CN206638065U - Double-dryness split-flow heat-exchanging evaporator - Google Patents
Double-dryness split-flow heat-exchanging evaporator Download PDFInfo
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Abstract
本实用新型涉及一种双干度分流换热蒸发器,包括连通有进口管的第一联箱、连通有出口管的第二联箱、及连通于第一联箱和第二联箱之间且平行布置的若干换热管,第一联箱和第二联箱内均设有依次间隔布置的有孔隔板和无孔隔板,有孔隔板和无孔隔板将第一联箱和第二联箱的内部均分隔成若干分流腔,且紧邻有孔隔板布置并靠近进口管一侧的换热管为低干度分流换热管,低干度分流换热管的进口段伸入分流腔内、并与分流腔的内壁之间存在间隙。在多管程蒸发器换热过程中实现两相流体的“高、低干度分离分流换热”蒸发,高干度流显著强化传热,并能大幅度降低流动阻力,可根据流量,一定程度自动调节进入高干度分流换热管内的两相工质干度。
The utility model relates to a double dryness shunt heat exchange evaporator, comprising a first header connected with an inlet pipe, a second header connected with an outlet pipe, and a connection between the first header and the second header And several heat exchange tubes arranged in parallel, the first header and the second header are equipped with porous partitions and non-porous partitions arranged at intervals in sequence, and the porous partitions and non-porous partitions divide the first header The interior of the second header and the second header are divided into several split chambers, and the heat exchange tubes arranged next to the perforated partition and close to the side of the inlet pipe are low-quality split heat-exchange tubes, and the inlet section of the low-quality split heat-exchange tubes It protrudes into the distribution chamber and has a gap with the inner wall of the distribution chamber. In the heat exchange process of the multi-tube evaporator, the "high and low dryness separation split heat transfer" evaporation of the two-phase fluid is realized. The high dryness flow significantly enhances heat transfer and can greatly reduce the flow resistance. According to the flow rate, a certain The dryness of the two-phase working fluid entering the high-dryness shunt heat exchange tube is automatically adjusted to a certain degree.
Description
技术领域technical field
本实用新型涉及蒸发器分流换热技术领域,特别涉及一种双干度分流换热蒸发器。The utility model relates to the technical field of evaporator split flow heat exchange, in particular to a double dryness split flow heat exchange evaporator.
背景技术Background technique
现有换热管式蒸发器,基本以蛇形管流动布置或者以若干无孔隔板构建多管程平行流式布置。同时由于换热管在低干度蒸发过程存在换热效率不高,而且蛇形管换热布置时,蒸发后期随着气相工质比例大,流速快,蒸发器存在管内压力损失严重等缺点。多管程平行流式蒸发器,由于其管程中的换热管数随着蒸发过程的深入而适当增多,因此管内压力损失较小,然而基于蒸发换热规律,平行流式蒸发器依然存在低干度蒸发时换热效率较低,高干度蒸发时由于采用平行流布置,换热效率下降明显等缺点。最后由于蒸发换热在高干度的核态沸腾区换热效率最高,因此蛇形管式以及平行流式蒸发器在蒸发换热后期的换热效果显著增强,从而导致蒸发器管程间整体换热明显不均,蒸发器换热效果因而受到限制The existing heat exchange tube evaporator is basically arranged in a serpentine tube flow arrangement or in a multi-tube parallel flow arrangement with a number of non-porous partitions. At the same time, due to the low heat exchange efficiency of the heat exchange tube in the low-quality evaporation process, and when the serpentine tube heat exchange arrangement is used, the evaporator has serious disadvantages such as serious pressure loss in the tube due to the large proportion of gas phase working medium and fast flow rate in the later stage of evaporation. For the multi-tube parallel flow evaporator, because the number of heat exchange tubes in the tube pass increases appropriately with the deepening of the evaporation process, the pressure loss in the tube is small. However, based on the evaporation heat transfer law, the parallel flow evaporator still exists The heat exchange efficiency is low when the dryness is evaporated, and the heat exchange efficiency drops obviously due to the parallel flow arrangement when the high dryness is evaporated. Finally, since the evaporative heat transfer has the highest heat transfer efficiency in the nucleate boiling region with high dryness, the heat transfer effect of the serpentine tube and parallel flow evaporators is significantly enhanced in the later stage of the evaporative heat transfer, resulting in the overall The heat transfer is obviously uneven, and the heat transfer effect of the evaporator is thus limited
实用新型内容Utility model content
本实用新型的目的在于提供一种双干度分流换热蒸发器,能够改善阻力压降和换热性能。The purpose of the utility model is to provide a double dryness shunt heat exchange evaporator, which can improve resistance pressure drop and heat exchange performance.
为实现本实用新型的目的,采取的技术方案是:For realizing the purpose of this utility model, the technical scheme that takes is:
一种双干度分流换热蒸发器,包括连通有进口管的第一联箱、连通有出口管的第二联箱、及连通于第一联箱和第二联箱之间且平行布置的若干换热管,第一联箱和第二联箱内均设有依次间隔布置的有孔隔板和无孔隔板,有孔隔板和无孔隔板将第一联箱和第二联箱的内部均分隔成若干分流腔,且紧邻有孔隔板并靠近进口管一侧的换热管为低干度分流换热管,低干度分流换热管的进口段伸入分流腔内、并与分流腔的内壁之间存在间隙。A double dryness split heat exchange evaporator, comprising a first header communicated with an inlet pipe, a second header communicated with an outlet pipe, and connected between the first header and the second header and arranged in parallel A number of heat exchange tubes, the first header and the second header are provided with porous partitions and non-porous partitions arranged at intervals in sequence, and the porous partitions and non-porous partitions connect the first header and the second header. The interior of the box is divided into several split chambers, and the heat exchange tubes adjacent to the perforated partition and near the inlet pipe are low-quality split heat-exchange tubes, and the inlet section of the low-quality split heat-exchange tube extends into the split chamber , and there is a gap with the inner wall of the distribution cavity.
液态工质或者低干度工质从进口管进入蒸发器,并依次重复经过第一联箱和第二联箱换热后,从第二联箱的出口管排出。蒸发换热过程中,工质每经过一个管程的换热管换热,都会形成干度较低的两相工质,然后进入其中一个联箱,来流两相工质进入其中一个联箱的分流腔后,流速迅速降低,由于工质气、液相密度差异明显,分流腔内的两相工质将一定程度发生相分离以及相分层,其中气相主要在上方,液相主要在下方。由无孔隔板和有孔隔板组成双隔板管程结构,由于低干度分流换热管的进口段伸进分流腔内,可有效阻碍气相工质由于运动惯性直接通过低干度分流换热管排出,且该低干度分流换热管紧邻有孔隔板布置且靠近进口管一侧,而与该有孔隔板相邻且靠近出口管一侧的无孔隔板和该有孔隔板之间的换热管则为高干度分流换热管,通过该联箱内相邻两个分流腔的压力差,大部分气相将混合部分液相,通过有孔隔板进入相邻的分流腔内,然后再进入与相邻分流腔连通的高干度分流换热管内继续蒸发换热,低干度工质进入低干度分流换热管内继续蒸发换热,使来流工质在该联箱内完成高干度流和低干度流的分流,经过一个管程换热后,低干度流和高干度流通过换热管进入另外一个联箱的分流腔内并混合,继续进行下一管程的双干度分流换热。由于蒸发过程中气相工质不断增多,液相工质不断减少,因此沿流动方向,当管程数递增时,管程中高干度分流换热管管数趋于增加,而管程中低干度分流管管数趋于减少,利用高干度核态沸腾高效换热远离,强化增强发起的整体换热,且采用平行流多换热管分流布置,改善蒸发器的流动性能,提高多管程蒸发器的工质分配均匀性,大幅度降低流动阻力,改善蒸发器阻力压降以及换热性能。The liquid or low-dryness working fluid enters the evaporator from the inlet pipe, and after repeated heat exchange between the first header and the second header, it is discharged from the outlet pipe of the second header. In the process of evaporative heat exchange, every time the working fluid passes through the heat exchange tubes of a tube side, a two-phase working medium with low dryness will be formed, and then enter one of the headers, and the incoming two-phase working fluid enters one of the headers After the splitter chamber is installed, the flow rate decreases rapidly. Due to the obvious difference in the density of the working fluid gas and liquid phase, the two-phase working fluid in the splitter chamber will undergo phase separation and phase stratification to a certain extent, in which the gas phase is mainly at the top and the liquid phase is mainly at the bottom. . The double-baffle tube-side structure is composed of non-porous baffles and porous baffles. Since the inlet section of the low-quality shunt heat exchange tube extends into the shunt chamber, it can effectively prevent the gas-phase working medium from directly passing through the low-quality shunt due to motion inertia. The heat exchange tube is discharged, and the low-quality split heat exchange tube is arranged next to the perforated partition and close to the inlet tube side, while the non-porous partition adjacent to the perforated partition and close to the outlet tube side and the perforated partition are arranged The heat exchange tubes between the perforated partitions are high-quality shunt heat transfer tubes. Through the pressure difference between two adjacent split chambers in the header, most of the gas phase will mix with part of the liquid phase, and enter the phase through the perforated partitions. Then enter the high-quality split heat exchange tube connected with the adjacent split cavity to continue evaporation and heat exchange, and the low-quality working medium enters the low-quality split heat exchange tube to continue evaporation and heat exchange, so that The flow of high dryness flow and low dryness flow is completed in this header. After heat exchange in one tube side, the low dryness flow and high dryness flow enter the split cavity of another header through the heat exchange tube and Mix and proceed to the double dryness shunt heat exchange of the next tube pass. Due to the continuous increase of the gas-phase working medium and the continuous decrease of the liquid-phase working medium during the evaporation process, along the flow direction, when the number of tube passes increases, the number of high-dryness shunt heat exchange tubes in the tube pass tends to increase, while the number of low-dryness split heat exchange tubes in the tube pass tends to increase. The number of splitter tubes tends to be reduced, and the high-quality nucleate boiling is used to efficiently transfer heat away from it, and the overall heat transfer initiated by the enhancement is strengthened, and the parallel flow multi-heat exchange tube splitting arrangement is adopted to improve the flow performance of the evaporator and improve the multi-tube The uniformity of the working medium distribution of the evaporator can be greatly reduced, the flow resistance can be greatly reduced, and the resistance pressure drop and heat transfer performance of the evaporator can be improved.
下面对技术方案进一步说明:The technical scheme is further described below:
进一步的是,有孔隔板设有通孔,通孔内套接有调节管,调节管朝向低干度分流换热管的一端伸入分流腔内。通过控制调节管的长度,使不同干度的两相工质排至下一个分流腔内,调节进入高干度分流换热管内的两相工质干度,提高分流换热效果。Further, the perforated partition is provided with a through hole, and an adjusting tube is sleeved in the through hole, and the adjusting tube extends into the split cavity towards the end of the low quality split flow heat exchange tube. By controlling the length of the regulating tube, the two-phase working fluid with different dryness is discharged into the next split cavity, and the dryness of the two-phase working medium entering the high-quality split heat exchange tube is adjusted to improve the split heat exchange effect.
进一步的是,通孔至少有两个,每个通孔内均套接有调节管,每个调节管朝向低干度分流换热管的一端伸入分流腔内的长度不同。通过不同的调节管排出不同干度的两相工质至下一个分流腔内,进一步调节进入高干度分流换热管内的两相工质干度。Further, there are at least two through holes, and each through hole is sleeved with an adjusting tube, and the length of each adjusting tube protruding into the split chamber toward the end of the low-quality split heat exchange tube is different. The two-phase working fluid with different dryness is discharged to the next split cavity through different regulating tubes, and the dryness of the two-phase working medium entering the high-quality split heat exchange tube is further adjusted.
进一步的是,每个通孔的孔径不同。不同孔径的通孔通过的工质流量不同,不同孔径的通孔,加上每个通孔对应的调节管朝向低干度分流换热管的一端伸入分流腔内的长度不同,可根据流量一定程度自动调节进入高干度分流换热管内的两相工质干度,以达到将大部分的气相工质以及少部分液相工质分流进高干度分流换热管段中。Furthermore, the apertures of each through hole are different. Through-holes with different apertures pass through different flow rates of working fluid. The through-holes with different apertures, plus the length of the regulating tube corresponding to each through-hole extending into the split chamber towards the end of the low-quality split heat exchange tube, can be adjusted according to the flow rate. To a certain extent, the dryness of the two-phase working medium that enters the high-quality split heat exchange tube is automatically adjusted to divert most of the gas-phase working medium and a small part of the liquid-phase working medium into the high-quality split heat exchange tube section.
进一步的是,低干度分流换热管伸入分流腔的一端和与其相邻的调节管在沿调节管中心轴线方向的投影不重叠。由于通孔下方没有换热管的阻碍,便于通孔的孔径以及其上调节管的长度可进行大范围的优化设计。Further, the projection of the end of the low-quality split flow heat exchange tube extending into the flow split cavity and the adjustment tube adjacent to it along the central axis of the adjustment tube does not overlap. Since there is no hindrance of the heat exchange tube under the through hole, the diameter of the through hole and the length of the regulating tube on it can be optimized in a wide range.
进一步的是,每个换热管与所述第一联箱连通的位置均靠近第一联箱的第一侧壁,位于第一联箱内的所述通孔均靠近第一联箱的第二侧壁,第一侧壁与第二侧壁相对布置,每个换热管与第二联箱连通的位置均靠近第二联箱的第三侧壁,位于第二联箱内的通孔均靠近第二联箱的第四侧壁,第三侧壁与第四侧壁相对布置。换热管排以偏侧安装方式,与联箱内腔在靠近一侧处连接,有孔隔板上的通孔开凿在靠近没有连接换热管的另一侧,通孔上连接贯穿的调节管,进一步确保通孔下方没有换热管的阻碍,便于通孔的孔径以及其上调节管的长度可进行大范围的优化设计。Further, the position where each heat exchange tube communicates with the first header is close to the first side wall of the first header, and the through holes in the first header are close to the first side wall of the first header. Two side walls, the first side wall is arranged opposite to the second side wall, the position where each heat exchange tube communicates with the second header is close to the third side wall of the second header, and the through hole in the second header They are all close to the fourth side wall of the second header, and the third side wall is arranged opposite to the fourth side wall. The heat exchange tube row is installed sideways, and is connected to the inner chamber of the header at one side, and the through hole on the perforated partition is dug on the other side close to the non-connected heat exchange tube, and the through hole is connected to the through adjustment The tube further ensures that there is no obstruction of the heat exchange tube under the through hole, so that the diameter of the through hole and the length of the adjustment tube on it can be optimized in a wide range.
进一步的是,每个换热管与第一联箱连通的位置均位于第一联箱的第一内壁上,第一联箱还设有与第一内壁平行设置的第二内壁,第一内壁和第二内壁之间的间距为H,低干度分流换热管伸入第一联箱的长度为h,其中,2H/3≤h<H;每个换热管与第二联箱连通的位置均位于第二联箱的第三内壁上,第二联箱还设有与第三内壁平行设置的第四内壁,第三内壁和第四内壁之间的间距为T,低干度分流换热管伸入第二联箱的长度为t,其中,2T/3≤t<T。在确保来流工质可进入低干度分流管进行蒸发换热,更好地阻碍气相工质由于运动惯性直接通过低干度分流换热管排出。Further, the position where each heat exchange tube communicates with the first header is located on the first inner wall of the first header, and the first header is also provided with a second inner wall parallel to the first inner wall, and the first inner wall The distance between the second inner wall and the second inner wall is H, and the length of the low dryness shunt heat exchange tube extending into the first header is h, where 2H/3≤h<H; each heat exchange tube communicates with the second header The positions are all located on the third inner wall of the second header, and the second header is also provided with a fourth inner wall parallel to the third inner wall, the distance between the third inner wall and the fourth inner wall is T, and the low dryness shunt The length of the heat exchange tube extending into the second header is t, where 2T/3≤t<T. In order to ensure that the incoming working medium can enter the low-quality split tube for evaporative heat exchange, it is better to prevent the gas-phase working medium from being discharged directly through the low-quality split heat exchange tube due to the inertia of motion.
进一步的是,每根换热管的两端均分别与第一联箱的第一安装面、第二联箱的第二安装面连通,第一安装面和第二安装面均为平面。采用平面作为换热管安装面,便于生产安装定位,简化生产工艺。Further, both ends of each heat exchange tube communicate with the first installation surface of the first header and the second installation surface of the second header respectively, and both the first installation surface and the second installation surface are plane. The plane is used as the installation surface of the heat exchange tube, which is convenient for production, installation and positioning, and simplifies the production process.
进一步的是,有孔隔板和无孔隔板的外周均呈矩形,且有孔隔板和无孔隔板的四个边角均为圆角。有利于促进联箱内工质流动,防止边角滞液。Further, the outer peripheries of the porous partition and the non-porous partition are both rectangular, and the four corners of the porous partition and the non-porous partition are all rounded. It is beneficial to promote the flow of working fluid in the header and prevent stagnant liquid at the corners.
进一步的是,第一联箱靠近底部的一侧连通有进口管,第二联箱靠近顶部的一侧连通有出口管。进一步提高分流进高干度分流换热管段中的气相工质,提高换热效率。Further, the side of the first header near the bottom is connected with an inlet pipe, and the side of the second header near the top is connected with an outlet pipe. Further increase the gas-phase working fluid diverted into the high-quality diversion heat-exchange pipe section, and improve the heat-exchange efficiency.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型改善蒸发器的传热和流动性能,在多管程蒸发器换热过程中实现原两相流体的“高、低干度分离分流换热”蒸发,通过低干度流维持换热效率,高干度流显著强化传热,并能大幅度降低流动阻力;低干度分流换热管的进口段深入伸进联箱分流腔内,阻碍联箱中的气相随惯性大量进入低干度分流换热管;通过安装在有孔隔板通孔上的调节管长度和管径,可根据流量,一定程度自动调节进入高干度分流换热管内的两相工质干度。The utility model improves the heat transfer and flow performance of the evaporator, realizes the evaporation of the original two-phase fluid in the heat exchange process of the multi-tube evaporator by "separating high and low dryness split flow heat exchange", and maintains heat exchange through the low dryness flow High efficiency, high dryness flow significantly enhances heat transfer, and can greatly reduce flow resistance; the inlet section of low dryness splitter heat exchange tubes extends deep into the header splitter cavity, preventing the gas phase in the header from entering the low flow rate with inertia. Dryness split heat exchange tube; through the length and diameter of the adjustment tube installed on the through hole of the perforated partition, the dryness of the two-phase working medium entering the high dryness split heat exchange tube can be automatically adjusted to a certain extent according to the flow rate.
附图说明Description of drawings
图1是本实用新型实施例双干度分流换热蒸发器的结构示意图;Fig. 1 is a schematic structural view of a double dryness shunt heat exchange evaporator according to an embodiment of the present invention;
图2为图1的I处放大图;Figure 2 is an enlarged view of the I place of Figure 1;
图3为图2的A向视图;Fig. 3 is the A direction view of Fig. 2;
图4是本实用新型实施例双干度分流换热蒸发器的局部结构示意图。Fig. 4 is a schematic diagram of a partial structure of a double dryness split heat exchange evaporator according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
10.进口管,20.第一联箱,210.第一内壁,220.第二内壁,230.第一侧壁,240.第二侧壁,30.出口管,40.第二联箱,410.第三内壁,420.第四内壁,430.第三侧壁,440.第四侧壁,50.换热管,510.低干度分流换热管,511.进口段,520.高干度分流换热管,60.有孔隔板,610.通孔,70.无孔隔板,80.分流腔,90.调节管。10. inlet pipe, 20. first header, 210. first inner wall, 220. second inner wall, 230. first side wall, 240. second side wall, 30. outlet pipe, 40. second header, 410. The third inner wall, 420. The fourth inner wall, 430. The third side wall, 440. The fourth side wall, 50. Heat exchange tube, 510. Low dryness split heat exchange tube, 511. Inlet section, 520. High Dryness shunt heat exchange tube, 60. porous partition, 610. through hole, 70. non-porous partition, 80. split cavity, 90. regulating tube.
具体实施方式detailed description
下面结合附图对本实用新型的实施例进行详细说明:Embodiment of the utility model is described in detail below in conjunction with accompanying drawing:
如图1所示,一种双干度分流换热蒸发器,包括连通有进口管10的第一联箱20、连通有出口管30的第二联箱40、及连通于第一联箱20和第二联箱40之间且平行布置的若干换热管50,第一联箱20和第二联箱40内均设有依次间隔布置的有孔隔板60和无孔隔板70,有孔隔板60和无孔隔板70将第一联箱20和第二联箱40的内部均分隔成若干分流腔80,且紧邻有孔隔板60布置并靠近进口管10一侧的换热管50为低干度分流换热管510,低干度分流换热管510的进口段511伸入分流腔80内、并与分流腔80的内壁之间存在间隙,有孔隔板60安置于依来流方向的无孔隔板70的前方。As shown in Figure 1, a double dryness split heat exchange evaporator includes a first header 20 connected with an inlet pipe 10, a second header 40 connected with an outlet pipe 30, and a second header 40 connected with the first header 20. A number of heat exchange tubes 50 arranged in parallel between the second header 40, the first header 20 and the second header 40 are provided with porous partitions 60 and non-porous partitions 70 arranged at intervals in sequence, there are The perforated partition 60 and the non-porous partition 70 divide the interior of the first header 20 and the second header 40 into a number of distribution chambers 80, which are arranged next to the perforated partition 60 and close to the heat exchange chamber on the side of the inlet pipe 10. The tube 50 is a low-quality diversion heat exchange tube 510. The inlet section 511 of the low-quality diversion heat exchange tube 510 extends into the distribution chamber 80, and there is a gap with the inner wall of the distribution chamber 80. The perforated partition 60 is placed on the The front of the non-porous partition 70 according to the flow direction.
液态工质或者低干度工质从进口管10进入蒸发器,并依次重复经过第一联箱20和第二联箱40换热后,从第二联箱40的出口管30排出,当进口工质为单相液态时,进口管10所在第一联箱20的第一组隔板仅为无孔隔板70,除此以外,后续每一管程无孔隔板70以及有孔隔板60均组合使用。蒸发换热过程中,工质每经过一个管程的换热管50换热,都会形成干度较低的两相工质,然后进入其中一个联箱,来流两相工质进入其中一个联箱的分流腔80后,流速迅速降低,由于工质气、液相密度差异明显,分流腔80内的两相工质将一定程度发生相分离以及相分层,其中气相主要在上方,液相主要在下方。由无孔隔板70和有孔隔板60组成双隔板管程结构,如图2所示,由于低干度分流换热管510的进口段511伸进分流腔80内,可有效阻碍气相工质由于运动惯性直接通过低干度分流换热管510排出,且该低干度分流换热管510紧邻有孔隔板60布置且靠近进口管10一侧,而与该有孔隔板60相邻且靠近出口管30一侧的无孔隔板70和该有孔隔板60之间的换热管50则为高干度分流换热管520,通过该联箱内相邻两个分流腔80的压力差,大部分气相将混合部分液相,通过有孔隔板60进入相邻的分流腔80内,然后再进入与相邻分流腔80连通的高干度分流换热管520内继续蒸发换热,低干度工质进入低干度分流换热管510内继续蒸发换热,使来流工质在该联箱内完成高干度流和低干度流的分流,经过一个管程换热后,低干度流和高干度流通过换热管50进入另外一个联箱的分流腔80内并混合,继续进行下一管程的双干度分流换热。由于蒸发过程中气相工质不断增多,液相工质不断减少,因此沿流动方向,当管程数递增时,管程中高干度分流换热管520管数趋于增加,而管程中低干度分流管管数趋于减少,利用高干度核态沸腾高效换热远离,强化增强发起的整体换热,且采用平行流多换热管50分流布置,改善蒸发器的流动性能,提高多管程蒸发器的工质分配均匀性,大幅度降低流动阻力,改善蒸发器阻力压降以及换热性能。The liquid or low dryness working fluid enters the evaporator from the inlet pipe 10, and after repeated heat exchange between the first header 20 and the second header 40, it is discharged from the outlet pipe 30 of the second header 40. When the inlet When the working fluid is in single-phase liquid state, the first group of partitions in the first header 20 where the inlet pipe 10 is located is only the non-porous partitions 70. In addition, the non-porous partitions 70 and porous partitions in each subsequent tube pass 60 are used in combination. In the evaporation heat exchange process, every time the working fluid passes through the heat exchange tube 50 of a tube side for heat exchange, a two-phase working medium with low dryness will be formed, and then enter one of the headers, and the incoming two-phase working fluid enters one of the headers. After the split chamber 80 of the box, the flow rate decreases rapidly. Due to the obvious difference in the density of the working fluid gas and the liquid phase, the two-phase working fluid in the split chamber 80 will undergo phase separation and phase stratification to a certain extent, in which the gas phase is mainly at the top, and the liquid phase Mainly below. A double-baffle tube-side structure is composed of a non-porous partition 70 and a porous partition 60. As shown in Figure 2, since the inlet section 511 of the low-quality split heat exchange tube 510 extends into the split chamber 80, it can effectively block the gas phase. The working fluid is directly discharged through the low-quality split heat exchange tube 510 due to the inertia of motion, and the low-quality split heat exchange tube 510 is arranged next to the perforated partition 60 and is close to the side of the inlet pipe 10, and is connected to the perforated partition 60 The heat exchange tube 50 between the non-porous partition 70 adjacent to the side of the outlet pipe 30 and the perforated partition 60 is a high-quality split flow heat exchange tube 520, which passes through two adjacent split flow tubes in the header. Due to the pressure difference in the cavity 80, most of the gas phase will mix with a part of the liquid phase, and enter the adjacent split cavity 80 through the perforated partition 60, and then enter the high-quality split flow heat exchange tube 520 communicating with the adjacent split cavity 80 Continue evaporating heat exchange, the low-quality working fluid enters the low-quality split heat exchange tube 510 to continue evaporating and heat-exchanging, so that the incoming working medium completes the split flow of the high-quality flow and the low-quality flow in the header, and passes through a After the tube-side heat exchange, the low-quality flow and the high-quality flow pass through the heat exchange tube 50 and enter into the split chamber 80 of another header, where they are mixed, and continue to perform double-quality split heat exchange in the next tube pass. Due to the continuous increase of the gas-phase working medium and the continuous decrease of the liquid-phase working medium during the evaporation process, along the flow direction, when the number of tube passes increases, the number of high-quality shunt heat exchange tubes 520 in the tube pass tends to increase, while the number of low-quality tube passes in the tube pass tends to increase. The number of dryness shunt pipes tends to decrease, and the high-dryness nucleate boiling is used to transfer heat efficiently away from, strengthen and enhance the overall heat transfer initiated, and adopt parallel flow multi-heat exchange tubes with 50 split flow arrangements to improve the flow performance of the evaporator and increase The uniform distribution of working fluid in the multi-tube evaporator greatly reduces the flow resistance and improves the resistance pressure drop and heat transfer performance of the evaporator.
在本实施例中,第一联箱20靠近底部的一侧连通有进口管10,第二联箱40靠近顶部的一侧连通有出口管30,进一步提高分流进高干度分流换热管520段中的气相工质,提高换热效率。In this embodiment, the side of the first header 20 near the bottom is connected with the inlet pipe 10, and the side of the second header 40 near the top is connected with the outlet pipe 30, which further improves the diversion into the high-quality diversion heat exchange tube. The gas phase working medium in the 520 section improves the heat exchange efficiency.
如图4所示,第一联箱20和第二联箱40采用大横截面积设计,使进入联箱内的流体显著减速,实现气、液相分离,以管内雷诺数≤10000为约束;且每根换热管50的两端均分别与第一联箱20的第一安装面、第二联箱70的第二安装面连通,第一安装面和第二安装面均为平面,采用平面作为换热管安装面,便于生产安装定位,简化生产工艺。在本实施例中,第一联箱20和第二联箱40的横截面呈矩形,第一联箱20和第二联箱40的横截面还可以根据实际需要采用圆柱、D型、梯形等形状。As shown in Figure 4, the first header 20 and the second header 40 are designed with a large cross-sectional area, so that the fluid entering the header is significantly decelerated, and the separation of gas and liquid phases is realized, and the Reynolds number in the pipe is ≤ 10000 as a constraint; And both ends of each heat exchange tube 50 are connected with the first installation surface of the first header 20 and the second installation surface of the second header 70 respectively, the first installation surface and the second installation surface are both plane, adopt The plane is used as the installation surface of the heat exchange tube, which is convenient for production, installation and positioning, and simplifies the production process. In this embodiment, the cross-sections of the first header 20 and the second header 40 are rectangular, and the cross-sections of the first header 20 and the second header 40 can also be cylindrical, D-shaped, trapezoidal, etc. according to actual needs. shape.
如图4所示,有孔隔板60和无孔隔板70的外周与联箱的横截面配合,也呈矩形,且有孔隔板60和无孔隔板70的四个边角均为圆角,第一联箱20和第二联箱40的横截面的四个边角也为圆角,有利于促进联箱内工质流动,防止边角滞液。As shown in Figure 4, the outer periphery of the perforated partition 60 and the non-porous partition 70 cooperate with the cross-section of the header, and are also rectangular, and the four corners of the perforated partition 60 and the non-porous partition 70 are all Rounded corners, the four corners of the cross-sections of the first header 20 and the second header 40 are also rounded, which is conducive to promoting the flow of working fluid in the headers and preventing stagnant liquid at the corners.
如图1和图4所示,第一联箱20设有与换热管连接的第一内壁210、与第一内壁210平行设置的第二内壁220,在第一内壁210和第二内壁220之间的间距为H,低干度分流换热管510伸入第一联箱20的长度为h,其中,2H/3≤h<H;第二联箱40设有与换热管连接的第三内壁410、与第三内壁410平行设置的第四内壁420,每个换热管与第二联箱40连通的位置均位于第二联箱40的第三内壁410上,第二联箱40还设有与第三内壁410平行设置的第四内壁420,第三内壁410和第四内壁420之间的间距为T,低干度分流换热管510伸入第二联箱40的长度为t,其中,2T/3≤t<T。在确保来流工质可进入低干度分流管进行蒸发换热,更好地阻碍气相工质由于运动惯性直接通过低干度分流换热管510排出。低干度分流换热管510伸入分流腔80的长度还可以根据实际需要设置为其他值。As shown in FIGS. 1 and 4 , the first header 20 is provided with a first inner wall 210 connected to the heat exchange tubes, and a second inner wall 220 arranged parallel to the first inner wall 210 . Between the first inner wall 210 and the second inner wall 220 The distance between them is H, and the length of the low dryness shunt heat exchange tube 510 extending into the first header 20 is h, wherein, 2H/3≤h<H; the second header 40 is provided with a The third inner wall 410, the fourth inner wall 420 arranged parallel to the third inner wall 410, the position where each heat exchange tube communicates with the second header 40 is located on the third inner wall 410 of the second header 40, the second header 40 is also provided with a fourth inner wall 420 parallel to the third inner wall 410, the distance between the third inner wall 410 and the fourth inner wall 420 is T, and the low-quality split heat exchange tube 510 extends into the length of the second header 40 is t, where 2T/3≤t<T. In order to ensure that the incoming working medium can enter the low-quality split pipe for evaporative heat exchange, it is better to prevent the gas-phase working medium from being discharged directly through the low-quality split heat-exchange pipe 510 due to the inertia of motion. The length of the low-quality split heat exchange tube 510 protruding into the split cavity 80 can also be set to other values according to actual needs.
如图2和图4所示,有孔隔板60设有通孔610,通孔610内套接有调节管90,调节管90朝向低干度分流换热管510的一端伸入分流腔80内。通过控制调节管90的长度,使不同干度的两相工质排至下一个分流腔80内,调节进入高干度分流换热管520内的两相工质干度,提高分流换热效果。As shown in Figure 2 and Figure 4, the perforated partition 60 is provided with a through hole 610, and the through hole 610 is sleeved with a regulating tube 90, and the regulating tube 90 extends into the split chamber 80 toward the end of the low dryness split heat exchange tube 510 Inside. By controlling the length of the regulating tube 90, the two-phase working medium with different dryness is discharged into the next split chamber 80, and the dryness of the two-phase working medium entering the high-quality split heat exchange tube 520 is adjusted to improve the split heat exchange effect .
在本实施例中,通孔610有三个,每个通孔610内均套接有调节管90,每个调节管90朝向低干度分流换热管510的一端伸入分流腔80内的长度不同,且每个通孔610的孔径不同,通孔610的孔径可在3-10mm范围内优化组合。通过不同的调节管90排出不同干度的两相工质至下一个分流腔80内,不同孔径的通孔610通过的工质流量不同,不同孔径的通孔610,加上每个通孔610对应的调节管90朝向低干度分流换热管510的一端伸入分流腔80内的长度不同,可根据流量一定程度自动调节进入高干度分流换热管520内的两相工质干度,以达到将大部分的气相工质以及少部分液相工质分流进高干度分流换热管520段中。通孔610还可以根据实际需要设置一个以上,孔径还可以根据实际需要设置为其他值,通孔610的孔径以及调节管90的长度可根据蒸发器的设计流量以及负荷优化设计成其他组合形式。In this embodiment, there are three through holes 610, and each through hole 610 is sleeved with an adjustment tube 90, and each adjustment tube 90 extends into the split cavity 80 toward the end of the low-quality split heat exchange tube 510. different, and the diameter of each through hole 610 is different, the diameter of the through hole 610 can be optimally combined within the range of 3-10 mm. Through different regulating tubes 90, the two-phase working fluid with different dryness is discharged into the next distribution chamber 80. The flow rate of the working fluid passing through the through holes 610 with different apertures is different. The through holes 610 with different apertures, plus each through hole 610 The length of the corresponding adjustment tube 90 protruding into the split chamber 80 toward the end of the low-quality split heat-exchange tube 510 is different, and the dryness of the two-phase working fluid entering the high-quality split heat-exchange tube 520 can be automatically adjusted to a certain extent according to the flow rate. , so as to divert most of the gas-phase working medium and a small part of the liquid-phase working medium into the high-quality split heat exchange tube section 520 . More than one through-hole 610 can be set according to actual needs, and the aperture can also be set to other values according to actual needs. The aperture of the through-hole 610 and the length of the regulating tube 90 can be optimally designed into other combinations according to the design flow and load of the evaporator.
低干度分流换热管510伸入分流腔80的一端和与其相邻的调节管90在沿调节管90中心轴线方向的投影不重叠,由于通孔610下方没有换热管的阻碍,便于通孔610的孔径以及其上调节管90的长度可进行大范围的优化设计。One end of the low-quality split heat exchange tube 510 extending into the split cavity 80 and the projection of the adjacent adjustment tube 90 along the central axis of the adjustment tube 90 do not overlap. Since there is no hindrance of the heat exchange tube under the through hole 610, it is convenient to pass through. The diameter of the hole 610 and the length of the regulating tube 90 thereon can be optimized in a wide range.
在本实施例中,如图3和图4所示,第一联箱20还包括设于第一内壁210和第二内壁220之间的第一侧壁230和第二侧壁240,每个换热管50与第一联箱20连通的位置均靠近第一联箱20的第一侧壁230,位于第一联箱20内的所述通孔610均靠近第一联箱20的第二侧壁240,第一侧壁230与第二侧壁240相对布置;参照第一联箱20内换热管、通孔610的布置方式,第二联箱40还包括设于第三内壁410和第四内壁420之间的第三侧壁430和第四侧壁440,每个换热管与第二联箱40连通的位置均靠近第二联箱40的第三侧壁430,位于第二联箱40内的通孔610均靠近第二联箱40的第四侧壁440,第三侧壁430与第四侧壁440相对布置。换热管排以偏侧安装方式,与联箱内腔在靠近一侧处连接,有孔隔板60上的通孔610开凿在靠近没有连接换热管的另一侧,通孔610上连接贯穿的调节管90,进一步确保通孔610下方没有换热管的阻碍,便于通孔610的孔径以及其上调节管90的长度可进行大范围的优化设计。换热管排还可以根据实际需要采用其他安装方式,保证低干度分流换热管510伸入分流腔80的一端和与其相邻的调节管90在沿调节管90中心轴线方向的投影错开布置。In this embodiment, as shown in FIGS. 3 and 4 , the first header 20 further includes a first side wall 230 and a second side wall 240 disposed between the first inner wall 210 and the second inner wall 220 , each The positions where the heat exchange tubes 50 communicate with the first header 20 are all close to the first side wall 230 of the first header 20 , and the through holes 610 located in the first header 20 are all close to the second side wall of the first header 20 . The side wall 240, the first side wall 230 and the second side wall 240 are arranged oppositely; referring to the arrangement of the heat exchange tubes and the through holes 610 in the first header 20, the second header 40 also includes the third inner wall 410 and the Between the third side wall 430 and the fourth side wall 440 between the fourth inner wall 420, the position where each heat exchange tube communicates with the second header 40 is close to the third side wall 430 of the second header 40, located in the second The through holes 610 in the header box 40 are close to the fourth side wall 440 of the second header box 40 , and the third side wall 430 is arranged opposite to the fourth side wall 440 . The heat exchange tube row is installed sideways, and is connected to the inner chamber of the header at one side, and the through hole 610 on the perforated partition 60 is excavated on the other side close to the non-connected heat exchange tube, and the through hole 610 is connected to The penetrating regulating tube 90 further ensures that there is no obstruction of the heat exchange tube under the through hole 610 , so that the diameter of the through hole 610 and the length of the regulating tube 90 thereon can be optimally designed in a wide range. The heat exchange tube row can also adopt other installation methods according to actual needs, so as to ensure that the end of the low-quality split heat exchange tube 510 protruding into the split cavity 80 and the projection of the adjacent adjustment tube 90 along the central axis of the adjustment tube 90 are staggered. .
本实用新型克服了蛇形管流动布置或者以普通多管程平行流式布置蒸发器共同存在的低干度蒸发过程中换热效率不高,和由于蒸发过程后期,换热效果明显增强,从而导致蒸发器管程间整体换热不均的缺点;而且改善了蛇形管流动布置蒸发器由于管数恒定的蛇形流动布置造成的管内压力损失严重的缺点;改善了平行流式蒸发器由于平行流布置,导致在高干度核态沸腾区域工质流速降低,换热效率下降明显等缺点。与现有技术相比,本实用新型采用平面做换热管安装面,便于生产安装定位,简化了生产工艺;采用多管程双干度蒸发换热方式,利用高干度核态沸腾高效换热原理,强化蒸发器的整体换热;采用平行流多换热管分流布置,改善蒸发器的流动性能,提高多管程蒸发器的工质分配均匀性,大幅度降低流动阻力;低干度分流管进口段511深入伸进联箱分流腔80内,阻碍联箱中的气相随惯性大量进入低干度流换热管;通过安装在有孔隔板60小孔上的调节管90长度和管径,可根据流量,一定程度自动调节进入高干度分流换热管520内的两相工质干度,保证强化传热效果。The utility model overcomes the low heat exchange efficiency in the low-dryness evaporation process that co-exists in the serpentine tube flow arrangement or the common multi-tube parallel flow arrangement evaporator, and the heat exchange effect is obviously enhanced due to the later stage of the evaporation process, so that The shortcoming of uneven heat transfer between the tubes of the evaporator; and the shortcomings of the serious pressure loss in the tube caused by the serpentine flow arrangement of the serpentine tube flow arrangement evaporator; the improvement of the parallel flow evaporator due to The parallel flow arrangement leads to the decrease of the flow rate of the working medium in the high-quality nucleate boiling area, and the obvious decrease of the heat transfer efficiency. Compared with the prior art, the utility model adopts a plane as the installation surface of the heat exchange tube, which is convenient for production, installation and positioning, and simplifies the production process; it adopts a multi-tube pass double-dryness evaporation heat transfer method, and utilizes the high-dryness nucleate boiling high-efficiency heat transfer principle , to strengthen the overall heat transfer of the evaporator; the parallel flow multi-tube split flow arrangement is adopted to improve the flow performance of the evaporator, improve the uniformity of the working medium distribution of the multi-tube evaporator, and greatly reduce the flow resistance; the low dryness split tube The inlet section 511 extends deep into the header splitter cavity 80, preventing the gas phase in the header from entering the low-quality flow heat exchange tubes in large quantities with inertia; According to the flow rate, the dryness of the two-phase working fluid entering the high-dryness split heat exchange tube 520 can be automatically adjusted to a certain extent to ensure the enhanced heat transfer effect.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106839829A (en) * | 2017-03-31 | 2017-06-13 | 仲恺农业工程学院 | Double-dryness split-flow heat-exchanging evaporator |
CN109987349A (en) * | 2017-12-29 | 2019-07-09 | 南通中集罐式储运设备制造有限公司 | tank |
CN110864568A (en) * | 2018-07-20 | 2020-03-06 | 山东大学 | A design method for balanced flow of heat exchanger with side length change |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106839829A (en) * | 2017-03-31 | 2017-06-13 | 仲恺农业工程学院 | Double-dryness split-flow heat-exchanging evaporator |
CN109987349A (en) * | 2017-12-29 | 2019-07-09 | 南通中集罐式储运设备制造有限公司 | tank |
CN110864568A (en) * | 2018-07-20 | 2020-03-06 | 山东大学 | A design method for balanced flow of heat exchanger with side length change |
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