CN206781247U - A self-cleaning three-dimensional bronzing machine - Google Patents
A self-cleaning three-dimensional bronzing machine Download PDFInfo
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- CN206781247U CN206781247U CN201720259854.0U CN201720259854U CN206781247U CN 206781247 U CN206781247 U CN 206781247U CN 201720259854 U CN201720259854 U CN 201720259854U CN 206781247 U CN206781247 U CN 206781247U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 98
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract 15
- 239000010931 gold Substances 0.000 claims abstract 15
- 229910052737 gold Inorganic materials 0.000 claims abstract 15
- 230000001174 ascending effect Effects 0.000 claims 2
- 238000003754 machining Methods 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- -1 color coating Substances 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及烫金技术领域,尤其是一种自清洁立体烫金机。The utility model relates to the technical field of bronzing, in particular to a self-cleaning three-dimensional bronzing machine.
背景技术Background technique
烫金工艺是利用热压转移的原理,将电化铝中的铝层转印到承印物表面以形成特殊的金属效果,因烫金使用的主要材料是电化铝箔,因此烫金也叫电化铝烫印。电化铝箔通常由多层材料构成,基材常为PE,其次是分离涂层、颜色涂层、金属涂层(镀铝)和胶水涂层。The hot stamping process uses the principle of heat transfer to transfer the aluminum layer in the anodized aluminum to the surface of the substrate to form a special metal effect. Because the main material used for hot stamping is anodized aluminum foil, hot stamping is also called anodized aluminum hot stamping. Anodized aluminum foil is usually composed of multi-layer materials, the base material is usually PE, followed by separation coating, color coating, metal coating (aluminum plating) and glue coating.
烫金基本工艺是在压力状态,即电化铝被烫印版、承印物压住的状态下,电化铝受热使其上热熔性的有机硅树脂层和胶牯剂熔化,此时受热熔化的有机硅树脂粘性变小,而特种热敏胶粘剂受热熔化后粘性增加,使得铝层与电化铝基膜剥离的同时转印到了承印物上。随着压力的卸除,胶粘剂迅速冷却固化,铝层牢固地附着在承印物上,完成一个烫印过程。The basic process of hot stamping is in the state of pressure, that is, when the anodized aluminum is pressed by the hot stamping plate and the substrate, the anodized aluminum is heated to melt the hot-melt silicone resin layer and adhesive agent. The viscosity of the silicone resin becomes smaller, and the viscosity of the special heat-sensitive adhesive increases after being heated and melted, so that the aluminum layer and the anodized aluminum base film are peeled off and transferred to the substrate at the same time. As the pressure is removed, the adhesive cools and solidifies rapidly, and the aluminum layer is firmly attached to the substrate, completing a hot stamping process.
烫金主要有两种功能:一是表面装饰,可提高产品的附加值。烫金与压凹凸工艺等其他加工方式相结合,更能显示出产品强烈的装饰效果:二是赋予产品较高的防伪性能,如采用全息定位烫印商标标识等。Hot stamping has two main functions: one is surface decoration, which can increase the added value of products. The combination of hot stamping and other processing methods such as embossing and embossing can better show the strong decorative effect of the product; the second is to endow the product with high anti-counterfeiting performance, such as using holographic positioning hot stamping trademark logo, etc.
现有的烫金机仅能够进行一个表面的烫金加工,加工效率低。The existing hot stamping machine can only perform hot stamping on one surface, and the processing efficiency is low.
实用新型内容Utility model content
本实用新型旨在提供一种设计立体烫金机构,能够完成产品三面的烫金加工,加工效率高的自清洁立体烫金机。The utility model aims to provide a self-cleaning three-dimensional bronzing machine with a designed three-dimensional bronzing mechanism, which can complete bronzing processing on three sides of a product and has high processing efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种自清洁立体烫金机,包括工作台、工位板、滑动机构、清洁结构和立体烫金机构,工位板安装在工作台的直线滑轨上,工位板的两侧设有滑动机构,滑动机构包括齿条和齿轮,齿条安装在工位板两侧,齿条与齿轮啮合,齿轮安装在驱动减速电机的输出轴,滑动机构的齿轮的前侧设有清洁机构,清洁机构包括清洁辊和清洁支座,清洁辊的两端通过轴承安装在清洁支座上;清洁支座的前 侧设有立体烫金机构,立体烫金机构包括上工位机构、左工位机构和右工位机构,上工位机构包括上烫金板、上烫金膜输送机构和上下升降气缸,上烫金板设于工作台的上方,上烫金板的顶部连接上下升降气缸的活塞杆,上下升降气缸安装在气缸支架上;上烫金板两侧的工作台上设有上烫金膜输送机构;左工位机构和右工位机构均是由侧烫金板、左右移动气缸和侧烫金膜输送机构组成,侧烫金板位于工位板的两侧,侧烫金板连接左右移动气缸的活塞杆,左右移动气缸安装在气缸支架上,侧烫金板的两侧设有侧烫金膜输送机构。In order to achieve the above purpose, the utility model provides the following technical solutions: a self-cleaning three-dimensional bronzing machine, including a workbench, a station board, a sliding mechanism, a cleaning structure and a three-dimensional bronzing mechanism, and the station board is installed on the linear slide rail of the workbench Above, there are sliding mechanisms on both sides of the station board. The sliding mechanism includes racks and gears. The racks are installed on both sides of the station board. The racks and gears are meshed. The front side of the gear is provided with a cleaning mechanism, the cleaning mechanism includes a cleaning roller and a cleaning support, and the two ends of the cleaning roller are installed on the cleaning support through bearings; Station mechanism, left station mechanism and right station mechanism, the upper station mechanism includes the upper hot stamping plate, the upper hot stamping film conveying mechanism and the upper and lower lifting cylinders, the upper hot stamping plate is set above the workbench, and the top of the upper hot stamping plate is connected The piston rod of the lifting cylinder, the upper and lower lifting cylinders are installed on the cylinder bracket; the workbench on both sides of the upper bronzing plate is equipped with an upper bronzing film conveying mechanism; the left station mechanism and the right station mechanism are moved by the side bronzing plate, left and right Composed of a cylinder and a side bronzing film conveying mechanism, the side bronzing plates are located on both sides of the station plate, the side stamping plates are connected to the piston rods of the left and right moving cylinders, and the left and right moving cylinders are installed on the cylinder bracket, and there are side stamping plates on both sides of the side stamping plates Membrane delivery mechanism.
作为本实用新型的进一步方案:所述清洁辊的底端与工作台的顶面位于同一水平面。As a further solution of the utility model: the bottom end of the cleaning roller is located on the same level as the top surface of the workbench.
作为本实用新型的进一步方案:所述驱动减速电机安装在工作台的底部;气缸支架安装在工作台上。As a further solution of the utility model: the drive reduction motor is installed at the bottom of the workbench; the cylinder support is installed on the workbench.
作为本实用新型的进一步方案:所述侧烫金板的高度大于工位板的高度。As a further solution of the present utility model: the height of the side bronzing plate is greater than that of the station plate.
作为本实用新型的进一步方案:所述左工位机构与右工位机构对称设置。As a further solution of the present utility model: the left station mechanism and the right station mechanism are arranged symmetrically.
作为本实用新型的进一步方案:所述上下升降气缸和左右移动气缸均连接供气系统。As a further solution of the utility model: the up and down lifting cylinder and the left and right moving cylinder are both connected to the air supply system.
作为本实用新型的进一步方案:所述上烫金板与侧烫金板垂直设置,上烫金膜输送机构与侧烫金膜输送机构垂直设置。As a further solution of the utility model: the upper bronzing plate and the side bronzing plate are vertically arranged, and the upper bronzing film conveying mechanism is vertically arranged with the side bronzing film conveying mechanism.
作为本实用新型的进一步方案:所述上烫金膜输送机构和侧烫金膜输送机构均是由两个输送棍组成。As a further solution of the present utility model: both the upper bronzing film conveying mechanism and the side bronzing film conveying mechanism are composed of two conveying rollers.
作为本实用新型的进一步方案:所述工位板的前侧设有前工位机构,前工位机构的结构由前烫金板、前后移动气缸和前烫金膜输送机构组成,前烫金板设于工位板的前侧,前烫金板连接前后移动气缸,前后移动气缸安装在气缸支架上,前烫金板的两侧设有前烫金膜输送机构。As a further solution of the utility model: the front side of the station plate is provided with a front station mechanism, and the structure of the front station mechanism is composed of a front bronzing plate, a front and rear moving cylinder and a front bronzing film conveying mechanism, and the front bronzing plate is located at On the front side of the station board, the front bronzing plate is connected to the front and rear moving cylinders, and the front and rear moving cylinders are installed on the cylinder bracket, and the front bronzing film conveying mechanism is provided on both sides of the front bronzing plate.
与现有技术相比,本实用新型的有益效果是:该自清洁立体烫金机设计立体烫金机构,具备多个工位,能够完成产品三面的烫金加工,加工效率高,并且设计了清洁机构,能够对工位板进行清洁,值得大力推广。Compared with the prior art, the beneficial effect of the utility model is: the self-cleaning three-dimensional bronzing machine is designed with a three-dimensional bronzing mechanism, equipped with multiple stations, can complete the bronzing process on three sides of the product, has high processing efficiency, and is designed with a cleaning mechanism, It is worth vigorously promoting the ability to clean the workstation board.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的清洁机构的结构示意图。Fig. 2 is a structural schematic diagram of the cleaning mechanism of the present invention.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-2,本实用新型实施例中,一种自清洁立体烫金机,包括工作台1、工位板2、滑动机构、清洁结构和立体烫金机构,工位板2安装在工作台1的直线滑轨上,工位板2的两侧设有滑动机构,滑动机构包括齿条3和齿轮4,齿条3安装在工位板2两侧,齿条3与齿轮4啮合,齿轮4安装在驱动减速电机的输出轴,滑动机构的齿轮4的前侧设有清洁机构,清洁机构包括清洁辊5和清洁支座6,清洁辊5的两端通过轴承安装在清洁支座6上;清洁支座6的前侧设有立体烫金机构,立体烫金机构包括上工位机构、左工位机构和右工位机构,上工位机构包括上烫金板7、上烫金膜输送机构8和上下升降气缸9,上烫金板7设于工作台1的上方,上烫金板7的顶部连接上下升降气缸9的活塞杆,上下升降气缸9安装在气缸支架上;上烫金板7两侧的工作台1上设有上烫金膜输送机构8。Please refer to Figure 1-2, in the embodiment of the utility model, a self-cleaning three-dimensional hot stamping machine includes a workbench 1, a station board 2, a sliding mechanism, a cleaning structure and a three-dimensional hot stamping mechanism, and the station board 2 is installed on the workbench On the linear slide rail of 1, a sliding mechanism is provided on both sides of the station board 2. The sliding mechanism includes a rack 3 and a gear 4. The rack 3 is installed on both sides of the station board 2. The rack 3 meshes with the gear 4, and the gear 4 Installed on the output shaft of the driving deceleration motor, the front side of the gear 4 of the sliding mechanism is provided with a cleaning mechanism, the cleaning mechanism includes a cleaning roller 5 and a cleaning support 6, and the two ends of the cleaning roller 5 are installed on the cleaning support 6 through bearings The front side of the cleaning support 6 is provided with a three-dimensional bronzing mechanism, and the three-dimensional bronzing mechanism includes an upper station mechanism, a left station mechanism and a right station mechanism, and the upper station mechanism includes an upper bronzing plate 7, an upper bronzing film conveying mechanism 8 and The upper and lower lifting cylinders 9, the upper bronzing plate 7 are arranged on the top of the workbench 1, the top of the upper bronzing plate 7 is connected to the piston rod of the upper and lower lifting cylinders 9, and the upper and lower lifting cylinders 9 are installed on the cylinder bracket; the work on both sides of the upper bronzing plate 7 The platform 1 is provided with an upper bronzing film conveying mechanism 8 .
左工位机构和右工位机构均是由侧烫金板10、左右移动气缸11和侧烫金膜输送机构12组成,侧烫金板10位于工位板2的两侧,侧烫金板10连接左右移动气缸11的活塞杆,左右移动气缸11安装在气缸支架上,侧烫金板10的两侧设有侧烫金膜输送机构12。Both the left station mechanism and the right station mechanism are composed of a side hot stamping plate 10, a left and right moving cylinder 11 and a side hot stamping film conveying mechanism 12. The piston rod of the cylinder 11, the left and right moving cylinder 11 is installed on the cylinder support, and the both sides of the side bronzing plate 10 are provided with a side bronzing film delivery mechanism 12.
上述,驱动减速电机安装在工作台1的底部。As mentioned above, the driving reduction motor is installed at the bottom of the workbench 1 .
上述,清洁辊5的底端与工作台1的顶面位于同一水平面。As mentioned above, the bottom end of the cleaning roller 5 is located at the same level as the top surface of the workbench 1 .
上述,气缸支架安装在工作台1上。Above-mentioned, cylinder bracket is installed on the workbench 1.
上述,侧烫金板10的高度大于工位板2的高度。As mentioned above, the height of the side bronzing plate 10 is greater than that of the station plate 2 .
上述,左工位机构与右工位机构对称设置。As mentioned above, the left station mechanism and the right station mechanism are arranged symmetrically.
上述,上下升降气缸9和左右移动气缸11均连接供气系统。As mentioned above, the up and down lift cylinder 9 and the left and right moving cylinder 11 are all connected to the air supply system.
上述,上烫金板7与侧烫金板10垂直设置,上烫金膜输送机构8与侧烫金膜输送机构12垂直设置。As mentioned above, the upper bronzing plate 7 is vertically arranged with the side bronzing plate 10, and the upper bronzing film conveying mechanism 8 is vertically arranged with the side bronzing film conveying mechanism 12.
上述,上烫金膜输送机构8和侧烫金膜输送机构12均可以是由两个输送棍组成。As mentioned above, both the upper bronzing film conveying mechanism 8 and the side bronzing film conveying mechanism 12 can be composed of two conveying rollers.
进一步,工位板2的前侧设有前工位机构,前工位机构的结构由前烫金板、前后移动气缸和前烫金膜输送机构组成,前烫金板设于工位板2的前侧,前烫金板连接前后移动气缸,前后移动气缸安装在气缸支架上,前烫金板的两侧设有前烫金膜输送机构。Further, the front side of the station plate 2 is provided with a front station mechanism, the structure of the front station mechanism is composed of a front bronzing plate, a front and rear moving cylinder and a front bronzing film conveying mechanism, and the front bronzing plate is arranged on the front side of the station plate 2 , the front bronzing plate is connected to the front and rear moving cylinders, the front and rear moving cylinders are installed on the cylinder bracket, and the front bronzing film conveying mechanism is arranged on both sides of the front bronzing plate.
本实用新型的结构特点及其工作原理:驱动减速电机通过齿轮4齿条3机构带动工位板2沿直线滑轨直线滑动,工位板2滑动经过清洁辊5后完成清洁,而后行进至烫金工位,立体烫金机构包括上工位机构、左工位机构和右工位机构,能够同时完成产品的顶面以及侧面的加工,完成立体空间内的烫金加工。Structural features and working principle of the utility model: the driving reduction motor drives the station board 2 to slide linearly along the linear slide rail through the gear 4 rack 3 mechanism, and the station board 2 slides through the cleaning roller 5 to complete cleaning, and then advances to bronzing The station, the three-dimensional hot stamping mechanism includes the upper station mechanism, the left station mechanism and the right station mechanism, which can complete the processing of the top surface and the side of the product at the same time, and complete the hot stamping process in the three-dimensional space.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Cited By (2)
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CN108688309A (en) * | 2018-07-30 | 2018-10-23 | 浙江瑞昶实业有限公司 | A kind of automatic hot foil printing machine |
CN108749322A (en) * | 2018-05-02 | 2018-11-06 | 阜阳盛东智能制造技术研发有限公司 | A kind of printing equipment of intelligence manufacture |
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CN108749322A (en) * | 2018-05-02 | 2018-11-06 | 阜阳盛东智能制造技术研发有限公司 | A kind of printing equipment of intelligence manufacture |
CN108688309A (en) * | 2018-07-30 | 2018-10-23 | 浙江瑞昶实业有限公司 | A kind of automatic hot foil printing machine |
CN108688309B (en) * | 2018-07-30 | 2023-07-04 | 浙江瑞昶实业有限公司 | Automatic gilding press |
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