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CN206730581U - A kind of compact oil water separator - Google Patents

A kind of compact oil water separator Download PDF

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Publication number
CN206730581U
CN206730581U CN201720280027.XU CN201720280027U CN206730581U CN 206730581 U CN206730581 U CN 206730581U CN 201720280027 U CN201720280027 U CN 201720280027U CN 206730581 U CN206730581 U CN 206730581U
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folded plate
cylinder
side wall
plate
wall
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徐桂来
李科频
张青松
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Luo Shanghai Petroleum Engineering Co Ltd
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Luo Shanghai Petroleum Engineering Co Ltd
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Abstract

本实用新型涉及油水分离的技术领域,公开了一种紧凑型油水分离器,包括倒锥形筒体,设置在筒体内部的第一折板和第二折板,第一折板的一端连接筒体的第一侧壁,另一端与筒体的顶壁不接触,第一折板、第一侧壁的上部及部分顶壁构成油腔室;第二折板的一端连接筒体的顶壁,另一端与筒体的底壁不接触,第二折板、部分顶壁及第二侧壁构成水腔室;第一折板、第二折板和剩余的筒体内壁构成分离腔室;在第一侧壁的下部设置有流体入口,在分离腔室正对流体入口沿流体流动方向设置有多孔稳流板和聚结填料,在第一侧壁的上部的底端设置有油出口,在倒锥形筒体底壁的锥形两侧设置有多个排污口,在第二侧壁设置有水出口。本实用新型提高筒体内部空间利用率。

The utility model relates to the technical field of oil-water separation, and discloses a compact oil-water separator, which comprises an inverted conical cylinder, a first folded plate and a second folded plate arranged inside the cylinder, and one end of the first folded plate is connected to The first side wall of the cylinder, the other end is not in contact with the top wall of the cylinder, the first folded plate, the upper part of the first side wall and part of the top wall form an oil chamber; one end of the second folded plate is connected to the top of the cylinder wall, the other end is not in contact with the bottom wall of the cylinder, the second folded plate, part of the top wall and the second side wall form the water chamber; the first folded plate, the second folded plate and the remaining inner wall of the cylinder form the separation chamber ; A fluid inlet is provided on the lower part of the first side wall, a porous stabilizing plate and a coalescing filler are provided in the separation chamber facing the fluid inlet along the direction of fluid flow, and an oil outlet is provided at the bottom end of the upper part of the first side wall , a plurality of sewage outlets are arranged on both tapered sides of the bottom wall of the inverted tapered cylinder, and a water outlet is arranged on the second side wall. The utility model improves the utilization rate of the internal space of the cylinder body.

Description

一种紧凑型油水分离器A compact oil-water separator

技术领域technical field

本实用新型涉及油水分离的技术领域,尤其涉及一种紧凑型油水分离器。The utility model relates to the technical field of oil-water separation, in particular to a compact oil-water separator.

背景技术Background technique

随着油田的不断开采,油田含水率越来越高,油水分离是目前油田开采面临的严重问题。同时由于空间限制,对油水分离设备的尺寸和结构也要求越来越高,但现有的分离器一般都是体积比较庞大,其内部空间利用率低,特别是筒体内部的上层空间几乎没有被利用到,因此,急需改善现有分离器的结构状况。With the continuous exploitation of oilfields, the water content of oilfields is getting higher and higher, and oil-water separation is a serious problem faced by oilfield exploitation at present. At the same time, due to space constraints, the requirements for the size and structure of oil-water separation equipment are getting higher and higher, but the existing separators are generally relatively large in size, and their internal space utilization rate is low, especially the upper space inside the cylinder is almost empty. To be utilized, therefore, there is an urgent need to improve the structural condition of existing separators.

实用新型内容Utility model content

本实用新型提供一种紧凑型油水分离器,解决了现有油水分离器空间利用率差的问题。The utility model provides a compact oil-water separator, which solves the problem of poor space utilization of the existing oil-water separator.

本实用新型可以通过以下技术方案实现:The utility model can be realized through the following technical solutions:

一种紧凑型油水分离器,包括倒锥形筒体,设置在所述倒锥形筒体内部的第一折板和第二折板,A compact oil-water separator, comprising an inverted cone-shaped cylinder, a first folded plate and a second folded plate arranged inside the inverted cone-shaped cylinder,

所述第一折板的一端连接倒锥形筒体的第一侧壁,另一端折向倒锥形筒体的顶壁,且与倒锥形筒体的顶壁不接触,所述第一折板、第一侧壁的上部及部分顶壁构成油腔室;One end of the first folding plate is connected to the first side wall of the inverted conical cylinder, and the other end is folded toward the top wall of the inverted conical cylinder without contacting the top wall of the inverted conical cylinder. The folded plate, the upper part of the first side wall and part of the top wall form an oil chamber;

第二折板的一端连接倒锥形筒体的顶壁,另一端折向倒锥形筒体的底壁,且与倒锥形筒体的底壁不接触,所述第二折板、部分顶壁及第二侧壁构成水腔室;One end of the second folded plate is connected to the top wall of the inverted cone-shaped cylinder, and the other end is folded toward the bottom wall of the inverted cone-shaped cylinder without contacting the bottom wall of the inverted cone-shaped cylinder. The second folded plate, part The top wall and the second side wall form a water chamber;

所述第一折板、第二折板和剩余的倒锥形筒体内壁构成中间的分离腔室;The first folded plate, the second folded plate and the remaining inner wall of the inverted tapered cylinder form a middle separation chamber;

在第一侧壁的下部设置有流体入口,在所述分离腔室正对流体入口沿流体流动方向设置有多孔稳流板和聚结板填料,在第一侧壁的上部的底端设置有油出口,在倒锥形筒体底壁的锥形两侧设置有多个排污口,在第二侧壁设置有水出口。A fluid inlet is provided on the lower part of the first side wall, and a porous stabilizing plate and a coalescing plate filler are provided in the separation chamber facing the fluid inlet along the direction of fluid flow, and a bottom end of the upper part of the first side wall is provided with For the oil outlet, a plurality of sewage outlets are arranged on both tapered sides of the bottom wall of the inverted tapered cylinder, and a water outlet is arranged on the second side wall.

进一步,所述第一折板的另一端和顶壁之间的距离比第二折板的另一端和底壁之间的距离短。Further, the distance between the other end of the first folded plate and the top wall is shorter than the distance between the other end of the second folded plate and the bottom wall.

进一步,还包括设置在水腔室区域的第三折板,所述第三折板的一端连接第二侧壁,另一端与顶壁相隔一定距离,所述第三折板、第二折板和第二侧壁的下部构成水路,所述水出口设置在第二侧壁的上部的底端。Further, it also includes a third folded plate arranged in the area of the water chamber, one end of the third folded plate is connected to the second side wall, and the other end is separated from the top wall by a certain distance, the third folded plate, the second folded plate and the lower part of the second side wall form a water channel, and the water outlet is arranged at the bottom end of the upper part of the second side wall.

进一步,所述第一折板和第三折板包括一个折弯部,所述第二折板包括两个折弯部。Further, the first folded plate and the third folded plate include one bent portion, and the second folded plate includes two bent portions.

进一步,所述倒锥形筒体的径向截面上部呈方形,下部呈三角形。Furthermore, the upper part of the radial section of the inverted tapered cylinder is square, and the lower part is triangular.

进一步,所述聚结板填料包括一系列不锈钢压纹波纹板,每个不锈钢压纹波纹板均是45度向上和向下双波形板,等间隙、上下整齐、平行排列而成,所述多孔稳流板设置有大量的通孔。Further, the coalescing plate packing includes a series of stainless steel embossed corrugated plates, each stainless steel embossed corrugated plate is a 45-degree upward and downward double corrugated plate, arranged in equal intervals, neatly up and down, and parallel, the porous The stabilizing plate is provided with a large number of through holes.

进一步,还包括在顶壁正对分离腔室的部分设置的第一检查口和气体出口,在顶壁正对水腔室的部分设置的第二检查口。Further, it also includes a first inspection port and a gas outlet provided on the part of the top wall facing the separation chamber, and a second inspection port provided on the part of the top wall facing the water chamber.

进一步,还包括设置在底壁两侧的多个支撑脚。Further, it also includes a plurality of supporting feet arranged on both sides of the bottom wall.

本实用新型有益的技术效果如下:The beneficial technical effects of the utility model are as follows:

1.通过多个折板将油水分离器的内部空间分为三个腔式,利用油水本身的密度特性,将油腔式和水腔式设置在分离器的上部两侧,充分利用了油水分离器的上部空间,缩小了油水分离器的整体体积,提高了油水分离器的空间利用率,也增强了油水分离器的应用性。1. The internal space of the oil-water separator is divided into three chambers through multiple flaps. Using the density characteristics of oil and water itself, the oil chamber and water chamber are arranged on both sides of the upper part of the separator, making full use of the oil-water separation The upper space of the device reduces the overall volume of the oil-water separator, improves the space utilization of the oil-water separator, and also enhances the applicability of the oil-water separator.

2.将油水分离器设置成倒锥形,排污口设置在锥形部,方便污泥的排出。2. The oil-water separator is set in an inverted cone shape, and the sewage outlet is set in the cone-shaped part to facilitate the discharge of sludge.

附图说明Description of drawings

图1为本实用新型的径向剖视图;Fig. 1 is a radial sectional view of the utility model;

图2为本实用新型的工作原理示意图;Fig. 2 is a schematic diagram of the working principle of the utility model;

其中,1-多孔稳流板,2-聚结板填料,3-分离腔室,4-油腔室,5-水腔室, 6-第一折板,7-第二折板,8-第三折板,9-流体入口,10-油出口,11-水出口, 12-排污口,13-第一检查口,14-第二检查口,15-气体出口,16-支撑脚。Among them, 1-porous steady flow plate, 2-coalescing plate packing, 3-separation chamber, 4-oil chamber, 5-water chamber, 6-first folded plate, 7-second folded plate, 8- The third folding plate, 9-fluid inlet, 10-oil outlet, 11-water outlet, 12-sewage outlet, 13-first inspection port, 14-second inspection port, 15-gas outlet, 16-support feet.

具体实施方式detailed description

下面结合附图详细说明本实用新型的具体实施方式。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.

如图1所示,一种紧凑型油水分离器,包括倒锥形筒体,该倒锥形筒体的径向截面上部呈方形,下部呈三角形,在该筒体内部设置有第一折板6和第二折板7,该第一折板6的一端连接倒筒体的第一侧壁,另一端折向筒体的顶壁,且与筒体的顶壁不接触;该第二折7的一端分别连接筒体的顶壁,另一端折向筒体的底壁,且与筒体的底壁不接触。As shown in Figure 1, a compact oil-water separator includes an inverted conical cylinder body, the upper part of the inverted conical cylinder body is square in radial section, and the lower part is triangular in shape, and a first folding plate is arranged inside the cylinder body 6 and the second folded plate 7, one end of the first folded plate 6 is connected to the first side wall of the inverted cylinder, and the other end is folded towards the top wall of the cylinder without contacting the top wall of the cylinder; the second folded One end of 7 is respectively connected to the top wall of the cylinder, and the other end is bent toward the bottom wall of the cylinder, and does not contact with the bottom wall of the cylinder.

第一折板6和第二折板7将该分离器内部空间划分成三个腔室:分离腔室3、油腔室4和水腔室5,其中第一折板6、第一侧壁的上部及部分顶壁构成油腔室 4,第二折板7、部分顶壁及第二侧壁构成水腔室5,第一折板6、第二折板7和剩余的筒体内壁构成中间的分离腔室3。The first folded plate 6 and the second folded plate 7 divide the internal space of the separator into three chambers: the separation chamber 3, the oil chamber 4 and the water chamber 5, wherein the first folded plate 6, the first side wall The upper part and part of the top wall constitute the oil chamber 4, the second folded plate 7, part of the top wall and the second side wall constitute the water chamber 5, the first folded plate 6, the second folded plate 7 and the remaining inner wall of the cylinder constitute the Middle separation chamber 3.

在第一侧壁的下部设置有流体入口9,在分离腔室7正对流体入口9沿流体流动方向设置有多孔稳流板1和聚结板填料2,在第一侧壁的上部的底端设置有油出口10,在水腔室5区域设置有第三折板8,第三折板8的一端连接第二侧壁,另一端与顶壁相隔一定距离,第三折板8、第二折板7和第二侧壁的下部构成水路,在第二侧壁的上部的底端设置有水出口11,在筒体底壁的锥形两侧各设置有一个排污口12。A fluid inlet 9 is arranged on the lower part of the first side wall, and a porous stabilizing plate 1 and a coalescing plate packing 2 are arranged in the separation chamber 7 facing the fluid inlet 9 along the fluid flow direction, and at the bottom of the upper part of the first side wall An oil outlet 10 is provided at the end, and a third folded plate 8 is arranged in the area of the water chamber 5. One end of the third folded plate 8 is connected to the second side wall, and the other end is separated from the top wall by a certain distance. The third folded plate 8, the first folded plate Two folding plates 7 and the bottom of the second side wall form a waterway, a water outlet 11 is provided at the bottom of the top of the second side wall, and a sewage outlet 12 is respectively provided at the tapered two sides of the cylinder bottom wall.

在顶壁正对分离腔室3的部分设置的第一检查口13和气体出口15,在顶壁正对水腔室5的部分设置的第二检查口14,该第一检查口13和第二检查口14 分别用于监测分离腔室3和水腔室5的内部状况,气体出口15用于排出包含在流体中的气体,在底壁两侧的各设置有两个支撑脚16,用于支撑整个筒体。The first inspection port 13 and the gas outlet 15 that are arranged on the part facing the separation chamber 3 on the top wall, the second inspection port 14 that is provided on the part facing the water chamber 5 on the top wall, the first inspection port 13 and the second inspection port 14 Two inspection ports 14 are respectively used to monitor the internal conditions of the separation chamber 3 and the water chamber 5, and the gas outlet 15 is used to discharge the gas contained in the fluid, and two support feet 16 are respectively arranged on both sides of the bottom wall, for use to support the entire cylinder.

该聚结板填料2包括一系列不锈钢压纹波纹板,每个不锈钢压纹波纹板均是45度向上和向下双波形板,等间隙、上下整齐、平行排列而成,便于油水分离;多孔稳流板1设置有大量的通孔,流体从流体入口进入筒体内部,经过多孔稳流板1将流体分为多股小流体进入,从而减少流体本身动能对油水分离造成的影响。The coalescing plate packing 2 includes a series of stainless steel embossed corrugated plates, each stainless steel embossed corrugated plate is a 45-degree upward and downward double corrugated plate, arranged in equal intervals, neatly arranged up and down, and parallel to facilitate oil-water separation; porous The steady flow plate 1 is provided with a large number of through holes, the fluid enters the cylinder from the fluid inlet, and the fluid is divided into multiple small streams through the porous steady flow plate 1, thereby reducing the influence of the kinetic energy of the fluid itself on the oil-water separation.

本实用新型的油水分离器主要用于初步分离,因此第一折板6的另一端和顶壁之间的距离比第二折板7的另一端和底壁之间的距离短。The oil-water separator of the present utility model is mainly used for preliminary separation, so the distance between the other end of the first folded plate 6 and the top wall is shorter than the distance between the other end of the second folded plate 7 and the bottom wall.

根据实际需要,本实用新型的折板可以包括多个折弯部,在本实施例中,第一折板6和第三折板8包括一个折弯部,第二折板7包括两个折弯部。According to actual needs, the folded plate of the present invention may include multiple bent portions. In this embodiment, the first folded plate 6 and the third folded plate 8 include one bent portion, and the second folded plate 7 includes two folded portions. Bend.

本实用新型的工作原理如下:The working principle of the utility model is as follows:

流体通过流体入口1进入筒体内部,经过多孔稳流板1将流体分为多股小流体进入,使流体进行稳流,减少流体本身动能对油水分离造成的影响,再均匀经过聚结板填料2进行油水分离,由于水和油密度的差异,同时受到重力的影响,使水中分散的悬浮的油滴浮升而将其分离。油层在上水层在下,油层上浮到一定高度后,在经过第一折板6和顶壁的空隙进入油腔室4,并从油出口10 流出;分离后的水通过第二折板7和第三折板8构成的水通道,漫过第三折板8 和顶壁的空隙进入水腔室5,并从水出口11流出,这样就可以更充分地利用筒体的上部空间,从而提高筒体的空间利用率;分离腔室3底部为倒锥形结构,污泥在分离腔室3内沉降到底部,并通过底部排污口12排出,从而实现油、水、污泥的分离。The fluid enters the interior of the cylinder through the fluid inlet 1, and the fluid is divided into multiple small fluids through the porous stabilizing plate 1, so that the fluid can stabilize the flow and reduce the impact of the kinetic energy of the fluid itself on the separation of oil and water, and then evenly pass through the coalescing plate packing 2. Oil-water separation. Due to the difference in density between water and oil and the influence of gravity at the same time, the suspended oil droplets dispersed in water float up to separate them. The oil layer is above the water layer, and after the oil layer floats to a certain height, it enters the oil chamber 4 through the gap between the first flap 6 and the top wall, and flows out from the oil outlet 10; the separated water passes through the second flap 7 and The water channel that the 3rd folded plate 8 constitutes, overflows the space of the 3rd folded plate 8 and the top wall and enters the water chamber 5, and flows out from the water outlet 11, so just can utilize the upper space of cylinder more fully, thereby improves The space utilization rate of the cylinder; the bottom of the separation chamber 3 is an inverted cone structure, and the sludge settles to the bottom in the separation chamber 3 and is discharged through the sewage outlet 12 at the bottom, thereby realizing the separation of oil, water and sludge.

本实用新型通过多个折板将油水分离器的内部空间分为三个腔式,利用油水本身的密度特性,将油腔式和水腔式设置在分离器的上部两侧,充分利用了油水分离器的上部空间,缩小了油水分离器的整体体积,提高了油水分离器的空间利用率,也增强了油水分离器的应用性。The utility model divides the internal space of the oil-water separator into three cavity types through multiple folding plates, and uses the density characteristics of the oil and water itself to arrange the oil cavity type and the water cavity type on both sides of the upper part of the separator, making full use of the oil-water The upper space of the separator reduces the overall volume of the oil-water separator, improves the space utilization rate of the oil-water separator, and also enhances the applicability of the oil-water separator.

另外,将油水分离器设置成倒锥形,排污口设置在锥形部,方便污泥的排出。In addition, the oil-water separator is set in an inverted cone shape, and the sewage outlet is set in the tapered part to facilitate the discharge of sludge.

虽然以上描述了本实用新型的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本实用新型的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,因此,本实用新型的保护范围由所附权利要求书限定。Although the specific embodiments of the present utility model have been described above, those skilled in the art should understand that these are only examples, and various modifications can be made to these embodiments without departing from the principle and essence of the present utility model. Changes or modifications, therefore, the protection scope of the utility model is defined by the appended claims.

Claims (8)

1.一种紧凑型油水分离器,其特征在于:包括倒锥形筒体,设置在所述倒锥形筒体内部的第一折板和第二折板,1. A compact oil-water separator, characterized in that: it comprises an inverted tapered cylinder, a first folded plate and a second folded plate arranged inside the inverted tapered cylinder, 所述第一折板的一端连接倒锥形筒体的第一侧壁,另一端折向倒锥形筒体的顶壁,且与倒锥形筒体的顶壁不接触,所述第一折板、第一侧壁的上部及部分顶壁构成油腔室;One end of the first folding plate is connected to the first side wall of the inverted conical cylinder, and the other end is folded toward the top wall of the inverted conical cylinder without contacting the top wall of the inverted conical cylinder. The folded plate, the upper part of the first side wall and part of the top wall form an oil chamber; 第二折板的一端连接倒锥形筒体的顶壁,另一端折向倒锥形筒体的底壁,且与倒锥形筒体的底壁不接触,所述第二折板、部分顶壁及第二侧壁构成水腔室;One end of the second folded plate is connected to the top wall of the inverted cone-shaped cylinder, and the other end is folded toward the bottom wall of the inverted cone-shaped cylinder without contacting the bottom wall of the inverted cone-shaped cylinder. The second folded plate, part The top wall and the second side wall form a water chamber; 所述第一折板、第二折板和剩余的倒锥形筒体内壁构成中间的分离腔室;The first folded plate, the second folded plate and the remaining inner wall of the inverted tapered cylinder form a middle separation chamber; 在第一侧壁的下部设置有流体入口,在所述分离腔室正对流体入口沿流体流动方向设置有多孔稳流板和聚结板填料,在第一侧壁的上部的底端设置有油出口,在倒锥形筒体底壁的锥形两侧设置有多个排污口,在第二侧壁设置有水出口。A fluid inlet is provided on the lower part of the first side wall, and a porous stabilizing plate and a coalescing plate filler are provided in the separation chamber facing the fluid inlet along the direction of fluid flow, and a bottom end of the upper part of the first side wall is provided with For the oil outlet, a plurality of sewage outlets are arranged on both tapered sides of the bottom wall of the inverted tapered cylinder, and a water outlet is arranged on the second side wall. 2.如权利要求1所述的紧凑型油水分离器,其特征在于:所述第一折板的另一端和顶壁之间的距离比第二折板的另一端和底壁之间的距离短。2. The compact oil-water separator according to claim 1, wherein the distance between the other end of the first flap and the top wall is smaller than the distance between the other end of the second flap and the bottom wall short. 3.如权利要求2所述的紧凑型油水分离器,其特征在于:还包括设置在水腔室区域的第三折板,所述第三折板的一端连接第二侧壁,另一端与顶壁相隔一定距离,所述第三折板、第二折板和第二侧壁的下部构成水路,所述水出口设置在第二侧壁的上部的底端。3. The compact oil-water separator according to claim 2, characterized in that: it also includes a third folded plate arranged in the water chamber area, one end of the third folded plate is connected to the second side wall, and the other end is connected to the second side wall. The top wall is separated by a certain distance, the third folded plate, the second folded plate and the lower part of the second side wall form a water channel, and the water outlet is arranged at the bottom end of the upper part of the second side wall. 4.如权利要求3所述的紧凑型油水分离器,其特征在于:所述第一折板和第三折板包括一个折弯部,所述第二折板包括两个折弯部。4. The compact oil-water separator according to claim 3, wherein the first folded plate and the third folded plate include one bent portion, and the second folded plate includes two bent portions. 5.如权利要求1所述的紧凑型油水分离器,其特征在于:所述倒锥形筒体的径向截面上部呈方形,下部呈三角形。5. The compact oil-water separator according to claim 1, characterized in that: the upper part of the radial section of the inverted tapered cylinder is square, and the lower part is triangular. 6.如权利要求1-5之一所述的紧凑型油水分离器,其特征在于:所述聚结板填料包括一系列不锈钢压纹波纹板,每个不锈钢压纹波纹板均是45度向上和向下双波形板,等间隙、上下整齐、平行排列而成,所述多孔稳流板设置有大量的通孔。6. The compact oil-water separator according to any one of claims 1-5, characterized in that: the coalescing plate packing comprises a series of stainless steel embossed corrugated plates, each stainless steel embossed corrugated plate is 45 degrees upward The double corrugated plate and the downward double corrugated plate are arranged in equal intervals, neatly up and down, and in parallel. The porous steady flow plate is provided with a large number of through holes. 7.如权利要求6所述的紧凑型油水分离器,其特征在于:还包括在顶壁正对分离腔室的部分设置的第一检查口和气体出口,在顶壁正对水腔室的部分设置的第二检查口。7. The compact oil-water separator according to claim 6, characterized in that: it also includes a first inspection port and a gas outlet arranged on the part of the top wall facing the separation chamber, and a part of the top wall facing the water chamber Partially installed second inspection port. 8.如权利要求6所述的紧凑型油水分离器,其特征在于:还包括设置在底壁两侧的多个支撑脚。8. The compact oil-water separator according to claim 6, further comprising a plurality of supporting feet arranged on both sides of the bottom wall.
CN201720280027.XU 2017-03-22 2017-03-22 A kind of compact oil water separator Expired - Fee Related CN206730581U (en)

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