CN107050931B - Gas-liquid multistage separation device for pump inflow gas-containing experiment - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及泵实验领域和化工机械技术领域,具体地说是一种泵来流含气实验的气液多级分离装置。除了能满足水中不溶于水的气体的分离外,也可以满足其他流体中不溶于流体的气体的分离。The invention relates to the field of pump experiments and the technical field of chemical machinery, in particular to a gas-liquid multistage separation device for pump-flow gas-containing experiments. In addition to meeting the separation of water-insoluble gases in water, it can also meet the separation of fluid-insoluble gases in other fluids.
背景技术Background technique
在企业或者实验室里,泵实验台用的实验介质一般都是水,而且是循环利用。由储水罐吸入泵,然后在由泵的出口排入储水罐中。来流含气的实验加气装置一般位于泵和储水罐之间的入口管道。然而要保证泵入口处的气相含量百分比完全由加气装置控制,那么就需要保证储水罐里的水没有因为入口处的加气而含多余的气体。In enterprises or laboratories, the experimental medium used in the pump test bench is generally water, and it is recycled. It is sucked into the pump by the water storage tank, and then discharged into the water storage tank at the outlet of the pump. The experimental aeration device for incoming air is generally located in the inlet pipe between the pump and the water storage tank. However, to ensure that the percentage of gas phase content at the pump inlet is completely controlled by the gas filling device, it is necessary to ensure that the water in the water storage tank does not contain excess gas due to the gas filling at the inlet.
所以在加过气的水流入储水罐之前我们要对它除气。除气装置位于泵和储水罐之间。随着气液两相流研究热度的提高,对气液分离装置的需求也逐步上升。而在分离流体占主要的气液混合流体方面,常用的分离器比较单一。常现有的气液分离装置大多利用只重力分离,先让流体的速度降下来再进行分离,分离效率不是很理想,而且体积庞大,不利于占地面积小的实验室。So we need to degas the aerated water before it flows into the storage tank. The degassing unit is located between the pump and the water storage tank. With the increase in the research heat of gas-liquid two-phase flow, the demand for gas-liquid separation devices has gradually increased. In terms of the gas-liquid mixed fluid dominated by the separation fluid, the commonly used separators are relatively simple. Most of the existing gas-liquid separation devices use only gravity separation, and the speed of the fluid is first reduced before separation. The separation efficiency is not very ideal, and the volume is large, which is not conducive to laboratories with small footprints.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提出一种泵来流含气实验的气液多级分离装置。本发明由三级分离装置组成。利用了多种分离原理,使得流体不仅在速度降下来的时候进行气液分离,而且还利用流体的速度和压力进行气液分离。In order to solve the above problems, the present invention proposes a gas-liquid multi-stage separation device for pump-flow gas-containing experiments. The present invention consists of a three-stage separation device. Using a variety of separation principles, the fluid not only conducts gas-liquid separation when the velocity drops, but also uses the velocity and pressure of the fluid for gas-liquid separation.
本发明技术方案是:The technical scheme of the present invention is:
一、一种泵来流含气实验的气液多级分离装置:1. A gas-liquid multi-stage separation device for pump-to-flow gas-containing experiments:
包括罐体和置于罐体内的第一级分离部分、第二级分离部分和第三级分离部分,第一级分离部分置于罐体内腔的上部空间,第二级分离部分置于罐体内壁周面,第一级分离部分和第二级分离部分之间通过水管连接,第三级分离部分置于罐体底部,罐体的罐盖开有顶部出气口,顶部出气口处安装丝网过滤器;气液两相依次流经第一级分离部分、第二级分离部分和第三级分离部分完成气液分离。It includes a tank body and a first-stage separation part, a second-stage separation part and a third-stage separation part placed in the tank. The first-stage separation part is placed in the upper space of the tank cavity, and the second-stage separation part is placed in the tank. On the peripheral surface of the wall, the first-stage separation part and the second-stage separation part are connected by water pipes, and the third-stage separation part is placed at the bottom of the tank body. The tank cover of the tank body has a top air outlet, and a wire mesh is installed at the top air outlet Filter; gas-liquid two-phase flows through the first-stage separation part, the second-stage separation part and the third-stage separation part in turn to complete the gas-liquid separation.
所述的第一级分离部分主要由螺旋管、喷嘴和折流板组成,螺旋管为沿平面螺纹布置的管道结构,螺旋管上间隔设置有多个喷嘴,并在每个喷嘴端口处附近设置有折流板。The first-stage separation part is mainly composed of a spiral tube, a nozzle and a baffle plate. The spiral tube is a pipeline structure arranged along a plane thread. A plurality of nozzles are arranged at intervals on the spiral tube, and are arranged near each nozzle port. There are baffles.
对于每个喷嘴,喷嘴连接到螺旋管上部靠近中心侧的外壁,喷嘴沿自身所在的螺旋管圆形截面的径向向外延伸布置,使得喷嘴与螺旋管平面螺纹所在平面成45度,喷嘴与自身所在的螺旋管的切向方向成45度;折流板呈倒L形,倒L形内侧朝向喷嘴。For each nozzle, the nozzle is connected to the outer wall of the upper part of the spiral tube near the center side, and the nozzle is arranged to extend radially outward of the circular section of the spiral tube where it is located, so that the nozzle and the plane of the spiral tube plane thread are at 45 degrees, and the nozzle and the spiral tube are at 45 degrees. The tangential direction of the spiral tube where it is located is 45 degrees; the baffle is in an inverted L shape, and the inner side of the inverted L shape faces the nozzle.
本发明的第一级分离部分结合了离心力分离、折流分离和丝网过滤,利用流体的速度和压力进行气液分离。其中通过螺旋管进行离心力分离,喷管的开口方向特殊设置,有利于气泡从喷管里面排出。The first-stage separation part of the present invention combines centrifugal force separation, baffle separation and wire mesh filtration to perform gas-liquid separation by utilizing the velocity and pressure of the fluid. Among them, centrifugal force separation is carried out by a spiral tube, and the opening direction of the nozzle is specially set, which is conducive to the discharge of air bubbles from the nozzle.
所述的螺旋管靠近中心侧的端口作为出口,出口经连接管与第二级分离部分的入口连接相通;所述的螺旋管远离中心侧的端口作为入口,入口经水管与外部泵水源连接。The port close to the center side of the spiral pipe is used as an outlet, and the outlet is connected to the inlet of the second-stage separation part through a connecting pipe; the port of the spiral pipe far from the center side is used as an inlet, and the inlet is connected to an external pump water source through a water pipe.
所述的第二级分离部分主要由环形腔体、入口挡板、气液分离板、出口挡板和溢流口组成,罐体内壁柱周面一圈;环形腔体一侧的内外壁之间设有两块竖直平行安装的入口挡板,两块入口挡板和环形腔体的内外壁共同围成仅上端开口的入口腔空间,入口腔空间底部的环形腔体内壁开有水箱入口;环形腔体另一侧的内外壁之间设有一块出口挡板,出口挡板上方的环形腔体内壁开设溢流口;出口挡板分别与两块入口挡板之间的环形腔体内部空间形成两个对称布置的弧形腔体,每个弧形腔体的内外壁之间设有气液分离板,气液分离板从入口挡板到出口挡板方向延伸并向下倾斜布置。The second-stage separation part is mainly composed of an annular cavity, an inlet baffle, a gas-liquid separation plate, an outlet baffle and an overflow port. There are two inlet baffles installed vertically and parallel between them. The two inlet baffles and the inner and outer walls of the annular cavity together form an inlet cavity with only the upper end open. The inner wall of the annular cavity at the bottom of the inlet cavity has a water tank inlet. There is an outlet baffle between the inner and outer walls on the other side of the annular cavity, and the inner wall of the annular cavity above the outlet baffle is provided with an overflow port; the outlet baffle is respectively connected to the inner part of the annular cavity between the two inlet baffles The space forms two symmetrically arranged arc-shaped cavities, and a gas-liquid separation plate is arranged between the inner and outer walls of each arc-shaped cavity. The gas-liquid separation plate extends from the inlet baffle to the outlet baffle and is inclined downward.
所述的环形腔体内壁顶端高于入口挡板顶端,入口挡板顶端高于出口挡板顶端,出口挡板顶端高于溢流口。The top of the inner wall of the annular cavity is higher than the top of the inlet baffle, the top of the inlet baffle is higher than the top of the outlet baffle, and the top of the outlet baffle is higher than the overflow port.
所述的气液分离板顶端介于入口挡板顶端和出口挡板顶端之间,气液分离板底端低于介于出口挡板顶端。The top of the gas-liquid separation plate is located between the top of the inlet baffle and the top of the outlet baffle, and the bottom end of the gas-liquid separation plate is lower than the top of the outlet baffle.
所述的第三级分离部分主要由分液板和上端大、下端小的锥形导流管组成,罐体底面中心开有罐出口锥形导流管下端固定连接罐体并与液体出口相通,分液板水平地安装在锥形导流管上端上方。The third-stage separation part is mainly composed of a liquid separation plate and a conical guide tube with a large upper end and a small lower end. The center of the bottom surface of the tank body is provided with a tank outlet conical guide tube. The lower end is fixedly connected to the tank body and communicated with the liquid outlet. , the separator plate is installed horizontally above the upper end of the conical guide tube.
二、一种泵来流含气实验的气液多级分离装置在气液两相流体的多级分离中的应用,流体中气体不溶于液体。2. The application of a gas-liquid multi-stage separation device for a pump-to-flow gas-containing experiment in the multi-stage separation of gas-liquid two-phase fluid, and the gas in the fluid is insoluble in the liquid.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明不仅能够实现流体在速度降下来的时候进行气液分离,而且还利用流体的速度和压力进行气液分离。The invention can not only realize the gas-liquid separation when the fluid velocity is lowered, but also utilize the velocity and pressure of the fluid to perform the gas-liquid separation.
本发明的螺旋管增加了流体在在第一级分离部分的时间,使分离更加充分。The helical tube of the present invention increases the time of the fluid in the first-stage separation part, making the separation more complete.
本发明公布的气液分离装置是针对液体占主要(90%左右),目前对于液体占主要组分的气液分离装置还较少,本发明补充了此类分离装置的空缺。The gas-liquid separation device disclosed in the present invention is mainly aimed at liquid (about 90%), and currently there are few gas-liquid separation devices with liquid as the main component, and the present invention supplements the vacancy of such separation devices.
本发明为气液两相研究提供了便利。只需要在传统的试验台上加一个加气装置和本发明装置,就使得传统的试验台能够做两相流的研究。The present invention provides convenience for gas-liquid two-phase research. It is only necessary to add an air-filling device and the device of the present invention to the traditional test bench, so that the traditional test bench can do the research of two-phase flow.
本发明结构紧凑,分离效率高,能有效解决实验和工程中流体除气问题。The invention has compact structure and high separation efficiency, and can effectively solve the problem of fluid degassing in experiments and engineering.
附图说明Description of drawings
图1是气液分离装置的侧半剖视图;1 is a side half-sectional view of a gas-liquid separation device;
图2是气液分离装置的俯视剖视图一;Fig. 2 is the top sectional view one of the gas-liquid separation device;
图3是气液分离装置的俯视剖视图二;Fig. 3 is the top sectional view two of gas-liquid separation device;
图4是环形水箱及罐体的部分沿周向展开视图;FIG. 4 is a partial circumferential development view of the annular water tank and the tank body;
图5是喷管开口方向示意图之一。Fig. 5 is one of the schematic diagrams of the opening direction of the nozzle.
图6是喷管开口方向示意图之二。Figure 6 is the second schematic diagram of the direction of the nozzle opening.
图中:顶部出气口1、丝网过滤器2、罐盖3、螺旋管4、喷嘴5、环形水箱6、入口挡板7、气液分离板8、分液板9、锥形导流板10、折流板11、溢流口12、出口挡板13、罐体14、水箱入口15、连接管16、水管17、罐出口18。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步的说明。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
如图1所示,本发明具体实施包括罐体14和置于罐体14内的第一级分离部分、第二级分离部分和第三级分离部分,第一级分离部分置于罐体14内腔的上部空间,第二级分离部分置于罐体14内壁周面,第一级分离部分和第二级分离部分之间通过水管16连接,第三级分离部分置于罐体14底部,罐体14的罐盖3开有顶部出气口1,顶部出气口1处安装丝网过滤器2。As shown in FIG. 1 , the specific implementation of the present invention includes a
如图2所示,第一级分离部分主要由螺旋管4、喷嘴5和折流板11组成,螺旋管4为沿平面螺纹布置的管道结构,螺旋管4上间隔设置有多个喷嘴5,并在每个喷嘴5端口处附近设置有折流板11。As shown in Figure 2, the first-stage separation part is mainly composed of a
如图5~图6所示,对于每个喷嘴5,喷嘴5连接到螺旋管4上部靠近中心侧的外壁,喷嘴5沿自身所在的螺旋管4圆形截面的径向向外延伸布置,使得喷嘴5与螺旋管4平面螺纹所在平面成45度,喷嘴5与自身所在的螺旋管4的切向方向成45度;折流板11呈倒L形,倒L形内侧朝向喷嘴5。As shown in FIGS. 5 to 6 , for each
螺旋管4靠近中心侧的端口作为出口,出口经连接管16与第二级分离部分的入口连接相通;所述的螺旋管4远离中心侧的端口作为入口,入口经水管17与外部泵水源连接。The port of the
如图1、图3和图4所示,第二级分离部分主要由环形腔体6、入口挡板7、气液分离板8、出口挡板13和溢流口12组成,罐体14内壁柱周面一圈通过板件围成设有环形腔体6,并以罐体14的外壁作为环形腔体6的外壁;环形腔体6一侧的内外壁之间设有两块竖直平行安装的入口挡板7,两块入口挡板7和环形腔体6的内外壁共同围成仅上端开口的入口腔空间,入口腔空间底部的环形腔体6内壁开有水箱入口15,水箱入口15经连接管16与螺旋管4的出口连接相通;As shown in Figure 1, Figure 3 and Figure 4, the second-stage separation part is mainly composed of an
环形腔体6另一侧的内外壁之间设有一块出口挡板13,出口挡板13和两块入口挡板7相对称布置,出口挡板13上方的环形腔体6内壁开设溢流口12;An
入口挡板7和出口挡板13防止箱内流体形成环形流动,出口挡板13分别与两块入口挡板7之间的环形腔体6内部空间形成两个对称布置的弧形腔体,每个弧形腔体的内外壁之间设有气液分离板8,气液分离板8从入口挡板7到出口挡板13方向延伸并向下倾斜布置。The
环形腔体6内壁顶端高于入口挡板7顶端,入口挡板7顶端高于出口挡板13顶端,出口挡板13顶端高于溢流口12。入口挡板7的水平高度比出口挡板13高,能使得流体总是由入口往溢流口12流,同时入口挡板7能使螺旋管4流入的流体减速。The top of the inner wall of the
气液分离板8顶端介于入口挡板7顶端和出口挡板13顶端之间,气液分离板8底端低于介于出口挡板13顶端。具体实施中,气液分离板的8顶端与溢流口12顶端可以差不多,以保证水箱内的水基本从气液分离板8的下面流到溢流口12。The top of the gas-
如图1所示,第三级分离部分主要由分液板9和上端大、下端小的锥形导流管10组成,罐体14底面中心开有罐出口18,罐出口18通过锥形导流管10引流流出,锥形导流管10下端固定连接罐体14并与液体出口相通,分液板9水平地安装在锥形导流管10上端上方。罐体14底面和锥形导流管10之间形成集液空间。锥形导流板10呈漏斗状对排出的流体有一个稳流的作用。As shown in FIG. 1, the third-stage separation part is mainly composed of a
本发明的多级分离过程是:The multistage separation process of the present invention is:
气液两相混合流体首先进入螺旋管4,螺旋管4上开有均匀分布的喷嘴5,喷嘴上面装有折流板11。喷嘴和折流板的数量视具体情况而定。The gas-liquid two-phase mixed fluid first enters the
在离心力和重力的双重作用下由于液相重于气相,气泡跟随流体运动过程中,液相会偏向螺旋管4下部外侧沿螺旋管4流动,气泡则会偏向螺旋管4上部内侧沿螺旋管4离心流动,所以喷嘴5的设置如图5和图6所示。这样一部分的气体和水在流速和压力的作用下会从喷嘴5里面喷出来,被折流板11挡住,气体部分从折流板11水平支板向上流走,水则在重力的作用下沿着折流板11的垂直支板向下流入到第三级分离部分的集液罐空间里面。Under the dual action of centrifugal force and gravity, since the liquid phase is heavier than the gas phase, during the movement of the bubbles following the fluid, the liquid phase will deflect to the outer side of the lower part of the
通过螺旋管4的主流则由管道进入第二级分离部分内,入口挡板7和出口挡板13的作用主要是把环形水箱6分成两个部分,使内部流动先由水箱入口15进入向上翻过入口挡板7顶端后流到两侧的弧形腔体内,再从弧形腔体流入到出口挡板13处,并从出口挡板13处的溢流口12流出到第三级分离部分的集液罐空间里面,从而避免形成环形水箱6内的环形流动。The main flow through the
两块入口挡板7形成入口腔体空间也能使螺旋管4流过来的流体减速,以便进行重力分离。The two
在流体流过弧形腔体的气液分离板8的时候,在重力的作用下,气体沿着气液分离板8上升,水就从下面流走。When the fluid flows through the gas-
集液罐空间的液体漫过锥形导流管10从罐出口18流出,上述所有气体均从顶部出气口1排出,经过两级分离后的流体最后在罐体14中利用重力完成最后的分离。The liquid in the liquid collecting tank space flows out from the
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CN113786648B (en) * | 2021-09-13 | 2022-07-29 | 武汉兴达高技术工程有限公司 | Electrolysis dehydrogenation device and integrated cabinet type large-scale chlorine production brine type sodium hypochlorite generator |
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CN206965209U (en) * | 2017-05-24 | 2018-02-06 | 浙江理工大学 | A kind of gas-liquid multi-stage separation device of pump incoming gassiness experiment |
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