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CN206536126U - A kind of transparent plastic engraving device - Google Patents

A kind of transparent plastic engraving device Download PDF

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Publication number
CN206536126U
CN206536126U CN201720021562.3U CN201720021562U CN206536126U CN 206536126 U CN206536126 U CN 206536126U CN 201720021562 U CN201720021562 U CN 201720021562U CN 206536126 U CN206536126 U CN 206536126U
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CN
China
Prior art keywords
laser
transparent plastic
transparent
engraving device
optical
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Expired - Fee Related
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CN201720021562.3U
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Chinese (zh)
Inventor
徐剑秋
沈初杰
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Cetc Day Star Laser Technology (shanghai) Co Ltd
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Cetc Day Star Laser Technology (shanghai) Co Ltd
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Priority to CN201720021562.3U priority Critical patent/CN206536126U/en
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Publication of CN206536126U publication Critical patent/CN206536126U/en
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Abstract

The utility model belongs to mechanical part field, disclose a kind of transparent plastic engraving device, including the translation stage for carrying transparent organic plastic sample, computer control system and the laser for being controlled by computer control system, focusing system and optical beam scanning system, it is characterized in that, the wavelength that the laser produces laser is 1.9 microns~2.1 microns, along laser beam exit direction, arrange successively beam splitting system, focusing system, optical beam scanning system, laser beam is focused control to laser beam after beam splitting system light splitting by focusing system and optical beam scanning system, finally act on the interior carving that transparent plastic is realized on transparent organic plastic sample.A kind of transparent plastic engraving device that the utility model is provided, can realize that three-dimensional inside engraving is processed in transparent organic plastic, and the stealthy printing function of laser is especially realized on flexible or ultrathin transparent plastic material.

Description

A kind of transparent plastic engraving device
Technical field
The utility model belongs to manufacture field, is related to a kind of dress for carrying out internal engraving to transparent organic plastic using laser Put.
Background technology
At present, it is wide to carving in the progress of the glass-like materials such as quartz glass for 532nm pulse laser using wavelength It is general apply show in 3-D view, the field such as lighting and high-grade ornament.Because the quality of category of glass material is more crisp, valency Lattice are also relatively expensive, can not be used in many fields such as such as light guide plate, thin material and the device for needing bending, in industry Also it is difficult to play the advantage carved in transparent material in.
Organic transparent plastic such as acrylic (PMMA), polypropylene plastics (PC), poly terephthalic acid (PET) etc. packaging, There is highly important purposes in terms of display and structuring, but the inside processing (interior carving) of organic plastics never has suitable work The solution of industryization application.Carving processing in being realized inside transparent material, there is the requirement of two aspects to laser beam, and one will Seeking Truth laser beam be able to must be deep into inside transparent material, another requirement be in ad-hoc location, laser beam can with it is transparent Material produces interaction, changes the refractive index of transparent material, realizes so-called interior carving.Typically there are two kinds of Basic Ways to change Become the refractive index of organic transparent plastic, a kind of method utilizes strong laser field, makes the transient evaporation of organic plastics, so that cavity is produced, The effect of carving in being formed.But because the generation of strong laser field depends on femto-second laser, but expensive, the structure of femto-second laser It is complicated and difficult in maintenance, also it is difficult in the short time by the popularization and application of large area, this method is also in the lab at present Use;Another is the method using heating, makes transparent plastic regelation, condensing zone and surrounding caused by stress structure Plastics can produce refractive index difference.For relying on the organic plastics that fuel factor is processed, conventional laser is defeated at present Go out wavelength general near 1 micron, such as Nd:YAG laser or ytterbium-doping optical fiber laser, organic transparent plastic absorb to it Seldom, it is impossible to directly process, CO2The output wavelength of laser is near 10 microns, and organic transparent plastic absorbs excessive to it, It can be used only in the Surface Machining of organic plastics.
Therefore, for the weak point of the existing housing used, it is necessary to which organic transparent plastic can be realized by providing one kind The processing unit (plant) of inside engraving.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of transparent plastic engraving device, can realize to organic The inside engraving of plastics.
The utility model is to provide carving dress in a kind of transparent plastic to solve the technical scheme that above-mentioned technical problem is used Put, including for carrying the translation stage 9 of transparent organic plastic sample 8, computer control system 5 and be controlled by computer control Laser 1, focusing system 3, the optical beam scanning system 4 of system 5, it is characterised in that the wavelength for the laser that the laser 1 is produced For 1.9 microns~2.1 microns, along laser beam exit direction, beam splitting system 2 of arranging successively, focusing system 3, light beam scanning system System 4, laser beam is focused control to laser beam after the light splitting of beam splitting system 2 by focusing system 3 and optical beam scanning system 4 System, finally acts on the interior carving that transparent plastic is realized on transparent organic plastic sample 8.
Further, the laser 1 is continuous thulium-doped fiber laser or pulse thulium-doped fiber laser.
Further, colimated light system is additionally provided with before the beam splitting system 2, the colimated light system is included from left to right successively The first quarter moon lens 21 and convex lens 22 of setting, the front and rear surfaces of convex lens 22 are coated with anti-reflection film respectively.
Further, the beam splitting system 2 includes the first prism 23 and the second prism 24 be arrangeding in parallel, first rib The preceding surface of the prism 24 of mirror 23 and second is coated with reflectance coating respectively.
Further, the preceding surface of first prism 23 is coated with the reflectance coating to the reflectivity of optical maser wavelength 50%, described The preceding surface of second prism 24 is coated with the film that is all-trans of optical maser wavelength.
Further, the focusing system 3 be made up of the optical lens of more than three be made up of Zoom lens or by Varifocal speculum group into.
Further, the optical beam scanning system 4 includes two groups of first orthogonal rotation speculum galvanometers 41 and second turn Dynamic speculum galvanometer 42, F-theta mirrors 43 and servo controlling card 44.
The utility model contrast prior art has following beneficial effect:Carving dress in the transparent plastic that the utility model is provided Put, the laser of 2 microns is produced by laser, internal engraving can be carried out to transparent plastic;And pass through focusing system And optical beam scanning system, realize the accurate control of focusing, it is ensured that gross distortion will not occur for the size and dimension of focal beam spot.
Brief description of the drawings
Fig. 1 is the overall structure diagram of carving system in the utility model transparent plastic;
Fig. 2 is colimated light system and the structural representation of beam splitting system in carving system in the utility model transparent plastic;
Fig. 3 is the structural representation of optical beam scanning system in carving system in the utility model transparent plastic;
Fig. 4 is the temperature variation of the utility model body laser inner carving;
Fig. 5 is the overall structure diagram of the utility model preferred embodiment one;
Fig. 6 is the optical beam scanning system structural representation in Fig. 5 embodiments one;
Fig. 7 is the overall structure diagram of the utility model preferred embodiment two.
In figure:
1:Laser 2:Beam splitting system 21:First quarter moon lens 22:Convex lens
23:First prism 24:Second prism 3:Focusing system 31:First convex lens
32:Concave-convex lens 33:Second convex lens 34:Concave mirror 35:Convex reflecting mirror
4:Optical beam scanning system 41:First rotates speculum galvanometer 42:Second rotates speculum galvanometer
43:F-theta mirrors 44:Servo controlling card 45:Indicate laser 5:Computer control system
6:Refrigeration water tank 7:Integrated data line 8:Transparent organic plastic sample 9:Translation stage
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.
Carving processing, has the requirement of two aspects to laser beam, a requirement is laser beam in being realized inside transparent material It is able to must be deep into inside transparent material, another requirement is that, in ad-hoc location, laser beam can produce phase with transparent material Interaction, changes the refractive index of transparent material, realizes so-called interior carving.Typically there are two kinds of Basic Ways to change organic transparent A kind of refractive index of plastics, method utilizes strong laser field, makes the transient evaporation of organic plastics, so as to produce cavity, forms interior carving Effect.But because the generation of strong laser field depends on femto-second laser, this method is also simply used in the lab at present.It is another It is the method for utilizing heating to plant, and makes transparent plastic regelation, condensing zone and the plastics of surrounding can be produced caused by stress structure Raw refractive index difference.
For relying on the organic plastics that is processed of fuel factor, select suitable optical maser wavelength turn into one it is important Step.The output wavelength of conventional laser is general in 1 micron of (Nd at present:YAG laser or ytterbium-doping optical fiber laser) near, Organic transparent plastic absorbs seldom to it, it is impossible to directly process, and CO2The output wavelength of laser is organic near 10 microns Transparent plastic absorbs very big to it, can be used only in the Surface Machining of organic plastics.
According to problems of the prior art, the too small absorption that can cause organic transparent plastic to wavelength of wavelength is seldom, It can not be processed;Wavelength, which crosses conference, causes absorption of organic transparent plastic to wavelength excessive, is only used for the table of organic plastics Face is processed, therefore, and it is a most important step to select suitable optical maser wavelength.Based on the laser for mixing Thulium lasers medium, Including optical fiber laser and solid state laser, its output wavelength near 2 microns, it is most of 1.9 microns~2.1 microns it Between, it is a most suitable selection for processing organic transparent plastic.By taking lucite (acrylic or PMMA) as an example, 2 Its absorption coefficient of micron waveband is general in 1.0/mm or so.The laser beam of 2 micron wave lengths passes through the thick lucite of 2mm, about 20% or so is absorbed, therefore may be used as carrying out lucite interior carve.
After it have chosen suitable optical maser wavelength, it is still necessary to solve in the case where not interfering with peripheral plastic property, The problem of position specified is heated to organic transparent plastic.The utility model uses the method that multiple beam (light beam number N) is focused on, and makes The light intensity obtained in focus meet is N times of the light intensity of laser beam in single-pathway, when the plastic warm caused by the light intensity of laser When degree is higher than the glass transition point of plastics (for acrylic plastics, the temperature of glass transition point is 104 DEG C), plastics will melt Change.After laser is turned off, plastics regelation again forms refringence dissimilarity, realizes the interior carving to organic transparent plastic.Due to Light intensity on the path of single light beam only has the 1/N of focal point light intensity, and the temperature caused by it is less than the glass transition of plastics Point, will not produce influence, so as to remain in that the transparent characteristic of plastics in non-designated position to transparent plastic.
The concrete structure schematic diagram for the transparent plastic engraving device that the utility model is provided, as shown in figure 1, including for holding Carry the translation stage 9 of transparent organic plastic sample 8, beam splitting system 2, computer control system 5 and be controlled by computer control system Laser 1, focusing system 3, the optical beam scanning system 4 of system 5, computer control system 5 pass through integrated data line 7 and laser 1st, focusing system 3, optical beam scanning system 4 couple, and realization is synchronous with optical beam scanning system 4 to laser 1, focusing system 3, and And the output mean power of laser 1 can be adjusted.
As shown in Fig. 2 colimated light system also can be set before beam splitting system 2, light splitting colimated light system includes setting successively from left to right First quarter moon lens 21, convex lens 22 and the prism put;In actual use, the front and rear surfaces of convex lens 22 can be coated with to 2 microns respectively The anti-reflection film of wavelength laser, in the preferred embodiment, prism 23 are two prisms be arrangeding in parallel, the preceding table of the first prism 23 Face is coated with the reflectance coating of optical maser wavelength, and the reflectivity of the reflectance coating is preferably 50%, and the preceding surface of the second prism 24 is coated with sharp The film that is all-trans of optical wavelength.
Focusing system is generally made up of in conventional design the optical lens of more than three, or by Zoom lens (or Speculum) composition, it is possible to achieve the control to laser beam focus condition and focus position.
As shown in figure 3, optical beam scanning system 4, which includes two groups orthogonal first, rotates the rotation of speculum galvanometer 41 and second instead Penetrate mirror galvanometer 42, F-theta mirrors 43 and servo controlling card 44;F-theta mirrors by heavy caliber, wide range scanning focus lens group Into uniform focus point can be formed in the plane of scanning motion.Optical beam scanning system can be realized to incident beam in X, Y-axis two Aspect is scanned with larger angle, and still good focusing can be kept in same plane when scanning angle is very big, Therefore gross distortion will not occur for the size and dimension of focal beam spot.
The process that the device that the utility model is provided carries out interior carving is as follows:The output wavelength of laser 1 is 1.9 microns~2.1 After the laser of micron, the collimated system collimation of the laser beam of output, then after the first prism 23 and the second prism 24 it is divided into two The equal beamlet of beam power, one of beamlet is reflected downwards, and another beamlet passes through the second prism 24 Afterwards, also it is reflected downwards, the direction of propagation of this two beams laser is identical and parallel, but apart has certain interval, light beam Between do not have overlap part.By beam splitting system 2 spread out of Lai two beam laser sequentially enter again focusing system 3 and light beam scanning System 4, realizes the control to laser beam focus condition and focus position, uniform focus point is formed in the plane of scanning motion.Two beams The specified location that laser beam is finally converged and focused on transparent organic plastic sample 8.Laser beam will be minimum near focus point In the range of organic plastics be warmed to its glass transition point, start melt.At this moment turn off laser or incited somebody to action by optical beam scanning system 4 Light beam is moved to next position.The organic plastics of the specified location starts cooling, because the organic plastics around focus point does not have Have and reach glass transition point, will not melt, therefore due to stress, crystallization direction of the organic plastics of regelation etc. is micro- The organic plastics that structure is different from surrounding is seen, causes the difference of its refractive index, the effect of interior carving is produced.
Phase transition process inside organic plastics is as shown in Figure 4.Starting stage, laser is opened, and the temperature of plastics inner is rapid Rise, transparent plastic is heated at laser spot, start to melt, when transparent plastic has reached glass transition point, turn off laser, The temperature of plastics inner is begun to decline, and gradually decreases to room temperature, and transparent plastic solidifies again, produces the refractive index as caused by stress Change point, forms interior carving effect.
The engraving device may also include other auxiliary equipment such as group such as refrigeration water tank 6, laser protector, lighting device Into.Other auxiliary equipments are used primarily to ensure that whole device can be swashed with safe and reliable operation for some solids or optical fiber Light device needs refrigeration water tank 6 to keep working temperature constant, and laser protector is used for the safety for protecting operating personnel, lighting device For observing processing effect etc..
Three specific embodiments are enumerated below, so that those skilled in the art more fully understand the technical scheme.
Embodiment one
The overall structure diagram of this preferred embodiment one is as shown in figure 5, laser 1 preferably swashs for continuous thulium doped fiber Light device, its maximum power output is 100W, and the modulated frequency of highest is 5kHz, and laser output wavelength is 1940nm, and laser is defeated Go out directional light, a diameter of 7mm of output beam.The light beam exported by laser is entered in beam splitting system 2.Beam splitting system 2 is by one To the quartz prism composition for the reflectance coating for being coated with 50% reflectivity.After beam splitting system, laser beam is divided into two beam power phases Deng laser beam, the spacing between beam center is sufficiently large so that two beam directional lights are not overlapped, and the present embodiment spacing is excellent Elect 17mm as.
Two beam parallel lasers enter focusing system 3, as shown in figure 5, focusing system 3 is by the first convex lens 31, concave-convex lens 32 and second convex lens 33 constitute, the focal length of this three lens is made up of infrared level fused silica, and the focal length of the first convex lens 31 can Preferably 150mm, the focal length of concave-convex lens 32 are preferably the focal length preferably 450mm of 300mm, the second convex lens 33;First is convex Lens 31 are with concave-convex lens 32 at a distance of 5mm, and the convex lens 33 of concave-convex lens 32 and second are at a distance of 3mm.Change the phase of this 3 lens Adjust the distance, thus it is possible to vary the angle of divergence of parallel laser, so as to realize the accurate control of focusing.
As shown in fig. 6, optical beam scanning system 4 is the first rotation speculum galvanometer 41 by two groups of orthogonal rotation speculums Constituted with the second rotation speculum galvanometer 42 and F-theta mirrors 43 and servo controlling card 44, can be with optical beam scanning system Increase by one is used for the red instruction laser 45 indicated.On the eyeglass of first speculum galvanometer 41 and the second speculum galvanometer 42 It is coated with to 2 micron wave length wavelength lasers and indicates to be coated with to 2 micron waves on the high anti-optical film of light, the eyeglass of F-theta mirrors 43 Long laser and the anti-reflection optical film for indicating light.
The sample 8 of transparent organic plastic is placed on translation stage 9, can be moved forward and backward, to realize to transparent organic modeling The three-dimensional inside engraving of material.Computer control system 5 is by integrated data line 7 to laser 1, focusing system 2, optical beam scanning system 4 And two-dimension translational platform 9 is controlled, the synchronization between them is kept, while controlling the switch time of laser, it is ensured that in modeling Suitable energy is injected in the focal point of material, plastics is in glass transition point just;Then, laser, the plastics of thawing are turned off Again solidify, form stress point, realize the interior carving to plastics.
Embodiment two
The overall structure diagram of this preferred embodiment two is as shown in fig. 7, laser 1 preferably swashs for pulse thulium doped fiber Light device, laser output mean power 10W, 10~30kHz of pulse recurrence rate is adjustable, and pulse width is 30ns, the output of laser Wavelength is 1980nm, and laser exports diverging light, and the numerical aperture NA of the output angle of divergence is 0.1.The light beam exported by laser 1 enters Enter into collimation beam splitting system 2.The structure of beam splitting system 2 is identical with Fig. 2, by a pair of alignment lens and a pair of plated film quartz prisms Composition.After collimation beam splitting system 2, laser beam is divided into that two beam powers are equal, parallel transmission laser beam, output beam Spacing between a diameter of 7mm, beam center is 17mm.
Two beam parallel lasers enter focusing system 3, focusing system by a pair of variable curvatures the He of paraxonic concave mirror 34 Convex reflecting mirror 35 is constituted, and the curvature of convex reflecting mirror 35 therein is adjusted by the hydraulic pressure at speculum rear portion, adjustable range Precision can be changed by R=200~220mm<0.1mm;Change the curvature of this convex reflecting mirror, thus it is possible to vary parallel laser The angle of divergence, so as to realize the accurate control of focusing.
Optical beam scanning system 4 is the first speculum galvanometer 41 and the second speculum galvanometer by two groups of orthogonal rotation speculums 42 and F-theta mirrors 43 and servo controlling card 44 are constituted, can increase in optical beam scanning system one be used for indicate it is red Color indicates laser 45.Being coated with to 2 micron wave length wavelength on the eyeglass of the first speculum galvanometer 41 and the second speculum galvanometer 42 The increasing of light is coated with to 2 micron wave length laser and indicated on laser and the high anti-optical film for indicating light, the eyeglass of F-theta mirrors 43 Transmissive optical film.
The sample 8 of transparent organic plastic is placed on translation stage 9, can be moved forward and backward, to realize to transparent organic modeling The three-dimensional inside engraving of material.Computer control system 5 is by integrated data line 7 to laser 1, focusing system 2, optical beam scanning system 4 And two-dimension translational platform 9 is controlled, the synchronization between them is kept, while controlling the switch time of laser, it is ensured that in modeling Suitable energy is injected in the focal point of material, plastics is in glass transition point just;Then, laser, the plastics of thawing are turned off Again solidify, form stress point, realize the interior carving to plastics.
Embodiment three
This preferred embodiment three, essentially identical with embodiment two, difference is that the laser 1 used is preferably that holmium is mixed in pulse Solid state laser, laser output mean power 10W, 100~500Hz of pulse recurrence rate is adjustable, and pulse width is 100us, swashs The output wavelength of light is 2100nm, and the beam diameter of output laser is 3mm.Other specification is identical with embodiment two.
Compared with prior art, the utility model has the advantage of:The body laser inner carving of organic transparent plastic is realized, is reduced The processing cost of carving in transparent material, can be achieved body laser inner carving on flexible material and thin material, meets body laser inner carving big The demand of specification industrial applications.
Although the utility model is disclosed as above with preferred embodiment, so it is not limited to the utility model, any Those skilled in the art, are not departing from spirit and scope of the present utility model, when can make a little modification and perfect, therefore this The protection domain of utility model is when by being defined that claims are defined.

Claims (7)

1. a kind of transparent plastic engraving device, including for carrying the translation stage (9) of transparent organic plastic sample (8), computer Control system (5) and the laser (1), focusing system (3), optical beam scanning system for being controlled by computer control system (5) (4), it is characterised in that the wavelength for the laser that the laser (1) produces is 1.9 microns~2.1 microns, along laser beam outgoing Direction, arrange successively beam splitting system (2), focusing system (3), optical beam scanning system (4), laser beam is through beam splitting system (2) point Control is focused to laser beam by focusing system (3) and optical beam scanning system (4) after light, finally acted on transparent organic The interior carving of transparent plastic is realized on plastic sample (8).
2. a kind of transparent plastic engraving device according to claim 1, it is characterised in that the laser (1) is continuous Thulium-doped fiber laser or pulse thulium-doped fiber laser.
3. a kind of transparent plastic engraving device according to claim 1, it is characterised in that before the beam splitting system (2) also Colimated light system is provided with, the colimated light system includes the first quarter moon lens (21) and convex lens (22) set gradually from left to right, institute State convex lens (22) front and rear surfaces and be coated with anti-reflection film respectively.
4. a kind of transparent plastic engraving device according to claim 1, it is characterised in that the beam splitting system (2) includes The preceding surface of the first prism (23) and the second prism (24) be arrangeding in parallel, first prism (23) and the second prism (24) point Reflectance coating is not coated with it.
5. a kind of transparent plastic engraving device according to claim 4, it is characterised in that before first prism (23) Surface is coated with the reflectance coating to the reflectivity of optical maser wavelength 50%, and the preceding surface of second prism (24) is coated with the complete of optical maser wavelength Anti- film.
6. a kind of transparent plastic engraving device according to claim 1, it is characterised in that the focusing system (3) is by three It is individual more than optical lens composition be made up of Zoom lens or by varifocal speculum group into.
7. a kind of transparent plastic engraving device according to claim 1, it is characterised in that the optical beam scanning system (4) Including two groups orthogonal first rotate speculum galvanometers (41) and the second rotation speculum galvanometer (42), F-theta mirrors (43) and Servo controlling card (44).
CN201720021562.3U 2017-01-09 2017-01-09 A kind of transparent plastic engraving device Expired - Fee Related CN206536126U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106735873A (en) * 2017-01-09 2017-05-31 中电科天之星激光技术(上海)有限公司 A kind of transparent plastic engraving device
CN109664035A (en) * 2017-10-11 2019-04-23 无锡映型三维数字技术有限公司 A kind of three-dimensional modeling machine that laser damage structure is cut and its application method
CN110524120A (en) * 2019-09-19 2019-12-03 贵州宝康智能装备有限公司 A kind of body laser inner carving engraving machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106735873A (en) * 2017-01-09 2017-05-31 中电科天之星激光技术(上海)有限公司 A kind of transparent plastic engraving device
CN109664035A (en) * 2017-10-11 2019-04-23 无锡映型三维数字技术有限公司 A kind of three-dimensional modeling machine that laser damage structure is cut and its application method
CN110524120A (en) * 2019-09-19 2019-12-03 贵州宝康智能装备有限公司 A kind of body laser inner carving engraving machine

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