CN206640529U - A kind of switched reluctance motor for electric automobile control device - Google Patents
A kind of switched reluctance motor for electric automobile control device Download PDFInfo
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Abstract
本实用新型涉及一种电动汽车用开关磁阻电机控制装置,包括四相16/12极开关磁阻电机M、四相不对称半桥式功率变换器、键盘、上位机及以DSP或单片机为核心的全数字控制器,所述四相不对称半桥式功率变换器各相的上管和下管分别与四相16/12极开关磁阻电机M相对应的相绕组相连;所述四相16/12极开关磁阻电机M设有转子位置检测器和电流检测器,转子位置检测器和电流检测器分别与全数字控制器相连;所述四相不对称半桥式功率变换器的上、下管的控制端分别与全数字控制器与相连,所述键盘和上位机分别与全数字控制器相连。本实用新型结构简单、造价低、维护方便、使用寿命长、可靠性高、可直接传动电动汽车。
The utility model relates to a switched reluctance motor control device for an electric vehicle, comprising a four-phase 16/12 pole switched reluctance motor M, a four-phase asymmetrical half-bridge power converter, a keyboard, a host computer and a DSP or a single chip microcomputer as the The core all-digital controller, the upper tube and the lower tube of each phase of the four-phase asymmetrical half-bridge power converter are respectively connected to the corresponding phase windings of the four-phase 16/12-pole switched reluctance motor M; The phase 16/12 pole switched reluctance motor M is provided with a rotor position detector and a current detector, and the rotor position detector and the current detector are respectively connected with an all-digital controller; the four-phase asymmetrical half-bridge power converter The control ends of the upper and lower tubes are respectively connected with the full digital controller, and the keyboard and the upper computer are respectively connected with the full digital controller. The utility model has the advantages of simple structure, low manufacturing cost, convenient maintenance, long service life and high reliability, and can directly drive electric vehicles.
Description
技术领域technical field
本实用新型涉及一种开关磁阻电机控制装置,具体涉及一种可直接传动电动汽车的开关磁阻电机控制装置。The utility model relates to a switched reluctance motor control device, in particular to a switched reluctance motor control device which can directly drive electric vehicles.
背景技术Background technique
当前,传动电动机系统正逐渐趋向于无级变速、高可靠性、数字化的方向发展。研究并开发可实现无级变速运行、高可靠性、数字化调速来直接驱动电动汽车的新型电动机系统,已成为电气传动领域前沿性创新研究工作的新发展趋势和重要方向。At present, the transmission motor system is gradually tending to develop in the direction of stepless speed change, high reliability and digitalization. The research and development of a new motor system that can realize continuously variable speed operation, high reliability, and digital speed regulation to directly drive electric vehicles has become a new development trend and an important direction of cutting-edge innovative research work in the field of electric transmission.
环境问题日益严重的今天,发展绿色交通成为一个重要的课题,电动汽车具有无污染、低噪音等特点,成为比较理想的交通工具。Today, with the increasingly serious environmental problems, the development of green transportation has become an important topic. Electric vehicles have the characteristics of no pollution and low noise, and have become an ideal means of transportation.
目前国内外广泛应用的电动机传动系统为感应电动机,不能无级变速。若由直流调速电动机实现无级变速传动,其直流电动机的结构复杂、造价偏高、维护困难且寿命较短。若由感应电动机变频调速系统实现无级变速传动,其系统控制方案采用矢量变换控制或直接转矩控制,但实现矢量变换或直接转矩控制计算复杂,且其低速力矩小、低速性能不佳。因此,急需设计一种结构简单、造价低、维护方便、使用寿命长、可靠性高、可直接传动电动汽车的控制装置。At present, the motor transmission system widely used at home and abroad is an induction motor, which cannot be continuously variable. If the stepless variable speed transmission is realized by a DC speed regulating motor, the structure of the DC motor is complicated, the cost is high, the maintenance is difficult and the service life is short. If the induction motor frequency conversion speed regulation system realizes the continuously variable speed transmission, the system control scheme adopts vector conversion control or direct torque control, but the calculation of vector conversion or direct torque control is complicated, and its low-speed torque is small and low-speed performance is not good. . Therefore, there is an urgent need to design a control device that is simple in structure, low in cost, easy to maintain, long in service life, high in reliability, and can directly drive electric vehicles.
发明内容Contents of the invention
本实用新型的目的是:提供一种结构简单、造价低、维护方便、使用寿命长、可靠性高、实现可直接传动电动汽车的电动汽车用开关磁阻电机控制装置,以克服现有技术的不足。The purpose of the utility model is to provide a switched reluctance motor control device for electric vehicles with simple structure, low cost, convenient maintenance, long service life and high reliability, which can directly drive electric vehicles, so as to overcome the disadvantages of the prior art. insufficient.
为了达到上述目的,本实用新型的技术方案是:一种电动汽车用开关磁阻电机控制装置,其创新点在于:包括四相16/12极开关磁阻电机M、四相不对称半桥式功率变换器、键盘、上位机及以DSP或单片机为核心的全数字控制器,所述四相不对称半桥式功率变换器各相的上管和下管分别与四相16/12极开关磁阻电机M相对应的相绕组相连;In order to achieve the above purpose, the technical solution of the present invention is: a switched reluctance motor control device for electric vehicles, the innovation point of which is that it includes a four-phase 16/12-pole switched reluctance motor M, a four-phase asymmetrical half-bridge Power converter, keyboard, upper computer and full digital controller with DSP or single-chip microcomputer as the core, the upper tube and the lower tube of each phase of the four-phase asymmetrical half-bridge power converter are respectively connected to the four-phase 16/12 pole switch The corresponding phase windings of the reluctance motor M are connected;
所述四相16/12极开关磁阻电机M设有转子位置检测器,且所述转子位置检测器的输出端经电气隔离与全数字控制器相应的输入捕捉端口相连;The four-phase 16/12 pole switched reluctance motor M is provided with a rotor position detector, and the output end of the rotor position detector is connected to the corresponding input capture port of the full digital controller through electrical isolation;
所述四相16/12极开关磁阻电机M设有电流检测器,且电流检测器的输出端经电气隔离与全数字控制器相应的ADC采样端口相连;The four-phase 16/12 pole switched reluctance motor M is provided with a current detector, and the output end of the current detector is electrically isolated and connected to the corresponding ADC sampling port of the full digital controller;
所述全数字控制器输出的绕组逻辑信号经电气隔离与四相不对称半桥式功率变换器的上管的控制端相连,全数字控制器的OC输出比较端口输出PWM信号,且全数字控制器输出的绕组逻辑信号和PWM信号进行逻辑相与后经电气隔离再与四相不对称半桥式功率变换器的下管的控制端相连,所述键盘与全数字控制器的输入输出端口相连,所述上位机与全数字控制器的USB通信端口通信。The winding logic signal output by the all-digital controller is connected to the control terminal of the upper tube of the four-phase asymmetrical half-bridge power converter through electrical isolation, and the OC output comparison port of the all-digital controller outputs a PWM signal, and the all-digital control The winding logic signal and PWM signal output by the inverter are logically phased and then electrically isolated and then connected to the control terminal of the lower tube of the four-phase asymmetrical half-bridge power converter. The keyboard is connected to the input and output ports of the full digital controller. , the host computer communicates with the USB communication port of the full digital controller.
在上述技术方案中,所述电气隔离采用光耦隔离芯片。In the above technical solution, the electrical isolation adopts an optocoupler isolation chip.
在上述技术方案中,所述四相16/12极开关磁阻电机M包括A、B、C、D四相绕组,其中:In the above technical solution, the four-phase 16/12-pole switched reluctance motor M includes A, B, C, D four-phase windings, wherein:
A相绕组包含A1、A2、A3、A4四个定子凸极,且A1、A2、A3、A4四个定子凸极上的集中绕组串联构成A相绕组, A-phase winding includes four stator salient poles A1, A2, A3, and A4, and the concentrated windings on the four stator salient poles of A1, A2, A3, and A4 are connected in series to form A-phase winding.
B相绕组包含B1、B2、B3、B4四个定子凸极,且B1、B2、B3、B4四个定子凸极上的集中绕组串联构成B相绕组,The B-phase winding includes four stator salient poles B1, B2, B3, and B4, and the concentrated windings on the four stator salient poles of B1, B2, B3, and B4 are connected in series to form the B-phase winding.
C相绕组包含C1、C2、C3、C4四个定子凸极,且C1、C2、C3、C4四个定子凸极上的集中绕组串联构成C相绕组,The C-phase winding includes four stator salient poles C1, C2, C3, and C4, and the concentrated windings on the four stator salient poles of C1, C2, C3, and C4 are connected in series to form a C-phase winding.
D相绕组包含D1、D2、D3、D4四个定子凸极,且D1、D2、D3、D4四个定子凸极上的集中绕组串联构成D相绕组。The D-phase winding includes four stator salient poles D1, D2, D3, and D4, and the concentrated windings on the four stator salient poles of D1, D2, D3, and D4 are connected in series to form the D-phase winding.
在上述技术方案中,四相不对称半桥式功率变换器的主开关型号为MOSFET或IGBT。In the above technical solution, the type of the main switch of the four-phase asymmetrical half-bridge power converter is MOSFET or IGBT.
本实用新型所具有的积极效果是:由于本实用新型包括四相16/12极开关磁阻电机M、四相不对称半桥式功率变换器、键盘、上位机及以DSP或单片机为核心的全数字控制器,所述四相16/12极开关磁阻电机M包括A、B、C、D四相绕组,所述四相不对称半桥式功率变换器各相的上管和下管分别与四相16/12极开关磁阻电机M相对应的相绕组相连;所述四相16/12极开关磁阻电机M设有转子位置检测器,且所述转子位置检测器的输出端经电气隔离与全数字控制器相应的输入捕捉端口相连;所述四相16/12极开关磁阻电机M设有电流检测器,且电流检测器的输出端经电气隔离与全数字控制器相应的ADC采样端口相连;所述全数字控制器输出的绕组逻辑信号经电气隔离与四相不对称半桥式功率变换器的上管的控制端相连,全数字控制器的OC输出比较端口输出PWM信号,且全数字控制器输出的绕组逻辑信号和PWM信号进行逻辑相与后经电气隔离再与四相不对称半桥式功率变换器的下管的控制端相连,所述键盘与全数字控制器的输入输出端口相连,所述上位机与全数字控制器的USB通信端口通信;本实用新型的四相16/12极开关磁阻电机的各相绕组相互独立,具有启动转矩大,传动效率高,转矩脉动小,功耗小等优点,又由于四相16/12极开关磁阻电机的定子凸极上只有简单的集中绕组,使其具有绝缘结构简单,制造简便,成本低的优势,且发热大部分在定子,也易于冷却,在恶劣条件下具有调速性能良好、控制灵活、工作可靠性高、容错性好、使用寿命长的特点。由本实用新型单极性的四相不对称半桥式功率变换器供单方向电流激励,且每个功率开关器件均直接与四相16/12极开关磁阻电机相串联,避免了直通短路现象,具有较高的运行可靠性和容错能力,本实用新型的设计方案是当下急需的一种结构简单、造价低、维护方便、使用寿命长、可靠性高、可直接传动电动汽车的控制装置。The positive effects of the utility model are: since the utility model includes a four-phase 16/12 pole switched reluctance motor M, a four-phase asymmetrical half-bridge power converter, a keyboard, an upper computer and a DSP or a single-chip microcomputer as the core An all-digital controller, the four-phase 16/12-pole switched reluctance motor M includes four-phase windings A, B, C, and D, and the upper and lower tubes of each phase of the four-phase asymmetrical half-bridge power converter They are respectively connected to the phase windings corresponding to the four-phase 16/12 pole switched reluctance motor M; the four-phase 16/12 pole switched reluctance motor M is provided with a rotor position detector, and the output terminal of the rotor position detector Connect to the corresponding input capture port of the full digital controller through electrical isolation; the four-phase 16/12 pole switched reluctance motor M is provided with a current detector, and the output terminal of the current detector is corresponding to the full digital controller through electrical isolation The ADC sampling port of the all-digital controller is connected; the winding logic signal output by the all-digital controller is connected to the control terminal of the upper tube of the four-phase asymmetrical half-bridge power converter through electrical isolation, and the OC output comparison port of the all-digital controller outputs PWM signal, and the winding logic signal and PWM signal output by the full digital controller are logically phase-ANDed and then electrically isolated and then connected to the control terminal of the lower tube of the four-phase asymmetrical half-bridge power converter. The keyboard is connected to the full digital control The input and output ports of the device are connected, and the upper computer communicates with the USB communication port of the full digital controller; the windings of each phase of the four-phase 16/12 pole switched reluctance motor of the utility model are independent of each other, and have a large starting torque, and the transmission High efficiency, small torque ripple, low power consumption, etc., and because there are only simple concentrated windings on the salient poles of the stator of the four-phase 16/12 pole switched reluctance motor, it has the advantages of simple insulation structure, easy manufacture and low cost. Advantages, and most of the heat is in the stator, and it is easy to cool. It has the characteristics of good speed regulation performance, flexible control, high working reliability, good fault tolerance and long service life under harsh conditions. The unipolar four-phase asymmetric half-bridge power converter of the utility model is used for unidirectional current excitation, and each power switching device is directly connected in series with the four-phase 16/12-pole switched reluctance motor, avoiding the direct short circuit phenomenon , has high operational reliability and fault tolerance, and the design scheme of the utility model is a control device that is urgently needed at present with simple structure, low cost, convenient maintenance, long service life, high reliability, and direct transmission of electric vehicles.
附图说明Description of drawings
图1是本实用新型一种具体实施方式的原理方框示意图;Fig. 1 is the principle block diagram of a kind of embodiment of the utility model;
图2是本实用新型的四相16/12极开关磁阻电机M的控制结构框图。Fig. 2 is a block diagram of the control structure of the four-phase 16/12 pole switched reluctance motor M of the present invention.
具体实施方式detailed description
以下结合附图以及给出的实施例,对本实用新型作进一步的说明,但并不局限于此。The utility model will be further described below in conjunction with the accompanying drawings and the given embodiments, but it is not limited thereto.
如图1、2所示,一种电动汽车用开关磁阻电机控制装置,包括四相16/12极开关磁阻电机M、四相不对称半桥式功率变换器1、键盘2、上位机3及以DSP或单片机为核心的全数字控制器4,所述四相16/12极开关磁阻电机M包括A、B、C、D四相绕组,所述四相不对称半桥式功率变换器1各相的上管和下管分别与四相16/12极开关磁阻电机M相对应的相绕组相连;As shown in Figures 1 and 2, a switched reluctance motor control device for electric vehicles includes a four-phase 16/12-pole switched reluctance motor M, a four-phase asymmetrical half-bridge power converter 1, a keyboard 2, and a host computer 3 and an all-digital controller 4 with DSP or single-chip microcomputer as the core, the four-phase 16/12-pole switched reluctance motor M includes A, B, C, D four-phase windings, and the four-phase asymmetrical half-bridge power The upper tube and the lower tube of each phase of the converter 1 are respectively connected to the corresponding phase windings of the four-phase 16/12 pole switched reluctance motor M;
所述四相16/12极开关磁阻电机M设有转子位置检测器5,且所述转子位置检测器5的输出端经电气隔离与全数字控制器4相应的输入捕捉端口相连,提供电机转子的位置信息以决定绕组的开通与关断;The four-phase 16/12 pole switched reluctance motor M is provided with a rotor position detector 5, and the output end of the rotor position detector 5 is connected to the corresponding input capture port of the full digital controller 4 through electrical isolation, providing a motor The position information of the rotor is used to determine the opening and closing of the winding;
所述四相16/12极开关磁阻电机M设有电流检测器6,且电流检测器6的输出端经电气隔离与全数字控制器4相应的ADC采样端口相连,用来检测相绕组实时电流,提供电流信息完成电流斩波控制或采取相应的保护措施以防止过电流;The four-phase 16/12 pole switched reluctance motor M is provided with a current detector 6, and the output terminal of the current detector 6 is connected to the corresponding ADC sampling port of the all-digital controller 4 through electrical isolation, and is used to detect the phase winding in real time. Current, provide current information to complete current chopping control or take corresponding protection measures to prevent overcurrent;
所述全数字控制器4输出的绕组逻辑信号经电气隔离与四相不对称半桥式功率变换器1的上管的控制端相连,全数字控制器4的OC输出比较端口输出PWM信号,且全数字控制器4输出的绕组逻辑信号和PWM信号进行逻辑相与后经电气隔离再与四相不对称半桥式功率变换器1的下管的控制端相连,所述键盘2与全数字控制器4的输入输出端口相连,实现控制参数的给定与输入,所述上位机3与全数字控制器4的USB通信端口通信,实现转速、电流、电压等信息的显示功能。The winding logic signal output by the all-digital controller 4 is electrically isolated and connected to the control terminal of the upper tube of the four-phase asymmetrical half-bridge power converter 1, and the OC output comparison port of the all-digital controller 4 outputs a PWM signal, and The winding logic signal and PWM signal output by the all-digital controller 4 are logically phased and then electrically isolated and then connected to the control terminal of the down tube of the four-phase asymmetrical half-bridge power converter 1. The keyboard 2 is connected to the full-digital control The input and output ports of the controller 4 are connected to realize the setting and input of control parameters. The upper computer 3 communicates with the USB communication port of the full digital controller 4 to realize the display function of information such as speed, current and voltage.
本实用新型所述电气隔离采用光耦隔离芯片,实现电压转换功能,以防止高低电压相互影响。The electrical isolation of the utility model adopts an optocoupler isolation chip to realize a voltage conversion function to prevent mutual influence of high and low voltages.
为了使得本实用新型四相16/12极开关磁阻电机M具有低速转矩大、转矩脉动小等优点,本实用新型所述四相16/12极开关磁阻电机M包括A、B、C、D四相绕组,其中:In order to make the four-phase 16/12-pole switched reluctance motor M of the present utility model have the advantages of large low-speed torque and small torque ripple, the four-phase 16/12-pole switched reluctance motor M of the present utility model includes A, B, C, D four-phase winding, where:
A相绕组包含A1、A2、A3、A4四个定子凸极,且A1、A2、A3、A4四个定子凸极上的集中绕组串联构成A相绕组, A-phase winding includes four stator salient poles A1, A2, A3, and A4, and the concentrated windings on the four stator salient poles of A1, A2, A3, and A4 are connected in series to form A-phase winding.
B相绕组包含B1、B2、B3、B4四个定子凸极,且B1、B2、B3、B4四个定子凸极上的集中绕组串联构成B相绕组,The B-phase winding includes four stator salient poles B1, B2, B3, and B4, and the concentrated windings on the four stator salient poles of B1, B2, B3, and B4 are connected in series to form the B-phase winding.
C相绕组包含C1、C2、C3、C4四个定子凸极,且C1、C2、C3、C4四个定子凸极上的集中绕组串联构成C相绕组,The C-phase winding includes four stator salient poles C1, C2, C3, and C4, and the concentrated windings on the four stator salient poles of C1, C2, C3, and C4 are connected in series to form a C-phase winding.
D相绕组包含D1、D2、D3、D4四个定子凸极,且D1、D2、D3、D4四个定子凸极上的集中绕组串联构成D相绕组。The D-phase winding includes four stator salient poles D1, D2, D3, and D4, and the concentrated windings on the four stator salient poles of D1, D2, D3, and D4 are connected in series to form the D-phase winding.
本实用新型四相不对称半桥式功率变换器1的主开关型号为MOSFET或IGBT。本实用新型遵循“最小磁阻原理”运行:通过转子位置检测器5检测转子位置,由核心为DSP或单片机的全数字控制器4根据转子位置检测器5的输出信号,判断定、转子的相对位置;接着由DSP或单片机的全数字控制器4输出控制信号,用来控制四相不对称半桥式功率变换器1的上管和下管的导通和关断,使电源对四相16/12极开关磁阻电机M的相绕组通电和断电,吸引转子向定、转子间最小磁阻位置方向旋转。The model of the main switch of the utility model four-phase asymmetrical half-bridge power converter 1 is MOSFET or IGBT. The utility model operates according to the "minimum reluctance principle": the rotor position is detected by the rotor position detector 5, and the full digital controller 4 whose core is DSP or single-chip microcomputer judges the relative position of the stator and the rotor according to the output signal of the rotor position detector 5. position; then the all-digital controller 4 of the DSP or the single-chip microcomputer outputs the control signal, which is used to control the conduction and shutdown of the upper tube and the lower tube of the four-phase asymmetrical half-bridge power converter 1, so that the power supply is connected to the four-phase 16 The phase winding of the 12-pole switched reluctance motor M is energized and de-energized to attract the rotor to rotate in the direction of the minimum reluctance position between the stator and the rotor.
如图1所示,图中本实用新型所述全数字控制器4的IC为位置输入捕捉端口,ADC为电流采样端口,I/O(1)和I/O(2)为输入输出端口,OC为输出比较端口,USB为通信端口。As shown in Figure 1, the IC of the all-digital controller 4 described in the figure is a position input capture port, the ADC is a current sampling port, and I/O (1) and I/O (2) are input and output ports. OC is an output comparison port, and USB is a communication port.
如图2所示,它是本实用新型的四相16/12极开关磁阻电机M的控制结构框图,其中,该控制结构包括蓄电池、开关磁阻电机、功率变换器、控制器及检测装置等。其中开关磁阻电机是开关磁阻电机控制结构中实现能量转换的部件,也是开关磁阻电机控制结构有别于其他电动机控制系统的主要标志。功率变换器向电机提供运转所需的能量,由蓄电池供电。控制器是系统的中枢。它综合处理速度指令、速度反馈信号及电流传感器、位置传感器的反馈信息,控制功率变换器中主开关器件的工作状态,实现对电机运行状态的控制。As shown in Figure 2, it is a block diagram of the control structure of the four-phase 16/12 pole switched reluctance motor M of the present utility model, wherein the control structure includes a battery, a switched reluctance motor, a power converter, a controller and a detection device Wait. Among them, the switched reluctance motor is the component that realizes energy conversion in the control structure of the switched reluctance motor, and it is also the main symbol that the control structure of the switched reluctance motor is different from other motor control systems. The power converter provides the energy required for the motor to run, powered by the battery. The controller is the backbone of the system. It comprehensively processes speed command, speed feedback signal and feedback information from current sensor and position sensor, controls the working state of the main switching device in the power converter, and realizes the control of the motor running state.
本实用新型的四相16/12极开关磁阻电机的各相绕组相互独立,具有启动转矩大,传动效率高,转矩脉动小,功耗小等优点,又由于四相16/12极开关磁阻电机的定子凸极上只有简单的集中绕组,使其具有绝缘结构简单,制造简便,成本低的优势,且发热大部分在定子,也易于冷却,在恶劣条件下具有调速性能良好、控制灵活、工作可靠性高、容错性好、使用寿命长的特点。由本实用新型单极性的四相不对称半桥式功率变换器供单方向电流激励,且每个功率开关器件均直接与四相16/12极开关磁阻电机相串联,避免了直通短路现象,具有较高的运行可靠性和容错能力,本实用新型的设计方案是当下急需的一种结构简单、造价低、维护方便、使用寿命长、可靠性高、可直接传动电动汽车的控制装置。The windings of each phase of the four-phase 16/12 pole switched reluctance motor of the utility model are independent of each other, which has the advantages of large starting torque, high transmission efficiency, small torque ripple, and low power consumption. There are only simple concentrated windings on the salient poles of the stator of the switched reluctance motor, so that it has the advantages of simple insulation structure, easy manufacture, and low cost, and most of the heat is in the stator, which is also easy to cool, and has good speed regulation performance under harsh conditions , flexible control, high reliability, good fault tolerance and long service life. The unipolar four-phase asymmetric half-bridge power converter of the utility model is used for unidirectional current excitation, and each power switching device is directly connected in series with the four-phase 16/12-pole switched reluctance motor, avoiding the direct short circuit phenomenon , has high operational reliability and fault tolerance, and the design scheme of the utility model is a control device that is urgently needed at present with simple structure, low cost, convenient maintenance, long service life, high reliability, and direct transmission of electric vehicles.
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