CN207156316U - Silicon gel injection forming machine - Google Patents
Silicon gel injection forming machine Download PDFInfo
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- CN207156316U CN207156316U CN201720956022.4U CN201720956022U CN207156316U CN 207156316 U CN207156316 U CN 207156316U CN 201720956022 U CN201720956022 U CN 201720956022U CN 207156316 U CN207156316 U CN 207156316U
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Abstract
本实用新型提供了一种硅胶注射成型机,包括:支撑台架,旋转安装盘,合模机构,注射机构,送料机构、模具温控装置和控制器,其中,合模机构包括上模安装板、第一驱动器和多个导向哥林柱,注射机构包括第二驱动器、炮筒、炮筒螺杆和注射支撑结构,旋转安装盘可转动地安装在安装平台上,第一驱动器带动上模安装板升降移动,第二驱动器带动炮筒螺杆在炮筒中往复移动,各个储料箱通过输料管与入料口一一对应地相连通,且输料管上设有泵送,第一驱动器、第二驱动器以及泵送器均由控制器进行控制工作,且模具温控装置与控制器电连接。应用本技术方案能够解决现有技术中存在的使用颗粒状固态原料生产硅胶产品导致耗能大、生产周期长的技术问题。
The utility model provides a silica gel injection molding machine, comprising: a support stand, a rotating mounting plate, a mold clamping mechanism, an injection mechanism, a feeding mechanism, a mold temperature control device and a controller, wherein the mold clamping mechanism includes an upper mold mounting plate , the first driver and a plurality of guide columns, the injection mechanism includes the second driver, the barrel, the barrel screw and the injection support structure, the rotating mounting plate is rotatably installed on the mounting platform, and the first driver drives the upper mold mounting plate Lifting and moving, the second driver drives the barrel screw to move back and forth in the barrel, and each storage box communicates with the feeding port one by one through the feeding pipe, and the feeding pipe is provided with pumping, the first driver, the second The two drivers and the pump are both controlled by the controller, and the mold temperature control device is electrically connected to the controller. The application of the technical solution can solve the technical problems in the prior art that the use of granular solid raw materials to produce silica gel products leads to large energy consumption and long production cycle.
Description
技术领域technical field
本实用新型属于橡胶、硅胶、塑料成型设备技术领域,更具体地说,是涉及一种硅胶注射成型机。The utility model belongs to the technical field of rubber, silica gel and plastic molding equipment, and more specifically relates to a silica gel injection molding machine.
背景技术Background technique
在人们的日常生活中,硅胶产品的使用比重越来越大,现有技术中所应用于生产硅胶产品的机器设备也在日益发展。在生产硅胶产品的机器设备中,用于加工硅胶产品的硅胶注射加工设备是其中一种重要的生产设备。现有的硅胶注射机中,模具每次注胶完毕后,固定板要确保对合模状态下的模具进行夹持,以使得模具的加热部件继续对胶体加热,从而实现良好固化成型,过早开模会造成硅胶成型有瑕疵。因此,在利用现有技术的硅胶注射机进行硅胶产品加工生产过程中,只能是前一个硅胶产品从一个或两个模具中固化成型并被取出后,再进行下一个硅胶产品的注射生产,这使得硅胶注射机的生产效率低下,无法满足生产需求。In people's daily life, the use proportion of silica gel products is increasing, and the machinery and equipment used to produce silica gel products in the prior art are also developing day by day. Among the machinery and equipment for the production of silicone products, the silicone injection processing equipment used to process silicone products is one of the important production equipment. In the existing silicone injection machine, after each injection of the mold, the fixed plate should ensure the clamping of the mold in the mold clamping state, so that the heating part of the mold can continue to heat the gel, so as to achieve good curing and molding, premature Opening the mold will cause flaws in the silicone molding. Therefore, in the processing and production process of silicone products using the silicone injection machine of the prior art, the injection production of the next silicone product can only be performed after the previous silicone product is solidified and molded from one or two molds and taken out. This makes the production efficiency of the silicone injection machine low and cannot meet the production demand.
实用新型内容Utility model content
本实用新型的目的在于提供一种硅胶注射成型机,以解决现有技术中存在的生产效率低、生产周期长的技术问题。The purpose of the utility model is to provide a silica gel injection molding machine to solve the technical problems of low production efficiency and long production cycle in the prior art.
为实现上述目的,本实用新型采用的技术方案是:提供一种硅胶注射成型机,包括:支撑台架,支撑台架包括安装平台;旋转安装盘,旋转安装盘可转动地安装在安装平台上,且旋转安装盘上周向设置有用于固定安装下模的模具固定位;合模机构,合模机构包括上模安装板、第一驱动器和多个导向哥林柱,第一驱动器固定连接至支撑台架上,第一驱动器的驱动端与多个导向哥林柱的第一端固定连接,导向哥林柱的第二端与上模安装板固定连接,上模安装板上设有用于固定安装上模的安装位,上模与各下模对应,并且上模安装板上设有注射进料口;注射机构,注射机构包括第二驱动器、炮筒、炮筒螺杆和注射支撑结构,注射支撑结构固定连接至上模安装板上,炮筒固定安装在注射支撑结构上,第二驱动器固定安装在注射支撑结构上,炮筒螺杆的第一端与所诉第二驱动器的驱动端固定连接,炮筒螺杆的第二端插入炮筒中,且第二驱动器带动炮筒螺杆在炮筒中往复移动,炮筒的炮嘴与注射进料口相连通,炮筒设有多个入料口;送料机构,送料机构包括多个储料箱,各个储料箱内储放不同的液态原料,各个储料箱通过输料管与入料口一一对应地相连通,且输料管上设有泵送器;模具温控装置,模具温控装置用于控制模具在不同时刻的温度,以使原料固化成型;控制器,第一驱动器、第二驱动器以及泵送器均由控制器进行控制工作,并且模具温控装置与控制器电连接。In order to achieve the above purpose, the technical solution adopted by the utility model is: provide a silicone injection molding machine, including: a support stand, the support stand includes a mounting platform; a rotating mounting plate, the rotating mounting plate is rotatably installed on the mounting platform , and a mold fixing position for fixing the lower mold is provided on the upper circumference of the rotating mounting plate; a mold clamping mechanism, the mold clamping mechanism includes an upper mold mounting plate, a first driver and a plurality of guide Corinthian columns, and the first driver is fixedly connected to On the support stand, the driving end of the first driver is fixedly connected to the first ends of a plurality of guiding Corinthian columns, and the second end of the guiding Corinthian columns is fixedly connected to the upper mold mounting plate. Install the installation position of the upper mold, the upper mold corresponds to each lower mold, and the upper mold mounting plate is provided with an injection feed port; the injection mechanism includes the second driver, the barrel, the barrel screw and the injection support structure, and the injection The support structure is fixedly connected to the upper mold mounting plate, the barrel is fixedly installed on the injection support structure, the second driver is fixedly installed on the injection support structure, the first end of the barrel screw is fixedly connected to the driving end of the second driver, The second end of the barrel screw is inserted into the barrel, and the second driver drives the barrel screw to reciprocate in the barrel, the nozzle of the barrel is connected with the injection inlet, and the barrel is provided with multiple inlets; the feeding mechanism , the feeding mechanism includes a plurality of storage boxes, and different liquid raw materials are stored in each storage box. device; mold temperature control device, the mold temperature control device is used to control the temperature of the mold at different times, so that the raw material is solidified and formed; the controller, the first driver, the second driver and the pump are all controlled by the controller, and The mold temperature control device is electrically connected with the controller.
进一步地,送料机构包括两个储料箱,炮筒包括第一入料口和第二入料口,其中一个储料箱与第一入料口通过输料管相连通,另一个储料箱与第二入料口通过输料管相连通。Further, the feeding mechanism includes two storage boxes, and the gun barrel includes a first material inlet and a second material inlet, wherein one storage box communicates with the first material inlet through a feeding pipe, and the other storage box It communicates with the second material inlet through the delivery pipe.
进一步地,注射支撑结构包括支撑导向柱、第一承载板和第三驱动器,支撑导向柱的第一端固定连接在上模安装板上,支撑导向柱的第二端为开放端,第一承载板连接在支撑导向柱上且第一承载板可沿支撑导向柱滑移,炮筒固定安装在第一承载板上,第二驱动器固定连接在第一承载板上,第三驱动器设置在上模安装板和第一承载板之间以带动第一承载板沿支撑导向柱滑移,控制器控制第三驱动器工作。Further, the injection support structure includes a support guide column, a first bearing plate and a third driver, the first end of the support guide column is fixedly connected to the upper mold mounting plate, the second end of the support guide column is an open end, and the first bearing The plate is connected to the support guide column and the first bearing plate can slide along the support guide column, the gun barrel is fixedly installed on the first bearing plate, the second driver is fixedly connected to the first bearing plate, and the third driver is arranged on the upper mold Between the installation plate and the first bearing plate, the first bearing plate is driven to slide along the supporting guide column, and the controller controls the operation of the third driver.
进一步地,注射支撑结构还包括第二承载板和第四驱动器,第二承载板固定连接在第二驱动器的驱动端上,第四驱动器固定连接在第二承载板上,且第四驱动器的驱动端与炮筒螺杆的第一端固定连接以带动炮筒螺杆在炮筒内转动。Further, the injection supporting structure also includes a second bearing plate and a fourth driver, the second bearing plate is fixedly connected to the driving end of the second driver, the fourth driver is fixedly connected to the second bearing plate, and the drive of the fourth driver The end is fixedly connected with the first end of the barrel screw to drive the barrel screw to rotate in the barrel.
进一步地,注射支撑结构还包括导向直杆,导向直杆的第一端固定连接于第一承载板上,导向直杆的第二端穿过第二承载板且第二承载板沿导向直杆滑移。Further, the injection support structure also includes a straight guide rod, the first end of the straight guide rod is fixedly connected to the first bearing plate, the second end of the straight guide rod passes through the second bearing plate, and the second bearing plate moves along the straight guide rod. slip.
进一步地,第一驱动器、第二驱动器和第三驱动器均为液压油泵,硅胶注射成型机还包括液压油泵送机构,液压油泵送机构由控制器控制以向第一驱动器、第二驱动器和第三驱动器分配液压油,第四驱动器为伺服驱动电机,且该伺服驱动电机与控制器电连接。Further, the first driver, the second driver and the third driver are all hydraulic oil pumps, and the silicone injection molding machine also includes a hydraulic oil pumping mechanism, which is controlled by the controller to supply the first driver, the second driver and the third The driver distributes hydraulic oil, the fourth driver is a servo drive motor, and the servo drive motor is electrically connected to the controller.
进一步地,液压油泵送机构包括储油罐、油泵和液压油分配阀,油泵的进油管与储油罐相连接,油泵的出油管与液压油分配阀相连接,液压油分配阀的出油管分别与第一驱动器、第二驱动器和第三驱动器相连接。Further, the hydraulic oil pumping mechanism includes an oil storage tank, an oil pump and a hydraulic oil distribution valve, the oil inlet pipe of the oil pump is connected to the oil storage tank, the oil outlet pipe of the oil pump is connected to the hydraulic oil distribution valve, and the oil outlet pipes of the hydraulic oil distribution valve are respectively Connect with the first driver, the second driver and the third driver.
进一步地,每个下模上设有第一定位传感器,上模上设有第二定位传感器,第一定位传感器、第二定位传感器均与控制器电连接,且安装平台上设有旋转驱动电机,旋转驱动电机驱动旋转安装盘绕其中一个导向哥林柱转动,旋转驱动电机与控制器电连接。Further, each lower mold is provided with a first positioning sensor, and the upper mold is provided with a second positioning sensor, the first positioning sensor and the second positioning sensor are electrically connected to the controller, and a rotating drive motor is provided on the mounting platform The rotary drive motor drives the rotary installation coil to rotate around one of the guide Corinthian pillars, and the rotary drive motor is electrically connected with the controller.
进一步地,合模机构还包括辅助连接板,辅助连接板固定连接在第一驱动器的驱动端上,多个导向哥林柱的第一端与辅助连接板固定连接。Further, the mold clamping mechanism also includes an auxiliary connecting plate, which is fixedly connected to the driving end of the first driver, and the first ends of the plurality of guiding Corinthian posts are fixedly connected to the auxiliary connecting plate.
应用本技术方案的硅胶注射成型机进行加工硅胶产品,所应用的全部为液态原料,相较于利用颗粒状固态原料而言,省略了对颗粒状固态原料进行加热至熔融状态的耗能工序,从而节省了能源消耗,并且,由于使用液态原料,使得进入上模和下模形成的型腔的原料温度较低,在成型过程中加热即可进行固化成型,从而使得硅胶产品的成型周期缩短,提高了生产效率。Applying the silica gel injection molding machine of this technical solution to process silica gel products, all the materials used are liquid raw materials. Compared with the use of granular solid raw materials, the energy-consuming process of heating granular solid raw materials to a molten state is omitted. This saves energy consumption, and because of the use of liquid raw materials, the temperature of the raw materials entering the cavity formed by the upper mold and the lower mold is relatively low, and can be cured and molded by heating during the molding process, thereby shortening the molding cycle of silicone products. Increased production efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only the practical For some novel embodiments, those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1为本实用新型实施例的硅胶注射成型机的第一视角的结构示意图;Fig. 1 is a structural schematic diagram of a first viewing angle of a silicone injection molding machine according to an embodiment of the present invention;
图2为本实用新型实施例的硅胶注射成型机的第二视角的结构示意图;Fig. 2 is a structural schematic diagram of a second viewing angle of a silicone injection molding machine according to an embodiment of the present invention;
图3为本实用新型实施例的硅胶注射成型机中旋转安装盘、合模机构和注射机构之间的装配结构示意图。Fig. 3 is a schematic diagram of the assembly structure among the rotating mounting plate, the clamping mechanism and the injection mechanism in the silicone injection molding machine according to the embodiment of the utility model.
其中,图中各附图标记:Wherein, each reference sign in the figure:
10、支撑台架;20、旋转安装盘;21、控制线束;30、合模机构;31、上模安装板;311、注射进料口;32、第一驱动器;33、导向哥林柱;34、辅助连接板;40、注射机构;41、第二驱动器;42、炮筒;43、炮筒螺杆;44、注射支撑结构;421、入料口;4211、第一入料口;4212、第二入料口;441、支撑导向柱;442、第一承载板;443、第三驱动器;444、第二承载板;445、第四驱动器;446、导向直杆;50、送料机构;51、输料管;60、液压油泵送机构; 61、储油罐;62、油泵;63、液压油分配阀;64、液压油滤清器。10. Support stand; 20. Rotary mounting plate; 21. Control wiring harness; 30. Clamping mechanism; 31. Upper mold mounting plate; 311. Injection inlet; 32. First driver; 33. Guiding column; 34. Auxiliary connecting plate; 40. Injection mechanism; 41. Second driver; 42. Barrel; 43. Barrel screw; 44. Injection support structure; 421. Material inlet; 4211. First material inlet; 4212. 441, support guide column; 442, first bearing plate; 443, third driver; 444, second bearing plate; 445, fourth driver; 446, guide straight rod; 50, feeding mechanism; 51 , feeding pipe; 60, hydraulic oil pumping mechanism; 61, oil storage tank; 62, oil pump; 63, hydraulic oil distribution valve; 64, hydraulic oil filter.
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying Any device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
如图1至图3所示,本实施例的硅胶注射成型机包括支撑台架10、旋转安装盘20、合模机构30、注射机构40、送料机构50、模具温控装置(未图示) 和控制器(未图示),支撑台架10包括安装平台,旋转安装盘20可转动地安装在安装平台上,且旋转安装盘20上周向设置有用于固定安装下模的模具固定位,合模机构30包括上模安装板31、第一驱动器32和多个导向哥林柱33,第一驱动器32固定连接至支撑台架10上,第一驱动器32的驱动端与多个导向哥林柱33的第一端固定连接,导向哥林柱33的第二端与上模安装板31固定连接,上模安装板31上设有用于固定安装上模的安装位,上模与各下模对应,并且上模安装板31上设有注射进料口311,注射机构40包括第二驱动器41、炮筒42、炮筒螺杆43和注射支撑结构44,注射支撑结构44固定连接至上模安装板31 上,炮筒42固定安装在注射支撑结构44上,第二驱动器41固定安装在注射支撑结构44上,炮筒螺杆43的第一端与所诉第二驱动器41的驱动端固定连接,炮筒螺杆43的第二端插入炮筒42中,且第二驱动器41带动炮筒螺杆43在炮筒42中往复移动,炮筒42的炮嘴与注射进料口311相连通,炮筒42设有多个入料口421,送料机构50包括多个储料箱,各个储料箱内储放不同的液态原料,各个储料箱通过输料管51与入料口421一一对应地相连通,且输料管上设有泵送器,模具温控装置用于控制模具在不同时刻的温度,以使原料固化成型,第一驱动器32、第二驱动器41以及泵送器均由控制器进行控制工作。As shown in Figures 1 to 3, the silicone injection molding machine of this embodiment includes a support stand 10, a rotating mounting plate 20, a clamping mechanism 30, an injection mechanism 40, a feeding mechanism 50, and a mold temperature control device (not shown) and a controller (not shown), the supporting platform 10 includes a mounting platform, the rotating mounting plate 20 is rotatably installed on the mounting platform, and the rotating mounting plate 20 is provided with a mold fixing position for fixing the lower mold in the upper direction, Clamping mechanism 30 comprises upper mold mounting plate 31, first driver 32 and a plurality of guide Corinthian columns 33, and first driver 32 is fixedly connected on the support platform 10, and the driving end of first driver 32 is connected with a plurality of guider Liner columns. The first end of the column 33 is fixedly connected, and the second end of the guide column 33 is fixedly connected with the upper mold mounting plate 31. The upper mold mounting plate 31 is provided with a mounting position for fixedly installing the upper mold, and the upper mold and each lower mold Correspondingly, and the upper mold mounting plate 31 is provided with an injection feed port 311, the injection mechanism 40 includes a second driver 41, a barrel 42, a barrel screw 43 and an injection support structure 44, and the injection support structure 44 is fixedly connected to the upper mold mounting plate 31, the gun barrel 42 is fixedly installed on the injection support structure 44, the second driver 41 is fixedly installed on the injection support structure 44, the first end of the gun barrel screw 43 is fixedly connected with the driving end of the second driver 41, the gun barrel The second end of the barrel screw 43 is inserted into the barrel 42, and the second driver 41 drives the barrel screw 43 to reciprocate in the barrel 42, the nozzle of the barrel 42 communicates with the injection inlet 311, and the barrel 42 is set There are a plurality of material inlets 421, and the feeding mechanism 50 includes a plurality of material storage boxes, each of which stores different liquid raw materials, and each material storage box is connected to the material inlet 421 through the material delivery pipe 51 in a one-to-one correspondence , and a pump is provided on the delivery pipe, and the mold temperature control device is used to control the temperature of the mold at different times to make the raw material solidify and form. The first driver 32, the second driver 41 and the pump are all controlled by the controller. control work.
应用本技术方案的硅胶注射成型机进行加工硅胶产品,首先将多个下模固定安装在旋转安装盘20的模具固定位上,在将上模固定安装在上模安装板上,每次进行注射操作过程中,通过第一驱动器32将上模下移至与下模形成合模状态,并通过送料机构50将各个储料箱内的各种液态原料输送至炮筒进行混合,并且各个液态原料混合形成的即将注射进入模具型腔的原料为热固性材料,再通过第三驱动器443使炮筒螺杆43在炮筒42内进行推注移动,从而将混合的液态原料注射进上模与下模形成的型腔中,此时即可完成一个型腔的注射操作,等待型腔中的液态原料固化成型为硅胶产品之后,在通过第一驱动器32进行开模操作,并转动旋转安装盘20以转动至下一个下模进行新一轮的注射操作,此时,便可以在进行注射操作的过程中同时将已经成型的硅胶产品从其所在下模中取下以进行后续的加工操作。应用本技术方案的硅胶注射成型机进行加工硅胶产品,所应用的全部为液态原料,相较于利用颗粒状固态原料而言,省略了对颗粒状固态原料进行加热至熔融状态的耗能工序,从而节省了能源消耗,并且,由于使用液态原料,使得进入上模和下模形成的型腔的原料温度较低,在成型过程中加热即可进行固化成型,从而使得硅胶产品的成型周期缩短,提高了生产效率。Apply the silica gel injection molding machine of this technical solution to process silica gel products. Firstly, a plurality of lower molds are fixedly installed on the mold fixing positions of the rotating mounting plate 20, and then the upper mold is fixedly installed on the upper mold mounting plate, and each injection is performed. During operation, the upper mold is moved down by the first driver 32 to form a mold-clamping state with the lower mold, and the various liquid raw materials in each storage tank are transported to the barrel for mixing by the feeding mechanism 50, and each liquid raw material The mixed raw material that is about to be injected into the mold cavity is a thermosetting material, and then the barrel screw 43 is pushed and moved in the barrel 42 by the third driver 443, so that the mixed liquid raw material is injected into the upper mold and the lower mold to form In the mold cavity, the injection operation of a mold cavity can be completed at this time. After the liquid raw material in the mold cavity is solidified and formed into a silicone product, the mold opening operation is performed through the first driver 32, and the rotary mounting plate 20 is rotated to rotate Carry out a new round of injection operation to the next lower mold. At this time, the molded silicone product can be removed from the lower mold where it is located for subsequent processing operations during the injection operation. Applying the silica gel injection molding machine of this technical solution to process silica gel products, all the materials used are liquid raw materials. Compared with the use of granular solid raw materials, the energy-consuming process of heating granular solid raw materials to a molten state is omitted. This saves energy consumption, and because of the use of liquid raw materials, the temperature of the raw materials entering the cavity formed by the upper mold and the lower mold is relatively low, and can be cured and molded by heating during the molding process, thereby shortening the molding cycle of silicone products. Increased production efficiency.
优选地,每个下模上设有第一定位传感器,上模上设有第二定位传感器,第一定位传感器、第二定位传感器均与控制器电连接,如图1至图3所示,每个下模上的第一定位传感器均通过控制线束21与控制器进行电连接,且安装平台上设有旋转驱动电机,旋转驱动电机驱动旋转安装盘20绕其中一个导向哥林柱33转动,旋转驱动电机与控制器电连接。这样,在控制器控制旋转驱动电机而带动旋转安装盘20转动过程中,第一定位传感器与第二定位传感器之间相互对应,即可将上模与下模之间进行对齐,避免上模与下模在合模过程中偏移而导致无法准确合模。Preferably, each lower mold is provided with a first positioning sensor, and the upper mold is provided with a second positioning sensor, and the first positioning sensor and the second positioning sensor are electrically connected to the controller, as shown in Figures 1 to 3, The first positioning sensor on each lower mold is electrically connected to the controller through the control wire harness 21, and the installation platform is provided with a rotary drive motor, which drives the rotary mounting disc 20 to rotate around one of the guide columns 33, The rotary driving motor is electrically connected with the controller. In this way, when the controller controls the rotating drive motor to drive the rotating mounting plate 20 to rotate, the first positioning sensor and the second positioning sensor correspond to each other, so that the upper mold and the lower mold can be aligned to avoid the upper mold and the lower mold. The lower mold is offset during the mold closing process, which makes it impossible to close the mold accurately.
并且,本实施例的模具温控装置包括电加热器以及温度检测传感器,具体地,该电加热器可以安装与旋转安装盘20中的模具固定位上,然后电加热器通过控制线束21与控制器电连接,从而对固定安装于模具固定位上的下模进行加热,然后将热量传递至型腔的原料中进行热固成型。另外,将温度检测传感器也安装于模具固定位上,并且温度检测传感器通过控制线束21与控制器电连接,从而对模具的温度进行检测,温度检测传感器再将检测得到的模具温度数据传输给控制从而判断模具的温度是否过低或者过高,当控制器根据温度检测传感器传输来的模具温度数据判断模具温度过高,则控制器控制电加热器停止对模具进行加热,当控制器判断模具温度过低,则控制器控制电加热器加大对模具的加热功率,从而使模具升温。Moreover, the mold temperature control device of this embodiment includes an electric heater and a temperature detection sensor. Specifically, the electric heater can be installed on the fixed position of the mold in the rotating mounting plate 20, and then the electric heater communicates with the control wire harness 21 The device is electrically connected, so as to heat the lower mold fixedly installed on the fixed position of the mold, and then transfer the heat to the raw material of the cavity for thermosetting molding. In addition, the temperature detection sensor is also installed on the fixed position of the mold, and the temperature detection sensor is electrically connected to the controller through the control wire harness 21, thereby detecting the temperature of the mold, and the temperature detection sensor transmits the detected mold temperature data to the controller. In order to judge whether the temperature of the mold is too low or too high, when the controller judges that the mold temperature is too high according to the mold temperature data transmitted by the temperature detection sensor, the controller controls the electric heater to stop heating the mold. If the temperature is too low, the controller will control the electric heater to increase the heating power of the mould, so as to heat up the mould.
在本实施例中,送料机构50包括两个储料箱,炮筒42包括第一入料口4211 和第二入料口4212,其中一个储料箱与第一入料口4211通过输料管51相连通,另一个储料箱与第二入料口4212通过输料管相连通。使用两种液态硅胶原料混合形成注射入型腔的硅胶原料,减少硅胶产品所需的原料混合种类,从而减少储料箱的设置,降低硅胶注射成型机的结构复杂程度。In this embodiment, the feeding mechanism 50 includes two storage boxes, and the gun barrel 42 includes a first material inlet 4211 and a second material inlet 4212, wherein one storage box and the first material inlet 4211 pass through the delivery pipe 51 is connected, and another material storage box is connected with the second material inlet 4212 through the delivery pipe. Two kinds of liquid silicone raw materials are mixed to form the silicone raw material injected into the cavity, which reduces the types of mixed raw materials required for silicone products, thereby reducing the setting of storage boxes and reducing the structural complexity of the silicone injection molding machine.
具体地,合模机构30还包括辅助连接板34,辅助连接板34固定连接在第一驱动器32的驱动端上,多个导向哥林柱33的第一端与辅助连接板34固定连接。如此,多个导向哥林柱33之间能够完全地呈平行状态设置,在通过第一驱动器32带动多个导向哥林柱33进行升降移动的过程,避免了导向哥林柱33由于平行度偏移而影响升降移动的平顺性。Specifically, the mold clamping mechanism 30 further includes an auxiliary connecting plate 34 fixedly connected to the driving end of the first driver 32 , and the first ends of the plurality of guide pillars 33 are fixedly connected to the auxiliary connecting plate 34 . In this way, the plurality of guide columns 33 can be completely arranged in a parallel state. When the first driver 32 drives the plurality of guide columns 33 to move up and down, it avoids the deviation of the guide columns 33 due to parallelism. The movement affects the smoothness of the lifting movement.
如图1至图3所示,本实施例的注射支撑结构44包括支撑导向柱441、第一承载板442和第三驱动器443,支撑导向柱441的第一端固定连接在上模安装板31上,支撑导向柱441的第二端为开放端,第一承载板442连接在支撑导向柱441上且第一承载板442可沿支撑导向柱441滑移,在安装的过程中,只需将第一承载板442上的各个安装通孔对齐各个支撑导向柱441,并将支撑导向柱 441插入相应的安装通孔中即可。炮筒42固定安装在第一承载板442上,第二驱动器41固定连接在第一承载板442上,第二驱动器41带动地第一承载板442升降移动,从而带动炮筒42升降移动,使得炮筒42的炮嘴穿插通过注射进料口311而与上模的注射孔形成无缝密封连接。第三驱动器443设置在上模安装板31和第一承载板442之间以带动第一承载板442沿支撑导向柱441滑移,控制器控制第三驱动器443工作,从而控制第三驱动器443带动炮筒螺杆43在炮筒42内形成注射推移(如注射器注射一样)将炮筒42中的硅胶原料注射进型腔中。As shown in Figures 1 to 3, the injection support structure 44 of this embodiment includes a support guide column 441, a first bearing plate 442 and a third driver 443, and the first end of the support guide column 441 is fixedly connected to the upper mold mounting plate 31 Above, the second end of the supporting guide column 441 is an open end, the first bearing plate 442 is connected on the supporting guiding column 441 and the first bearing plate 442 can slide along the supporting guiding column 441, in the process of installation, only need to put Each installation through hole on the first bearing plate 442 is aligned with each support guide column 441 , and the support guide column 441 is inserted into the corresponding installation through hole. The gun barrel 42 is fixedly installed on the first bearing plate 442, and the second driver 41 is fixedly connected on the first bearing plate 442. The second driver 41 drives the first bearing plate 442 to move up and down, thereby driving the gun barrel 42 to move up and down, so that The nozzle of the gun barrel 42 passes through the injection inlet 311 to form a seamless sealing connection with the injection hole of the upper mold. The third driver 443 is arranged between the upper mold mounting plate 31 and the first bearing plate 442 to drive the first bearing plate 442 to slide along the supporting guide column 441, and the controller controls the third driver 443 to work, thereby controlling the third driver 443 to drive The barrel screw 43 forms an injection push in the barrel 42 (as a syringe injects) to inject the silica gel raw material in the barrel 42 into the cavity.
在本实施例中,该硅胶注射成型机的注射支撑结构44还包括第二承载板444 和第四驱动器445,第二承载板444固定连接在第二驱动器41的驱动端上,第四驱动器445固定连接在第二承载板444上,且第四驱动器445的驱动端与炮筒螺杆43的第一端固定连接以带动炮筒螺杆43在炮筒42内转动。通过第四驱动器445带动炮筒螺杆43转动对炮筒42内的两种液态原料进行搅拌混合,能够使两种液态原料混合得更加均匀,有利于注射至型腔内的硅胶原料固化成型速度更快,并且在型腔中的各个位置的硅胶成分均匀,所形成的硅胶产品的质量也更好。In this embodiment, the injection supporting structure 44 of the silicone injection molding machine also includes a second carrier plate 444 and a fourth driver 445, the second carrier plate 444 is fixedly connected to the driving end of the second driver 41, and the fourth driver 445 It is fixedly connected to the second bearing plate 444 , and the driving end of the fourth driver 445 is fixedly connected to the first end of the barrel screw 43 to drive the barrel screw 43 to rotate in the barrel 42 . The fourth driver 445 drives the barrel screw 43 to rotate to stir and mix the two liquid raw materials in the barrel 42, so that the two liquid raw materials can be mixed more evenly, which is beneficial to the curing and molding speed of the silicone raw material injected into the cavity. Fast, and the composition of silica gel at each position in the cavity is uniform, and the quality of the formed silica gel product is also better.
在进行通过第二驱动器41带动炮筒螺杆43在炮筒42内进行推移以注射硅胶原料的过程中,为了使第二承载板444能够平顺地由第二驱动器41带动升降移动,因此,本实施例的硅胶注射成型机的注射支撑结构44还包括导向直杆446,导向直杆446的第一端固定连接于第一承载板442上,导向直杆446的第二端穿过第二承载板444且第二承载板444沿导向直杆446滑移,从而利用导向直杆446对第二承载板444进行升降移动导向。During the process of driving the barrel screw 43 to move in the barrel 42 by the second driver 41 to inject the silicone raw material, in order to make the second carrier plate 444 move up and down smoothly driven by the second driver 41, this implementation The injection support structure 44 of the silicone injection molding machine of the example also includes a guide straight rod 446, the first end of the guide straight rod 446 is fixedly connected on the first bearing plate 442, and the second end of the guide straight rod 446 passes through the second bearing plate 444 and the second bearing plate 444 slides along the straight guide bar 446 , so that the second bearing plate 444 is guided up and down by the straight guide bar 446 .
优选地,本实施例的第一驱动器32、第二驱动器41和第三驱动器443均为液压油泵,硅胶注射成型机还包括液压油泵送机构60,液压油泵送机构由控制器控制以向第一驱动器32、第二驱动器41和第三驱动器443分配液压油,第四驱动器445为伺服驱动电机,且该伺服驱动电机与控制器电连接。具体地,如图1和图2所示,液压油泵送机构60包括储油罐61、油泵62和液压油分配阀 63,油泵62的进油管与储油罐61相连接,油泵62的出油管与液压油分配阀63 相连接,液压油分配阀63的出油管分别与第一驱动器32、第二驱动器41和第三驱动器443相连接。并且,在连接储油罐61与液压油分配阀63之间的油管上设有液压油滤清器64,从而减少循环使用的液压油中的杂质进入各个油缸中,造成杂质在液压油缸中的摩擦损耗而损坏油缸,以延长油缸的使用寿命。Preferably, the first driver 32, the second driver 41 and the third driver 443 of this embodiment are all hydraulic oil pumps, and the silicone injection molding machine also includes a hydraulic oil pumping mechanism 60, which is controlled by the controller to send to the first The driver 32 , the second driver 41 and the third driver 443 distribute hydraulic oil, and the fourth driver 445 is a servo drive motor, and the servo drive motor is electrically connected to the controller. Specifically, as shown in Figures 1 and 2, the hydraulic oil pumping mechanism 60 includes an oil storage tank 61, an oil pump 62 and a hydraulic oil distribution valve 63, the oil inlet pipe of the oil pump 62 is connected with the oil storage tank 61, and the oil outlet pipe of the oil pump 62 It is connected with the hydraulic oil distribution valve 63 , and the oil outlet pipes of the hydraulic oil distribution valve 63 are respectively connected with the first driver 32 , the second driver 41 and the third driver 443 . Moreover, a hydraulic oil filter 64 is provided on the oil pipe connecting the oil storage tank 61 and the hydraulic oil distribution valve 63, thereby reducing the impurities in the circulating hydraulic oil from entering each oil cylinder, causing impurities in the hydraulic oil cylinder The oil cylinder is damaged due to friction loss to prolong the service life of the oil cylinder.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (9)
- A kind of 1. silicon gel injection forming machine, it is characterised in that including:Support stand (10), the support stand (10) include mounting platform;Mounting disc (20) is rotated, the rotation mounting disc (20) is installed in rotation on the mounting platform, and the rotation The mould fixed bit for lower mould to be fixedly mounted is circumferentially provided with mounting disc (20);Clamping (30), the clamping (30) include upper mould fixed plate (31), the first driver (32) and multiple guiding Brother woods post (33), first driver (32) are fixedly attached on the support stand (10), first driver (32) Drive end with it is multiple it is described be oriented to brother woods posts (33) first ends be fixedly connected, it is described be oriented to brother woods post (33) the second end with The upper mould fixed plate (31) is fixedly connected, and the upper mould fixed plate (31) is provided with the installation position for being used for that mould to be fixedly mounted, The upper mould is corresponding with each lower mould, and the upper mould fixed plate (31) is provided with injection charging aperture (311);Injection mechanism (40), the injection mechanism (40) include the second driver (41), gun barrel (42), gun barrel screw rod (43) and note Supporting construction (44) is penetrated, the injection supporting construction (44) is fixedly attached in the upper mould fixed plate (31), the gun barrel (42) it is fixedly mounted on the injection supporting construction (44), second driver (41) is fixedly mounted on the injection support In structure (44), the first end of the gun barrel screw rod (43) is described with telling that the drive end of the second driver (41) is fixedly connected Second end of gun barrel screw rod (43) is inserted in the gun barrel (42), and second driver (41) drives the gun barrel screw rod (43) moved back and forth in the gun barrel (42), the big gun mouth of the gun barrel (42) is connected with the injection charging aperture (311), institute State gun barrel (42) and be provided with multiple feeding mouths (421);Feed mechanism (50), the feed mechanism (50) include multiple material storing box, store different liquid in each material storing box State raw material, each material storing box is connected correspondingly by conveying pipeline with the feeding mouth (421), and the conveying pipeline It is provided with pump feeder;Die temperature control device, the Die temperature control device is used to control mould in temperature at different moments, so that raw material is solidified into Type;Controller, first driver (32), second driver (41) and the pump feeder are by the controller Work is controlled, and the Die temperature control device electrically connects with the controller.
- 2. silicon gel injection forming machine as claimed in claim 1, it is characterised in that the feed mechanism (50) is included described in two Material storing box, the gun barrel (42) include the first feeding mouth (4211) and the second feeding mouth (4212), one of them described material storing box It is connected with first feeding mouth (4211) by conveying pipeline, another described material storing box and second feeding mouth (4212) It is connected by conveying pipeline.
- 3. silicon gel injection forming machine as claimed in claim 1, it is characterised in that the injection supporting construction (44) includes support Lead (441), the first loading plate (442) and the 3rd driver (443), the first end of the support guide post (441) are fixed It is connected in the upper mould fixed plate (31), the second end of the support guide post (441) is open end, first loading plate (442) it is connected on the support guide post (441) and first loading plate (442) can be along the support guide post (441) Sliding, the gun barrel (42) are fixedly mounted on first loading plate (442), and second driver (41) is fixedly connected on On first loading plate (442), the 3rd driver (443) is arranged on the upper mould fixed plate (31) and the first loading plate (442) to drive first loading plate (442) to be slid along the support guide post (441) between, the controller controls institute State the work of the 3rd driver (443).
- 4. silicon gel injection forming machine as claimed in claim 3, it is characterised in that the injection supporting construction (44) also includes the Two loading plates (444) and fourth drive (445), second loading plate (444) are fixedly connected on second driver (41) on drive end, the fourth drive (445) is fixedly connected on second loading plate (444), and the described 4th The drive end of driver (445) is fixedly connected with the first end of the gun barrel screw rod (43) to drive the gun barrel screw rod (43) to exist Rotated in the gun barrel (42).
- 5. silicon gel injection forming machine as claimed in claim 4, it is characterised in that the injection supporting construction (44) also includes leading To straight-bar (446), the first end for being oriented to straight-bar (446) is fixedly connected on first loading plate (442), the guiding Second end of straight-bar (446) is through second loading plate (444) and second loading plate (444) along the guiding straight-bar (446) slide.
- 6. silicon gel injection forming machine as claimed in claim 5, it is characterised in that first driver (32), described second Driver (41) and the 3rd driver (443) are hydraulic oil pump, and the silicon gel injection forming machine also includes hydraulic oil pump Send mechanism (60), the hydraulic oil pumping mechanism is controlled with to first driver (32), described second from the controller Driver (41) and the 3rd driver (443) distribution hydraulic oil, the fourth drive (445) is servo drive motor, And the servo drive motor electrically connects with the controller.
- 7. silicon gel injection forming machine as claimed in claim 6, it is characterised in that the hydraulic oil pumping mechanism (60) includes storage Oil tank (61), oil pump (62) and hydraulic oil distribution valve (63), the oil inlet pipe of the oil pump (62) are connected with the oil storage tank (61) Connect, the flowline of the oil pump (62) is connected with the hydraulic oil distribution valve (63), and hydraulic oil distribution valve (63) go out Oil pipe is connected with first driver (32), second driver (41) and the 3rd driver (443) respectively.
- 8. silicon gel injection forming machine as claimed in claim 1, it is characterised in that each lower mould is provided with the first positioning and passed Sensor, the upper mould are provided with the second alignment sensor, and first alignment sensor, second alignment sensor are and institute Controller electrical connection is stated, and the mounting platform is provided with rotary drive motor, the rotary drive motor drives the rotation Mounting disc (20) is electrically connected around brother woods post (33) rotation, the rotary drive motor is oriented to one of them described with the controller Connect.
- 9. silicon gel injection forming machine as claimed in claim 1, it is characterised in that the clamping (30) also includes auxiliary and connected Fishplate bar (34), the auxiliary connection board (34) are fixedly connected on the drive end of first driver (32), multiple described to lead It is fixedly connected to the first end of brother woods post (33) with the auxiliary connection board (34).
Priority Applications (1)
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CN201720956022.4U CN207156316U (en) | 2017-08-01 | 2017-08-01 | Silicon gel injection forming machine |
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CN201720956022.4U CN207156316U (en) | 2017-08-01 | 2017-08-01 | Silicon gel injection forming machine |
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CN201720956022.4U Expired - Fee Related CN207156316U (en) | 2017-08-01 | 2017-08-01 | Silicon gel injection forming machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113043526A (en) * | 2021-02-10 | 2021-06-29 | 江门市天择精密橡胶制品有限公司 | Double-station vertical injection machine for producing silica gel sealing ring |
CN113146950A (en) * | 2021-03-11 | 2021-07-23 | 张海金 | Assembly method of injection mold |
CN114407313A (en) * | 2021-12-30 | 2022-04-29 | 广东银纳增材制造技术有限公司 | Vacuum injection molding machine |
CN114953334A (en) * | 2022-05-07 | 2022-08-30 | 杨旭 | Plastic lattice injection molding equipment for decoration |
JP7535471B2 (en) | 2021-04-02 | 2024-08-16 | 株式会社日本製鋼所 | Wiring/piping protection mechanism and vertical injection molding machine |
CN118493739A (en) * | 2024-06-13 | 2024-08-16 | 广州盛广誉机械设备有限公司 | A three-shot vertical turntable injection molding machine |
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2017
- 2017-08-01 CN CN201720956022.4U patent/CN207156316U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113043526A (en) * | 2021-02-10 | 2021-06-29 | 江门市天择精密橡胶制品有限公司 | Double-station vertical injection machine for producing silica gel sealing ring |
CN113146950A (en) * | 2021-03-11 | 2021-07-23 | 张海金 | Assembly method of injection mold |
CN113146950B (en) * | 2021-03-11 | 2023-03-10 | 东泰精密塑胶科技(深圳)有限公司 | Assembly method of injection mold |
JP7535471B2 (en) | 2021-04-02 | 2024-08-16 | 株式会社日本製鋼所 | Wiring/piping protection mechanism and vertical injection molding machine |
CN114407313A (en) * | 2021-12-30 | 2022-04-29 | 广东银纳增材制造技术有限公司 | Vacuum injection molding machine |
CN114407313B (en) * | 2021-12-30 | 2024-04-16 | 广东银纳增材制造技术有限公司 | Vacuum injection machine |
CN114953334A (en) * | 2022-05-07 | 2022-08-30 | 杨旭 | Plastic lattice injection molding equipment for decoration |
CN114953334B (en) * | 2022-05-07 | 2023-11-10 | 河南花冠工艺品有限公司 | Plastic lattice injection molding equipment for decoration |
CN118493739A (en) * | 2024-06-13 | 2024-08-16 | 广州盛广誉机械设备有限公司 | A three-shot vertical turntable injection molding machine |
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