CN206494834U - A kind of river and lake silt processing unit - Google Patents
A kind of river and lake silt processing unit Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims description 4
- 238000003756 stirring Methods 0.000 claims abstract description 75
- 239000004576 sand Substances 0.000 claims abstract description 73
- 239000010802 sludge Substances 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005406 washing Methods 0.000 claims abstract description 32
- 238000005189 flocculation Methods 0.000 claims abstract description 26
- 230000016615 flocculation Effects 0.000 claims abstract description 26
- 230000018044 dehydration Effects 0.000 claims abstract description 12
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000002002 slurry Substances 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 8
- 238000011010 flushing procedure Methods 0.000 claims description 7
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- 230000008878 coupling Effects 0.000 claims description 3
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- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 208000005156 Dehydration Diseases 0.000 description 9
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- 238000012851 eutrophication Methods 0.000 description 1
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Abstract
本实用新型公开了一种河湖淤泥处理装置。该装置包括绞吸船、大振筛和泥浆脱水机构;绞吸船与大振筛的进料端通过管道相连,大振筛下方的淤泥池通过管道与泥浆脱水机构连接;泥浆脱水机构包括泥浆分砂机(31)、全自动搅拌装置(32)、动态混合器(33)、洗砂机(34)、絮凝池(35)、压滤机(36)和柱塞泵(37)。通过本实用新型河湖淤泥处理装置进行河湖淤泥处理,对清淤、除杂、脱水自动化操作,具有环保、经济和高效的优点。
The utility model discloses a river and lake sludge treatment device. The device includes a cutter suction ship, a large vibrating screen and a mud dewatering mechanism; the cutter suction ship is connected to the feed end of the large vibrating screen through a pipeline, and the sludge pool under the large vibrating screen is connected to the mud dewatering mechanism through a pipeline; the mud dewatering mechanism includes mud Sand separator (31), fully automatic stirring device (32), dynamic mixer (33), sand washing machine (34), flocculation tank (35), filter press (36) and plunger pump (37). The river and lake sludge treatment device of the utility model has the advantages of environmental protection, economy and high efficiency for automatic operation of dredging, impurity removal and dehydration.
Description
技术领域technical field
本实用新型涉及流域治理技术领域,尤其涉及一种河湖淤泥处理装置。The utility model relates to the technical field of river basin management, in particular to a river and lake sludge treatment device.
背景技术Background technique
随着中国城镇化的迅速发展,大量黑臭河湖急需治理。黑臭河湖治理的根本在于淤泥治理。河湖淤泥具有高亲水、高含水、高有机质含量、低渗透、体量大、含有不同程度污染物和垃圾杂物等特点,导致在工程中处理处置难度大,且容易发生二次污染。因此,如何对河湖淤泥进行规范系统处理处置是目前面临的黑臭水治理修复与富营养化控制的关键难题。With the rapid development of urbanization in China, a large number of black and smelly rivers and lakes urgently need to be treated. The root of black and smelly river and lake governance lies in silt control. River and lake silt has the characteristics of high hydrophilicity, high water content, high organic matter content, low permeability, large volume, and contains different levels of pollutants and garbage, which makes it difficult to deal with in the project and is prone to secondary pollution. Therefore, how to carry out standardized and systematic treatment and disposal of river and lake silt is a key problem in the treatment and restoration of black and odorous water and the control of eutrophication.
实用新型内容Utility model content
本实用新型为了解决上述问题提出一种河湖淤泥处理装置。The utility model proposes a river and lake sludge treatment device in order to solve the above problems.
为了达到此目的,本实用新型采用以下技术方案。In order to achieve this purpose, the utility model adopts the following technical solutions.
一种河湖淤泥处理装置,包括绞吸船、大振筛和泥浆脱水机构;A river and lake sludge treatment device, including a cutter suction ship, a large vibrating screen and a mud dewatering mechanism;
所述绞吸船与大振筛的进料端通过管道相连;所述大振筛的出料端下方为淤泥池,所述淤泥池中的管道与泥浆脱水机构连接,连接淤泥池和泥浆脱水机构的管道上设置有立式抽浆泵;The cutter suction ship is connected to the feeding end of the large vibrating screen through a pipeline; below the discharge end of the large vibrating screen is a sludge pool, and the pipeline in the sludge pool is connected to the mud dehydration mechanism, connecting the sludge pool and the mud dehydration The pipeline of the mechanism is equipped with a vertical slurry pump;
所述泥浆脱水机构包括泥浆分砂机、全自动搅拌装置、动态混合器、洗砂机、絮凝罐、压滤机和柱塞泵;The mud dehydration mechanism includes a mud sand separator, a fully automatic stirring device, a dynamic mixer, a sand washing machine, a flocculation tank, a filter press and a plunger pump;
所述泥浆分砂机的进料端与淤泥池的管道连接;所述泥浆分砂机的出砂口与所述洗砂机的进料端连通;所述泥浆分砂机出料端通过管道连接于动态混合器;所述全自动搅拌装置设于动态混合器的一侧,所述全自动搅拌装置与动态混合器通过管道连接;所述全自动搅拌装置的一侧设有絮凝罐、柱塞泵和压滤机,动态混合器的出料端与絮凝罐连接;絮凝罐与柱塞泵入料口连接,柱塞泵出料口与压滤机入料口连接;所述絮凝罐可采用絮凝池代替。The feed end of the mud sand separator is connected to the pipeline of the sludge tank; the sand outlet of the mud sand separator is connected with the feed end of the sand washing machine; the discharge end of the mud sand separator passes through the pipeline Connected to the dynamic mixer; the fully automatic stirring device is located on one side of the dynamic mixer, and the fully automatic stirring device is connected to the dynamic mixer through a pipeline; one side of the fully automatic stirring device is provided with a flocculation tank, a column Plug pump and filter press, the discharge end of the dynamic mixer is connected with the flocculation tank; the flocculation tank is connected with the plunger pump feed port, and the plunger pump discharge port is connected with the filter press feed port; the flocculation tank can be Use flocculation tank instead.
进一步地,所述绞吸船包括船体、驱动机构和绞吸机构;Further, the cutter suction ship includes a hull, a driving mechanism and a cutter suction mechanism;
更进一步地,所述船体包括泥舱和生活区,所述生活区设于船体的甲板上,所述泥舱设于船体的内部,所述泥舱内设有连接大振筛的管道;Furthermore, the hull includes a mud tank and a living area, the living area is arranged on the deck of the hull, the mud tank is arranged inside the hull, and a pipeline connected to a large vibrating screen is arranged in the mud tank;
更进一步地,所述驱动机构设于船体的上部,所述驱动机构包括卷扬机、钢丝绳、吊架和泵站;Furthermore, the driving mechanism is arranged on the upper part of the hull, and the driving mechanism includes a winch, a wire rope, a hanger and a pumping station;
所述卷扬机设于生活区的一侧,所述卷扬机设有卷筒,所述钢丝绳的一端环绕固定于卷筒,所述吊架设于船体上部的远离生活区的一端,所述吊架的顶端设有滑轮,滑轮设有凹槽,所述钢丝绳的另一端穿过滑轮上的凹槽并连接于绞吸机构,所述泵站设于船体的内部并位于吊架的下部;The hoist is arranged on one side of the living area, the hoist is provided with a reel, one end of the steel wire rope is fixed around the drum, the hanger is arranged at the end of the upper part of the hull far away from the living area, and the top of the hanger is A pulley is provided, and the pulley is provided with a groove, and the other end of the wire rope passes through the groove on the pulley and is connected to the winch suction mechanism, and the pump station is located inside the hull and at the lower part of the hanger;
更进一步地,所述绞吸机构设于船体的外部并位于吊架的下方。Furthermore, the suction suction mechanism is arranged outside the hull and below the hanger.
更进一步地,所述绞吸机构包括固定架、吸泥泵、吸泥管、绞刀和排泥管。Furthermore, the suction cutter mechanism includes a fixed frame, a dredge pump, a dredge pipe, a reamer and a dredge discharge pipe.
所述固定架的一端通过连接轮可摆动地设置于船体的外部,固定架的另一端固定并连接吸泥泵;所述吸泥管的上端与吸泥泵连通,吸泥管的上端与吸泥泵连通的连接处设有圆孔,吸泥管的下端的两侧设有绞刀;所述排泥管的一端与吸泥泵连通,排泥管的另一端设置于泥舱内。One end of the fixed frame is swingably arranged on the outside of the hull through the connecting wheel, and the other end of the fixed frame is fixed and connected to the dredge pump; A round hole is provided at the connection of the mud pump, and reamers are provided on both sides of the lower end of the mud suction pipe; one end of the mud discharge pipe is connected with the dredge pump, and the other end of the mud discharge pipe is arranged in the mud cabin.
所述吸泥管与吸泥泵的连接处设有冲刷管,所述冲刷管包括管体、进水端和出水端,所述出水端设于吸泥管的圆孔,所述进水端连接于船体,所述进水端的端口设有高压水泵;通过设置冲刷管,将绞吸泥中的水和垃圾冲刷掉,从而提高工作效率。The connection between the dredging pipe and the dredging pump is provided with a flushing pipe, the flushing pipe includes a pipe body, a water inlet end and a water outlet end, the water outlet end is arranged in a round hole of the dredge pipe, and the water inlet end Connected to the hull, the port of the water inlet is provided with a high-pressure water pump; by setting a flushing pipe, the water and garbage in the cutter suction mud are flushed away, thereby improving work efficiency.
进一步地,所述泥浆分砂机包括机架、筛箱、中转箱、浮球装置、储料箱、旋流器、管道泵和渣浆泵;Further, the mud separator includes a frame, a screen box, a transfer box, a float device, a storage box, a cyclone, a pipeline pump and a slurry pump;
所述中转箱设于机架的底部,所述筛箱设于中转箱的上部,所述筛箱的出料端设有渣石下料口,所述中转箱的一端设有渣浆泵,所述渣浆泵的出浆端与所述旋流器的一端相连接,所述旋流器与储料箱的内部通过管道连接,所述储料箱设有第一分支管道和第二分支管道,所述第一分支管道与所述浮球装置连通,所述第二分支管道与所述管道泵连通。The transfer box is set at the bottom of the frame, the screen box is set at the top of the transfer box, the discharge end of the screen box is provided with a gravel discharge port, and one end of the transfer box is provided with a slurry pump. The slurry outlet end of the slurry pump is connected to one end of the cyclone, and the cyclone is connected to the interior of the storage tank through a pipeline, and the storage tank is provided with a first branch pipeline and a second branch pipeline, the first branch pipeline communicates with the float device, and the second branch pipeline communicates with the pipeline pump.
所述浮球装置主要用于补充中转箱内的浆液,使液面能保持在一定的高度,避免浆液不足而使渣浆泵抽空和频繁启停,延长泵的使用寿命,提高工作效率。The floating ball device is mainly used to replenish the slurry in the transfer tank, so that the liquid level can be kept at a certain height, avoiding the lack of slurry and causing the slurry pump to evacuate and frequently start and stop, prolong the service life of the pump, and improve work efficiency.
进一步地,所述全自动搅拌装置包括搅拌桶、搅拌电机、搅拌轴、搅拌叶片、进料端和出料端;Further, the fully automatic stirring device includes a stirring barrel, a stirring motor, a stirring shaft, a stirring blade, a feed end and a discharge end;
所述搅拌轴设于搅拌桶的中心线上,所述搅拌轴的一端通过联轴器与搅拌电机连接,所述搅拌轴的另一端垂直向搅拌桶内部延伸,所述搅拌叶片的一端安装在所述搅拌轴上,所述搅拌叶片的另一端向外延伸,所述进料端设于搅拌桶的上方,所述出料端设于搅拌桶的下方。The stirring shaft is arranged on the center line of the stirring barrel, one end of the stirring shaft is connected with the stirring motor through a coupling, the other end of the stirring shaft extends vertically to the inside of the stirring barrel, and one end of the stirring blade is installed on the On the stirring shaft, the other end of the stirring blade extends outward, the feeding end is arranged above the stirring barrel, and the discharging end is arranged below the stirring barrel.
进一步地,所述洗砂机为轮斗式洗砂机,所述洗砂机包括洗砂箱、叶轮、飞轮和电动机;Further, the sand washing machine is a wheel-bucket sand washing machine, and the sand washing machine includes a sand washing box, an impeller, a flywheel and a motor;
所述叶轮设于洗砂箱内并部分暴露在洗砂箱的上部,且叶轮不与洗砂箱的底部接触;所述飞轮固定于叶轮的内部并与叶轮同轴转动,所述电动机设于飞轮的一侧,所述电动机的输出端通过传动皮带与飞轮连接并同步转动。The impeller is set in the sand washing box and partially exposed on the upper part of the sand washing box, and the impeller does not contact the bottom of the sand washing box; the flywheel is fixed inside the impeller and rotates coaxially with the impeller, and the motor is located on One side of the flywheel, the output end of the motor is connected with the flywheel through a transmission belt and rotates synchronously.
进一步地,所述动态混合器包括驱动电机、心轴、输送管、混合器机架、搅拌叶片、进料管和出料管;Further, the dynamic mixer includes a driving motor, a mandrel, a delivery pipe, a mixer frame, a stirring blade, a feed pipe and a discharge pipe;
所述驱动电机和输送管设于混合器机架上,所述心轴贯穿设置于输送管内,所述驱动电机驱动心轴转动,所述输送管的两端分别设置有垂直于输送管的进料管和出料管,所述进料管与全自动搅拌装置的出料端和泥浆分砂机的出料端通过管道连通,所述进料管与泥浆分砂机的出料端的管道上设置有管道泵,所述进料管与全自动搅拌装置的出料端的管道上设置有螺杆泵或隔膜泵;所述出料管与絮凝池连通。The driving motor and the conveying pipe are arranged on the mixer frame, the mandrel is arranged through the conveying pipe, the driving motor drives the mandrel to rotate, and the two ends of the conveying pipe are respectively provided with inlets perpendicular to the conveying pipe. The feed pipe and the discharge pipe, the feed pipe is connected with the discharge end of the automatic stirring device and the discharge end of the mud sand separator through the pipeline, and the feed pipe is connected with the discharge end of the mud sand separator. A pipeline pump is provided, and a screw pump or a diaphragm pump is provided on the pipeline between the feed pipe and the discharge end of the automatic stirring device; the discharge pipe communicates with the flocculation tank.
进一步地,还设有在线流量-密度检测系统,所述在线流量-密度检测系统包括流量-密度计和PLC控制系统,所述流量-密度计设于泥浆分砂机出料端管道泵与动态混合器连接的管道之间,所述流量-密度计与所述PLC控制系统联接。Further, an online flow-density detection system is also provided. The online flow-density detection system includes a flow-density meter and a PLC control system. Between the pipes connected to the mixer, the flow-density meter is connected with the PLC control system.
基于上述任一项所述装置的河湖污泥处理方法,包括如下步骤:The river and lake sludge treatment method based on the device described in any one of the above, comprising the steps:
(1)用挖机、抓斗机将河涌中堵塞的围堰挖除,疏通河道;(1) Use excavators and grabbers to dig out the blocked cofferdams in the river and dredge the river;
(2)绞吸船上的绞刀对河底土层进行绞割、搅拌,使河底的泥土疏松;通过船上的离心式泥浆泵施予高压吸力,将淤泥提升至大振筛,大振筛将河涌中的垃圾、树枝杂草、缠绕物、大于15mm以上的大块石头筛分出来,筛分后的淤泥直接落入大振筛下方的淤泥池中;(2) The reamer on the cutter suction ship cuts and stirs the river bottom soil layer to loosen the river bottom soil; the centrifugal mud pump on the ship applies high-pressure suction to lift the mud to the large vibrating screen, and the large vibrating screen will Garbage, branches, weeds, entanglements, and large stones larger than 15mm in the river are screened out, and the screened sludge falls directly into the sludge pool under the large vibrating screen;
(3)通过立式抽浆泵将淤泥池中的淤泥送至泥浆分砂机上,0.4mm以上的砂石筛分出来,洗砂机将泥浆分砂机筛分出来的砂石清洗干净;(3) The silt in the silt tank is sent to the mud sand separator through the vertical pump, and the sand above 0.4mm is screened out, and the sand washing machine cleans the sand screened out by the mud sand separator;
在洗砂机工作时,所述电动机通过传送皮带带动飞轮转动,飞轮带动叶轮转动,然后砂石在叶轮的带动下翻滚,并互相研磨,除去覆盖砂石表面上的杂质,同时破坏包覆砂粒的水汽层,以利于脱水,同时在叶轮工作时加水,形成强大的水流,及时将杂质及比重小的异物带走,最终完成清洗工作;When the sand washing machine is working, the motor drives the flywheel to rotate through the transmission belt, and the flywheel drives the impeller to rotate, and then the sand and stone roll under the drive of the impeller and grind each other to remove impurities covering the surface of the sand and stone, and at the same time destroy the coated sand. To facilitate dehydration, add water when the impeller is working to form a strong water flow, take away impurities and foreign objects with small specific gravity in time, and finally complete the cleaning work;
(4)根据河涌检测情况投加相对应的处理药剂,用全自动搅拌装置搅拌水与药剂,充分混合搅拌完成后待用;(4) Dosing the corresponding treatment chemicals according to the detection of river surges, stirring the water and chemicals with a fully automatic stirring device, fully mixing and stirring, and then ready to use;
全自动搅拌装置以摆线针作为驱动动力,带动搅拌叶片将药剂与水进行充分混合搅拌;另外设置一台螺杆泵,即用于送药液又用于回流冲击药液,使桶内水流呈现紊流状态,加剧桶内液体混掺效果,提高固体药剂的溶解扩散水平,节省搅拌时间,加快加药溶解速率,达到快速溶解的效果,搅拌时间为15-30min;The fully automatic stirring device uses the cycloidal needle as the driving force to drive the stirring blades to fully mix and stir the medicine and water; in addition, a screw pump is set up, which is used to send the medicine liquid and to return the impact medicine liquid, so that the water flow in the barrel appears The turbulent flow state intensifies the mixing effect of the liquid in the tank, improves the dissolution and diffusion level of the solid drug, saves stirring time, speeds up the dissolution rate of the drug, and achieves the effect of rapid dissolution. The stirring time is 15-30 minutes;
(5)用管道泵将泥浆分砂机筛分后的淤泥泵送至动态混合器的进料端,与此同时将搅拌好的药剂通过螺杆泵也泵送至动态混合器的进料端,通过在线监测控制系统检测流量和密度,动态混合器将淤泥与药剂充分混合、絮凝,然后泵送到泥浆池中;(5) Use the pipeline pump to pump the silt screened by the mud separator to the feed end of the dynamic mixer, and at the same time, pump the stirred agent to the feed end of the dynamic mixer through the screw pump. Through the online monitoring and control system to detect the flow and density, the dynamic mixer fully mixes and flocculates the sludge and chemicals, and then pumps them into the mud pool;
工作时,动态混合器中的驱动电机提供动力,增大混合程度,通过在输送管内设置搅拌叶片,使混合器内药剂能持续均匀与污泥颗粒接触,有效的增加了药剂颗粒对胶体颗粒的架桥和吸附作用,使混合及絮凝效果得到充分改善;同时,动态混合器可以在限制管道长度的设备中充分发挥优势,混合絮凝效果好,减短絮凝混合管长度,加快混合反应,提高絮凝效率;When working, the driving motor in the dynamic mixer provides power to increase the mixing degree. By setting the stirring blades in the conveying pipe, the medicine in the mixer can be continuously and evenly contacted with the sludge particles, which effectively increases the interaction between the medicine particles and the colloidal particles. Bridging and adsorption can fully improve the mixing and flocculation effect; at the same time, the dynamic mixer can give full play to its advantages in the equipment with limited pipeline length, the mixing and flocculation effect is good, the length of the flocculation mixing tube can be shortened, the mixing reaction can be accelerated, and the flocculation can be improved. efficiency;
(6)开启液压驱动泵将絮凝罐中经过与药剂反应后的淤泥泵送至压滤机中,开始压滤脱水处理,压滤后的泥饼通过输送机送到弃碴场;(6) Turn on the hydraulically driven pump to pump the sludge in the flocculation tank after reacting with the chemical agent to the filter press, and start the filter press dehydration treatment, and the filter press mud cake is sent to the dregs disposal site through the conveyor;
(7)洗砂机清洗的砂石也一并堆放到弃碴场,并用车拉走,满足混合填埋的标准或转运市场;(7) The sand and gravel cleaned by the sand washing machine are also piled into the dump site and pulled away by truck to meet the mixed landfill standard or transfer market;
所述泥浆分砂机利用以与水平筛面成45°安装于筛箱上的振动电机作为振动源,当两台振动电机作同步反向旋转时,其偏心块所产生的激振力在平行于振动电机轴线方向的激振力相互抵消,在垂直于振动电机轴线方向的激振力叠合为一合力并传递到整个筛面上,从而使筛面上的物料在筛网上向出料口方向跳跃运动,小于筛孔的物料通过筛孔落到下层,经连续跳跃后经出料口流出,由于筛分过程合理,便可达到将物料经所述泥浆分砂机进行筛选和分级的目的;经所述泥浆分砂机处理后的砂石含水率≤30%,可以直接外运;The mud separator uses the vibrating motor installed on the screen box at an angle of 45° to the horizontal screen surface as the vibration source. The excitation forces in the direction of the axis of the vibration motor cancel each other out, and the excitation forces in the direction perpendicular to the axis of the vibration motor are superimposed into a resultant force and transmitted to the entire screen surface, so that the materials on the screen surface move toward the discharge port. The material smaller than the sieve hole falls to the lower layer through the sieve hole, and flows out through the discharge port after continuous jumping. Due to the reasonable screening process, the purpose of screening and grading the material through the mud sand separator can be achieved. ; The moisture content of the sand after being processed by the mud sand separator is ≤30%, which can be directly transported abroad;
(8)经过压滤机压滤出的水清澈,并测试水质情况,若达到城市污水处理厂二级以上标准则排回河涌中;若不达标,则经过处理后再排放到河涌中。(8) The water filtered by the filter press is clear, and the water quality is tested. If it reaches the second-level standard of the urban sewage treatment plant, it will be discharged back into the river; if it does not meet the standard, it will be treated and then discharged into the river. .
与现有技术相比,本实用新型具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
本实用新型结构简单,组装方便,所述一种河湖淤泥处理装置的巧妙设计,可以对河湖淤泥进行处理,实现清淤、除杂、脱水自动化操作,具有环保、经济和高效的优点。The utility model has simple structure and convenient assembly. The ingenious design of the river and lake sludge processing device can process river and lake sludge, realize dredging, impurity removal, and dehydration automatic operation, and has the advantages of environmental protection, economy and high efficiency.
附图说明Description of drawings
图1为本实用新型河湖淤泥处理方法的流程图;Fig. 1 is the flow chart of the utility model river and lake sludge processing method;
图2为本实用新型河湖淤泥处理装置中泥浆脱水机构的结构示意图;Fig. 2 is the structural representation of the mud dewatering mechanism in the river and lake sludge treatment device of the utility model;
图3为本实用新型河湖淤泥处理装置中绞吸船的结构示意图;Fig. 3 is the structural representation of the cutter suction ship in the river and lake sludge treatment device of the utility model;
图4为本实用新型河湖淤泥处理装置中泥浆分砂机的结构示意图;Fig. 4 is the structural representation of the mud sand separator in the river and lake sludge treatment device of the utility model;
图5为本实用新型河湖淤泥处理装置中泥浆分砂机的结构示意图;Fig. 5 is the structural representation of the mud sand separator in the river and lake sludge treatment device of the utility model;
图6为本实用新型河湖淤泥处理装置中全自动搅拌装置的结构示意图;Fig. 6 is the schematic structural view of the fully automatic stirring device in the river and lake sludge treatment device of the present invention;
图7为本实用新型河湖淤泥处理装置中洗砂机的结构示意图;Fig. 7 is the schematic structural view of the sand washing machine in the river and lake sludge treatment device of the present invention;
图8为本实用新型河湖淤泥处理装置中动态混合器的结构示意图。Fig. 8 is a structural schematic diagram of the dynamic mixer in the river and lake sludge treatment device of the present invention.
具体实施方式detailed description
以下结合附图及实施例对本实用新型作进一步阐述,但本实用新型不限于以下实施例。The utility model will be further elaborated below in conjunction with the accompanying drawings and embodiments, but the utility model is not limited to the following embodiments.
本实用新型一种河湖淤泥处理装置,包括绞吸船、大振筛和泥浆脱水机构;The utility model relates to a river and lake sludge treatment device, which comprises a cutter suction boat, a large vibrating screen and a mud dewatering mechanism;
绞吸船与大振筛的进料端通过管道相连;大振筛的出料端下方为淤泥池,淤泥池中的管道与泥浆脱水机构连接,连接淤泥池和泥浆脱水机构的管道上设置有立式抽浆泵;The cutter suction ship is connected to the feed end of the large vibrating screen through pipelines; the sludge tank is located below the discharge end of the large vibrating screen, and the pipeline in the sludge tank is connected to the mud dewatering mechanism. The pipeline connecting the sludge tank and the mud dewatering mechanism is provided with Vertical slurry pump;
泥浆脱水机构的结构示意图如图2所示,包括泥浆分砂机31、全自动搅拌装置32、动态混合器33、洗砂机34、絮凝罐35、压滤机36和柱塞泵37;The structural diagram of the mud dehydration mechanism is shown in Figure 2, including a mud separator 31, a fully automatic stirring device 32, a dynamic mixer 33, a sand washing machine 34, a flocculation tank 35, a filter press 36 and a plunger pump 37;
泥浆分砂机31的进料端与淤泥池的管道连接;所述泥浆分砂机31的出砂口与所述洗砂机34的进料端连通;所述泥浆分砂机31出料端通过管道连接于动态混合器33;所述全自动搅拌装置32设于动态混合器33的一侧,所述全自动搅拌装置32与动态混合器33通过管道连接;所述全自动搅拌装置32的一侧设有絮凝罐35、柱塞泵37和压滤机36,动态混合器33的出料端与絮凝罐(35)连接;絮凝罐与柱塞泵37入料口连接,柱塞泵37出料口与压滤机36入料口连接;所述絮凝罐35可采用絮凝池代替。The feed end of the mud sand separator 31 is connected to the pipeline of the sludge tank; the sand outlet of the mud sand separator 31 is connected with the feed end of the sand washing machine 34; the discharge end of the mud sand separator 31 is Be connected to dynamic mixer 33 by pipeline; Described automatic stirring device 32 is located at a side of dynamic mixer 33, and described fully automatic stirring device 32 is connected with dynamic mixer 33 by pipeline; Described automatic stirring device 32 One side is equipped with a flocculation tank 35, a plunger pump 37 and a filter press 36, and the discharge end of the dynamic mixer 33 is connected to the flocculation tank (35); the flocculation tank is connected to the feed port of the plunger pump 37, and the plunger pump 37 The discharge port is connected to the feed port of the filter press 36; the flocculation tank 35 can be replaced by a flocculation tank.
绞吸船的结构示意图如图3所示,包括船体11、驱动机构和绞吸机构;The schematic diagram of the structure of the cutter suction ship is shown in Figure 3, including the hull 11, the driving mechanism and the cutter suction mechanism;
船体11包括泥舱111和生活区112,生活区112设于船体11的甲板上,泥舱111设于船体11的内部,泥舱111内设有连接大振筛的管道;The hull 11 includes a mud tank 111 and a living area 112, the living area 112 is located on the deck of the hull 11, the mud tank 111 is located inside the hull 11, and a pipeline connecting a large vibrating screen is provided in the mud tank 111;
驱动机构设于船体11的上部,驱动机构包括卷扬机121、钢丝绳122、吊架123和泵站124;The driving mechanism is located on the upper part of the hull 11, and the driving mechanism includes a winch 121, a wire rope 122, a hanger 123 and a pumping station 124;
卷扬机121设于生活区的一侧,卷扬机121设有卷筒1211,钢丝绳122的一端环绕固定于卷筒1211,吊架123设于船体11上部的远离生活区112的一端,吊架123的顶端设有滑轮1231,滑轮1231设有凹槽,钢丝绳122的另一端穿过滑轮上的凹槽并连接于绞吸机构,泵站124设于船体11的内部并位于吊架123的下部;The winch 121 is located on one side of the living area, the winch 121 is provided with a reel 1211, one end of the wire rope 122 is fixed around the reel 1211, the hanger 123 is located at the end of the hull 11 top away from the living area 112, the top of the hanger 123 A pulley 1231 is provided, and the pulley 1231 is provided with a groove. The other end of the wire rope 122 passes through the groove on the pulley and is connected to the suction mechanism. The pump station 124 is located inside the hull 11 and is located at the bottom of the hanger 123;
绞吸机构设于船体11的外部并位于吊架123的下方;The winch suction mechanism is located outside the hull 11 and below the hanger 123;
绞吸机构包括固定架131、吸泥泵132、吸泥管133、绞刀134和排泥管135;The cutter suction mechanism includes a fixed frame 131, a dredge pump 132, a dredge pipe 133, a reamer 134 and a mud discharge pipe 135;
固定架131的一端通过连接轮可摆动地设置于船体11的外部,固定架131的另一端固定并连接吸泥泵132;吸泥管133的上端与吸泥泵132连通,吸泥管133的上端与吸泥泵132连通的连接处设有圆孔,吸泥管133的下端的两侧设有绞刀134;排泥管135的一端与吸泥泵132连通,排泥管135的另一端设置于泥舱111内;One end of the fixed mount 131 is swingably arranged on the outside of the hull 11 by the connecting wheel, and the other end of the fixed mount 131 is fixed and connected to the dredge pump 132; The joint that the upper end communicates with the dredging pump 132 is provided with a round hole, and the both sides of the lower end of the dredging pipe 133 are provided with a reamer 134; set in the mud tank 111;
吸泥管133与吸泥泵132的连接处设有冲刷管136,冲刷管136包括管体、进水端和出水端,所述出水端设于吸泥管133的圆孔,进水端连接于船体11,所述进水端的端口设有高压水泵;The junction of the dredging pipe 133 and the dredging pump 132 is provided with a flushing pipe 136, and the flushing pipe 136 includes a pipe body, a water inlet end and a water outlet end. On the hull 11, a high-pressure water pump is provided at the port of the water inlet;
泥浆分砂机31的结构示意图如图4和图5所示,包括机架311、筛箱312、中转箱313、浮球装置、储料箱314、旋流器315、管道泵和渣浆泵;The schematic diagram of the structure of the mud separator 31 is shown in Figure 4 and Figure 5, including a frame 311, a screen box 312, a transfer box 313, a float device, a storage box 314, a cyclone 315, a pipeline pump and a slurry pump ;
中转箱313设于机架311的底部,筛箱312设于中转箱313的上部,述筛箱312的出料端设有渣石下料口,中转箱313的一端设有渣浆泵,渣浆泵的出浆端与所述旋流器315的一端相连接,旋流器315与储料箱314的内部通过管道连接,储料箱314设有第一分支管道和第二分支管道,第一分支管道与所述浮球装置连通,第二分支管道与所述管道泵连通;The transfer box 313 is located at the bottom of the frame 311, and the screen box 312 is located at the top of the transfer box 313. The discharge end of the screen box 312 is provided with a slag discharge port, and one end of the transfer box 313 is provided with a slurry pump. The slurry outlet end of the slurry pump is connected to one end of the cyclone 315, and the cyclone 315 is connected to the inside of the material storage box 314 through a pipeline. The material storage box 314 is provided with a first branch pipeline and a second branch pipeline. A branch pipeline communicates with the float device, and a second branch pipeline communicates with the pipeline pump;
全自动搅拌装置32的结构示意图如图6所示,包括搅拌桶321、搅拌电机322、搅拌轴323、搅拌叶片324、进料端325和出料端326;The schematic diagram of the structure of the fully automatic stirring device 32 is shown in Figure 6, including a stirring barrel 321, a stirring motor 322, a stirring shaft 323, a stirring blade 324, a feed end 325 and a discharge end 326;
搅拌轴323设于搅拌桶321的中心线上,搅拌轴323的一端通过联轴器与搅拌电机322连接,搅拌轴323的另一端垂直向搅拌桶321内部延伸,搅拌叶片324的一端安装在搅拌轴上,搅拌叶片的另一端向外延伸,进料端325设于搅拌桶321的上方,出料端326设于搅拌桶321的下方;The stirring shaft 323 is arranged on the center line of the stirring barrel 321, one end of the stirring shaft 323 is connected with the stirring motor 322 through a shaft coupling, the other end of the stirring shaft 323 extends vertically to the inside of the stirring barrel 321, and one end of the stirring blade 324 is installed on the stirring On the shaft, the other end of the mixing blade extends outwards, the feeding end 325 is arranged above the mixing barrel 321, and the discharging end 326 is arranged under the mixing barrel 321;
洗砂机为轮斗式洗砂机,结构示意图如图7所示,包括洗砂箱341、叶轮342、飞轮343和电动机;The sand washing machine is a wheel-bucket sand washing machine, the structural diagram of which is shown in Figure 7, including a sand washing box 341, an impeller 342, a flywheel 343 and a motor;
叶轮342设于洗砂箱341内并部分暴露在洗砂箱341的上部,且叶轮342不与洗砂箱341的底部接触;飞轮343固定于叶轮342的内部并与叶轮342同轴转动,电动机设于飞轮343的一侧,电动机的输出端通过传动皮带与飞轮343连接并同步转动;The impeller 342 is located in the sand washing box 341 and partially exposed on the top of the sand washing box 341, and the impeller 342 is not in contact with the bottom of the sand washing box 341; the flywheel 343 is fixed inside the impeller 342 and rotates coaxially with the impeller 342, and the motor Located on one side of the flywheel 343, the output end of the motor is connected to the flywheel 343 through a transmission belt and rotates synchronously;
动态混合器33的结构示意图如图8所示,包括驱动电机331、心轴332、输送管333、混合器机架334、进料管335和出料管336;The structural representation of dynamic mixer 33 is as shown in Figure 8, comprises drive motor 331, mandrel 332, delivery pipe 333, mixer frame 334, feed pipe 335 and discharge pipe 336;
驱动电机331和输送管333设于混合器机架334上,心轴332贯穿设置于输送管333内,驱动电机331驱动心轴332转动,输送管333的两端分别设置有垂直于输送管333的进料管335和出料管336,进料管335与全自动搅拌装置32的出料端326和泥浆分砂机31的出料端通过管道连通,进料管335与泥浆分砂机31的出料端的管道上设置有管道泵,进料管335与全自动搅拌装置32的出料端326的管道上设置有螺杆泵或隔膜泵;出料管336与絮凝池35连通。The driving motor 331 and the conveying pipe 333 are arranged on the mixer frame 334, the mandrel 332 penetrates and is arranged in the conveying pipe 333, the driving motor 331 drives the mandrel 332 to rotate, and the two ends of the conveying pipe 333 are respectively provided with The feed pipe 335 and the discharge pipe 336 of the feed pipe 335 are communicated with the discharge end 326 of the automatic stirring device 32 and the discharge end of the mud sand separator 31 through pipelines, and the feed pipe 335 is connected with the mud sand separator 31 A pipeline pump is provided on the pipeline at the discharge end, and a screw pump or a diaphragm pump is provided on the pipeline of the discharge end 326 of the feed pipe 335 and the fully automatic stirring device 32;
还设有在线流量-密度检测系统,在线流量-密度检测系统包括流量-密度计和PLC控制系统,流量-密度计设于泥浆分砂机31出料端管道泵与动态混合器33连接的管道之间,流量-密度计与PLC控制系统联接。An online flow-density detection system is also provided, and the online flow-density detection system includes a flow-density meter and a PLC control system. The flow-density meter is arranged on the pipeline connected to the pipeline pump at the discharge end of the mud sand separator 31 and the dynamic mixer 33 Between, the flow-density meter is connected with the PLC control system.
实施例1Example 1
九江镇金鸡坑涌整治工程施工要求:河涌整治长1200米,挖除堵塞围堰及清淤、淤泥处理(浓缩、脱水、加药、除臭、杀毒)、淤泥固化、淤泥处理尾水达标处理等。The construction requirements of the Jinji Keng Chung Regulation Project in Jiujiang Town: The length of the river is 1200 meters, the excavation of blocked cofferdams and dredging, sludge treatment (concentration, dehydration, dosing, deodorization, anti-virus), sludge solidification, and sludge treatment tail water up to standard processing etc.
采用上述装置进行河湖淤泥处理,处理流程图如图1所示,包括如下步骤:The above-mentioned device is used for river and lake sludge treatment, and the treatment flow chart is shown in Figure 1, including the following steps:
(1)用挖机、抓斗机将河涌中堵塞的围堰挖除,疏通河道;(1) Use excavators and grabbers to dig out the blocked cofferdams in the river and dredge the river;
(2)绞吸船上的绞刀134对河底土层进行绞割、搅拌,使河底的泥土疏松;通过船上的离心式泥浆泵施予高压吸力,将淤泥提升至大振筛,大振筛将河涌中的垃圾、树枝杂草、缠绕物、大于15mm以上的大块石头筛分出来,筛分后的淤泥直接落入大振筛下方的淤泥池中;(2) The reamer 134 on the cutter suction ship cuts and stirs the river bottom soil layer to loosen the river bottom soil; applies high-pressure suction through the centrifugal mud pump on the ship to lift the mud to the large vibrating screen, and the large vibrating screen Sieve out the garbage, branches, weeds, entanglements, and large stones larger than 15mm in the river, and the sieved silt will directly fall into the silt pool under the large vibrating screen;
(3)通过立式抽浆泵将淤泥池中的淤泥送至泥浆分砂机31上,0.4mm以上的砂石筛分出来,洗砂机将泥浆分砂机筛分出来的砂石清洗干净;(3) The silt in the silt tank is sent to the mud sand separator 31 through the vertical pump, and the sand above 0.4mm is screened out, and the sand washing machine cleans the sand screened out by the mud sand separator ;
(4)根据河涌检测情况投加相对应的处理药剂,用全自动搅拌装置32搅拌水与药剂,充分混合搅拌完成后待用,搅拌时间为15min;(4) Dosing the corresponding treatment agent according to the river surge detection situation, using the automatic stirring device 32 to stir the water and the agent, fully mixing and stirring for 15 minutes;
(5)用管道泵将泥浆分砂机31筛分后的淤泥泵送至动态混合器33的进料端,与此同时将搅拌好的药剂通过隔膜泵也泵送至动态混合器33的进料端,通过在线监测控制系统控制流量和密度,动态混合器33将淤泥与药剂充分混合、絮凝,然后泵送到泥浆池35中;(5) Use a pipeline pump to pump the silt screened by the mud separator 31 to the feed end of the dynamic mixer 33, and at the same time pump the stirred medicament to the feed end of the dynamic mixer 33 through the diaphragm pump. At the feed end, the flow rate and density are controlled by the online monitoring and control system, and the dynamic mixer 33 fully mixes and flocculates the sludge and chemicals, and then pumps them into the mud pool 35;
(6)开启液压驱动泵将泥浆池35中经过与药剂反应后的淤泥泵送至压滤机36中,开始压滤脱水处理,压滤后的泥饼通过输送机送到弃碴场;(6) Turn on the hydraulically driven pump to pump the sludge in the mud pool 35 after reacting with the chemical agent to the filter press 36, and start the filter press dehydration treatment, and the filter press mud cake is sent to the dregs disposal site through the conveyor;
(7)分砂机筛分出的砂石也一并堆放到弃碴场,并用车拉走,满足混合填埋的标准;(7) The sand and gravel screened out by the sand separator are also piled up in the dump site and pulled away by truck to meet the standard of mixed landfill;
(8)经过压滤机压滤出的水清澈,并测试水质情况,达到城市污水处理厂二级以上标准,直接排回河涌中。(8) The water filtered by the filter press is clear, and the water quality is tested to meet the second-level standard of the urban sewage treatment plant, and it is directly discharged back into the river.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106630544A (en) * | 2016-12-30 | 2017-05-10 | 佛山市绿建环保科技有限公司 | River and lake sludge treatment device and method |
CN108325902A (en) * | 2018-01-09 | 2018-07-27 | 山东省农业可持续发展研究所 | A kind of Performance of Constructed Wetlands Substrates cleaning device |
CN111648425A (en) * | 2020-06-15 | 2020-09-11 | 中交天航南方交通建设有限公司 | Construction process for sand mining in high-compactness high-impurity-content water area |
CN115611496A (en) * | 2022-11-04 | 2023-01-17 | 贵州航天乌江机电设备有限责任公司 | A device for harmless treatment of waste drilling mud and its treatment method |
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2016
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106630544A (en) * | 2016-12-30 | 2017-05-10 | 佛山市绿建环保科技有限公司 | River and lake sludge treatment device and method |
CN108325902A (en) * | 2018-01-09 | 2018-07-27 | 山东省农业可持续发展研究所 | A kind of Performance of Constructed Wetlands Substrates cleaning device |
CN108325902B (en) * | 2018-01-09 | 2021-01-26 | 山东省农业可持续发展研究所 | Constructed wetland belt cleaning device that packs |
CN111648425A (en) * | 2020-06-15 | 2020-09-11 | 中交天航南方交通建设有限公司 | Construction process for sand mining in high-compactness high-impurity-content water area |
CN115611496A (en) * | 2022-11-04 | 2023-01-17 | 贵州航天乌江机电设备有限责任公司 | A device for harmless treatment of waste drilling mud and its treatment method |
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