CN217373205U - Novel injection molding machine feed mechanism - Google Patents
Novel injection molding machine feed mechanism Download PDFInfo
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- CN217373205U CN217373205U CN202220423600.9U CN202220423600U CN217373205U CN 217373205 U CN217373205 U CN 217373205U CN 202220423600 U CN202220423600 U CN 202220423600U CN 217373205 U CN217373205 U CN 217373205U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 39
- 238000001746 injection moulding Methods 0.000 title claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims description 33
- 239000004033 plastic Substances 0.000 abstract description 23
- 229920003023 plastic Polymers 0.000 abstract description 23
- 239000002245 particle Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000003086 colorant Substances 0.000 abstract description 4
- 230000008859 change Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型涉及注塑机领域,尤其涉及一种新型注塑机进料机构。所述新型注塑机进料机构包括加工台、螺杆挤出机、进料斗、外板、顶板、支撑柱、内板、转轴、下料机构、储料罐、套环、套壳、电机、固定杆、承接块和连接杆,所述加工台顶部安装有螺杆挤出机,所述螺杆挤出机顶部固定安装有进料斗,所述外板设置在加工台上方,所述外板上方设有顶板,所述外板内部设有内板。本实用新型提供的新型注塑机进料机构,在进行进料时,可以将不同种类或者不同颜色的塑料颗粒分类存放,在上料时根据需求来进行更换,在调节时简易方便,加快换料速度,提高生产效率,通过下料机构,可以在进料时定量下料,让进料更精确。
The utility model relates to the field of injection molding machines, in particular to a novel injection molding machine feeding mechanism. The feeding mechanism of the new injection molding machine includes a processing table, a screw extruder, a feeding hopper, an outer plate, a top plate, a support column, an inner plate, a rotating shaft, a feeding mechanism, a storage tank, a collar, a casing, a motor, A fixed rod, a receiving block and a connecting rod, a screw extruder is installed on the top of the processing table, a feed hopper is fixedly installed on the top of the screw extruder, and the outer plate is arranged above the processing table, above the outer plate A top plate is provided, and an inner plate is arranged inside the outer plate. The feeding mechanism of the new injection molding machine provided by the utility model can classify and store plastic particles of different types or colors during feeding, and replace them according to requirements when feeding, which is easy and convenient to adjust, and speeds up the feeding. Speed, improve production efficiency, through the feeding mechanism, quantitative feeding can be done during feeding, so that feeding is more accurate.
Description
技术领域technical field
本实用新型涉及注塑机领域,尤其涉及一种新型注塑机进料机构。The utility model relates to the field of injection molding machines, in particular to a novel injection molding machine feeding mechanism.
背景技术Background technique
注塑机又名注射成型机或注射机。它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备。分为立式、卧式、全电式。注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔;注塑机通常由注射系统、合模系统、液压传动系统、电气控制系统、润滑系统、加热及冷却系统、安全监测系统等组成;注塑料机的一个循环中,能在规定的时间内将一定数量的塑料加热塑化后,在一定的压力和速度下,通过螺杆将熔融塑料注入模具型腔中。Injection molding machine is also known as injection molding machine or injection molding machine. It is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products using plastic molding dies. Divided into vertical, horizontal, all-electric. The injection molding machine can heat the plastic and apply high pressure to the molten plastic, so that it is shot out and fills the mold cavity; the injection molding machine usually consists of an injection system, a clamping system, a hydraulic transmission system, an electrical control system, a lubrication system, a heating and cooling system, and a safety monitoring system. In a cycle of the injection molding machine, after a certain amount of plastic can be heated and plasticized within a specified time, the molten plastic can be injected into the mold cavity through a screw under a certain pressure and speed.
注塑机在进料时,单一的塑料颗粒只能单一的注塑一种制品,而当需要更换颜色或者其他种类时,需要把对应的塑料颗粒进行更换,在更换时多有不便,因此,有必要提供一种新的新型注塑机进料机构解决上述技术问题。When the injection molding machine is feeding, a single plastic particle can only inject a single product, and when the color or other types need to be changed, the corresponding plastic particles need to be replaced, which is inconvenient to replace. Therefore, it is necessary. A new novel injection molding machine feeding mechanism is provided to solve the above technical problems.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种使用方便,便于调节的新型注塑机进料机构。In order to solve the above technical problems, the utility model provides a novel injection molding machine feeding mechanism that is convenient to use and easy to adjust.
本实用新型提供的新型注塑机进料机构包括:加工台、螺杆挤出机、进料斗、外板、顶板、支撑柱、内板、转轴、下料机构、储料罐、套环、套壳、电机、固定杆、承接块和连接杆,所述加工台顶部安装有螺杆挤出机,所述螺杆挤出机顶部固定安装有进料斗,所述外板设置在加工台上方,所述外板上方设有顶板,所述外板内部设有内板,所述外板内部等距等角度固定连接有支撑柱,所述支撑柱顶端均与顶板固定连接,所述顶板和内板之间等距等角度固定连接有固定杆,所述转轴通过轴承转动连接在内板中心处,所述转轴顶端通过轴承与顶板转动连接,所述转轴外侧对称套接固定有承接块,所述承接块外侧均等距等角度对称固定连接有连接杆,所述下料机构安装在加工台上方,所述储料罐等距等角度设置在外板下方,所述储料罐外侧均对称套接固定有套环,所述连接杆一端均与对应的套环固定连接,所述套壳固定安装在顶板顶部,且套壳内部固定安装有电机,所述电机的输出端与转轴对应的一端传动连接。The feeding mechanism of the new injection molding machine provided by the utility model includes: a processing table, a screw extruder, a feeding hopper, an outer plate, a top plate, a support column, an inner plate, a rotating shaft, a feeding mechanism, a storage tank, a collar, a sleeve Shell, motor, fixing rod, receiving block and connecting rod, a screw extruder is installed on the top of the processing table, a feeding hopper is fixedly installed on the top of the screw extruder, and the outer plate is arranged above the processing table, so A top plate is arranged above the outer plate, an inner plate is arranged inside the outer plate, and a support column is fixedly connected at an equal distance and an angle inside the outer plate, and the top of the support column is fixedly connected with the top plate. A fixed rod is fixedly connected between them at an equal distance and an equal angle. The rotating shaft is rotatably connected to the center of the inner plate through a bearing. The top of the rotating shaft is rotatably connected to the top plate through a bearing. The outer side of the receiving block is equidistantly and equidistantly connected with connecting rods symmetrically and fixedly, the unloading mechanism is installed above the processing table, the storage tank is arranged equidistantly and equiangularly under the outer plate, and the outer side of the storage tank is symmetrically sleeved and fixed. There is a collar, one end of the connecting rod is fixedly connected with the corresponding collar, the casing is fixedly installed on the top of the top plate, and a motor is fixedly installed inside the casing, and the output end of the motor is connected with the corresponding end of the rotating shaft. .
优选的,所述下料机构包括凹槽块、电磁伸缩杆、滑杆、定位块、上挡块和下挡块,所述顶板内部嵌入固定有电磁伸缩杆,所述电磁伸缩杆的输出端固定连接有凹槽块,所述储料罐顶部均滑动插接有滑杆,所述滑杆顶端均穿过外板和内板之间固定连接有定位块,且外板与内板之间的一个定位块与凹槽块滑动插接,所述滑杆外侧均套接固定有上挡块,所述滑杆底端均套接固定有下挡块。Preferably, the feeding mechanism includes a groove block, an electromagnetic telescopic rod, a sliding rod, a positioning block, an upper block and a lower block, an electromagnetic telescopic rod is embedded and fixed inside the top plate, and the output end of the electromagnetic telescopic rod is A groove block is fixedly connected, the top of the storage tank is slidably inserted with a sliding rod, and the top of the sliding rod is fixedly connected with a positioning block through the outer plate and the inner plate, and the outer plate and the inner plate are connected with each other. One of the positioning blocks is slidably plugged with the groove block, the outer side of the sliding rod is sleeved and fixed with an upper block, and the bottom end of the sliding rod is sleeved and fixed with a lower block.
优选的,所述转轴顶端套接固定有驱动齿轮,所述电机的输出端套接固定有扇形齿轮,所述扇形齿轮与驱动齿轮啮合连接。Preferably, a drive gear is sleeved and fixed at the top end of the rotating shaft, and a sector gear is sleeved and fixed at the output end of the motor, and the sector gear is meshed and connected with the drive gear.
优选的,所述储料罐顶部均固定连接有下料斗。Preferably, a lower hopper is fixedly connected to the top of the storage tank.
优选的,所述顶板顶部设有导料斗,所述顶板内部一侧嵌入固定有导料管,所述导料管顶端与导料斗固定连接,所述导料管底端穿过外板裸露在空气中。Preferably, a material guide hopper is provided on the top of the top plate, a material guide pipe is embedded and fixed on one side of the inside of the top plate, the top end of the material guide pipe is fixedly connected with the material guide hopper, and the bottom end of the material guide pipe is exposed through the outer plate. in the air.
优选的,所述套壳顶部两侧均对称开设有腰型孔。Preferably, waist-shaped holes are symmetrically opened on both sides of the top of the casing.
优选的,所述支撑柱底部均固定连接有支撑脚。Preferably, the bottoms of the supporting columns are all fixedly connected with supporting feet.
优选的,所述滑杆外侧均套有套筒,所述套筒底部均与对应的储料罐固定连接。Preferably, sleeves are sleeved on the outer sides of the sliding rods, and the bottoms of the sleeves are all fixedly connected with the corresponding storage tanks.
与相关技术相比较,本实用新型提供的新型注塑机进料机构具有如下有益效果:Compared with the related art, the novel injection molding machine feeding mechanism provided by the present utility model has the following beneficial effects:
1、本实用新型提供一种新型注塑机进料机构,在进行进料时,可以将不同种类或者不同颜色的塑料颗粒分类存放,在上料时根据需求来进行更换,在调节时简易方便,加快换料速度,提高生产效率。1. The present utility model provides a novel injection molding machine feeding mechanism, which can classify and store plastic particles of different types or colors during feeding, and replace them according to needs when feeding, and is easy and convenient to adjust. Speed up material change and improve production efficiency.
2、本实用新型提供一种新型注塑机进料机构,通过下料机构,可以在进料时定量下料,让进料更精确,用料更节省,提高生产效率、降低生产成本,让注塑机在生产时更便捷。2. The present utility model provides a novel injection molding machine feeding mechanism. Through the feeding mechanism, quantitative feeding can be performed during feeding, which makes feeding more accurate, saves materials, improves production efficiency, reduces production costs, and allows injection molding. The machine is more convenient in production.
附图说明Description of drawings
图1为本实用新型提供的新型注塑机进料机构的一种较佳实施例的结构示意图;Fig. 1 is the structural representation of a kind of preferred embodiment of the novel injection molding machine feeding mechanism provided by the utility model;
图2为图1所示的顶板和外板的结构示意图;Fig. 2 is the structural representation of the top plate and outer plate shown in Fig. 1;
图3为图1所示的储料罐的结构示意图;Fig. 3 is the structural representation of the storage tank shown in Fig. 1;
图4为图1所示的顶板的结构示意图;Fig. 4 is the structural representation of the top plate shown in Fig. 1;
图5为图1所示的外板和内板的结构示意图;FIG. 5 is a schematic structural diagram of the outer panel and the inner panel shown in FIG. 1;
图6为图1所示的储料罐的结构剖视图。FIG. 6 is a structural cross-sectional view of the storage tank shown in FIG. 1 .
图中标号:1、加工台;2、螺杆挤出机;3、进料斗;4、外板;5、顶板;6、支撑柱;7、内板;8、转轴;9、下料机构;10、储料罐;11、套环;12、套壳;13、电机;14、固定杆;15、承接块;16、连接杆;17、驱动齿轮;18、扇形齿轮;19、下料斗;20、导料斗;21、导料管;22、腰型孔;23、支撑脚;91、电磁伸缩杆;92、凹槽块;93、滑杆;94、定位块;95、上挡块;96、下挡块;97、套筒。Labels in the figure: 1, processing table; 2, screw extruder; 3, feed hopper; 4, outer plate; 5, top plate; 6, support column; 7, inner plate; 8, rotating shaft; 9, feeding mechanism ;10, storage tank; 11, collar; 12, casing; 13, motor; 14, fixed rod; 15, receiving block; 16, connecting rod; 17, driving gear; 18, sector gear; 19, lower hopper ;20, material guide hopper; 21, material guide pipe; 22, waist hole; 23, support foot; 91, electromagnetic telescopic rod; 92, groove block; 93, sliding rod; 94, positioning block; 95, upper stop ; 96, the lower block; 97, the sleeve.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
以下结合具体实施例对本实用新型的具体实现进行详细描述。The specific implementation of the present invention will be described in detail below with reference to specific embodiments.
请参阅图1至图6,本实用新型实施例提供的一种新型注塑机进料机构,所述新型注塑机进料机构包括:加工台1、螺杆挤出机2、进料斗3、外板4、顶板5、支撑柱6、内板7、转轴8、下料机构9、储料罐10、套环11、套壳12、电机13、固定杆14、承接块15和连接杆16,所述加工台1顶部安装有螺杆挤出机2,所述螺杆挤出机2顶部固定安装有进料斗3,所述外板4设置在加工台1上方,所述外板4上方设有顶板5,所述外板4内部设有内板7,所述外板4内部等距等角度固定连接有支撑柱6,所述支撑柱6顶端均与顶板5固定连接,所述顶板5和内板7之间等距等角度固定连接有固定杆14,所述转轴8通过轴承转动连接在内板7中心处,所述转轴8顶端通过轴承与顶板5转动连接,所述转轴8外侧对称套接固定有承接块15,所述承接块15外侧均等距等角度对称固定连接有连接杆16,所述下料机构9安装在加工台1上方,所述储料罐10等距等角度设置在外板4下方,所述储料罐10外侧均对称套接固定有套环11,所述连接杆16一端均与对应的套环11固定连接,所述套壳12固定安装在顶板5顶部,且套壳12内部固定安装有电机13,所述电机13的输出端与转轴8对应的一端传动连接。Please refer to FIG. 1 to FIG. 6 , a novel injection molding machine feeding mechanism provided by an embodiment of the present invention, the novel injection molding machine feeding mechanism includes: a processing table 1, a
需要说明的是:加工台1上方设有多个储料罐10,可以根据塑料颗粒的颜色或者材质等进行分类放置,通过下料机构9,便可以控制正对进料斗3的储料罐10进行定量下料,而需要对塑料颗粒进行更换时,可以通过电机13,让扇形齿轮18间歇性的带动驱动齿轮17进行转动,通过转轴8带动套环11和连接杆16,让储料罐10进行转动,对下料的储料罐10进行更换,以便在进行进料时,可以将不同种类或者不同颜色的塑料颗粒分类存放,在上料时根据需求来进行更换,在调节时简易方便,加快换料速度,提高生产效率,通过下料机构9,可以在进料时定量下料,让进料更精确,用料更节省,提高生产效率、降低生产成本,让注塑机在生产时更便捷。It should be noted that: there are
在本实用新型的实施例中,请参阅图2至图6,所述下料机构9包括凹槽块92、电磁伸缩杆91、滑杆93、定位块94、上挡块95和下挡块96,所述顶板5内部嵌入固定有电磁伸缩杆91,所述电磁伸缩杆91的输出端固定连接有凹槽块92,所述储料罐10顶部均滑动插接有滑杆93,所述滑杆93顶端均穿过外板4和内板7之间固定连接有定位块94,且外板4与内板7之间的一个定位块94与凹槽块92滑动插接,所述滑杆93外侧均套接固定有上挡块95,所述滑杆93底端均套接固定有下挡块96;In the embodiment of the present invention, please refer to FIG. 2 to FIG. 6 , the feeding mechanism 9 includes a
需要说明的是:储料罐10内部的塑料颗粒会在内部滑杆93的下挡块96上堆积,下挡块96在正常状态会堵住储料罐10的出口,此时的储料罐10都是不能进行下料,在需要下料时电磁伸缩杆91会通过凹槽块92带动其中一个对应的定位块94移动,定位块94通过滑杆93带动对应一个储料罐10内部的上挡块95和下挡块96移动,在移动过程中,上挡块95先沿着储料罐10下方的管道下滑,将上下塑料颗粒进行分割,下挡块96再从储料罐10内滑出,分隔出的下部分塑料颗粒便可以漏出落入进料斗3内,进行进料,再通过电磁伸缩杆91上滑,下挡块96再次堵塞储料罐10,依次往复进行下料,从而进行定量的下料,当储料罐10在转动时调整时,也会带动滑杆93上的定位块94滑动,凹槽块92内的定位块94会滑动到底外板4和内板7上,交替另一个定位块94进入凹槽块92,让凹槽块92只能带动对应的定位块94移动,其他的定位块94会在外板4和内板7的支撑下只能水平的转动,而让其他储料罐10内的下挡块96可以保持堵塞的状态,避免塑料颗粒漏出;It should be noted that: the plastic particles inside the
在本实用新型的实施例中,请参阅图1、图2和图3,所述转轴8顶端套接固定有驱动齿轮17,所述电机13的输出端套接固定有扇形齿轮18,所述扇形齿轮18与驱动齿轮17啮合连接;In the embodiment of the present invention, please refer to FIG. 1 , FIG. 2 and FIG. 3 , the top end of the
需要说明的是:扇形齿轮18与驱动齿轮17的齿数比是一比六,刚好在扇形齿轮18转动一圈时,通过驱动齿轮17带动转轴8上的储料罐10相互交替一个工位;It should be noted that: the gear ratio of the
在本实用新型的实施例中,请参阅图3,所述储料罐10顶部均固定连接有下料斗19;In the embodiment of the present invention, please refer to FIG. 3 , the top of the
需要说明的是:方便向储料罐10内部添加物料;It should be noted that: it is convenient to add materials into the
在本实用新型的实施例中,请参阅图1、图2和图4,所述顶板5顶部设有导料斗20,所述顶板5内部一侧嵌入固定有导料管21,所述导料管21顶端与导料斗20固定连接,所述导料管21底端穿过外板4裸露在空气中;In the embodiment of the present invention, please refer to FIG. 1 , FIG. 2 and FIG. 4 , a
需要说明的是:方便通过导料斗20和导料管21对正下方储料罐10进行物料的添加;It should be noted that: it is convenient to add materials to the
在本实用新型的实施例中,请参阅图1和图2,所述套壳12顶部两侧均对称开设有腰型孔22;In the embodiment of the present invention, please refer to FIG. 1 and FIG. 2 , waist-shaped
需要说明的是:方便套壳12的安装拆卸;It should be noted that: it is convenient to install and disassemble the
在本实用新型的实施例中,请参阅图1,所述支撑柱6底部均固定连接有支撑脚23;In the embodiment of the present invention, please refer to FIG. 1 , the bottoms of the supporting
需要说明的是:增加接触面积,让整体更佳的平稳;It should be noted that: increase the contact area to make the whole better and more stable;
在本实用新型的实施例中,请参阅图3和图6,所述滑杆93外侧均套有套筒97,所述套筒97底部均与对应的储料罐10固定连接;In the embodiment of the present utility model, please refer to FIG. 3 and FIG. 6 , the outer side of the sliding
需要说明的是:让滑杆93在上下滑动时更平稳。It should be noted that: the sliding
本实用新型提供的新型注塑机进料机构的工作原理如下:加工台1上方设有多个储料罐10,可以根据塑料颗粒的颜色或者材质等进行分类放置,通过下料机构9,便可以控制正对进料斗3的储料罐10进行定量下料,而需要对塑料颗粒进行更换时,可以通过电机13,让扇形齿轮18间歇性的带动驱动齿轮17进行转动,通过转轴8带动套环11和连接杆16,让储料罐10进行转动,对下料的储料罐10进行更换,以便在进行进料时,可以将不同种类或者不同颜色的塑料颗粒分类存放,在上料时根据需求来进行更换,在调节时简易方便,加快换料速度,提高生产效率,通过下料机构9,可以在进料时定量下料,让进料更精确,用料更节省,提高生产效率、降低生产成本,让注塑机在生产时更便捷,储料罐10内部的塑料颗粒会在内部滑杆93的下挡块96上堆积,下挡块96在正常状态会堵住储料罐10的出口,此时的储料罐10都是不能进行下料,在需要下料时电磁伸缩杆91会通过凹槽块92带动其中一个对应的定位块94移动,定位块94通过滑杆93带动对应一个储料罐10内部的上挡块95和下挡块96移动,在移动过程中,上挡块95先沿着储料罐10下方的管道下滑,将上下塑料颗粒进行分割,下挡块96再从储料罐10内滑出,分隔出的下部分塑料颗粒便可以漏出落入进料斗3内,进行进料,再通过电磁伸缩杆91上滑,下挡块96再次堵塞储料罐10,依次往复进行下料,从而进行定量的下料,当储料罐10在转动时调整时,也会带动滑杆93上的定位块94滑动,凹槽块92内的定位块94会滑动到底外板4和内板7上,交替另一个定位块94进入凹槽块92,让凹槽块92只能带动对应的定位块94移动,其他的定位块94会在外板4和内板7的支撑下只能水平的转动,而让其他储料罐10内的下挡块96可以保持堵塞的状态,避免塑料颗粒漏出。The working principle of the feeding mechanism of the new injection molding machine provided by the present invention is as follows: a plurality of
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only the embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and accompanying drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
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CN115416222A (en) * | 2022-11-04 | 2022-12-02 | 苏州泽汉汽车零部件有限公司 | EPP granule charging equipment for injection molding production of automobile bumpers |
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CN115416222A (en) * | 2022-11-04 | 2022-12-02 | 苏州泽汉汽车零部件有限公司 | EPP granule charging equipment for injection molding production of automobile bumpers |
CN115416222B (en) * | 2022-11-04 | 2023-03-10 | 苏州泽汉汽车零部件有限公司 | EPP particle feeding equipment for injection molding production of automobile bumpers |
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