CN206696493U - A kind of compound bundle yarn mould - Google Patents
A kind of compound bundle yarn mould Download PDFInfo
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- CN206696493U CN206696493U CN201720506597.6U CN201720506597U CN206696493U CN 206696493 U CN206696493 U CN 206696493U CN 201720506597 U CN201720506597 U CN 201720506597U CN 206696493 U CN206696493 U CN 206696493U
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- 150000001875 compounds Chemical class 0.000 title abstract 3
- 239000002131 composite material Substances 0.000 claims description 13
- 229920001342 Bakelite® Polymers 0.000 claims description 5
- 239000004637 bakelite Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005253 cladding Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000020169 heat generation Effects 0.000 description 3
- 239000013307 optical fiber Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及扎纱加工装置技术领域,尤其涉及一种复合扎纱模具。The utility model relates to the technical field of yarn binding processing devices, in particular to a composite yarn binding mold.
背景技术Background technique
光缆主要是由光纤和塑料保护套管及塑料外皮构成的,光纤按照一定方式组成缆芯,然后外包有护套,有的还包覆外护层,经过一定的工艺形成线缆。在光缆的生产过程中有一道成缆工序,将多根光纤束管、填充绳以及中心加强件绞合在一起,为了提高成缆生产的效率,通常以中心加强件为中心,将光纤束管和填充绳螺旋缠绕在一起,光纤束管和填充绳具有一定韧性和强度,需要通过扎纱工艺将他们绑扎固定,以免光纤束管和填充绳因弹性作用恢复到原来的直线状态。现有的工艺是使用扎纱机让扎纱缠绕缆芯的方式将其捆住,为保证捆绑扎纱的均匀和张力稳定,需通过一个模具将扎纱缠绕在缆芯上面,现有的模具为全金属件,扎纱高速通过模具时磨损大、发热量大,模具整体更换成本高,温度高容易导致扎纱变形收缩,影响缆芯质量。The optical cable is mainly composed of optical fiber, plastic protective sleeve and plastic sheath. The optical fiber forms a cable core in a certain way, and then is covered with a sheath, and some are also covered with an outer sheath. After a certain process, the cable is formed. In the production process of the optical cable, there is a cable forming process, in which multiple optical fiber bundle tubes, filling ropes and central strength members are twisted together. Helically wound with the filling rope, the fiber bundle tube and the filling rope have certain toughness and strength, and they need to be bound and fixed through the yarn binding process, so as to prevent the fiber bundle tube and the filling rope from returning to the original straight state due to elasticity. The existing process is to use the binding machine to wrap the binding yarn around the cable core to bind it. In order to ensure the uniformity and stable tension of the binding binding yarn, it is necessary to wind the binding yarn on the cable core through a mold. The existing mold It is an all-metal part. When the yarn passes through the mold at high speed, it wears a lot and generates a lot of heat. The overall replacement cost of the mold is high. High temperature will easily lead to deformation and shrinkage of the yarn, which will affect the quality of the cable core.
实用新型内容Utility model content
本实用新型所要解决的技术问题和提出的技术任务是对现有技术进行改进,提供一种复合扎纱模具,解决目前技术中传统的扎纱模具磨损大、发热量大,模具整体更换成本高的问题。The technical problem to be solved and the technical task proposed by the utility model are to improve the existing technology and provide a composite yarn binding mold to solve the problem of the traditional yarn binding mold in the current technology with large wear, large heat generation, and high mold overall replacement cost The problem.
为解决以上技术问题,本实用新型的技术方案是:For solving the above technical problems, the technical solution of the utility model is:
一种复合扎纱模具,其特征在于,包括外模和内模,所述的内模上开设了供扎纱通过的过孔,在内模位于过孔圆周方向的外围包覆连接着外模。本实用新型所述的复合扎纱模具采用外模和内模的组合结构,扎纱从内模通过,扎纱与内模发生摩擦导致内模磨损、发热,当内模磨损过度时可方便只更换内模,而无需更换外模,减少更换的材料量,有效降低模具的使用更换成本。A composite binding yarn mold, characterized in that it includes an outer mold and an inner mold, the inner mold is provided with a via hole for the binding yarn to pass through, and the outer mold is connected to the outer mold by covering the inner mold in the circumferential direction of the via hole . The composite yarn binding mold described in the utility model adopts the combined structure of the outer mold and the inner mold, the yarns pass through the inner mold, and the friction between the yarn and the inner mold causes the inner mold to wear and generate heat. When the inner mold wears excessively, it can be convenient Replace the inner mold without replacing the outer mold, reduce the amount of materials to be replaced, and effectively reduce the cost of mold replacement.
进一步,所述的内模为不锈钢筒体,耐磨性能好,散热性好,避免高温导致扎纱变形收缩,保障缆芯质量。Further, the inner mold is a stainless steel cylinder, which has good wear resistance and good heat dissipation, avoids deformation and shrinkage of yarn binding caused by high temperature, and ensures the quality of the cable core.
进一步,所述的外模为电木套筒,使用成本低,电木不吸水、不导电、耐高温、强度高,保障了模具尺寸精度,使用寿命长。Further, the outer mold is a bakelite sleeve, which is low in use cost, and the bakelite is non-absorbent, non-conductive, high-temperature-resistant, and high-strength, which ensures the dimensional accuracy of the mold and has a long service life.
进一步,所述的外模的筒壁上开设了贯穿至内模外壁的锁紧螺丝孔,在锁紧螺丝孔内安装螺丝将内模顶紧,装卸方便,保障模具正常使用。Further, the cylinder wall of the outer mold is provided with locking screw holes penetrating to the outer wall of the inner mold, and screws are installed in the locking screw holes to tighten the inner mold, which is convenient for loading and unloading, and ensures the normal use of the mold.
进一步,所述的过孔的孔径为两端宽中间窄的过渡结构,增大过孔与扎纱的接触面积,避免过孔导致扎纱断裂,保障扎纱工艺持续稳定的进行。Further, the diameter of the via hole is a transitional structure with wide ends and narrow middle, which increases the contact area between the via hole and the binding yarn, avoids the breaking of the binding yarn caused by the via hole, and ensures the continuous and stable progress of the binding process.
进一步,所述的外模的内壁上设置了与内模配合的止口台阶,提高安装方便性,以止口台阶作为定位基准,保障外模与内模的配合精度。Further, the inner wall of the outer mold is provided with a notch step that cooperates with the inner mold to improve installation convenience, and the notch step is used as a positioning reference to ensure the matching accuracy of the outer mold and the inner mold.
与现有技术相比,本实用新型优点在于:Compared with the prior art, the utility model has the advantages of:
本实用新型所述的复合扎纱模具结构简单,制作成本低,降低使用时的更换成本,安装更换方便快捷,模具耐磨性好,发热量小,避免高温导致扎纱变形收缩,保障缆芯质量。The composite yarn binding mold described in the utility model has simple structure, low manufacturing cost, reduced replacement cost during use, convenient and fast installation and replacement, good wear resistance of the mold, small calorific value, avoids deformation and shrinkage of the yarn binding caused by high temperature, and ensures cable core quality.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型实施例公开的复合扎纱模具,磨损后可方便更换,降低使用成本,发热量小,避免高温导致扎纱变形收缩,保障线缆质量。The composite yarn binding die disclosed in the embodiment of the utility model can be easily replaced after wear and tear, reduces the cost of use, has low heat generation, avoids deformation and shrinkage of the yarn binding caused by high temperature, and ensures the quality of the cable.
如图1所示,一种复合扎纱模具,包括外模1和内模2,内模2上开设了供扎纱通过的过孔3,过孔3的孔径两端宽中间窄,并且过孔3的两端为过渡结构,增大扎纱与过孔3的接触面积,避免过孔3边缘棱角将扎纱截断,保障扎纱工艺持续稳定的进行,在内模2位于过孔3圆周方向的外围包覆连接着外模1,外模1的内壁上设置了与内模2配合的止口台阶5,以止口台阶作为定位基准,保障外模与内模的配合到位,内模2为不锈钢筒体,外模1为电木套筒,不锈钢耐磨性能好,电木耐高温、强度高、成本低,采用内模2外套外模1的结构使得在内模2磨损严重后可只更换内模2,而外模1可继续使用,降低更换成本,并且有效减少发热量,避免扎纱变形收缩,保障线缆质量。As shown in Figure 1, a composite yarn binding mold includes an outer mold 1 and an inner mold 2. The inner mold 2 is provided with a via hole 3 for the yarn binding to pass through. The aperture of the via hole 3 is wide at both ends and narrow in the middle, and the via The two ends of the hole 3 are transitional structures, which increase the contact area between the tying yarn and the via hole 3, avoid cutting off the tying yarn at the edge of the via hole 3, and ensure the continuous and stable process of the tying yarn. The inner mold 2 is located at the circumference of the via hole 3 The outer mold 1 is connected to the outer covering of the direction, and the inner wall of the outer mold 1 is provided with a notch step 5 that matches the inner mold 2. The notch step is used as a positioning reference to ensure that the outer mold and the inner mold are in place. 2 is a stainless steel cylinder, and the outer mold 1 is a bakelite sleeve. Stainless steel has good wear resistance, bakelite has high temperature resistance, high strength, and low cost. The structure of inner mold 2 and outer mold 1 is used to make the inner mold 2 wear seriously. Only the inner mold 2 can be replaced, while the outer mold 1 can continue to be used, which reduces replacement costs, effectively reduces heat generation, avoids yarn binding deformation and shrinkage, and ensures cable quality.
外模1和内模2的连接方式可设计为在内模2的外围设置螺纹,内模2与外模1直接螺纹连接;还可采用外模1与内模2过盈配合的方式;在本实施例中,外模1的筒壁上开设了贯穿至内模2外壁的锁紧螺丝孔4,在锁紧螺丝孔4上装配螺丝将内模2顶紧,结构简单,装卸方便。The connection mode of the outer mold 1 and the inner mold 2 can be designed to be threaded on the periphery of the inner mold 2, and the inner mold 2 and the outer mold 1 are directly threaded; the outer mold 1 and the inner mold 2 can also be used for interference fit; In this embodiment, a locking screw hole 4 penetrating to the outer wall of the inner mold 2 is opened on the cylinder wall of the outer mold 1, and screws are assembled on the locking screw hole 4 to tighten the inner mold 2, which has a simple structure and is easy to assemble and disassemble.
以上仅是本实用新型的优选实施方式,应当指出的是,上述优选实施方式不应视为对本实用新型的限制,本实用新型的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本实用新型的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only preferred implementations of the present utility model. It should be pointed out that the above-mentioned preferred implementations should not be regarded as limitations on the present utility model, and the protection scope of the present utility model should be based on the scope defined by the claims. For those skilled in the art, without departing from the spirit and scope of the utility model, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the utility model.
Claims (6)
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CN201720506597.6U CN206696493U (en) | 2017-05-08 | 2017-05-08 | A kind of compound bundle yarn mould |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109343183A (en) * | 2018-08-17 | 2019-02-15 | 烽火通信科技股份有限公司 | A kind of yarn binding machine die base for cable core yarn binding and cable core yarn binding method |
CN111186077A (en) * | 2020-03-18 | 2020-05-22 | 合肥大成通信设备有限公司 | A kind of spray ring cable binding device for replacing optical cable yarn |
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2017
- 2017-05-08 CN CN201720506597.6U patent/CN206696493U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109343183A (en) * | 2018-08-17 | 2019-02-15 | 烽火通信科技股份有限公司 | A kind of yarn binding machine die base for cable core yarn binding and cable core yarn binding method |
CN109343183B (en) * | 2018-08-17 | 2020-04-28 | 烽火通信科技股份有限公司 | Yarn binding machine die holder for yarn binding of cable core and yarn binding method of cable core |
CN111186077A (en) * | 2020-03-18 | 2020-05-22 | 合肥大成通信设备有限公司 | A kind of spray ring cable binding device for replacing optical cable yarn |
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Effective date of registration: 20241125 Granted publication date: 20171201 |