖面图。FIG. 5A is a cross-sectional view of the light bar of the present invention.
图5B为本实用新型的LED装置剖面图。FIG. 5B is a cross-sectional view of the LED device of the present invention.
图6为本实用新型的示意图。Fig. 6 is a schematic diagram of the utility model.
图7为本实用新型另一实施例发光二极体灯具的分解示意图。Fig. 7 is an exploded schematic diagram of a light-emitting diode lamp according to another embodiment of the present invention.
图8为本实用新型另一实施例发光二极体灯具示意图。Fig. 8 is a schematic diagram of a light-emitting diode lamp according to another embodiment of the present invention.
图9为本实用新型应用图7、图8的另一实施例灯条示意图。Fig. 9 is a schematic diagram of another embodiment of the light bar of the utility model applying Fig. 7 and Fig. 8 .
图10为本实用新型另一实施例发光二极体灯具的分解示意图。Fig. 10 is an exploded schematic diagram of a light-emitting diode lamp according to another embodiment of the present invention.
图11为本实用新型另一实施例发光二极体灯具示意图。Fig. 11 is a schematic diagram of a light-emitting diode lamp according to another embodiment of the present invention.
图12~图15为本实用新型发光二极体灯具的不同造型示意图。Fig. 12 to Fig. 15 are schematic diagrams of different shapes of light-emitting diode lamps of the present invention.
图16为现有发光二极体灯具的示意图。Fig. 16 is a schematic diagram of a conventional LED lamp.
图17为现有发光二极体灯条的示意图。FIG. 17 is a schematic diagram of a conventional LED light bar.
附图标记说明:Explanation of reference signs:
10 LED装置10 LED devices
13 封装层13 encapsulation layer
16 保护套16 Cases
50 灯头。50 lamp heads.
具体实施方式Detailed ways
请参见图6,为本实用新型发光二极体灯具,为实现本实用新型,请进一步参考图1,本实用新型包含一LED装置10、一固定块20、一电路板30以及一灯头50。Please refer to FIG. 6 , which is a light-emitting diode lamp of the present invention. To realize the present invention, please refer to FIG. 1 further. The present invention includes an LED device 10 , a fixing block 20 , a circuit board 30 and a lamp holder 50 .
请进一步参考图2及图3,该LED装置10包含一灯条14,该灯条14具有多个发光二极体晶粒11(Light Emitting Diode Chip,以下简称LED晶粒)、多个导电基板12及一封装层13,本实施例中,该封装层13包含一上封装层131,该多个LED晶粒11可为上下双面发光二极体,其具有至少一上出光面111,该LED晶粒11可通过该上出光面111将产生的光线向外投射,其中该上出光面111位于各LED晶粒11的顶部。各导电基板12为一金属导电薄片,各导电基板12呈间距依序排列,各LED晶粒11搭载在两相邻的导电基板12之间且电性连接该两相邻的导电基板12,以形成一灯条14。具体而言,为一导电基板12、一LED晶粒11、一导电基板12、一LED晶粒11…交替排列的方式串联连接;本实施例中,该灯条14具有可挠性。在本实施例中,该灯条14的一端的导电基板12延伸形成一第一导电部121,该灯条14另一端的导电基板12延伸形成一第二导电部122,该第一导电部121与该第二导电部122互为电极相异的两端。Please further refer to FIG. 2 and FIG. 3, the LED device 10 includes a light bar 14, the light bar 14 has a plurality of light emitting diode crystal grains 11 (Light Emitting Diode Chip, hereinafter referred to as LED grain), a plurality of conductive substrates 12 and an encapsulation layer 13. In this embodiment, the encapsulation layer 13 includes an upper encapsulation layer 131. The plurality of LED chips 11 can be upper and lower double-sided light-emitting diodes, which have at least one upper light-emitting surface 111. The LED chips 11 can project the generated light outward through the upper light-emitting surface 111 , wherein the upper light-emitting surface 111 is located on the top of each LED chip 11 . Each conductive substrate 12 is a metal conductive sheet, and each conductive substrate 12 is arranged in sequence with a pitch, and each LED chip 11 is mounted between two adjacent conductive substrates 12 and electrically connected to the two adjacent conductive substrates 12, so as to A light bar 14 is formed. Specifically, a conductive substrate 12 , an LED die 11 , a conductive substrate 12 , an LED die 11 . . . are connected in series in an alternate arrangement; in this embodiment, the light bar 14 is flexible. In this embodiment, the conductive substrate 12 at one end of the light bar 14 extends to form a first conductive portion 121 , and the conductive substrate 12 at the other end of the light bar 14 extends to form a second conductive portion 122 , and the first conductive portion 121 The two ends of the second conductive portion 122 are electrodes different from each other.
请参见图4,在本实施例中,该多个LED晶粒11分别具有一长度W1,两两LED晶粒11之间有一间距W2,其中该间距W2小于该长度W1的两倍。如此可兼具充分增加该多个LED晶粒11的数量,以及达到连续出光的成效。Referring to FIG. 4 , in this embodiment, each of the plurality of LED chips 11 has a length W1 , and there is a distance W2 between two LED chips 11 , wherein the distance W2 is less than twice the length W1 . In this way, the number of the plurality of LED crystal grains 11 can be fully increased, and the effect of achieving continuous light emission can be achieved.
如图5A所示,为该灯条14的另一实施例,其中该灯条14进一步包含一下封装层132及一下透光板15,该下透光板15设置于各导电基板12的下表面,其中该下透光板15具有一下出光面151,使光线能由该下出光面151向外散发;该下透光板15的面积大于等于各导电基板12的面积;该上封装层131为半椭圆状,且设置于该导电基板12的上表面并完全包覆该多个LED晶粒11,该下封装层132为半椭圆状,且设置于该下透光板15的下表面,其中各导电基板12的两侧边外露于这些封装层131、132,未受这些封装层131、132包覆。通过该上封装层131及该下封装层132的结合,能提高对于该多个LED晶粒11及该多个导电基板12的保护能力,以及提高各LED晶粒11与各导电基板12的接合强度,使该灯条14更不容易断裂;此外,如图所示,由该导电基板12的中点向该上出光面111及该下出光面151垂直延伸有一中心轴C1,由于该上封装层131自侧面视之为半椭圆形状,其中该上封装层131从各导电基板12的上表面朝各发光二极体晶粒11的出光面方向延伸的高度定义为一第一长度L1,从该中心轴C1向各导电基板12的宽度方向侧向延伸至该上封装层131的厚度定义为一第二长度L2,该第一长度L1的三倍大于该第二长度L2(即3×L1>L2),同时该下封装层132也具有上述规格,如此可使该多个LED晶粒11发光时,光线能沿着所述封装层131、132的径向方向平均朝外散发,以减少光线被这些封装层131、132所反射的量,使得透光量增加且均匀穿透,达到出光亮均匀的成效。As shown in FIG. 5A, it is another embodiment of the light bar 14, wherein the light bar 14 further includes a lower encapsulation layer 132 and a lower light-transmitting plate 15, and the lower light-transmitting plate 15 is arranged on the lower surface of each conductive substrate 12. , wherein the lower light-transmitting plate 15 has a lower light-emitting surface 151, so that light can be emitted from the lower light-emitting surface 151; the area of the lower light-transmitting plate 15 is greater than or equal to the area of each conductive substrate 12; the upper packaging layer 131 is It is semi-elliptical, and it is arranged on the upper surface of the conductive substrate 12 and completely covers the plurality of LED chips 11. Two sides of each conductive substrate 12 are exposed to the encapsulation layers 131 , 132 and are not covered by the encapsulation layers 131 , 132 . Through the combination of the upper encapsulation layer 131 and the lower encapsulation layer 132, the protection ability for the plurality of LED dies 11 and the plurality of conductive substrates 12 can be improved, and the bonding between each LED die 11 and each conductive substrate 12 can be improved. strength, so that the light bar 14 is more difficult to break; in addition, as shown in the figure, there is a central axis C1 vertically extending from the midpoint of the conductive substrate 12 to the upper light-emitting surface 111 and the lower light-emitting surface 151, because the upper package The layer 131 has a semi-elliptical shape viewed from the side, wherein the height of the upper encapsulation layer 131 extending from the upper surface of each conductive substrate 12 toward the light-emitting surface of each light-emitting diode crystal grain 11 is defined as a first length L1, from The central axis C1 extends laterally to the width direction of each conductive substrate 12 to the thickness of the upper encapsulation layer 131 defined as a second length L2, three times of the first length L1 is greater than the second length L2 (ie 3×L1 >L2), while the lower encapsulation layer 132 also has the above-mentioned specifications, so that when the plurality of LED crystal grains 11 emit light, the light can be distributed outwards on average along the radial direction of the encapsulation layers 131, 132, so as to reduce the The amount of light reflected by these encapsulation layers 131 and 132 increases the amount of light transmitted and penetrates evenly, achieving the effect of uniform brightness.
在本实施例中,该多个LED晶粒11及该多个导电基板12电性连接且装设固定后,将高粘稠度的一封装材料覆盖该多个LED晶粒11及该多个导电基板12的表面,使该封装材料完全包覆各LED晶粒11,再控制该封装材料的流动状况及硬化时间,使其固化后形成该上封装层131及该下封装层132,该上封装层131与该下封装层132所使用的该封装材料可分别为透光的树脂材料(resin-material)、透光的硅胶材料(silicone material)或透光的高分子材料。In this embodiment, after the plurality of LED chips 11 and the plurality of conductive substrates 12 are electrically connected and fixed, a high-viscosity packaging material is used to cover the plurality of LED chips 11 and the plurality of conductive substrates. The surface of the conductive substrate 12, so that the encapsulation material completely covers each LED chip 11, and then control the flow condition and hardening time of the encapsulation material to form the upper encapsulation layer 131 and the lower encapsulation layer 132 after curing. The encapsulation materials used for the encapsulation layer 131 and the lower encapsulation layer 132 can be respectively a transparent resin-material, a transparent silicone material or a transparent polymer material.
请参见图5B,该保护套16可为一长型透明结构,在本实施例中,该保护套16的内直径可介于3mm~15mm之间,该保护套16的外直径可为4mm~16mm之间;该保护套16为一透光中空管体并用于包覆该灯条14,该保护套16具挠曲性,可配合该灯条14弯折成不同形状,使之不容易断裂;在本实施例中,该保护套16为一绝缘体,在使用时避免使用者与该灯条14接触而产生触电的风险;此外,这些导电基板具有一宽度D1,该宽度D1为两两相邻导电基板的相邻的侧边,该保护套的内直径长为D3,其中,0.3<(D1/D3)<1,当这些导电基板12的宽度D1与该保护套16的内直径长D3之比值在0.3至1之间时,能达到最大的出光量;另外,该保护套16可利用压出成型的方式制造出其管体,再通过热塑工法等加热方式使其产生型变,再放入模具中成型。将该灯条14置入该保护套16时,由于各导电基板12的两边缘外露出这些封装层131、132,可降低该保护套16与这些封装层131、132之间的摩擦,通过两侧边与该保护套16的内壁的接触运动,进而减少该灯条14置入保护套16的过程中所遇的阻力。除此之外,由于各导电基板12的两侧边与该保护套16的内壁接触,可作为该保护套16的支撑架构,让该保护套16大致呈现圆形状或椭圆形状,减少该保护套16施加在各LED晶粒11上的压力;此外,在本实施例中,该保护套为一透光或透明材料,在保护该灯条14时亦能保持良好的透光效果。Please refer to Fig. 5B, the protective cover 16 can be a long transparent structure, in this embodiment, the inner diameter of the protective cover 16 can be between 3 mm and 15 mm, and the outer diameter of the protective cover 16 can be 4 mm to 15 mm. Between 16mm; the protective cover 16 is a light-transmitting hollow tube and is used to cover the light bar 14. The protective cover 16 is flexible and can be bent into different shapes with the light bar 14, making it difficult to Fracture; in this embodiment, the protective cover 16 is an insulator, which prevents the user from contacting the light bar 14 and causing the risk of electric shock during use; in addition, these conductive substrates have a width D1, and the width D1 is two Adjacent sides of adjacent conductive substrates, the inner diameter of the protective sleeve is D3, wherein, 0.3<(D1/D3)<1, when the width D1 of these conductive substrates 12 is longer than the inner diameter of the protective sleeve 16 When the ratio of D3 is between 0.3 and 1, the maximum amount of light output can be achieved; in addition, the protective cover 16 can be manufactured by extrusion molding, and then deformed by heating methods such as thermoplastic methods. , and then put into the mould. When the light bar 14 is put into the protective cover 16, since the two edges of the conductive substrates 12 expose the encapsulation layers 131, 132, the friction between the protective cover 16 and the encapsulation layers 131, 132 can be reduced. The contact movement between the sides and the inner wall of the protective cover 16 further reduces the resistance encountered when the light bar 14 is inserted into the protective cover 16 . In addition, because the two sides of each conductive substrate 12 are in contact with the inner wall of the protective cover 16, they can be used as a support structure for the protective cover 16, so that the protective cover 16 is roughly round or oval, reducing the number of protective covers. 16 exerts pressure on each LED die 11; in addition, in this embodiment, the protective cover is a light-transmitting or transparent material, which can also maintain a good light-transmitting effect when protecting the light bar 14.
本实用新型由于各导电基板12的两侧边露出于该封装层13之外,使其能与该保护套16的内壁接触,又,各导电基板12与该保护套16之间的摩擦力小于该封装层13与该保护套16之间的摩擦力,将该LED灯条14装设至该保护套16时,能通过各导电基板12与该保护套16之间的小摩擦力,使装设过程更为顺利,减少时间成本及作业困难度。In the present utility model, since the two sides of each conductive substrate 12 are exposed outside the encapsulation layer 13, it can be in contact with the inner wall of the protective cover 16, and the frictional force between each conductive substrate 12 and the protective cover 16 is less than The frictional force between the encapsulation layer 13 and the protective cover 16, when the LED light bar 14 is installed on the protective cover 16, can pass through the small frictional force between each conductive substrate 12 and the protective cover 16, so that the installed The design process is smoother, reducing time costs and operational difficulties.
请参见图1,连接该LED装置10,本实施例中,该固定块20是由一绝缘材料所构成,该固定块20为一圆形块体,且在该固定块20上形成有多个穿孔22,本实施例中,该固定块20具有两个穿孔22,在一较佳实施例中,各穿孔22为一圆孔,各穿孔22的孔径与该LED装置10相配合,可使该LED装置10两端的第一导电部121及第二导电部122分别插入两穿孔22,并固定在该穿孔22内部,例如通过粘合固定,使该LED装置10在弯折时得以维持牢固状态;该固定块20的外缘形成有一凸缘24。Please refer to Fig. 1, connect the LED device 10, in this embodiment, the fixing block 20 is made of an insulating material, the fixing block 20 is a circular block, and a plurality of Perforation 22. In this embodiment, the fixing block 20 has two perforations 22. In a preferred embodiment, each perforation 22 is a round hole. The diameter of each perforation 22 matches the LED device 10, so that the The first conductive part 121 and the second conductive part 122 at both ends of the LED device 10 are respectively inserted into the two through holes 22, and fixed inside the through holes 22, such as by bonding and fixing, so that the LED device 10 can maintain a firm state when it is bent; A flange 24 is formed on an outer edge of the fixing block 20 .
该电路板30上设有多个电极连接点,本实施例中包含两个电极连接点311a、311b,各电极连接点311a、311b互为相异极性,例如一正极连接点与一负极连接点,该正极连接点可与该第一导电部121电性连接,该负极连接点可与该第二导电部122电性连接;该电路板30上可设有电子元件,例如电容、电阻等而构成一控制电路。The circuit board 30 is provided with a plurality of electrode connection points, including two electrode connection points 311a, 311b in this embodiment, and each electrode connection point 311a, 311b is mutually different in polarity, for example, a positive electrode connection point is connected to a negative electrode point, the positive connection point can be electrically connected to the first conductive part 121, and the negative connection point can be electrically connected to the second conductive part 122; the circuit board 30 can be provided with electronic components, such as capacitors, resistors, etc. And constitute a control circuit.
该灯头50的底部具有一第一电性连接部51,该灯头50的侧边具有一第二电性连接部53,该第一电性连接部51与该第二电性连接部53互为相异极性且分别连接一外部电源,本实施例中,该第二电性连接部53为螺纹结构;该灯头50的顶部内壁形成一阶梯部55,使该固定块20的该凸缘24能对应在该阶梯部55;除此之外,该第一电性连接部51与该第二电性连接部53于该灯头50内部分别与该电路板30的各电极连接端33a、33b电性连接。The bottom of the lamp cap 50 has a first electrical connection portion 51, and the side of the lamp cap 50 has a second electrical connection portion 53, the first electrical connection portion 51 and the second electrical connection portion 53 are mutually The opposite polarities are connected to an external power supply respectively. In this embodiment, the second electrical connection portion 53 is a screw structure; can correspond to the stepped portion 55; in addition, the first electrical connection portion 51 and the second electrical connection portion 53 are electrically connected to the electrode connection ends 33a, 33b of the circuit board 30 inside the lamp cap 50, respectively. sexual connection.
请参见图7至图8,为该发光二极体灯具另一较佳实施例,与前一实施例的差异在于该LED装置仅一端插入该固定块20进行固定。Please refer to FIG. 7 to FIG. 8 , which are another preferred embodiment of the light-emitting diode lamp. The difference from the previous embodiment is that only one end of the LED device is inserted into the fixing block 20 for fixing.
为了实现图7及图8的发光二极体灯具,本实施例所采用图9的灯条14,该灯条14具有多个发光二极体晶粒11、多个导电基板12及一封装层13,该封装层13包含一上封装层131,本实施例中,所述导电基板12更包含一第一导电部125及一第二导电部126,该第一导电部125位于该灯条14的任一末端,并与末端的该导电基板12电性连接。各LED晶粒11搭载在两相邻的导电基板12之间且电性连接该两相邻的导电基板12,以形成该灯条14,具体而言,为一正极导电基板12、一LED晶粒11、一导电基板12、一LED晶粒11…交替排列的方式串联连接;该第二导电部126为一长条型导电板,其设置于所述导电基板12的一边,与所述导电基板12相邻但不相连,其中一端与该灯条14的另一末端的这些LED晶粒11电性连接,且该第二导电部126的部分面积被该上封装层131覆盖而固定;本实施例通过这些导电基板12及该第二导电部126分离的方式,使电流由该第一导电部125进入后通过所述发光二极体晶粒11,最后流经该第二导电部126形成电流回路,使得该灯条14可以单端置入该固定块20中连接该电路板30后,依然达到发光的效果。In order to realize the light-emitting diode lamps in FIG. 7 and FIG. 8, the light bar 14 in FIG. 9 is adopted in this embodiment, and the light bar 14 has multiple light-emitting diode crystal grains 11, multiple conductive substrates 12 and a packaging layer 13. The encapsulation layer 13 includes an upper encapsulation layer 131. In this embodiment, the conductive substrate 12 further includes a first conductive portion 125 and a second conductive portion 126. The first conductive portion 125 is located on the light bar 14 Any end of the terminal is electrically connected to the conductive substrate 12 at the end. Each LED chip 11 is mounted between two adjacent conductive substrates 12 and electrically connected to the two adjacent conductive substrates 12 to form the light bar 14, specifically, a positive conductive substrate 12, an LED crystal grains 11, a conductive substrate 12, an LED crystal grain 11 ... are connected in series in an alternate arrangement; the second conductive part 126 is a strip-shaped conductive plate, which is arranged on one side of the conductive substrate 12 and connected to the conductive The substrate 12 is adjacent but not connected, one end of which is electrically connected to the LED chips 11 at the other end of the light bar 14, and part of the area of the second conductive portion 126 is covered and fixed by the upper packaging layer 131; In this embodiment, the conductive substrate 12 and the second conductive part 126 are separated, so that the current enters from the first conductive part 125, passes through the light-emitting diode crystal grain 11, and finally flows through the second conductive part 126 to form The current loop enables the light bar 14 to be put into the fixing block 20 at one end and connected to the circuit board 30 to still achieve the effect of lighting.
请参见图10至图11,为该发光二极体灯具的另一较佳实施例,与前述实施例的差异在于其具有两条该LED装置10;为达成此实施例,该固定块20上的穿孔数目增加为四个,藉以将各LED装置10的两端穿入该固定块20内。Please refer to FIG. 10 to FIG. 11, which is another preferred embodiment of the light-emitting diode lamp. The difference from the previous embodiment is that it has two LED devices 10; in order to achieve this embodiment, the fixing block 20 The number of through holes is increased to four, so that the two ends of each LED device 10 can be inserted into the fixing block 20 .
请参见图12至图15,由于该LED装置具可挠性,可弯折成不同的造型,如图12所示,该LED装置10即弯折一圆形状,以形成如同一般灯泡的形状;如图13所示,该LED装置10弯折成一蕈状;如图14所示,该LED装置10弯折成一爱心形状;如图15所示,该LED装置10弯折成一梨形;通过将该LED装置10弯曲成多种不同的造型,以提供使用者多样化的造型选择。Please refer to FIG. 12 to FIG. 15. Since the LED device is flexible, it can be bent into different shapes. As shown in FIG. 12, the LED device 10 is bent into a circular shape to form a shape like a general light bulb; As shown in Figure 13, the LED device 10 is bent into a mushroom shape; as shown in Figure 14, the LED device 10 is bent into a heart shape; as shown in Figure 15, the LED device 10 is bent into a pear shape; The LED device 10 is bent into various shapes to provide users with various shape options.
由于各LED晶粒11属于点状发光,将各发光二极体晶粒11的间距控制在小于各发光二极体晶粒11的长度的两倍之内,可在发光时让该灯条14呈现连续发光,且该多个发光二极体晶粒11与该多个导电基板12串联连接的灯条14具挠曲性,大幅增加该LED装置10的弯曲程度,可在制作过程中形成多种不同的LED装置10造型,提供多样化的选择。Since each LED crystal grain 11 belongs to point-shaped light emission, the spacing of each light emitting diode crystal grain 11 is controlled within twice the length of each light emitting diode crystal grain 11, so that the light bar 14 can be lighted when emitting light. Showing continuous light emission, and the light bar 14 connected in series with the plurality of light emitting diode crystal grains 11 and the plurality of conductive substrates 12 is flexible, which greatly increases the bending degree of the LED device 10, and can form multiple LED devices during the manufacturing process. A variety of different shapes of the LED device 10 provide a variety of options.
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CN108662446A (en) * | 2017-03-31 | 2018-10-16 | 液光固态照明股份有限公司 | Light emitting diode lamp |
CN111828857A (en) * | 2019-04-18 | 2020-10-27 | 深圳中润光电技术股份有限公司 | A double-sided LED pixel light point connection structure |
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CN108662446A (en) * | 2017-03-31 | 2018-10-16 | 液光固态照明股份有限公司 | Light emitting diode lamp |
CN111828857A (en) * | 2019-04-18 | 2020-10-27 | 深圳中润光电技术股份有限公司 | A double-sided LED pixel light point connection structure |
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