CN206517343U - Sloped roof water proof type photovoltaic module erecting device - Google Patents
Sloped roof water proof type photovoltaic module erecting device Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本发明涉及光伏组件安装部件领域,尤其是涉及一种倾斜屋面防水型光伏组件安装装置。The invention relates to the field of photovoltaic module installation components, in particular to a slope roof waterproof photovoltaic module installation device.
背景技术Background technique
利用建筑物建设光伏发电系统是太阳能光电转换利用的一种重要的形式(光伏建筑一体化),可分为两类:一类是在已建成的屋面上附着安装(BAPV),另一类是与建筑物同时设计、同时施工和安装(BIPV)。The use of buildings to build photovoltaic power generation systems is an important form of solar photoelectric conversion and utilization (building integrated photovoltaics), which can be divided into two categories: one is attached to the built roof (BAPV), and the other is Simultaneous design, simultaneous construction and installation (BIPV) with the building.
在建筑物上附着安装光伏发电系统,因其屋面的形式各异,采用的安装方式也有所差异,常见的安装方式有连接屋面主结构法、专用夹具固定法、双组分胶粘接法等。安装时需在已建成的屋顶钻孔,在一定程度上会破坏屋面的防水层或屋顶材料,为避免今后使用过程中出现漏水现象,须对屋面做防水处理。此外,附着安装,存在组件背面空间狭小,不利于组件散热,会导致系统输出功率下降,加剧组件衰减老化,增了系统安全运行风险。Attaching and installing photovoltaic power generation systems on buildings requires different installation methods due to different roof forms. Common installation methods include the method of connecting the main structure of the roof, the method of fixing with special fixtures, and the method of two-component adhesive bonding, etc. . It is necessary to drill holes in the completed roof during installation, which will damage the waterproof layer or roof material of the roof to a certain extent. In order to avoid water leakage during future use, the roof must be waterproofed. In addition, there is a small space on the back of the module for the attached installation, which is not conducive to the heat dissipation of the module, which will lead to a decrease in the output power of the system, aggravate the attenuation and aging of the module, and increase the risk of safe operation of the system.
在已建成屋顶上建设光伏发电系统,为了解决屋顶防水问题,在安装方式已有如下技术:混凝土平屋顶常采用混凝土压块方式固定光伏系统支架;彩钢瓦屋顶常采用金属夹具方式固定支架;钻孔固定支架等,通常在螺栓顶部带防水螺栓帽或在钻孔处用密封胶提高防水性。To build a photovoltaic power generation system on an existing roof, in order to solve the problem of roof waterproofing, the installation method has the following technologies: Concrete flat roofs often use concrete briquettes to fix the photovoltaic system bracket; color steel tile roofs often use metal clamps to fix the bracket; Drill holes to fix brackets, etc., usually with waterproof bolt caps on the top of the bolts or use sealant at the drilled holes to improve waterproofness.
例如:在申请号为201110093218.2,名称为《一种太阳能电池组件的防水边框》的中国发明专利申请文件中公开了一种防水边框,该防水边框采用薄铁片折弯制作而成,在强风时,铁片存在被吹走的可能,组件背面的空气流动性较差,不利于组件散热,且防水效果及安全性较差,而且耗材量大,结构复杂,不便于推广。For example: In the Chinese invention patent application document with the application number 201110093218.2 and the name "A Waterproof Frame for Solar Cell Modules", a waterproof frame is disclosed. The waterproof frame is made of bending thin iron sheets. , The iron sheet may be blown away, the air flow on the back of the module is poor, which is not conducive to the heat dissipation of the module, and the waterproof effect and safety are poor, and the consumables are large and the structure is complicated, which is not easy to promote.
另外,专利号为201220511424.0,名称为《光伏组件的防漏水边框组件》的中国实用新型专利文件中公开了一种防漏水边框组件,该边框组件防水性较好,可用斜面屋顶安装(BIPV),但其结构复杂,边框耗材增加量较大,部件多,安装过程复杂,生产时需改变原生产工艺,适用推广性差。In addition, the patent number is 201220511424.0, and the Chinese utility model patent document named "Leakage-proof Frame Assembly for Photovoltaic Modules" discloses a leak-proof frame assembly. The frame assembly has good waterproof performance and can be installed on a sloped roof (BIPV). But its structure is complex, the increase of frame consumables is large, there are many parts, the installation process is complicated, the original production process needs to be changed during production, and the applicability and popularization are poor.
此外,在专利号为200910095312.4,名称为《自动排水型全密封光伏建筑一体化屋顶》的中国发明专利文件中公开了一种光伏建筑一体化屋顶,其适用于双波组件。通过在相邻组件间加桩“U”型槽板对雨水进行收集引流,存在槽板雨水流动性差,引排量较小,在雨量较大时,仍然存在漏水问题;而且占用空间大,大大增大了光伏组件的安装面积;部件多,安装过程复杂,制造成本高。In addition, in the Chinese invention patent document No. 200910095312.4, titled "Automatic Drainage Fully Sealed Photovoltaic Building-Integrated Roof", a photovoltaic building-integrated roof is disclosed, which is suitable for dual-wave modules. Rainwater is collected and drained by adding "U"-shaped trough plates between adjacent components. The trough plates have poor flow of rainwater and a small amount of drainage. When the rainfall is large, there is still a problem of water leakage; and it takes up a lot of space. The installation area of the photovoltaic module is increased; there are many components, the installation process is complicated, and the manufacturing cost is high.
此外,如何利用当前光伏组件的铝边框组件,在仓库、厂房、设施农业、畜舍等南向屋面设计建设BIPV发电系统,且能解决光伏方阵面的漏水问题,现有技术尚须提升。In addition, how to use the aluminum frame components of the current photovoltaic modules to design and construct BIPV power generation systems on south-facing roofs such as warehouses, factory buildings, facility agriculture, and livestock houses, and to solve the problem of water leakage on the photovoltaic array surface, the existing technology still needs to be improved.
发明内容Contents of the invention
本发明为了克服现有技术的不足,提供一种防水、透气性能好,结构简单,安装牢固、方便的倾斜屋面防水型光伏组件安装装置。In order to overcome the deficiencies of the prior art, the present invention provides a waterproof photovoltaic module installation device for inclined roofs with good waterproof and air permeability, simple structure, firm and convenient installation.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种倾斜屋面防水型光伏组件安装装置,包括沿屋面横向连接相邻光伏组件的第一防水结构和沿屋面竖向连接相邻光伏组件的第二防水结构;所述第二防水结构包括主体、可连接上一光伏组件底边的第一连接板、可连接下一光伏组件顶边的第二连接板及可连接横梁的横梁连接板;该横梁连接板连接于主体的一侧,第一连接板和第二连接板均连接于主体的另一侧;第一连接板位于第二连接板的上方,第一连接板和第二连接板之间形成供下一光伏组件顶边插入的加固槽,第一连接板和第二连接板均具有与主体连接的定位端和向上倾斜的连接端。在倾斜屋顶上安装光伏组件时,第二防水构件的第一连接板可连接上一光伏组件,第二连接板可连接下一光伏组件,进而保证光伏组件在竖向上的牢固连接;而所述横梁连接板则可连接屋顶的横梁,进而保证第二防水构件与屋顶的牢固连接;所述加固槽则保证光伏组件安装的稳定性;所述连接端向上倾斜,进而保证光伏组件在倾斜屋顶安装时,组件边框底边与连接板平行接触,减少倾斜的角度,方便安装;还可保证光伏组件与屋顶表面保持一定的间隙,空气流通效果好,增强散热效果;而且结构简单,容易生产,耗材少,制造成本低,拆装速度快,无需改变现有的屋面和光伏组件的结构,适用范围广;安装时占用空间小,保证光伏组件安装时结构紧凑。本光伏组件安装装置与光伏组件连接后可直接作为屋顶表面的材料使用,与建筑物同时设计、同时施工和安装(BIPV),可降低系统建设投资,在未来设计建设的设施光伏农业温室大棚(香菇种植)、厂房、仓库、畜舎等BIPV系统应用领域具有较好的推广空间和价值;再者,本发明光伏组件不是附着安装,其背面有足够的空间,有利于施工及后期运行维护,光伏组件散热条件较好,可提高系统运行效率和安全性。A waterproof installation device for photovoltaic modules on inclined roofs, including a first waterproof structure connecting adjacent photovoltaic modules laterally along the roof and a second waterproof structure vertically connecting adjacent photovoltaic modules along the roof; the second waterproof structure includes a main body, The first connecting plate that can be connected to the bottom edge of the last photovoltaic module, the second connecting plate that can be connected to the top edge of the next photovoltaic module, and the beam connecting plate that can be connected to the beam; the beam connecting plate is connected to one side of the main body, and the first connecting plate Both the plate and the second connecting plate are connected to the other side of the main body; the first connecting plate is located above the second connecting plate, and a reinforcing groove for the top edge of the next photovoltaic module is formed between the first connecting plate and the second connecting plate , both the first connecting plate and the second connecting plate have a positioning end connected to the main body and an upwardly inclined connecting end. When installing a photovoltaic module on a sloping roof, the first connection plate of the second waterproof member can be connected to a photovoltaic module, and the second connection plate can be connected to the next photovoltaic module, thereby ensuring the firm connection of the photovoltaic module in the vertical direction; and the said The beam connecting plate can be connected to the beams of the roof, thereby ensuring the firm connection between the second waterproof member and the roof; the reinforcing groove ensures the stability of the photovoltaic module installation; the connecting end is inclined upward, thereby ensuring the installation of the photovoltaic module on the slope At the same time, the bottom edge of the module frame is in parallel contact with the connecting plate, which reduces the angle of inclination and facilitates installation; it can also ensure a certain gap between the photovoltaic module and the roof surface, the air circulation effect is good, and the heat dissipation effect is enhanced; and the structure is simple, easy to produce, and consumables Less, low manufacturing cost, fast disassembly and assembly speed, no need to change the structure of the existing roof and photovoltaic modules, wide application range; small space occupation during installation, ensuring compact structure of photovoltaic modules during installation. After the photovoltaic module installation device is connected with the photovoltaic module, it can be directly used as a material on the roof surface. It is designed, constructed and installed at the same time as the building (BIPV), which can reduce the investment in system construction. The facilities designed and constructed in the future will be photovoltaic agricultural greenhouses ( Shiitake mushroom planting), factory buildings, warehouses, livestock houses and other BIPV system application fields have good promotion space and value; moreover, the photovoltaic module of the present invention is not attached and installed, and there is enough space on the back side, which is conducive to construction and later operation and maintenance. The heat dissipation conditions of the components are better, which can improve the operating efficiency and safety of the system.
进一步地,所述主体为中间板,所述第一连接板、第二连接板及中间板的厚度均相同,且不小于5mm;所述第一连接板平行于第二连接板;第一连接板通过第一连接件连接上一光伏组件,第二连接板通过第二连接件连接下一光伏组件。第一连接板、第二连接板、横梁连接板、及中间板的厚度均相同,且不小于5mm;进而保证光伏组件安装装置结构的牢固性,第一连接板平行与第二连接板,进而在安装光伏组件时,第一连接板和第二连接板可共同压紧光伏组件,保证光伏组件安装的牢固性;第一连接件和第二连接件可方便光伏组件的拆装。Further, the main body is an intermediate plate, the thickness of the first connecting plate, the second connecting plate and the intermediate plate are all the same and not less than 5mm; the first connecting plate is parallel to the second connecting plate; the first connecting plate The plate is connected to a photovoltaic module through the first connecting piece, and the second connecting plate is connected to the next photovoltaic module through the second connecting piece. The thickness of the first connecting plate, the second connecting plate, the beam connecting plate, and the middle plate are all the same, and not less than 5mm; to ensure the firmness of the structure of the photovoltaic module installation device, the first connecting plate is parallel to the second connecting plate, and then When the photovoltaic module is installed, the first connecting plate and the second connecting plate can jointly press the photovoltaic module to ensure the firmness of the installation of the photovoltaic module; the first connecting piece and the second connecting piece can facilitate the disassembly and assembly of the photovoltaic module.
进一步地,所述连接端(2b)与横梁连接板(24)成一夹角θ,θ的范围为:θ=atan[(H+y1)/(Z+L)];其中,H为第一连接板与第二连接板的间距;y1为第一连接板的厚度;Z为同一光伏组件与第一连接板连接处和与第二连接板连接处的间距;L为同一第二防水结构的第一连接板与上一光伏组件连接处和第二连接板与下一光伏组件连接处的水平间距。所述倾斜角度范围充分考虑了第一连接板和第二连接板的间距,即H,避免倾斜范围过大,影响安装和使用,保证光伏组件处于最佳的安装角度,H的大小为组件侧边高度与安装缝隙间隙(2~3mm)两部分之和,同时所述第一连接板、第二连接板、横梁连接板及中间板厚度相同,因而考虑到了厚度问题,即y1,保证承力能力好的同时减少重量,方便安装,且结构牢固性;还考虑到了第一连接板和第二连接板与光伏组件连接时的受力位置L和防水性,避免连接端倾斜时,因受力不均而造成容易损坏的问题,,同时保证了雨水能顺势从上一光伏组件流到下一光伏组件,避免雨水从上下两组间中间间隙处漏到屋内。Further, the connecting end (2b) forms an angle θ with the beam connecting plate (24), and the range of θ is: θ=atan[(H+y1)/(Z+L)]; wherein, H is the first The distance between the connection plate and the second connection plate; y1 is the thickness of the first connection plate; Z is the distance between the connection between the same photovoltaic module and the first connection plate and the connection with the second connection plate; L is the same second waterproof structure The horizontal distance between the connection between the first connection board and the previous photovoltaic module and the connection between the second connection board and the next photovoltaic module. The inclination angle range fully considers the distance between the first connecting plate and the second connecting plate, that is, H, to avoid excessive inclination range, which will affect installation and use, and ensure that the photovoltaic module is at the best installation angle. The size of H is the component side The sum of the side height and the installation gap (2-3mm), and the thickness of the first connecting plate, the second connecting plate, the beam connecting plate and the middle plate are the same, so the thickness problem, that is, y1, is taken into account to ensure the bearing capacity It has good performance, reduces weight, is convenient for installation, and has a firm structure; it also takes into account the stress position L and waterproofness of the first connecting plate and the second connecting plate when they are connected to the photovoltaic module, so as to prevent the connection end from being tilted due to the force Unevenness causes the problem of easy damage, and at the same time ensures that rainwater can flow from the previous photovoltaic module to the next photovoltaic module, preventing rainwater from leaking into the house from the middle gap between the upper and lower groups.
进一步地,所述第一连接板(22)、第二连接板(23)分别与上一光伏组件(100a)、下一光伏组件(100b)连接后,上一光伏组件(100a)与下一光伏组件(100b)相交叠的宽度不小于z3+3mm,其中z3为组件侧板(101)夹紧光伏组件(100)的宽度。方便光伏组件的安装,同时保证光伏组件安装的牢固性、防水性和稳定性。Further, after the first connecting plate (22) and the second connecting plate (23) are respectively connected to the previous photovoltaic module (100a) and the next photovoltaic module (100b), the last photovoltaic module (100a) and the next The overlapping width of the photovoltaic modules (100b) is not less than z3+3mm, where z3 is the width of the module side plate (101) clamping the photovoltaic module (100). It facilitates the installation of photovoltaic modules, and at the same time ensures the firmness, waterproofness and stability of the installation of photovoltaic modules.
进一步地,所述第一连接板上设有与第一连接件连接的第一连接孔,第二连接板上设有与第二连接件连接的第二连接孔;所述光伏组件两侧均设有组件边框,组件边框包括顶部夹紧光伏组件的组件侧板、一端连接于组件侧板底部的组件底板及设于组件底板上的安装孔;安装孔连接第一连接件和第二连接件;所述第一连接板与上一光伏组件连接处和第二连接板与下一光伏组件连接处的水平间距为L,L=&+2*z2-z3-3,其中&为安装孔的直径;z3为组件侧板夹紧光伏组件的宽度;所述第一连接孔位于第一连接板的定位端和第一连接板的连接端的中间;所述第一连接板的定位端长度为y3,第一连接板的连接端长度为y2;y2和y3的范围为:20<y2<(z2+&/2),其中z2为安装孔与组件侧板的间距;(z1+&/2)<y3<15,z1为安装孔与组件侧板另一端边缘的长度。所述第一连接孔和第二连接孔分别通过第一连接件和第二连接件连接光伏组件的安装孔,方便第一连接板和第二连接板的安装,且结构简单,容易生产,拆装方便;所述光伏组件两侧均设有组件边框,组件边框包括组件侧板、一端连接于组件侧板底部的组件底板及设于组件底板上的安装孔,此为光伏组件的结构;所述第一连接板与上一光伏组件连接处和第二连接板与下一光伏组件连接处的水平间距L=&+2*z2-z3-3,充分考虑了安装孔的直径、第一连接孔的位置、定位端和连接端的长度、安装孔在组件侧板上的位置,控制第一连接板与上一光伏组件连接处和第二连接板与下一光伏组件连接处的水平间距保证第二防水结构受力均匀和良好的防水性,避免受力过大或者受力不均匀,而损坏;使第二防水结构牢固性更好,承力能力更强,不易损坏。Further, the first connecting plate is provided with a first connecting hole connected to the first connecting piece, and the second connecting plate is provided with a second connecting hole connected with the second connecting piece; both sides of the photovoltaic module are A component frame is provided, and the component frame includes a component side plate clamping the photovoltaic module at the top, a component bottom plate connected to the bottom of the component side plate at one end, and a mounting hole on the component bottom plate; the mounting hole connects the first connector and the second connector ; The horizontal distance between the connection between the first connecting board and the last photovoltaic module and the connection between the second connecting board and the next photovoltaic module is L, L=&+2*z2-z3-3, where & is the distance between the mounting holes Diameter; z3 is the width of the photovoltaic module clamped by the component side plate; the first connecting hole is located in the middle of the positioning end of the first connecting plate and the connecting end of the first connecting plate; the length of the positioning end of the first connecting plate is y3 , the length of the connecting end of the first connecting plate is y2; the range of y2 and y3 is: 20<y2<(z2+&/2), where z2 is the distance between the mounting hole and the side plate of the component; (z1+&/2) <y3<15, z1 is the length between the mounting hole and the other edge of the side plate of the module. The first connecting hole and the second connecting hole are respectively connected to the installation holes of the photovoltaic module through the first connecting piece and the second connecting piece, which facilitates the installation of the first connecting plate and the second connecting plate, and is simple in structure, easy to produce and dismantle. Easy to install; there are component frames on both sides of the photovoltaic module, and the component frame includes a component side plate, a component bottom plate connected to the bottom of the component side plate and a mounting hole on the component bottom plate, which is the structure of the photovoltaic module; The horizontal distance L=&+2*z2-z3-3 between the connection between the first connection plate and the previous photovoltaic module and the connection between the second connection plate and the next photovoltaic module fully considers the diameter of the installation hole, the first connection The position of the hole, the length of the positioning end and the connecting end, the position of the mounting hole on the side plate of the module, control the horizontal distance between the connection between the first connection plate and the previous photovoltaic module and the connection between the second connection plate and the next photovoltaic module to ensure that the first The second waterproof structure is evenly stressed and has good water resistance, so as to avoid damage due to excessive or uneven force; the second waterproof structure is more firm, has a stronger bearing capacity, and is not easy to be damaged.
进一步地,所述第二连接孔位于第二连接板的定位端和第二连接板的连接端的中间;第二连接板的定位端长度为y4,y4的范围为(z1+&/2)<y4<15。该设置在考虑安装孔的位置后对定位端的长度进行限定,保证第二连接于光伏组件安装的牢固性,且保证安装孔能与第二连接孔对应安装。Further, the second connecting hole is located in the middle of the positioning end of the second connecting plate and the connecting end of the second connecting plate; the length of the positioning end of the second connecting plate is y4, and the range of y4 is (z1+&/2)< y4<15. This setting limits the length of the positioning end after considering the position of the installation hole, so as to ensure the firmness of the installation of the second connection to the photovoltaic module, and to ensure that the installation hole can be installed correspondingly to the second connection hole.
进一步地,所述第一防水结构包括设于横向相邻的光伏组件之间的支撑体和两分别连接于支撑体上方和下方的边框,两边框可共同压紧所述横向相邻的光伏组件;所述两边框接触光伏组件的表面由与支撑体连接处向两侧弯曲成弧形。所述支撑体可密封横向相邻的光伏组件的间隙,而将所述两边框接触光伏组件的表面由与支撑体连接处向两侧弯曲成弧形,进而在保证两边框在安装光伏组件时,能弹性压紧光伏组件表面,且适应一定厚度变化的光伏组件安装,进一步增强横向相邻的光伏组件之间的密封效果,再者具备弹性恢复能力,抗震效果好,还可避免在安装时,硬性挤压损坏光伏组件。Further, the first waterproof structure includes a support body arranged between horizontally adjacent photovoltaic modules and two frames respectively connected above and below the support body, and the two frames can jointly compress the laterally adjacent photovoltaic modules ; The surface of the two frames contacting the photovoltaic module is bent into an arc shape from the connection with the support body to both sides. The support body can seal the gap between horizontally adjacent photovoltaic modules, and the surface of the two frames contacting the photovoltaic module is bent into an arc from the connection with the support body to both sides, thereby ensuring that the two frames are installed with photovoltaic modules , can elastically compress the surface of photovoltaic modules, and adapt to the installation of photovoltaic modules with a certain thickness change, further enhance the sealing effect between horizontally adjacent photovoltaic modules, and have elastic recovery ability, good shock resistance, and avoid , Hard extrusion damages photovoltaic modules.
进一步地,所述边框的两侧均与水平面形成夹角α,α范围为3-5°。该角度范围能保证边框与光伏组件安装时的密封效果,同时适应光伏组件一定范围内的厚度变化。Further, both sides of the frame form an angle α with the horizontal plane, and the range of α is 3-5°. This angle range can ensure the sealing effect between the frame and the photovoltaic module during installation, and at the same time adapt to the thickness variation of the photovoltaic module within a certain range.
进一步地,所述支撑体呈中空结构;所述边框为由与支撑体连接处向两侧逐渐变薄的弧形板。将支撑体设计成中空结构,节省了材料,同时形变范围更大,适应光伏组件不同水平间隙下的安装;所述边框为由与支撑体连接处向两侧逐渐变薄的弧形板,弧形板的两端较薄,压力小,方便安装;且密封效果更好,还可避免压力过大而损坏光伏组件。Further, the support body is a hollow structure; the frame is an arc-shaped plate that gradually becomes thinner to both sides from the connection with the support body. The support body is designed as a hollow structure, which saves materials and has a larger deformation range, which is suitable for installation under different horizontal gaps of photovoltaic modules; the frame is a curved plate that gradually becomes thinner from the connection with the support body to both sides, and the arc The two ends of the shaped plate are thinner, the pressure is small, and the installation is convenient; and the sealing effect is better, and it can also avoid damage to the photovoltaic module due to excessive pressure.
进一步地,所述弧形板外表面呈圆弧形,该圆弧形的外表面的半径为R1,R1=(x1*tanα+x4)/2+(2*x1+x2)^2/(8*x1*tanα+8*x4),其中x1为紧压光伏组件(100)弧形边框(12)的宽度,x4为弧形板连接支撑体(11)中部的厚度,x2为支撑体(11)的宽度。所述弧形板外表面呈圆弧形,且其弯曲半径设置充分考虑了支撑体的宽度,进而保证第一防水结构的牢固性。Further, the outer surface of the arc-shaped plate is arc-shaped, and the radius of the arc-shaped outer surface is R1, R1=(x1*tanα+x4)/2+(2*x1+x2)^2/( 8*x1*tanα+8*x4), wherein x1 is the width of the arc-shaped frame (12) of the pressed photovoltaic module (100), x4 is the thickness of the middle part of the arc-shaped plate connecting the support body (11), and x2 is the support body ( 11) Width. The outer surface of the arc-shaped plate is arc-shaped, and its bending radius is set to fully consider the width of the support body, thereby ensuring the firmness of the first waterproof structure.
综上所述,本发明在安装后保证光伏组件防水、透气效果好,且本发明结构简单,容易实现,制造成本低,安装牢固,拆装方便。To sum up, the present invention ensures good waterproof and air-permeable effect of the photovoltaic module after installation, and the present invention has simple structure, easy realization, low manufacturing cost, firm installation, and convenient assembly and disassembly.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的第一防水结构与光伏组件连接示意图;Fig. 2 is a schematic diagram of the connection between the first waterproof structure and the photovoltaic module of the present invention;
图3为本发明的第二防水结构与光伏组件的连接示意图一;Fig. 3 is a schematic diagram of the connection between the second waterproof structure and the photovoltaic module of the present invention;
图4为图3中的B部放大图;Fig. 4 is an enlarged view of part B in Fig. 3;
图5为本发明的第二防水结构与光伏组件的连接示意图二;Fig. 5 is a second schematic diagram of the connection between the second waterproof structure and the photovoltaic module of the present invention;
图6为图5中的C部放大图;Fig. 6 is an enlarged view of part C in Fig. 5;
图7为本发明的第二防水结构侧视图;Fig. 7 is a side view of the second waterproof structure of the present invention;
图8为本发明的第二防水结构俯视图;Fig. 8 is a top view of a second waterproof structure of the present invention;
图9为本发明的第一防水结构示意图;Fig. 9 is a schematic diagram of the first waterproof structure of the present invention;
图10为本发明的光伏组件结构示意图。Fig. 10 is a schematic structural diagram of the photovoltaic module of the present invention.
具体实施方式detailed description
为了使本技术领域的人员更好的理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
如图1-10所示,一种倾斜屋面防水型光伏组件安装装置,其用于新设计建设的仓库、厂房、设施农业、畜舎等建筑倾斜屋面10,屋面10具有横梁200,横梁200包括横向梁11和纵向梁12,横向梁11和纵向梁12可以是C型横梁,也可以是U型横梁,截面尺寸根据国标(GB50797-2012)确定,横向梁11布置间距根据光伏组件100的尺寸调整到位。本倾斜屋面防水型光伏组件安装装置包括第一防水结构1和第二防水结构2。所述第一防水结构1沿屋面10横向连接相邻光伏组件100。第二防水结构2沿屋面10竖向连接相邻光伏组件100。所述第一防水结构1主要解决屋面10横向间隙漏水的问题,而第二防水结构2主要解决屋面10纵向间隙漏雨的问题。本发明能实现全自动排水,具有结构简单,安装方便,有利于组件散热,防水性好等优点。As shown in Figure 1-10, a sloped roof waterproof photovoltaic module installation device is used for the sloped roof 10 of newly designed and constructed buildings such as warehouses, factory buildings, facility agriculture, and livestock houses. The roof 10 has a beam 200, and the beam 200 includes a horizontal The beam 11 and the longitudinal beam 12, the transverse beam 11 and the longitudinal beam 12 can be a C-shaped beam or a U-shaped beam, the cross-sectional size is determined according to the national standard (GB50797-2012), and the arrangement distance of the transverse beam 11 is adjusted according to the size of the photovoltaic module 100 in place. The device for installing waterproof photovoltaic modules on sloped roofs includes a first waterproof structure 1 and a second waterproof structure 2 . The first waterproof structure 1 is laterally connected to adjacent photovoltaic modules 100 along the roof 10 . The second waterproof structure 2 vertically connects adjacent photovoltaic modules 100 along the roof 10 . The first waterproof structure 1 mainly solves the problem of water leakage in the transverse gap of the roof 10 , while the second waterproof structure 2 mainly solves the problem of rain leakage in the longitudinal gap of the roof 10 . The invention can realize full-automatic drainage, has the advantages of simple structure, convenient installation, favorable heat dissipation of components, good waterproof performance and the like.
具体的,所述第二防水结构2包括主体21、第一连接板22、第二连接板23及横梁连接板24。所述第一连接板22可连接上一光伏组件100a的底边,第二连接板23可连接下一光伏组件100b的顶边,横梁连接板24可连接横向梁11,横梁连接板24的长度大于横向梁11的宽度,进而保证横向梁连接板24与横向梁11连接的牢固性和稳定性。当横向梁11为C型横梁时,用六角螺母紧固螺栓连接横向梁11与横梁连接板24;而当横向梁11为U型横梁时,用方形螺母紧固螺栓连接横向梁11横梁连接板24。如图3和图4中所示的为U型横向梁,而如图5和图6所示的为C型横向梁,安装时纵向横梁和横向横梁交叉布置构成屋面10的支撑结构。所述上一光伏组件100a和下一光伏组件100b是相对于同一第二防水结构而言,即相对于同一第二防水结构,位置较高的为上一光伏组件100a,位置较低的为下一光伏组件100b。而对于不同的第二防水结构而言,上一光伏组件100a和下一光伏组件100b的对象也会发生变化。第一防水结构1固定在屋面10的横梁200上,用于连接光伏组件,其尺寸与光伏组件及组件边框尺寸有关。Specifically, the second waterproof structure 2 includes a main body 21 , a first connecting plate 22 , a second connecting plate 23 and a beam connecting plate 24 . The first connecting plate 22 can be connected to the bottom edge of the last photovoltaic module 100a, the second connecting plate 23 can be connected to the top edge of the next photovoltaic module 100b, the beam connecting plate 24 can be connected to the transverse beam 11, and the length of the beam connecting plate 24 is The width is greater than the width of the transverse beam 11 , thereby ensuring firmness and stability of the connection between the transverse beam connecting plate 24 and the transverse beam 11 . When the crossbeam 11 is a C-shaped crossbeam, connect the crossbeam 11 and the crossbeam connecting plate 24 with hexagonal nut fastening bolts; twenty four. 3 and 4 are U-shaped transverse beams, while those shown in FIGS. 5 and 6 are C-shaped transverse beams. The longitudinal beams and transverse beams are arranged crosswise to form the supporting structure of the roof 10 during installation. The last photovoltaic module 100a and the next photovoltaic module 100b are relative to the same second waterproof structure, that is, relative to the same second waterproof structure, the higher position is the previous photovoltaic module 100a, and the lower position is the lower one. A photovoltaic module 100b. For different second waterproof structures, the objects of the last photovoltaic module 100a and the next photovoltaic module 100b will also change. The first waterproof structure 1 is fixed on the beam 200 of the roof 10 and is used for connecting the photovoltaic module, and its size is related to the size of the photovoltaic module and the frame of the module.
再者,所述横梁连接板24连接于主体21的一侧,第一连接板22和第二连接板23均连接于主体21的另一侧;第一连接板22位于第二连接板23的上方。第一连接板22和第二连接板23之间形成加固槽25,该加固槽25可供下一光伏组件100b顶边插入,进而保证光伏组件安装的稳定性。所述第一连接板22和第二连接板23均具有定位端2a和连接端2b,定位端2a与主体21连接,连接端2b则与定位端2a对立设置,且连接端2b向上倾斜设置。Furthermore, the beam connecting plate 24 is connected to one side of the main body 21, and the first connecting plate 22 and the second connecting plate 23 are connected to the other side of the main body 21; above. A reinforcing groove 25 is formed between the first connecting plate 22 and the second connecting plate 23, and the reinforcing groove 25 can be inserted into the top edge of the next photovoltaic module 100b, thereby ensuring the stability of the photovoltaic module installation. Both the first connecting plate 22 and the second connecting plate 23 have a positioning end 2a and a connecting end 2b, the positioning end 2a is connected to the main body 21, the connecting end 2b is opposite to the positioning end 2a, and the connecting end 2b is inclined upward.
如图7所示,所述主体21为竖直的中间板,第一连接板22和第二连接板23连接于中间板的左面,横梁连接板24则连接于中间板的右面。所述第一连接板22、第二连接板23及中间板的厚度均相同,且不小于5mm。所述第一连接板22平行于第二连接板23。第一连接板22通过第一连接件连接上一光伏组件100a,第二连接板23通过第二连接件连接下一光伏组件100b。As shown in FIG. 7 , the main body 21 is a vertical middle plate, the first connecting plate 22 and the second connecting plate 23 are connected to the left side of the middle plate, and the beam connecting plate 24 is connected to the right side of the middle plate. The thicknesses of the first connecting plate 22, the second connecting plate 23 and the middle plate are all the same and not less than 5 mm. The first connecting plate 22 is parallel to the second connecting plate 23 . The first connecting plate 22 is connected to a photovoltaic module 100a through a first connecting piece, and the second connecting plate 23 is connected to a next photovoltaic module 100b through a second connecting piece.
如图7和图10所示,所述连接端2b与横梁连接板24的夹角范围θ=atan[(H+y1)/(Z+L)]。其中,H为第一连接板22与第二连接板23的间距。y1为第一连接板22的厚度,第一连接板22的厚度与第二连接板23的厚度、中间板的厚度均相同。Z为同一光伏组件100与第一连接板22连接处和与第二连接板23连接处的间距。L为同一第二防水结构的第一连接板22与上一光伏组件100a连接处和第二连接板23与下一光伏组件100b连接处的水平间距。所述第一连接板22、第二连接板23分别与上一光伏组件100a、下一光伏组件100b连接后,上一光伏组件100a与下一光伏组件100b相交叠的宽度不小于z3+3mm,其中z3为组件侧板(101)夹紧光伏组件(100)的宽度。所述第一连接板22上设有第一连接孔22a,第一连接孔22a与第一连接件连接。第二连接板23上设有第二连接孔23a,第二连接孔23a与第二连接件连接。所述光伏组件100两侧均设有组件边框,组件边框包括组件侧板101、组件底板102及安装孔103。在本实施例中,所述第一连接件和第二连接件均为螺栓,而在其他实施例中,所述第一连接件和第二连接件也可采用其他连接零件。所述第二防水结构采用高强度铝合金钢材一次性冲压成型。As shown in FIG. 7 and FIG. 10 , the included angle range θ=atan[(H+y1)/(Z+L)] between the connecting end 2b and the beam connecting plate 24 . Wherein, H is the distance between the first connecting plate 22 and the second connecting plate 23 . y1 is the thickness of the first connecting plate 22, and the thickness of the first connecting plate 22 is the same as that of the second connecting plate 23 and the thickness of the middle plate. Z is the distance between the connection between the same photovoltaic module 100 and the first connection plate 22 and the connection with the second connection plate 23 . L is the horizontal distance between the connection between the first connection plate 22 and the previous photovoltaic module 100a and the connection between the second connection plate 23 and the next photovoltaic module 100b of the same second waterproof structure. After the first connecting plate 22 and the second connecting plate 23 are respectively connected to the previous photovoltaic module 100a and the next photovoltaic module 100b, the overlapping width of the previous photovoltaic module 100a and the next photovoltaic module 100b is not less than z3+3mm, Where z3 is the width of the module side plate (101) clamping the photovoltaic module (100). The first connecting plate 22 is provided with a first connecting hole 22a, and the first connecting hole 22a is connected with the first connecting piece. The second connecting plate 23 is provided with a second connecting hole 23a, and the second connecting hole 23a is connected with the second connecting piece. Both sides of the photovoltaic module 100 are provided with a module frame, and the module frame includes a module side plate 101 , a module bottom plate 102 and a mounting hole 103 . In this embodiment, the first connecting member and the second connecting member are both bolts, and in other embodiments, the first connecting member and the second connecting member may also use other connecting parts. The second waterproof structure is formed by one-time stamping of high-strength aluminum alloy steel.
如图10所示,所述组件侧板101的顶部夹紧光伏组件100,所述组件底板102一端连接于组件侧板101的底部,安装孔103设于组件底板102上。所述安装孔103可与第一连接件、第二连接件连接。同一第二防水结构的第一连接板22与上一光伏组件100a连接处和第二连接板23与下一光伏组件100b连接处的水平间距为L,L=&+2*z2-z3-3,其中&为安装孔103的直径;z3为组件侧板101夹紧光伏组件的宽度,即组件侧板101顶面压紧光伏组件100表面的宽度;所述第一连接孔22a位于第一连接板22的定位端2a与第一连接板22的连接端2b的中间。所述第一连接板22的定位端2a长度为y3,第一连接板22的连接端2b长度为y2;y2和y3的范围为:20<y2<(z2+&/2),其中z2为安装孔103与组件侧板101的间距。(z1+&/2)<y3<15,z1为安装孔103与组件侧板101另一端边缘的长度。安装孔103为横向腰孔,方便调节。同样地,所述第二连接孔23a位于第二连接板23的定位端2a和第二连接板23的连接端2b的中间。所述第二连接板23的定位端2a长度y4的范围为(z1+&/2)<y4<15。As shown in FIG. 10 , the top of the component side plate 101 clamps the photovoltaic component 100 , one end of the component bottom plate 102 is connected to the bottom of the component side plate 101 , and the installation hole 103 is provided on the component bottom plate 102 . The installation hole 103 can be connected with the first connecting piece and the second connecting piece. The horizontal distance between the connection between the first connection plate 22 and the previous photovoltaic module 100a and the connection between the second connection plate 23 and the next photovoltaic module 100b of the same second waterproof structure is L, L=&+2*z2-z3-3 , where & is the diameter of the mounting hole 103; z3 is the width of the module side plate 101 clamping the photovoltaic module, that is, the width of the top surface of the module side plate 101 pressing the surface of the photovoltaic module 100; the first connection hole 22a is located at the first connection Between the positioning end 2 a of the plate 22 and the connecting end 2 b of the first connecting plate 22 . The length of the positioning end 2a of the first connecting plate 22 is y3, and the length of the connecting end 2b of the first connecting plate 22 is y2; the range of y2 and y3 is: 20<y2<(z2+&/2), where z2 is The distance between the installation hole 103 and the component side plate 101 . (z1+&/2)<y3<15, z1 is the length between the installation hole 103 and the edge of the other end of the component side plate 101 . The mounting hole 103 is a transverse waist hole, which is convenient for adjustment. Likewise, the second connecting hole 23 a is located in the middle of the positioning end 2 a of the second connecting plate 23 and the connecting end 2 b of the second connecting plate 23 . The range of the length y4 of the positioning end 2a of the second connecting plate 23 is (z1+&/2)<y4<15.
如图2和图9所示,所述第一防水结构1包括支撑体11和两个边框12,所述支撑体11设于横向相邻的光伏组件100之间,两边框12分别连接于支撑体11上方和下方,进而使得第一防水结构1呈“工”型,且该第一防水结构为防水胶条,用于密封相邻光伏组件的横向间隙。两边框12可共同压紧所述横向相邻的光伏组件100。为了进一步提高第一防水结构1的防水性及可塑性,降低材料成本,所述两边框12接触光伏组件100的表面由与支撑体11连接处向两侧弯曲成弧形。As shown in Figure 2 and Figure 9, the first waterproof structure 1 includes a support body 11 and two frames 12, the support body 11 is arranged between horizontally adjacent photovoltaic modules 100, and the two frames 12 are respectively connected to the supporting Above and below the body 11, so that the first waterproof structure 1 is "I" shaped, and the first waterproof structure is a waterproof rubber strip, which is used to seal the lateral gap between adjacent photovoltaic modules. The two frames 12 can jointly press the laterally adjacent photovoltaic modules 100 . In order to further improve the waterproofness and plasticity of the first waterproof structure 1 and reduce the cost of materials, the surfaces of the two frames 12 contacting the photovoltaic module 100 are curved to both sides from the connection with the supporting body 11 into an arc shape.
第一防水结构可选用抗紫外照射、耐腐蚀、柔性较好的硫化橡胶材料,如三元乙丙(EPDM)橡胶、硅橡胶等;The first waterproof structure can be made of vulcanized rubber materials that are resistant to ultraviolet radiation, corrosion resistance, and good flexibility, such as EPDM rubber, silicone rubber, etc.;
具体的,所述边框12的两侧均与水平面形成夹角α,α范围为3-5°。而且,所述支撑体11呈中空结构;支撑体11的横截面呈矩形,当然也可根据需要设置支撑体11的形状,所述边框12为弧形板,弧形板的外侧为圆弧形,弧形板由与支撑体11连接处向两侧逐渐变薄。所述边框12的两侧对称,且边框12每侧的长度为x1,x1=z3+3,z3为组件侧板10)夹紧光伏组件100的宽度。所述弧形板外表面呈圆弧形,该圆弧形的外表面的半径为R1,R1=(x1*tanα+x4)/2+(2*x1+x2)^2/(8*x1*tanα+8*x4),其中x1为紧压光伏组件100弧形边框12的宽度,实例中x1=z3+3,x4为弧形板连接支撑体11中部的厚度,且x4为10mm,而在其他实施例中x4也可取不同的值。x2为支撑体11的宽度,该x2也为两项相邻组件的横向间隙,而支撑体11的高度x3则为组件边框的高度。支撑体11内中空的宽度为x2-6,高为x2。上述的数值的单位都为mm。Specifically, both sides of the frame 12 form an angle α with the horizontal plane, and the range of α is 3-5°. Moreover, the support body 11 is a hollow structure; the cross section of the support body 11 is rectangular, and of course the shape of the support body 11 can also be set according to needs, and the frame 12 is an arc-shaped plate, and the outside of the arc-shaped plate is arc-shaped , the curved plate gradually becomes thinner from the connection with the support body 11 to both sides. Both sides of the frame 12 are symmetrical, and the length of each side of the frame 12 is x1, x1=z3+3, where z3 is the width of the module side plate 10) clamping the photovoltaic module 100. The outer surface of the arc-shaped plate is arc-shaped, and the radius of the arc-shaped outer surface is R1, R1=(x1*tanα+x4)/2+(2*x1+x2)^2/(8*x1 *tanα+8*x4), wherein x1 is the width of the arc-shaped frame 12 of the pressed photovoltaic module 100, x1=z3+3 in the example, x4 is the thickness of the middle part of the arc-shaped plate connecting the support body 11, and x4 is 10mm, and In other embodiments, x4 may also take different values. x2 is the width of the support body 11, which is also the lateral gap between two adjacent components, and the height x3 of the support body 11 is the height of the frame of the component. The width of the hollow inside the support body 11 is x2-6, and the height is x2. The units of the above-mentioned numerical values are all mm.
本发明具有下述优点:The present invention has the following advantages:
1.本发明通过第二防水结构将光伏组件安装在倾斜屋面的横向梁,相邻的上下两排光伏组件搭接成梯状,雨水沿光伏组件正表面自上而下顺势流下,相邻组件横向间隙用第一防水结构密封,由此构成的斜面光伏建筑一化发电系统具有较好的防水性能。1. The present invention installs the photovoltaic modules on the horizontal beams of the inclined roof through the second waterproof structure, and the adjacent upper and lower rows of photovoltaic modules are overlapped to form a ladder, and the rainwater flows down from top to bottom along the front surface of the photovoltaic modules. The transverse gap is sealed with the first waterproof structure, and the inclined photovoltaic building-integrated power generation system thus constituted has better waterproof performance.
2.本发明的第二防水结构直接安装在横向梁上,用于连接光伏组件,其构成的光伏方阵面可直接作为建筑物屋面材料使用,与建筑物同时设计、同时施工和安装(BIPV),可降低系统建设投资,在未来设计建设的设施光伏农业温室大棚(香菇种植)、厂房、仓库、畜舎等BIPV系统应用领域具有较好的推广空间和价值;2. The second waterproof structure of the present invention is directly installed on the transverse beams for connecting photovoltaic modules, and the photovoltaic square array formed by it can be directly used as building roofing materials, and it can be designed, constructed and installed simultaneously with buildings (BIPV ), which can reduce the investment in system construction, and has better promotion space and value in the application fields of BIPV systems such as photovoltaic agricultural greenhouses (mushroom planting), workshops, warehouses, and livestock houses designed and constructed in the future;
3.本发明光伏组件不是附着安装,其背面有足够的空间,有利于施工及后期运行维护,光伏组件散热条件较好,可提高系统运行效率和安全性。3. The photovoltaic module of the present invention is not attached and installed, and there is enough space on the back side, which is conducive to construction and later operation and maintenance. The photovoltaic module has better heat dissipation conditions, which can improve the operating efficiency and safety of the system.
4.本发明中第二防水结构及第一防水结构均为标准件,可根据光伏组件尺寸规模化生产,安装方便,成本较低,防水性好。4. In the present invention, both the second waterproof structure and the first waterproof structure are standard parts, which can be mass-produced according to the size of photovoltaic modules, easy to install, low in cost, and good in waterproof.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106357205A (en) * | 2016-11-01 | 2017-01-25 | 常州天合光能有限公司 | Inclined roof waterproof photovoltaic module mounting device |
CN108307883A (en) * | 2018-03-20 | 2018-07-24 | 南京晶伏新能源科技有限公司 | A kind of company photovoltaic green-house of waterproof |
CN109687814A (en) * | 2017-10-18 | 2019-04-26 | 夏普株式会社 | Solar cell module and photovoltaic power generation system |
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2016
- 2016-11-01 CN CN201621157740.7U patent/CN206517343U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106357205A (en) * | 2016-11-01 | 2017-01-25 | 常州天合光能有限公司 | Inclined roof waterproof photovoltaic module mounting device |
CN109687814A (en) * | 2017-10-18 | 2019-04-26 | 夏普株式会社 | Solar cell module and photovoltaic power generation system |
CN109687814B (en) * | 2017-10-18 | 2020-08-07 | 夏普株式会社 | Solar cell module and solar photovoltaic power generation system |
CN108307883A (en) * | 2018-03-20 | 2018-07-24 | 南京晶伏新能源科技有限公司 | A kind of company photovoltaic green-house of waterproof |
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