CN206760034U - Pneumatic flexible press-down type seedling picking mechanism - Google Patents
Pneumatic flexible press-down type seedling picking mechanism Download PDFInfo
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- CN206760034U CN206760034U CN201720486297.6U CN201720486297U CN206760034U CN 206760034 U CN206760034 U CN 206760034U CN 201720486297 U CN201720486297 U CN 201720486297U CN 206760034 U CN206760034 U CN 206760034U
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Abstract
本实用新型涉及一种气动柔性下压式取苗机构,包括气缸、梯形取苗顶头、柔性避苗布、J形导轨和安装架;安装架的前端设有圆孔Ⅰ,后端设有长槽形孔,安装架的一侧设有折弯法兰;气缸的活塞顶杆在气缸缸筒内可在一定行程范围内滑动,气缸缸筒固定在安装架前端的圆孔Ⅰ上,活塞顶杆的下端设有一段外螺纹;J形导轨的上方有一圆孔Ⅱ,J形导轨的下部形成钩槽,J形导轨通过圆孔Ⅱ连接在安装架的后端下方;梯形取苗顶头的上端设有一圆孔Ⅲ,下端为一直角梯形金属框架,上端后方连接一矩形长尾;梯形取苗顶头通过圆孔Ⅲ安装在活塞顶杆的下端,矩形长尾放置在钩槽内;柔性避苗布安装在直角梯形金属框架上。本取苗机构体积小,结构简单,可大大提高取苗效率。
The utility model relates to a pneumatic flexible downward pressure seedling picking mechanism, which comprises a cylinder, a trapezoidal seedling picking head, a flexible seedling avoiding cloth, a J-shaped guide rail and a mounting frame; the front end of the mounting frame is provided with a round hole I, and the rear end is provided with a long Slotted hole, one side of the mounting frame is provided with a bending flange; the piston rod of the cylinder can slide within a certain stroke range in the cylinder barrel, and the cylinder barrel is fixed on the round hole Ⅰ at the front end of the mounting frame, and the piston top The lower end of the rod is provided with a section of external thread; there is a round hole II above the J-shaped guide rail, and the lower part of the J-shaped guide rail forms a hook groove, and the J-shaped guide rail is connected to the bottom of the rear end of the mounting frame through the round hole II; There is a round hole III, the lower end is a right-angled trapezoidal metal frame, and a rectangular long tail is connected behind the upper end; the trapezoidal seedling picking head is installed at the lower end of the piston rod through the round hole III, and the rectangular long tail is placed in the hook groove; flexible seedling avoidance The cloth is mounted on a right-angled trapezoidal metal frame. The seedling picking mechanism is small in size and simple in structure, and can greatly improve the seedling picking efficiency.
Description
技术领域technical field
本实用新型属于农业机械化移栽技术领域,具体涉及一种气动柔性下压式取苗机构。The utility model belongs to the technical field of agricultural mechanized transplanting, and in particular relates to a pneumatic flexible pressing-down seedling picking mechanism.
背景技术Background technique
育苗移栽是蔬菜生产种植环节中的极为重要的一环,相对于蔬菜直接播种种植有诸多的优点。采用育苗移栽方式种植蔬菜,可延长作物生长期,提高其复种指数,缓解积温不足的矛盾,提高蔬菜产量。采用蔬菜移栽也可在移栽时建立蔬菜对杂草的早期生长优势,有利于抑制杂草的生长,提高田间水肥的利用效率。蔬菜移栽还可以避免蔬菜直播所面临的发芽率不高导致的缺苗问题。Seedling transplanting is an extremely important part of vegetable production and planting. Compared with direct sowing and planting of vegetables, it has many advantages. Planting vegetables by raising seedlings and transplanting can prolong the growth period of crops, increase their multiple cropping index, alleviate the contradiction of insufficient accumulated temperature, and increase vegetable yield. The use of vegetable transplanting can also establish the early growth advantage of vegetables to weeds when transplanting, which is conducive to inhibiting the growth of weeds and improving the use efficiency of water and fertilizer in the field. Vegetable transplanting can also avoid the lack of seedlings caused by the low germination rate faced by live vegetable broadcasting.
目前市场上常见的全自动移栽机取苗机构主要有夹取拔出式、从穴盘底孔顶出式、顶出夹取结合式、气吸式等形式。最常见的夹取拔出式取苗机构要求有良好的取苗、投苗轨迹,因此通常需要多杆机构或特殊的齿轮组等复杂的机械结构实现;从穴盘底孔顶出的取苗方式受穴盘底孔尺寸限制,取苗顶杆面积较小,易对秧苗基质造成破坏,且顶出的秧苗需依靠空气对秧苗茎叶的阻力完成姿态调整,使其竖直落下,常需要较高的投苗高度,也造成了易受风速影响的特点,株距和直立度都难以保证;顶出夹取结合式取苗机构比顶出式取苗机构拥有更好的投苗姿态,但结构更为复杂,价格更高;气吸式取苗机构需大功率风机提供负压,要求机构拥有很好的气密性和加工精度,未见推广使用。另外市场上常见的取苗机构大多需要搭配横向移箱机构来完成换行,造成高速移栽时,换行惯性力大、震动大,降低零部件使用寿命和可靠性,且直接制约着取苗效率的进一步提高。At present, the common seedling picking mechanisms of automatic transplanting machines on the market mainly include the clamping and pulling out type, the ejecting type from the bottom hole of the tray, the ejecting and clamping combined type, and the air suction type. The most common clamping and pulling-out type seedling-taking mechanism requires good seedling-picking and seedling-throwing tracks, so it usually needs complex mechanical structures such as multi-rod mechanisms or special gear sets to realize; The method is limited by the size of the hole at the bottom of the tray, and the area of the ejector rod for taking seedlings is small, which is easy to cause damage to the seedling matrix, and the ejected seedlings need to rely on the resistance of the air to the stems and leaves of the seedlings to complete the attitude adjustment, so that they fall vertically, which often requires The high seedling throwing height also causes the characteristics of being easily affected by wind speed, and it is difficult to guarantee the distance between plants and the uprightness; The structure is more complicated and the price is higher; the air-suction seedling picking mechanism needs a high-power fan to provide negative pressure, which requires the mechanism to have good air tightness and processing accuracy, and has not been widely used. In addition, most of the common seedling-picking mechanisms on the market need to be equipped with a horizontal box-moving mechanism to complete the line change, resulting in high-speed transplanting, large line-changing inertial force and large vibration, reducing the service life and reliability of parts, and directly restricting the efficiency of seedling picking. Further improve.
实用新型内容Utility model content
为了解决上述问题,本实用新型提出了一种气动柔性下压式取苗机构。In order to solve the above problems, the utility model proposes a pneumatic flexible push-down seedling picking mechanism.
为达到以上目的,本实用新型采取的技术方案是:For achieving above object, the technical scheme that the utility model takes is:
气动柔性下压式取苗机构,包括气缸、梯形取苗顶头、柔性避苗布、J形导轨和安装架;Pneumatic flexible push-down seedling picking mechanism, including cylinder, trapezoidal seedling picking head, flexible seedling avoiding cloth, J-shaped guide rail and mounting frame;
所述安装架的前端设有用于安装气缸的圆孔Ⅰ,后端设有长槽形孔,安装架的一侧设有折弯法兰;The front end of the mounting frame is provided with a round hole I for installing the cylinder, the rear end is provided with a long slotted hole, and one side of the mounting frame is provided with a bending flange;
所述气缸包括气缸缸筒和活塞顶杆,活塞顶杆在气缸缸筒内可在一定行程范围内滑动,气缸缸筒通过螺栓固定在所述安装架前端的圆孔Ⅰ上,所述活塞顶杆的下端设有一段外螺纹;The cylinder includes a cylinder barrel and a piston push rod. The piston push rod can slide within a certain stroke range in the cylinder barrel. The cylinder barrel is fixed on the round hole I at the front end of the mounting bracket by bolts. The piston top The lower end of the rod is provided with a section of external thread;
所述J形导轨的截面呈英文字母“J”形,J形导轨的上方有一圆孔Ⅱ,J形导轨的下部形成钩槽,所述J形导轨通过上方的圆孔Ⅱ连接在安装架的后端下方;The cross-section of the J-shaped guide rail is in the shape of the English letter "J". There is a round hole II above the J-shaped guide rail, and the lower part of the J-shaped guide rail forms a hook groove. under the rear end;
所述梯形取苗顶头的上端设有一圆孔Ⅲ,下端为一直角梯形金属框架,梯形取苗顶头的上端后方连接一矩形长尾;所述梯形取苗顶头通过上端的圆孔Ⅲ安装在所述活塞顶杆的下端,所述梯形取苗顶头的矩形长尾放置在所述J形导轨的钩槽内;The upper end of the trapezoidal seedling-taking top is provided with a round hole III, and the lower end is a right-angled trapezoidal metal frame, and a rectangular long tail is connected behind the upper end of the trapezoidal seedling-taking top; The lower end of the piston push rod, the rectangular long tail of the trapezoidal seedling top is placed in the hook groove of the J-shaped guide rail;
所述柔性避苗布安装在直角梯形金属框架上。The flexible seedling avoidance cloth is installed on a right-angled trapezoidal metal frame.
在上述方案的基础上,所述安装架通过长槽形孔与移栽机机架连接。On the basis of the above solution, the mounting frame is connected with the frame of the transplanting machine through the slotted hole.
在上述方案的基础上,所述气缸为单作用弹簧复位迷你气缸,所述气缸缸筒为圆柱形,气缸缸筒尾部向上,活塞顶杆向下,气缸缸筒尾部设有一气管接口,气管接口通过导气管与空气压缩机连接,导气管中安装有电磁阀,所述电磁阀是具有排气孔的二位三通阀,所述电磁阀通过一套时序控制系统控制气缸的动作频率和顺序从而对气动柔性下压式取苗机构的动作时机进行控制;气缸缸筒内还设有一复位弹簧,该复位弹簧位于气缸缸筒与活塞顶杆之间。On the basis of the above scheme, the cylinder is a single-acting spring reset miniature cylinder, the cylinder barrel of the cylinder is cylindrical, the tail of the cylinder barrel is upward, the piston push rod is downward, and the tail of the cylinder barrel is provided with an air pipe interface. It is connected with the air compressor through the air guide pipe, and the solenoid valve is installed in the air guide pipe. The solenoid valve is a two-position three-way valve with an exhaust hole. The solenoid valve controls the action frequency and sequence of the cylinder through a sequence control system. Thereby, the action timing of the pneumatic flexible pressing-down type seedling picking mechanism is controlled; a return spring is also arranged in the cylinder barrel, and the return spring is positioned between the cylinder barrel and the piston push rod.
在上述方案的基础上,所述J形导轨的钩槽宽度可容下梯形取苗顶头的矩形长尾,钩槽长度大于所述气缸的工作行程。On the basis of the above scheme, the width of the hook groove of the J-shaped guide rail can accommodate the rectangular long tail of the trapezoidal seedling picking head, and the length of the hook groove is greater than the working stroke of the cylinder.
在上述方案的基础上,所述J形导轨的钩槽用于限制梯形取苗顶头的矩形长尾仅可做上下运动而不能旋转和摆动。On the basis of the above scheme, the hook groove of the J-shaped guide rail is used to limit the rectangular long tail of the top of the trapezoidal seedling collection to only move up and down but not to rotate and swing.
在上述方案的基础上,所述梯形取苗顶头通过两个螺栓安装在所述活塞顶杆的下端。On the basis of the above scheme, the trapezoidal seedling-taking plug is installed on the lower end of the piston push rod through two bolts.
在上述方案的基础上,所述直角梯形金属框架为无斜边的前窄后宽形框架。On the basis of the above solution, the right-angled trapezoidal metal frame is a frame with a narrow front and a wide rear without hypotenuses.
在上述方案的基础上,所述柔性避苗布的形状与直角梯形金属框架的形状相同,柔性避苗布的大小与直角梯形金属框架的大小相同,其材质可以是弹性布等柔性材质。On the basis of the above scheme, the shape of the flexible seedling avoiding cloth is the same as that of the rectangular trapezoidal metal frame, the size of the flexible seedling avoiding cloth is the same as that of the rectangular trapezoidal metal frame, and its material can be flexible materials such as elastic cloth.
在上述方案的基础上,所述柔性避苗布可通过胶粘、缝合等连接方式安装在梯形取苗顶头下端的直角梯形金属框架上。On the basis of the above scheme, the flexible seedling avoiding cloth can be installed on the right-angled trapezoidal metal frame at the lower end of the trapezoidal seedling collection head through gluing, sewing and other connection methods.
在上述方案的基础上,所述气动柔性下压式取苗机构需要与正四棱台形组合式穴盘配合使用。On the basis of the above scheme, the pneumatic flexible press-down seedling picking mechanism needs to be used in conjunction with the regular quadrangular truss-shaped combined hole tray.
有益效果:本取苗机构体积小,结构简单,成本低,与穴孔为上小下大的正四棱台形组合式穴盘配合使用,可大大提高取苗效率,每个取苗机构对应穴盘中的一列秧苗,多个取苗机构与气动时序控制系统配合使用,可省去横向移箱机构,完成快速取苗,取苗速度可达90-270株/min(比传统的夹取式自动取苗机构快2倍以上),且对秧苗的损伤较小,用在全自动移栽机上可实现高速高效取苗。Beneficial effects: the seedling picking mechanism is small in size, simple in structure, and low in cost. It can be used in conjunction with a regular quadrangular truss-shaped combined hole tray whose holes are small at the top and large at the bottom, which can greatly improve the efficiency of seedling picking. Each seedling picking mechanism corresponds to the hole tray For a row of seedlings, multiple seedling picking mechanisms are used in conjunction with the pneumatic timing control system, which can save the horizontal box moving mechanism and complete rapid seedling picking. The speed of picking seedlings can reach 90-270 plants/min The seedling picking mechanism is more than 2 times faster), and the damage to the seedlings is small, and it can be used on a fully automatic transplanting machine to achieve high-speed and efficient seedling picking.
附图说明Description of drawings
本实用新型有如下附图:The utility model has following drawings:
图1 本实用新型的结构示意图。Fig. 1 is a structural schematic diagram of the utility model.
图2 安装架的结构示意图。Figure 2 Schematic diagram of the installation frame.
图3 气缸结构示意图。Figure 3 Schematic diagram of the cylinder structure.
图4 J形导轨结构示意图。Figure 4 Schematic diagram of the J-shaped guide rail structure.
图5 梯形取苗顶头结构示意图。Fig. 5 Schematic diagram of trapezoidal top structure for seedling collection.
图6 正四棱台形组合式穴盘结构示意图。Fig. 6 Schematic diagram of the regular quadrangular truss-shaped combined hole tray structure.
图7 气动柔性下压式取苗机构工作情况示意图。Fig. 7 Schematic diagram of the working condition of the pneumatic flexible downward pressure seedling picking mechanism.
图8 气动柔性下压式取苗机构连续工作原理俯视图。Fig. 8 The top view of the continuous working principle of the pneumatic flexible downward pressure seedling picking mechanism.
图9 柔性避苗布遇到秧苗发生形变示意图。Fig. 9 Schematic diagram of the deformation of the flexible seedling avoiding cloth when it encounters the seedlings.
附图标记:1.气缸缸筒 2.活塞顶杆 3.梯形取苗顶头 4.柔性避苗布 5.J形导轨6.安装架 7.圆孔Ⅰ 8.长槽形孔 9.折弯法兰 10.气管接口 11.复位弹簧 12.圆孔Ⅱ 13.钩槽 14.圆孔Ⅲ 15.直角梯形金属框架 16.矩形长尾 17.穴盘主体 18.底板 19.秧苗20.穴孔壁 21.穴孔 22.秧苗茎秆 23.目标秧苗Reference signs: 1. Cylinder barrel 2. Piston push rod 3. Trapezoidal seedling picking head 4. Flexible seedling avoiding cloth 5. J-shaped guide rail 6. Mounting frame 7. Round hole Ⅰ 8. Long slotted hole 9. Bending Flange 10. Air pipe interface 11. Return spring 12. Round hole Ⅱ 13. Hook groove 14. Round hole Ⅲ 15. Right angle trapezoidal metal frame 16. Rectangular long tail 17. Cave plate main body 18. Bottom plate 19. Seedling 20. Cave hole Wall 21. Hole 22. Seedling stalk 23. Target seedling
具体实施方式detailed description
以下结合附图1-9对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing 1-9 the utility model is described in further detail.
本实用新型中所述的气动柔性下压式取苗机构,包括气缸、梯形取苗顶头3、柔性避苗布4、J形导轨5和安装架6;The pneumatic flexible press-down type seedling picking mechanism described in the utility model includes a cylinder, a trapezoidal seedling picking head 3, a flexible seedling avoiding cloth 4, a J-shaped guide rail 5 and a mounting frame 6;
该气动柔性下压式取苗机构安装在移栽机上时,需有空气压缩机为其提供压缩空气作为气缸动作的动力源,空气压缩机与该取苗机构的气缸通过导气管连接,并在气路中安装电磁阀(该电磁阀是具有排气孔的二位三通阀)对取苗机构的动作时机进行控制。该气动柔性下压式取苗机构可根据穴盘规格灵活布置取苗机构的个数及相对位置,使每个取苗机构对应穴盘的一列秧苗。控制该取苗机构动作的电磁阀可用一套时序控制系统控制气缸的动作频率和顺序,使取苗速率与供苗速率匹配。When the pneumatic flexible down-pressing seedling picking mechanism is installed on the transplanting machine, an air compressor is required to provide compressed air as the power source for the cylinder action. A solenoid valve (the solenoid valve is a two-position three-way valve with an air vent) is installed in the air circuit to control the action timing of the seedling picking mechanism. The pneumatic flexible downward pressure seedling picking mechanism can flexibly arrange the number and relative positions of the seedling picking mechanisms according to the specifications of the plug trays, so that each seedling picking mechanism corresponds to a row of seedlings in the plug trays. The electromagnetic valve controlling the action of the seedling-taking mechanism can control the action frequency and sequence of the cylinder with a sequence control system, so that the seedling-taking rate matches the seedling-supplying rate.
所述安装架6的前端有用于安装气缸的圆孔Ⅰ7,后端有可与移栽机机架连接的长槽形孔8,安装架6一侧有折弯法兰9(如图2所示)。安装架6可通过长槽形孔8安装在移栽机机架上,要求其安装高度可使气动柔性下压式取苗机构在活塞顶杆2未推出时梯形取苗顶头3距离穴盘上表面有足够高度,防止穴盘与梯形取苗顶头3发生干涉,且当活塞顶杆2推出时可以将目标秧苗23顺利从穴孔21中推出,完成取苗。The front end of described installation frame 6 has the circular hole I7 that is used to install cylinder, and the rear end has the elongated groove shape hole 8 that can be connected with transplanting machine frame, and installation frame 6 side has bending flange 9 (as shown in Figure 2 Show). The installation frame 6 can be installed on the frame of the transplanting machine through the long slotted hole 8, and its installation height is required to make the pneumatic flexible downward pressure type seedling picking mechanism trapezoidal when the piston push rod 2 is not pushed out. The surface has sufficient height to prevent the plug from interfering with the trapezoidal seedling-taking head 3, and when the piston push rod 2 is pushed out, the target seedling 23 can be smoothly pushed out from the hole 21 to complete the seedling-taking.
所述气缸缸筒1与所述活塞顶杆2均是市面上常见的一种迷你气缸的一部分,该活塞顶杆2在气缸缸筒1内可在一定行程范围内滑动,气缸缸筒尾部有一气管接口10,可通过气管接口10与导气管连接,气缸缸筒内还有一复位弹簧11,该复位弹簧11位于气缸缸筒与活塞顶杆之间(如图3所示)。气动柔性下压式取苗机构所用气缸为单作用气缸,气阀打开活塞顶杆2推出,气阀关闭,则活塞顶杆2受到气缸内部复位弹簧11的作用收回,完成复位。气缸缸筒1可通过螺栓固定在所述安装架6前端的圆孔Ⅰ7上,气缸缸筒1尾部向上,活塞顶杆2向下,所述活塞顶杆2的下端有一段外螺纹。Both the cylinder barrel 1 and the piston ejector rod 2 are part of a common miniature cylinder on the market. The piston ejector rod 2 can slide within a certain stroke range in the cylinder barrel 1. There is a cylinder at the end of the cylinder barrel. The trachea interface 10 can be connected with the air guide tube through the trachea interface 10, and there is also a return spring 11 in the cylinder barrel, which is located between the cylinder barrel and the piston push rod (as shown in Figure 3). The used cylinder of the pneumatic flexible press-down type seedling-getting mechanism is a single-acting cylinder, and the air valve opens the piston push rod 2 to release, and the air valve closes, then the piston push rod 2 is retracted by the effect of the cylinder internal back-moving spring 11, and resets. The cylinder barrel 1 can be fixed on the round hole I7 at the front end of the mounting frame 6 by bolts, the tail of the cylinder barrel 1 is upward, the piston push rod 2 is downward, and the lower end of the piston push rod 2 has a section of external thread.
所述J形导轨5的截面呈英文字母“J”形,上方有一圆孔Ⅱ12,下部形成的钩槽13宽度可容下梯形取苗顶头3的矩形长尾16,钩槽13长度大于所述气缸的工作行程(如图4所示)。所述J形导轨5通过上方圆孔Ⅱ12连接在安装架6的后端下方。The cross-section of the J-shaped guide rail 5 is in the shape of the English letter "J", with a round hole II 12 on the top, and the width of the hook groove 13 formed at the bottom can accommodate the rectangular long tail 16 of the trapezoidal seedling top 3, and the length of the hook groove 13 is greater than the above-mentioned The working stroke of the cylinder (as shown in Figure 4). The J-shaped guide rail 5 is connected below the rear end of the installation frame 6 through the upper round hole II12.
所述梯形取苗顶头3上端有一圆孔Ⅲ14,下端为一直角梯形金属框架15(无斜边),梯形取苗顶头3的上端后方有一矩形长尾16(如图5所示)。所述梯形取苗顶头3下端的直角梯形金属框架15小于与之配套使用的穴盘穴孔21尺寸,直角梯形金属框架15为前窄后宽形。所述梯形取苗顶头3通过两个螺栓安装在所述活塞顶杆2的下端,所述梯形取苗顶头3的矩形长尾16放置在所述J形导轨5的钩槽13内。Described trapezoid gets seedling top 3 tops to have a circular hole III 14, and the lower end is a right angle trapezoidal metal frame 15 (no hypotenuse), and trapezoid gets a rectangular long tail 16 (as shown in Figure 5) in the rear of the top of seedlings top 3. The trapezoidal trapezoidal metal frame 15 of described trapezoidal getting seedling top 3 lower ends is less than the size of hole 21 of plug hole used in conjunction with it, and the trapezoidal trapezoidal metal frame 15 of right angle is front narrow rear wide shape. The trapezoidal seedling-taking plug 3 is installed on the lower end of the piston push rod 2 by two bolts, and the rectangular long tail 16 of the trapezoidal seedling-taking plug 3 is placed in the hook groove 13 of the J-shaped guide rail 5 .
所述柔性避苗布4呈直角梯形状,其大小与梯形取苗顶头3下端的直角梯形金属框架15大小相同,其材质可以是弹性布等柔性材质。所述柔性避苗布4可通过胶粘、缝合等连接方式安装在梯形取苗顶头3下端的直角梯形金属框架15上。Described flexible seedling avoidance cloth 4 is right-angled trapezoid, and its size is identical with the right-angled trapezoidal metal frame 15 size of trapezoidal getting seedling top 3 lower ends, and its material can be flexible materials such as elastic cloth. The flexible seedling avoiding cloth 4 can be installed on the right-angled trapezoidal metal frame 15 at the lower end of the trapezoidal seedling picking head 3 by gluing, sewing and other connection methods.
该气动柔性下压式取苗机构需要与正四棱台形组合式穴盘配合使用,正四棱台形组合式穴盘是一种底板可拆分的育苗穴盘,底板18抽离后穴孔21上下通透,且穴孔21呈上小下大的正四棱台形,如图6所示。The pneumatic flexible downward-pressing seedling picking mechanism needs to be used in conjunction with the square-shaped combined hole tray. The square-shaped combined hole tray is a seedling tray with a detachable bottom plate. After the bottom plate 18 is pulled away, the hole 21 is connected up and down. transparent, and the hole 21 is in the shape of a regular quadrangular prism with a small top and a big bottom, as shown in Figure 6.
气动柔性下压式取苗机构的工作情况示意图如图7所示,The schematic diagram of the working situation of the pneumatic flexible downward pressure type seedling picking mechanism is shown in Figure 7.
气动柔性下压式取苗机构的工作过程如下:The working process of the pneumatic flexible downward pressure seedling picking mechanism is as follows:
1)采用正四棱台形组合式穴盘按照常规育苗方法进行育苗;1) Adopting the regular quadrangular truss-shaped combined hole tray to raise seedlings according to conventional seedling raising methods;
2)移栽时将正四棱台形组合式穴盘的底板18抽离,在秧苗基质与穴孔壁20之间的粘结力作用下,秧苗19仍然留在穴孔21中;2) When transplanting, the bottom plate 18 of the square truss-shaped combined hole tray is pulled away, and the seedling 19 remains in the hole 21 under the action of the bonding force between the seedling matrix and the hole wall 20;
3)穴盘苗被供苗机构向前输送,由于蔬菜种子通常较小,播种时容易发生弹跳移动等情况,很难保证秧苗都生长在穴孔21正中央位置。生长在穴孔21一侧的秧苗在取苗时会被柔性避苗布4压弯,但不会被折断。3) The seedlings in the plug tray are transported forward by the seedling feeding mechanism. Since the vegetable seeds are usually small, situations such as bouncing and moving are prone to occur during sowing, so it is difficult to ensure that the seedlings are all grown in the central position of the hole 21. The rice shoot that grows on hole 21 one side can be bent by flexible avoiding seedling cloth 4 when getting seedling, but can not be broken off.
具体取苗过程为:穴盘主体17被供苗机构送至气动柔性下压式取苗机构正下方时,控制气缸动作的电磁阀打开,压缩空气进入气缸,驱动活塞顶杆2推出,梯形取苗顶头3随之向下运动,并作用于穴盘苗基质上表面,将基质与秧苗从穴孔21中推出,秧苗19在重力作用下呈竖直姿态下落至导苗管或其他栽植机构中进行栽植。电磁阀在一定通电时间后断电,气缸导气管与气管接口10接通,在气缸内部复位弹簧11的作用下,活塞顶杆2向上运动将气缸内空气排出,完成复位。供苗机构将下一株穴盘苗输送至气动柔性下压式取苗机构下方,气动柔性下压式取苗机构将重复上述取苗动作,实现连续取苗。取苗机构连续工作的俯视图如图8所示(箭头代表穴盘运动方向)。The specific process of taking seedlings is: when the main body 17 of the tray is sent to the right below the pneumatic flexible press-type seedling taking mechanism by the seedling feeding mechanism, the electromagnetic valve controlling the action of the cylinder is opened, compressed air enters the cylinder, and the piston push rod 2 is driven to push out, and the trapezoidal taking The seedling top 3 then moves downwards and acts on the upper surface of the seedling matrix of the plug tray, pushing the matrix and the seedlings out of the hole 21, and the seedlings 19 fall into the seedling guide tube or other planting mechanisms in a vertical posture under the action of gravity To plant. The solenoid valve is powered off after a certain power-on time, and the air guide pipe of the cylinder is connected to the air pipe interface 10. Under the action of the return spring 11 inside the cylinder, the piston push rod 2 moves upward to discharge the air in the cylinder to complete the reset. The seedling feeding mechanism transports the next plug seedling to the bottom of the pneumatic flexible pressing seedling picking mechanism, and the pneumatic flexible pressing seedling picking mechanism will repeat the above seedling picking action to realize continuous seedling picking. The top view of the continuous operation of the seedling picking mechanism is shown in Figure 8 (the arrow represents the direction of movement of the plug).
柔性避苗布4自动避苗原理介绍:Introduction of the principle of flexible seedling avoiding cloth 4 automatic avoiding seedlings:
柔性避苗布4是由具有弹性的材料制成,其形状与梯形取苗顶头3下端的直角梯形金属框架15相同,为一直角梯形,柔性避苗布4覆盖于梯形取苗顶头3下端的直角梯形金属框架15上。取苗时,梯形取苗顶头3作用于秧苗基质上表面,由于作用区域为一具有一定面积的直角梯形形状,因此大大减小了梯形取苗顶头3作用在基质表面的压强,防止梯形取苗顶头3对基质造成损坏。由于梯形取苗顶头3的直角梯形金属框架15斜边无支持,因此生长位置位于穴孔21靠取苗机构一侧的秧苗茎杆22接触到柔性避苗布4时,柔性避苗布4会发生形变,防止将秧苗茎杆22直接压弯甚至折断,如图9所示(箭头代表穴盘运动方向)。这就是柔性避苗布4的自动避苗原理。Flexible seedling-avoiding cloth 4 is made of elastic material, and its shape is identical with the right-angled trapezoidal metal frame 15 of trapezoidal getting seedling top 3 lower ends, is a right-angled trapezoid, and flexible seedling-avoiding cloth 4 is covered in trapezoidal getting seedling top 3 lower ends. On the right-angled trapezoidal metal frame 15. When taking seedlings, the trapezoidal seedling-taking top 3 acts on the upper surface of the seedling matrix. Since the action area is a right-angled trapezoidal shape with a certain area, the pressure of the trapezoidal seedling-taking top 3 acting on the substrate surface is greatly reduced, preventing trapezoidal seedling picking. Head 3 causes damage to the matrix. Because the right-angled trapezoidal metal frame 15 hypotenuses of the trapezoidal seedling-getting top 3 has no support, so the growth position is positioned at the hole 21 when the rice shoot stalk 22 on one side of the seedling-getting mechanism touches the flexible seedling-avoiding cloth 4, the flexible seedling-avoiding cloth 4 will Deformation occurs to prevent the seedling stem 22 from being directly bent or even broken, as shown in Figure 9 (the arrow represents the direction of movement of the plug). Here it is the automatic principle of avoiding seedlings of flexible seedling avoiding cloth 4.
J形导轨5的导向原理:The guiding principle of the J-shaped guide rail 5:
由于该气动柔性下压式取苗机构所用气缸为圆柱形活塞和气缸缸筒1,因此活塞顶杆2可自由转动,为防止外力作用使梯形取苗顶头3发生旋转,特在该取苗机构的后方设置了J形导轨5,梯形取苗顶头3后部有一矩形长尾16结构,该矩形长尾16在J形导轨5的限制下仅可做上下运动而无法摆动,因此限制了梯形取苗顶头3的旋转和摆动。Because the cylinder used in the pneumatic flexible press-down seedling-taking mechanism is a cylindrical piston and cylinder barrel 1, the piston ejector rod 2 can rotate freely. J-shaped guide rail 5 is set at the rear of the trapezoid, and there is a rectangular long tail 16 structure at the rear portion of the top 3 of the trapezoidal seedlings. This rectangular long tail 16 can only move up and down under the restriction of the J-shaped guide rail 5 and cannot swing. Seedling head 3 rotation and swing.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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CN107124944A (en) * | 2017-05-04 | 2017-09-05 | 中国农业大学 | Pneumatic flexible press-down type seedling picking mechanism |
CN112602420A (en) * | 2020-11-27 | 2021-04-06 | 江苏大学 | Pneumatic automatic tray recovery device and transplanter |
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CN107124944A (en) * | 2017-05-04 | 2017-09-05 | 中国农业大学 | Pneumatic flexible press-down type seedling picking mechanism |
CN107124944B (en) * | 2017-05-04 | 2022-10-21 | 中国农业大学 | Pneumatic flexible downward pressure type seedling picking mechanism |
CN112602420A (en) * | 2020-11-27 | 2021-04-06 | 江苏大学 | Pneumatic automatic tray recovery device and transplanter |
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