CN207297964U - The machine feedback formula Numeric hydraulic cylinder that a kind of valve pocket can be servo-actuated - Google Patents
The machine feedback formula Numeric hydraulic cylinder that a kind of valve pocket can be servo-actuated Download PDFInfo
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Abstract
本实用新型公开一种阀套可随动的机械反馈式数字液压缸,其伺服电机主轴与螺杆连接,螺杆另一端与阀芯内螺纹配合,阀芯嵌装于阀套内,螺杆带动阀芯沿阀套轴向滑动,阀套嵌装于阀体内,阀芯外侧壁设有多个凸台,阀套内侧壁设有与阀芯凸台相对应的沟槽,阀芯和阀套配合构成三位四通液压阀,阀体侧壁径向设有与三位四通液压阀相对应的油路通孔,阀套在靠近缸体端设有内螺纹与滚珠丝杠外螺纹配合,阀套在滚珠丝杠带动下可沿阀体轴向滑动,滚珠丝杠另一端嵌装于空心的活塞杆中,丝杠螺母设置在活塞杆的活塞上。本实用新型在阀芯外侧增加了阀套结构,通过阀套的随动实现液压缸的位置动态反馈,从而断开了阀芯与滚珠丝杠的机械联接,改善了阀芯的可控性。
The utility model discloses a mechanical feedback type digital hydraulic cylinder with a followable valve sleeve, the main shaft of the servo motor is connected with a screw rod, the other end of the screw rod cooperates with the inner thread of a valve core, the valve core is embedded in the valve sleeve, and the screw rod drives the valve core Slide along the axial direction of the valve sleeve, the valve sleeve is embedded in the valve body, the outer wall of the valve core is provided with a plurality of bosses, the inner wall of the valve sleeve is provided with grooves corresponding to the valve core bosses, the valve core and the valve sleeve cooperate to form a Three-position four-way hydraulic valve, the side wall of the valve body is radially provided with an oil passage hole corresponding to the three-position four-way hydraulic valve, and the valve sleeve is provided with an internal thread near the end of the cylinder body to cooperate with the external thread of the ball screw. Driven by the ball screw, the sleeve can slide axially along the valve body, the other end of the ball screw is embedded in the hollow piston rod, and the screw nut is arranged on the piston of the piston rod. The utility model adds a valve sleeve structure on the outside of the valve core, and realizes the dynamic feedback of the position of the hydraulic cylinder through the follow-up of the valve sleeve, thus disconnecting the mechanical connection between the valve core and the ball screw, and improving the controllability of the valve core.
Description
技术领域technical field
本实用新型涉及数字液压技术领域,具体涉及一种阀套可随动的机械反馈式数字液压缸。The utility model relates to the technical field of digital hydraulics, in particular to a mechanical feedback digital hydraulic cylinder with a followable valve sleeve.
背景技术Background technique
传统的数字液压缸基本分为步进/伺服电机直接驱动和控制液压阀的阀芯运动,配以滚珠丝杠与阀芯直接连接的机械反馈结构,可以实现直接数字信号控制,并且能达到0.01mm的位置控制精度。但是,由于阀芯一端与步进/伺服电机的输出轴联接,另一端与液压缸的滚珠丝杠联接,两端会同时受到步进/伺服电机的推动力和滚珠丝杠的反馈力,在全工作周期内不易实现推动力和反馈力的动态匹配,影响了阀芯及液压缸的动态响应,也存在着失效隐患。Traditional digital hydraulic cylinders are basically divided into direct drive by stepping/servo motors and control of the spool movement of the hydraulic valve. With a mechanical feedback structure directly connected to the ball screw and the spool, direct digital signal control can be achieved, and can reach 0.01 mm position control accuracy. However, since one end of the spool is connected to the output shaft of the stepper/servo motor and the other end is connected to the ball screw of the hydraulic cylinder, both ends will receive the driving force of the stepper/servo motor and the feedback force of the ball screw at the same time. It is not easy to realize the dynamic matching of the driving force and the feedback force in the whole working cycle, which affects the dynamic response of the spool and the hydraulic cylinder, and there are also hidden dangers of failure.
发明内容Contents of the invention
针对上述存在问题,本实用新型提出一种阀套可随动的机械反馈式数字液压缸结构,可以解决数字液压缸阀芯的两向固联问题,从根本上改善阀芯的受力情况,从而使阀芯运动性能得到提高。In view of the above existing problems, the utility model proposes a mechanical feedback digital hydraulic cylinder structure with a followable valve sleeve, which can solve the two-way solid connection problem of the digital hydraulic cylinder spool, and fundamentally improve the force of the spool. Therefore, the movement performance of the spool is improved.
本实用新型解决其技术问题所采用的技术方案是:一种阀套可随动的机械反馈式数字液压缸,包括伺服电机、螺杆、阀芯、阀套、阀体、滚珠丝杠、丝杠螺母、活塞杆、缸体,伺服电机的主轴通过联轴器与螺杆一端连接,螺杆另一端与阀芯的内螺纹相配合,阀芯嵌装于阀套内,螺杆可带动阀芯沿阀套轴向滑动,阀套嵌装于阀体内,阀芯的外侧壁设有多个凸台,阀套的内侧壁设有与阀芯的凸台相对应的沟槽,阀芯和阀套配合构成三位四通液压阀,阀体侧壁径向设有与三位四通液压阀相对应的油路通孔,阀套在靠近缸体端设有内螺纹与滚珠丝杠一端的外螺纹相配合,阀套在滚珠丝杠带动下可沿阀体轴向滑动,滚珠丝杠另一端嵌装于空心的活塞杆中,丝杠螺母设置在活塞杆的活塞上,滚珠丝杠只能做转动,所述活塞杆在内部摩擦力及外负载的作用下,只能做平动,不可做转动。The technical solution adopted by the utility model to solve the technical problem is: a mechanical feedback digital hydraulic cylinder with a valve sleeve that can follow the movement, including a servo motor, a screw, a valve core, a valve sleeve, a valve body, a ball screw, and a lead screw. Nut, piston rod, cylinder body, the main shaft of the servo motor is connected with one end of the screw rod through a coupling, the other end of the screw rod matches the internal thread of the valve core, the valve core is embedded in the valve sleeve, and the screw rod can drive the valve core along the valve sleeve Axial sliding, the valve sleeve is embedded in the valve body, the outer wall of the valve core is provided with a plurality of bosses, the inner wall of the valve sleeve is provided with grooves corresponding to the bosses of the valve core, the valve core and the valve sleeve cooperate to form a Three-position four-way hydraulic valve, the side wall of the valve body is radially provided with an oil passage hole corresponding to the three-position four-way hydraulic valve, and the valve sleeve is provided with an internal thread at the end close to the cylinder body to match the external thread at one end of the ball screw. Cooperate, the valve sleeve can slide along the axial direction of the valve body driven by the ball screw, the other end of the ball screw is embedded in the hollow piston rod, the screw nut is set on the piston of the piston rod, and the ball screw can only rotate , under the action of internal friction and external load, the piston rod can only do translational motion, but cannot rotate.
本实用新型在数字液压缸阀芯外侧增加了阀套结构,通过阀套的随动实现液压缸的位置动态反馈,从而断开了阀芯与滚珠丝杠的机械联接,改善了阀芯的可控性。本实用新型的阀芯由伺服电机带动控制,阀套由滚珠丝杠带动控制,通过对反馈阀套与阀芯二者相对运动的控制,实现对数字液压缸位移的闭环数字控制。The utility model adds a valve sleeve structure on the outside of the valve core of the digital hydraulic cylinder, and realizes the dynamic feedback of the position of the hydraulic cylinder through the follow-up of the valve sleeve, thereby disconnecting the mechanical connection between the valve core and the ball screw, and improving the reliability of the valve core. controlling. The valve core of the utility model is driven and controlled by a servo motor, and the valve sleeve is driven and controlled by a ball screw. By controlling the relative motion of the feedback valve sleeve and the valve core, the closed-loop digital control of the displacement of the digital hydraulic cylinder is realized.
与传统数字液压缸相比,本实用新型具有如下技术优势:Compared with the traditional digital hydraulic cylinder, the utility model has the following technical advantages:
(1)控制系统简单(1) The control system is simple
采用高精度的滚珠丝杠实现数字液压缸的反馈控制,并利用阀芯和阀套的相对位置来控制阀的开度大小,不需要复杂的控制系统,因此该控制系统相对于普通数字液压缸更简单。The high-precision ball screw is used to realize the feedback control of the digital hydraulic cylinder, and the relative position of the valve core and the valve sleeve is used to control the opening of the valve, which does not require a complicated control system. Therefore, the control system is compared with ordinary digital hydraulic cylinders. simpler.
(2)可靠性高(2) High reliability
在数字液压缸内部采用全机械式高精度反馈,大大提高了数字液压缸的内部传动的可靠性,使液压缸工作安全可靠。The fully mechanical high-precision feedback is used inside the digital hydraulic cylinder, which greatly improves the reliability of the internal transmission of the digital hydraulic cylinder and makes the hydraulic cylinder safe and reliable.
附图说明Description of drawings
图1是阀套可随动的机械反馈式数字液压缸的结构示意图。Fig. 1 is a structural schematic diagram of a mechanical feedback digital hydraulic cylinder with a valve sleeve that can be moved.
图2是图1的局部放大图。FIG. 2 is a partially enlarged view of FIG. 1 .
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型做进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is described further:
如图1~2所示,机械反馈式数字液压缸由伺服电机1、联轴器2、螺杆3、阀芯4、密封圈5、阀前盖6、阀套7、阀体8、缸后盖9、密封圈10、轴承11、滚珠丝杠12、丝杠螺母13、活塞杆14和缸体15组成。伺服电机1用于接收脉冲信号并通过联轴器2将旋转运动传递给螺杆3,螺杆3与阀芯临近伺服电机1一端的内螺纹相配合,阀芯4嵌套于阀套7内并可轴向滑动,阀套7嵌套于阀体8内并可轴向滑动,该阀套7靠近缸体一端设有内螺纹并与滚珠丝杠12一端的外螺纹相配合,丝杠螺母13固定于活塞杆14一端,滚珠丝杠12嵌套于空心的活塞杆14中,只能做旋转运动。活塞杆14在内部摩擦力及外负载的作用下,只能做平动,不可转动。阀体8两端固定连接缸后盖9和阀前盖6,缸后盖9与缸体15连接,阀前盖6与伺服电机1的外壳连接。缸体15的无杆腔端部设有轴承,轴承通过缸体15和缸后盖9实现轴向固定,只可旋转,用于支撑滚珠丝杠。阀体8开有轴向的圆柱形孔,用于嵌装阀套7,阀芯4的外侧壁设有四个凸台c、d、e、f,阀套7的内侧壁设有与阀芯的四个凸台相对应的沟槽,阀芯4和阀套7配合构成三位四通液压阀,阀体15侧壁径向设有与三位四通液压阀相对应的油路通孔A、B、T、P,阀体侧壁的油路通孔开口位置处设有轴向扩展的油路开口槽,每个油路开口槽之间以及油路开口槽与阀体端面之间互不连通。油路开口槽的孔径为油路通孔直径的3倍。As shown in Figure 1-2, the mechanical feedback digital hydraulic cylinder consists of servo motor 1, coupling 2, screw rod 3, valve core 4, sealing ring 5, valve front cover 6, valve sleeve 7, valve body 8, cylinder rear Cover 9, sealing ring 10, bearing 11, ball screw 12, screw nut 13, piston rod 14 and cylinder 15 are composed. The servo motor 1 is used to receive the pulse signal and transmit the rotary motion to the screw 3 through the coupling 2. The screw 3 is matched with the inner thread of the valve core close to the end of the servo motor 1. The valve core 4 is nested in the valve sleeve 7 and can be Sliding axially, the valve sleeve 7 is nested in the valve body 8 and can slide axially. The end of the valve sleeve 7 close to the cylinder body is provided with an internal thread and matches the external thread at the end of the ball screw 12. The screw nut 13 is fixed At one end of the piston rod 14 , the ball screw 12 is nested in the hollow piston rod 14 and can only perform rotational movement. Under the action of internal friction and external load, the piston rod 14 can only move in translation and cannot rotate. Both ends of the valve body 8 are fixedly connected to the cylinder rear cover 9 and the valve front cover 6 , the cylinder rear cover 9 is connected to the cylinder body 15 , and the valve front cover 6 is connected to the shell of the servo motor 1 . The end of the rodless chamber of the cylinder body 15 is provided with a bearing, and the bearing is axially fixed by the cylinder body 15 and the cylinder rear cover 9, and can only rotate, and is used to support the ball screw. The valve body 8 has an axial cylindrical hole for inserting the valve sleeve 7. The outer wall of the valve core 4 is provided with four bosses c, d, e, f, and the inner wall of the valve sleeve 7 is provided with valve The grooves corresponding to the four bosses of the core, the valve core 4 and the valve sleeve 7 cooperate to form a three-position four-way hydraulic valve, and the side wall of the valve body 15 is radially provided with oil passages corresponding to the three-position four-way hydraulic valve. Holes A, B, T, P, and the opening position of the oil passage hole on the side wall of the valve body are provided with axially expanding oil passage opening grooves, between each oil passage opening groove and between the oil passage opening groove and the end surface of the valve body are not connected to each other. The aperture of the oil passage opening groove is 3 times of the diameter of the oil passage through hole.
如图2所示,阀芯4和阀套7配合构成的三位四通液压阀中,阀套7和阀体8的轴向依次排列对应T、A、P、B接口的油孔和油路,阀芯4分别对应的A、B接口油孔的凸台d、e与阀套7的内壁之间围成与P口连通的空腔,凸台c与凸台d之间、凸台e与凸台f之间与阀套7的内壁围成与T接口连通的空腔。As shown in Figure 2, in the three-position four-way hydraulic valve composed of the valve core 4 and the valve sleeve 7, the axial arrangement of the valve sleeve 7 and the valve body 8 corresponds to the oil holes and oil ports of the T, A, P, and B ports in sequence. A cavity connected with port P is formed between the bosses d and e of the oil holes of the A and B ports corresponding to the spool 4 and the inner wall of the valve sleeve 7. Between the boss c and the boss d, the boss Between e and the boss f and the inner wall of the valve sleeve 7, a cavity communicating with the T interface is formed.
本实用新型的数字液压缸的具体工作过程如下:首先由数字液压缸控制系统发出一个脉冲信号,伺服电机1接收脉冲信号后开始转动,因为伺服电机1通过联轴器2与螺杆3连接,而且阀芯4临近伺服电机1一端上有与螺杆3配合的内螺纹相互配合,阀芯4只能轴向移动,所以在旋转作用下螺杆3带动阀芯4发生轴向移动。如果阀芯4向左移动,P口和A口连通,B口和T口连通。P口处的高压油,通过A口流入到液压缸无杆腔,无杆腔增压,活塞杆14向左运动,液压缸有杆腔的油经过B口、T口流回油箱。The specific working process of the digital hydraulic cylinder of the present utility model is as follows: first, a pulse signal is sent by the digital hydraulic cylinder control system, and the servo motor 1 starts to rotate after receiving the pulse signal, because the servo motor 1 is connected with the screw rod 3 through the shaft coupling 2, and The end of the spool 4 adjacent to the servo motor 1 has internal threads that cooperate with the screw 3 to cooperate with each other, the spool 4 can only move axially, so the screw 3 drives the spool 4 to move axially under the action of rotation. If the spool 4 moves to the left, the P port is connected with the A port, and the B port is connected with the T port. The high-pressure oil at the P port flows into the rodless chamber of the hydraulic cylinder through the A port, the rodless chamber is pressurized, the piston rod 14 moves to the left, and the oil in the rod chamber of the hydraulic cylinder flows back to the oil tank through the B and T ports.
活塞杆14向左平动时,带动固定在活塞杆14上的丝杆螺母13向左运动,滚珠丝杆12在轴向上不移动,滚珠丝杆12发生与伺服电机1向反旋转,因为滚珠丝杠12靠近液压阀上的外螺纹与阀套7螺纹相配合的,阀套7能轴向移动,因此在旋转作用下滚珠丝杠12阀套7生轴向移动并向右移动,阀口关闭,一个步进过程结束。When the piston rod 14 translates to the left, it drives the screw nut 13 fixed on the piston rod 14 to move to the left, the ball screw 12 does not move in the axial direction, and the ball screw 12 rotates in the opposite direction to the servo motor 1, because The ball screw 12 close to the external thread on the hydraulic valve matches the thread of the valve sleeve 7, the valve sleeve 7 can move axially, so under the action of rotation, the ball screw 12 valve sleeve 7 can move axially and move to the right, the valve The port is closed, and a stepping process ends.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109322874A (en) * | 2018-12-17 | 2019-02-12 | 湖北三江航天万山特种车辆有限公司 | A kind of high-precision processing position control hydraulic cylinder |
CN113530917A (en) * | 2021-08-25 | 2021-10-22 | 长沙亿美博智能科技有限公司 | Digital hydraulic cylinder |
CN116517904A (en) * | 2023-05-19 | 2023-08-01 | 东方电气自动控制工程有限公司 | Digital hydraulic servo control valve with closed-loop feedback |
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2017
- 2017-08-31 CN CN201721107179.6U patent/CN207297964U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109322874A (en) * | 2018-12-17 | 2019-02-12 | 湖北三江航天万山特种车辆有限公司 | A kind of high-precision processing position control hydraulic cylinder |
CN109322874B (en) * | 2018-12-17 | 2020-07-03 | 湖北三江航天万山特种车辆有限公司 | Position control hydraulic cylinder for high-precision machining |
CN113530917A (en) * | 2021-08-25 | 2021-10-22 | 长沙亿美博智能科技有限公司 | Digital hydraulic cylinder |
CN116517904A (en) * | 2023-05-19 | 2023-08-01 | 东方电气自动控制工程有限公司 | Digital hydraulic servo control valve with closed-loop feedback |
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