CN106698889A - Building mud dewatering method and device - Google Patents
Building mud dewatering method and device Download PDFInfo
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- CN106698889A CN106698889A CN201611265862.2A CN201611265862A CN106698889A CN 106698889 A CN106698889 A CN 106698889A CN 201611265862 A CN201611265862 A CN 201611265862A CN 106698889 A CN106698889 A CN 106698889A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000004576 sand Substances 0.000 claims abstract description 85
- 238000003756 stirring Methods 0.000 claims abstract description 67
- 238000005406 washing Methods 0.000 claims abstract description 37
- 238000010276 construction Methods 0.000 claims description 40
- 230000018044 dehydration Effects 0.000 claims description 28
- 238000006297 dehydration reaction Methods 0.000 claims description 28
- 239000002002 slurry Substances 0.000 claims description 24
- 238000012546 transfer Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000013043 chemical agent Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract description 7
- 238000000746 purification Methods 0.000 abstract description 2
- 208000005156 Dehydration Diseases 0.000 description 20
- 238000002156 mixing Methods 0.000 description 6
- 239000003814 drug Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005189 flocculation Methods 0.000 description 4
- 230000016615 flocculation Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229940079593 drug Drugs 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 239000003673 groundwater Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/14—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/122—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/125—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using screw filters
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/34—Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
技术领域technical field
本发明涉及过滤系统装置领域,尤其涉及一种建筑泥浆脱水方法及装置。The invention relates to the field of filtration system devices, in particular to a construction mud dehydration method and device.
背景技术Background technique
随着城市建设进程的加快和工业的迅速发展,大量的路桥和桩基础建设中会产生以水泥、胶土等为主的泥浆。人们逐渐对施工废泥浆给环境造成污染和给工程施工带来的负面影响有了深刻的认识。其具体表现为:废浆造成施工环境恶化,增加施工难度,影响施工进度,可能造成污水管道的堵塞,同时废水长期累积渗透到地下,造成地下水或河流的污染。泥浆处理量增大,产生的泥浆很难找到堆置、倾倒的场所,一些企业单位会偷偷将泥浆直接向河道、水塘、下水道、土地等倾倒,不但淤塞河涌,污染土地,还可能造成地下水的污染,严重影响居民的生活和健康。“倾倒一车泥浆到雨水管道里,只需要3分钟,但我们清理的时间和成本却高达几十倍,造成社会资源的严重浪费。”With the acceleration of urban construction and the rapid development of industry, a large number of roads, bridges and pile foundations will produce mud mainly composed of cement and clay. People gradually have a deep understanding of the environmental pollution caused by construction waste mud and the negative impact on engineering construction. Its specific manifestations are: waste slurry causes deterioration of the construction environment, increases construction difficulty, affects construction progress, may cause blockage of sewage pipes, and waste water accumulates and infiltrates into the ground for a long time, causing groundwater or river pollution. As the amount of mud treatment increases, it is difficult to find a place for stacking and dumping the generated mud. Some business units will secretly dump the mud directly into rivers, ponds, sewers, land, etc., which not only silts the river, pollutes the land, but also may cause The pollution of groundwater seriously affects the life and health of residents. "It only takes 3 minutes to dump a truckload of mud into the rainwater pipe, but the time and cost for cleaning up is dozens of times higher, causing a serious waste of social resources."
根据国家相关法律法规及政策,泥浆的处理与处置应遵循“减量化、无害化、资源化”的原则。现有公司也采用了泥浆脱水处理的方案,如[申请号:201110330079.0]一种建筑泥浆分砂浓缩脱水系统,该发明所采用的技术方案是:一种建筑泥浆分砂浓缩脱水系统,其特征在于包括带式除砂装置、对应带式除砂装置的缓冲槽、连接缓冲槽的预处理装置、连接预处理装置的带式浓缩脱水装置、分别连接缓冲槽和带式浓缩脱水装置的清水回收装置、滤带清洗装置和控制系统,带式浓缩脱水装置与缓冲槽连接。虽然该技术可以解决泥浆脱水处理,但是所用的处理设备处理量小,设备故障高,处理效率不高。According to relevant national laws, regulations and policies, the treatment and disposal of mud should follow the principles of "reduction, harmlessness, and resource utilization". Existing companies have also adopted solutions for mud dehydration, such as [Application No.: 201110330079.0] a construction mud sand separation and concentration dehydration system. The technical solution adopted in this invention is: a construction mud separation and sand concentration dehydration system. It consists of a belt desander, a buffer tank corresponding to the belt desander, a pretreatment device connected to the buffer tank, a belt concentration dehydration device connected to the pretreatment device, and clean water recovery connected to the buffer tank and the belt concentration dehydration device respectively. device, filter belt cleaning device and control system, and the belt-type concentration and dehydration device is connected with the buffer tank. Although this technology can solve the mud dehydration treatment, the processing capacity of the processing equipment used is small, the equipment failure is high, and the processing efficiency is not high.
发明内容Contents of the invention
本发明的目的为了解决上述问题,提出一种建筑泥浆脱水方法及装置。In order to solve the above problems, the object of the present invention proposes a construction mud dehydration method and device.
为了达到此目的,本发明采用以下技术方案。In order to achieve this purpose, the present invention adopts the following technical solutions.
一种建筑泥浆脱水装置,包括泥浆分砂机、全自动搅拌装置、动态混合器、洗砂机、泥浆罐、压滤机和柱塞泵;A construction mud dehydration device, comprising a mud separator, a fully automatic stirring device, a dynamic mixer, a sand washing machine, a mud tank, a filter press and a plunger pump;
所述泥浆分砂机的进料口连接进泥管道,进泥管道上设置有立式抽浆泵,所述泥浆分砂机的出砂口与所述洗砂机的进料端连通;所述泥浆分砂机的出料端通过管道连接于动态混合器,管道上设置有管道泵;所述全自动搅拌装置设于动态混合器的一侧,所述全自动搅拌装置与动态混合器通过管道连接,所述全自动搅拌装置的一侧依次设有泥浆罐、柱塞泵和压滤机,动态混合器的出料端与泥浆罐连接;泥浆罐与柱塞泵入料口连接,柱塞泵出料口与压滤机入料口连接;所述泥浆罐可采用泥浆池代替;The feed inlet of the mud sand separator is connected to the mud inlet pipeline, and a vertical slurry pump is arranged on the mud inlet pipeline, and the sand outlet of the mud sand separator is connected with the feed end of the sand washing machine; The discharge end of the mud sand separator is connected to the dynamic mixer through a pipeline, and a pipeline pump is arranged on the pipeline; the fully automatic stirring device is arranged on one side of the dynamic mixer, and the fully automatic stirring device and the dynamic mixer pass through Pipeline connection, one side of the fully automatic stirring device is provided with a mud tank, plunger pump and filter press in sequence, the discharge end of the dynamic mixer is connected with the mud tank; the mud tank is connected with the plunger pump inlet, and the column The discharge port of the plug pump is connected with the feed port of the filter press; the mud tank can be replaced by a mud pool;
进一步地,所述全自动搅拌装置包括桶体、搅拌电机、搅拌轴、加料装置、回流管道、出料口和进料口;Further, the fully automatic stirring device includes a barrel body, a stirring motor, a stirring shaft, a feeding device, a return pipeline, a discharge port and a feed port;
所述搅拌轴设置于所述桶体的中心线上,所述搅拌轴的上端通过联轴器与搅拌电机的输出轴端连接,所述搅拌轴的中下部为镂空结构,所述搅拌轴的镂空结构设有均匀分布的长条形孔;The stirring shaft is arranged on the center line of the barrel body, the upper end of the stirring shaft is connected with the output shaft end of the stirring motor through a coupling, the middle and lower part of the stirring shaft is a hollow structure, and the The hollow structure is provided with evenly distributed strip-shaped holes;
所述搅拌轴的外表面设有一体成型的螺旋状叶片,所述螺旋状叶片的表面为弯曲面,所述叶片的内侧面设有支撑架;The outer surface of the stirring shaft is provided with an integrally formed helical blade, the surface of the helical blade is a curved surface, and the inner surface of the blade is provided with a support frame;
所述进料口设于桶体的上方,所述出料口设于桶体的下方,所述出料口设有旋钮开关;The feed inlet is arranged above the barrel, the outlet is arranged below the barrel, and the outlet is provided with a knob switch;
所述回流管道的一端设于桶体的底部,所述回流管道的另一端设于桶体的上部;One end of the return pipe is arranged at the bottom of the barrel, and the other end of the return pipe is arranged at the upper part of the barrel;
所述加料装置设于桶体的上部,所述加料装置包括加料箱和送料管道;The feeding device is arranged on the upper part of the barrel, and the feeding device includes a feeding box and a feeding pipeline;
所述加料箱设于桶体的上部并位于所述搅拌电机的一侧,所述加料箱的底部设有通孔,所述送料管道的一端设于所述通孔内,所述送料管道的另一端连接于搅拌轴的镂空结构中。The feeding box is arranged on the upper part of the barrel and is positioned at one side of the stirring motor, the bottom of the feeding box is provided with a through hole, one end of the feeding pipeline is arranged in the through hole, and the feeding pipeline The other end is connected to the hollow structure of the stirring shaft.
进一步地,所述泥浆分砂机包括机架、筛箱、中转箱、浮球装置、储料箱、旋流器、管道泵和渣浆泵;Further, the mud separator includes a frame, a screen box, a transfer box, a float device, a storage box, a cyclone, a pipeline pump and a slurry pump;
所述中转箱设于机架的底部,所述筛箱设于中转箱的上部,所述筛箱的出料口设有渣石下料口,所述中转箱的一端设有所述渣浆泵,所述渣浆泵的出浆端与旋流器的一端相连接,所述旋流器与储料箱的内部通过管道连接,所述储料箱设有第一分支管道和第二分支管道,所述第一分支管道与所述浮球装置连通,所述第二分支管道与管道泵连通;The transfer box is arranged at the bottom of the frame, the screen box is arranged at the upper part of the transfer box, the outlet of the screen box is provided with a slag discharge port, and one end of the transfer box is provided with the slurry pump, the slurry outlet end of the slurry pump is connected to one end of the cyclone, and the cyclone is connected to the inside of the storage tank through a pipeline, and the storage tank is provided with a first branch pipeline and a second branch pipeline pipeline, the first branch pipeline communicates with the float device, and the second branch pipeline communicates with the pipeline pump;
所述浮球装置主要用于补充中转箱内的浆液,使液面能保持在一定的高度,避免浆液不足而使渣浆泵抽空和频繁启停,延长泵的使用寿命,提高工作效率。The floating ball device is mainly used to replenish the slurry in the transfer tank, so that the liquid level can be kept at a certain height, avoiding the lack of slurry and causing the slurry pump to evacuate and frequently start and stop, prolong the service life of the pump, and improve work efficiency.
进一步地,所述洗砂机为轮斗式洗砂机,所述洗砂机包括洗砂箱、叶轮、飞轮和电动机;Further, the sand washing machine is a wheel-bucket sand washing machine, and the sand washing machine includes a sand washing box, an impeller, a flywheel and a motor;
所述叶轮设于洗砂箱内并部分暴露在洗砂箱的上部,且叶轮不与洗砂箱的底部接触;所述飞轮固定于叶轮的内部并与叶轮同轴转动,所述电动机设于飞轮的一侧,所述电动机的输出端通过传动皮带与飞轮连接并同步转动。The impeller is set in the sand washing box and partially exposed on the upper part of the sand washing box, and the impeller does not contact the bottom of the sand washing box; the flywheel is fixed inside the impeller and rotates coaxially with the impeller, and the motor is located on One side of the flywheel, the output end of the motor is connected with the flywheel through a transmission belt and rotates synchronously.
进一步地,所述动态混合器包括驱动电机、心轴、输送管混合器机架、搅拌叶片、进料管和出料管;Further, the dynamic mixer includes a driving motor, a mandrel, a delivery pipe mixer frame, a stirring blade, a feed pipe and a discharge pipe;
所述驱动电机和输送管设于混合器机架上,所述心轴贯穿设置于输送管内,所述驱动电机驱动所述心轴转动,所述输送管的两端分别设置有垂直于输送管的进料管和出料管,所述进料管与全自动搅拌装置的出料端和泥浆分砂机的出料端通过管道连通,所述进料管与泥浆分砂机的出料端的管道上设置有管道泵,所述进料管与全自动搅拌装置的出料端的管道上设置有螺杆泵或螺杆泵;所述出料管与泥浆罐连通。The driving motor and the conveying pipe are arranged on the mixer frame, the mandrel is arranged through the conveying pipe, the driving motor drives the mandrel to rotate, and the two ends of the conveying pipe are respectively provided with The feed pipe and the discharge pipe, the feed pipe is connected with the discharge end of the automatic stirring device and the discharge end of the mud sand separator through pipelines, and the feed pipe is connected with the discharge end of the mud sand separator. A pipeline pump is provided on the pipeline, and a screw pump or a screw pump is provided on the pipeline at the discharge end of the feed pipe and the fully automatic stirring device; the discharge pipe communicates with the mud tank.
进一步地,还设有在线流量-密度检测系统,所述在线流量-密度检测系统包括流量-密度计和PLC控制系统,所述流量-密度计设于泥浆分砂机出料端管道泵与动态混合器连接的管道之间,所述流量-密度计与所述PLC控制系统联接。Further, an online flow-density detection system is also provided. The online flow-density detection system includes a flow-density meter and a PLC control system. Between the pipes connected to the mixer, the flow-density meter is connected with the PLC control system.
进一步地,所述压滤机至少设有一台,所述压滤机的入料口与柱塞泵的出料口连通。Further, there is at least one filter press, and the feed port of the filter press communicates with the discharge port of the plunger pump.
基于上述任一项所述装置的一种建筑泥浆脱水方法,包括步骤如下:A kind of construction mud dehydration method based on the device described in any one of the above, comprising steps as follows:
(1)将建筑泥浆施工中产生的废浆通过管道通入泥浆分砂机的进料口;(1) Pass the waste slurry generated in the construction mud construction into the inlet of the mud separator through the pipeline;
所述泥浆分砂机利用以与水平筛面成45°安装于筛箱上的振动电机作为振动源,当两台振动电机作同步反向旋转时,其偏心块所产生的激振力在平行于振动电机轴线方向的激振力相互抵消,在垂直于振动电机轴线方向的激振力叠合为一合力并传递到整个筛面上,从而使筛面上的物料在筛网上向出料口方向跳跃运动,小于筛孔的物料通过筛孔落到下层,经连续跳跃后经出料口流出,由于筛分过程合理,便可达到将物料经所述泥浆分砂机进行筛选和分级的目的;经所述泥浆分砂机处理后的砂石含水率≤30%,可以直接外运;The mud separator uses the vibrating motor installed on the screen box at an angle of 45° to the horizontal screen surface as the vibration source. The excitation forces in the direction of the axis of the vibration motor cancel each other out, and the excitation forces in the direction perpendicular to the axis of the vibration motor are superimposed into a resultant force and transmitted to the entire screen surface, so that the materials on the screen surface move toward the discharge port. The material smaller than the sieve hole falls to the lower layer through the sieve hole, and flows out through the discharge port after continuous jumping. Due to the reasonable screening process, the purpose of screening and grading the material through the mud sand separator can be achieved. ; The moisture content of the sand after being processed by the mud sand separator is ≤30%, which can be directly transported abroad;
(2)将泥浆分砂机筛分出来的砂石直接送入轮斗式洗砂机中;同时,将泥浆分砂机筛分后的泥浆通过管道泵通入泥浆分砂机与动态混合器连接的管道的中;(2) Send the sand screened by the mud sand separator directly into the wheel bucket sand washing machine; at the same time, pass the mud screened by the mud sand separator into the mud sand separator and dynamic mixer through the pipeline pump of the connected pipe;
在洗砂机工作时,所述电动机通过传送皮带带动飞轮转动,飞轮带动叶轮转动,然后砂石在叶轮的带动下翻滚,并互相研磨,除去覆盖砂石表面上的杂质,同时破坏包覆砂粒的水汽层,以利于脱水,同时在叶轮工作时加水,形成强大的水流,及时将杂质及比重小的异物带走,最终完成清洗工作;When the sand washing machine is working, the motor drives the flywheel to rotate through the transmission belt, and the flywheel drives the impeller to rotate, and then the sand and stone roll under the drive of the impeller and grind each other to remove impurities covering the surface of the sand and stone, and at the same time destroy the coated sand. To facilitate dehydration, add water when the impeller is working to form a strong water flow, take away impurities and foreign objects with small specific gravity in time, and finally complete the cleaning work;
(3)使用在线流量-密度检测器在线检测泥浆分砂机与动态混合器连接的管道的中的泥浆;(3) Use the online flow-density detector to detect the mud in the pipeline connecting the mud sand separator and the dynamic mixer;
(4)根据泥浆的在线检测情况,将全自动搅拌装置搅拌好的药剂按送到动态混合器的进料管;(4) According to the on-line detection of the mud, the chemical agent stirred by the automatic stirring device is sent to the feed pipe of the dynamic mixer;
所述全自动搅拌装置以摆线针作为驱动动力,带动所述搅拌叶片将PAM与水进行充分混合搅拌;另外设置一台螺杆泵,即用于送药液又用于回流冲击药液,使桶内水流呈现紊流状态,加剧桶内液体混掺效果,提高固体药剂的溶解扩散水平,节省搅拌时间,加快加药溶解速率,达到快速溶解的效果,搅拌时间为15-30min;The fully automatic stirring device uses the cycloidal needle as the driving force to drive the stirring blades to fully mix and stir the PAM and water; in addition, a screw pump is set, which is used to send the medicinal liquid and to return the impact medicinal liquid, so that The water flow in the barrel is in a turbulent state, which intensifies the mixing effect of the liquid in the barrel, improves the dissolution and diffusion level of the solid drug, saves stirring time, speeds up the dissolution rate of the drug, and achieves the effect of rapid dissolution. The stirring time is 15-30 minutes;
(5)动态混合器将泥浆和药剂混合、搅拌和絮凝后,通过动态混合器的出料管输送到泥浆罐中;(5) After the dynamic mixer mixes, stirs and flocculates the mud and chemicals, it is transported to the mud tank through the discharge pipe of the dynamic mixer;
工作时,动态混合器中的驱动电机提供动力,增大混合程度,通过在输送管内设置搅拌叶片,使混合器内药剂能持续均匀与污泥颗粒接触,有效的增加了药剂颗粒对胶体颗粒的架桥和吸附作用,使混合及絮凝效果得到充分改善;同时,动态混合器可以在限制管道长度的设备中充分发挥优势,混合絮凝效果好,减短絮凝混合管长度,加快混合反应,提高絮凝效率;When working, the driving motor in the dynamic mixer provides power to increase the mixing degree. By setting the stirring blades in the conveying pipe, the medicine in the mixer can be continuously and evenly contacted with the sludge particles, which effectively increases the interaction between the medicine particles and the colloidal particles. Bridging and adsorption can fully improve the mixing and flocculation effect; at the same time, the dynamic mixer can give full play to its advantages in the equipment with limited pipeline length, the mixing and flocculation effect is good, the length of the flocculation mixing tube can be shortened, the mixing reaction can be accelerated, and the flocculation can be improved. efficiency;
(6)用柱塞泵将絮凝后的泥浆从泥浆罐中泵送到压滤机进行脱水处理;(6) Use a plunger pump to pump the flocculated mud from the mud tank to the filter press for dehydration;
(7)压滤机压滤后的泥饼通过输送机送到泥浆罐外,压滤后的水用于施工回用或清洗设备。(7) The mud cake after the filter press is sent to the outside of the mud tank through the conveyor, and the filtered water is used for construction reuse or cleaning equipment.
更进一步地,步骤(2)中,经轮斗式洗砂机清洗过的砂石可直接转运市场销售。Furthermore, in step (2), the sand washed by the wheel bucket sand washing machine can be directly transferred to the market for sale.
与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
本发明提出一种建筑泥浆脱水方法及装置。所述装置结构简单,设计巧妙,集分砂洗砂平台与脱水平台于一体,能实现对泥浆的分砂、洗砂和脱水的自动化操作,使污泥浆的分离净化变得更加快速高效,从而彻底解决泥浆污染的问题。The invention provides a construction mud dehydration method and device. The device is simple in structure and ingenious in design. It integrates the sand separation and sand washing platform and the dehydration platform, and can realize the automatic operation of the sand separation, sand washing and dehydration of the mud, making the separation and purification of the sludge more rapid and efficient. So as to completely solve the problem of mud pollution.
附图说明Description of drawings
图1为基于本发明一种建筑泥浆脱水装置建筑泥浆脱水的流程图;Fig. 1 is based on the flow chart of a kind of construction mud dewatering device construction mud dehydration of the present invention;
图2为本发明一种建筑泥浆脱水装置的结构示意图;Fig. 2 is the structural representation of a kind of construction mud dewatering device of the present invention;
图3为本发明一种建筑泥浆脱水装置中的全自动搅拌装置的结构示意图;Fig. 3 is the structural representation of the automatic stirring device in a kind of construction mud dewatering device of the present invention;
图4为本发明一种建筑泥浆脱水装置中的泥浆分砂机的结构示意图;Fig. 4 is the structural representation of the mud separator in a kind of construction mud dewatering device of the present invention;
图5为本发明一种建筑泥浆脱水装置中的泥浆分砂机的结构示意图;Fig. 5 is the structural representation of the mud separator in a kind of construction mud dewatering device of the present invention;
图6为本发明一种建筑泥浆脱水装置的洗砂机的结构示意图;Fig. 6 is the structural representation of the sand washing machine of a kind of construction mud dewatering device of the present invention;
图7为本发明一种建筑泥浆脱水装置的动态混合器的结构示意图。Fig. 7 is a structural schematic diagram of a dynamic mixer of a construction mud dehydration device according to the present invention.
具体实施方式detailed description
以下结合具体实施例和附图对本发明作进一步阐述,但本发明不限于以下实施例。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings, but the present invention is not limited to the following embodiments.
本发明一种建筑泥浆脱水装置的结构示意图如图2所示,包括泥浆分砂机1、全自动搅拌装置2、动态混合器3、洗砂机4、泥浆罐5、压滤机6和柱塞泵7;The structure schematic diagram of a kind of building mud dewatering device of the present invention is as shown in Figure 2, comprises mud separator 1, automatic stirring device 2, dynamic mixer 3, sand washing machine 4, mud tank 5, filter press 6 and column plug pump 7;
所述泥浆分砂机1的进料口连接进泥管道,进泥管道上设置有立式抽浆泵,所述泥浆分砂机1的出砂口与所述洗砂机4的进料端连通;所述泥浆分砂机1的出料端通过管道连接于动态混合器3,管道上设置有管道泵;所述全自动搅拌装置2设于动态混合器3的一侧,所述全自动搅拌装置2与动态混合器3通过管道连接,所述全自动搅拌装置2的一侧依次设有泥浆罐5、柱塞泵7和压滤机6,动态混合器的出料端与泥浆罐5连接;泥浆罐5与柱塞泵7入料口连接,柱塞泵7出料口与压滤机6入料口连接;所述泥浆罐5可采用为泥浆池代替;The feed port of the mud sand separator 1 is connected to the mud inlet pipeline, and the mud inlet pipeline is provided with a vertical slurry pump, and the sand outlet of the mud sand separator 1 is connected to the feed end of the sand washing machine 4. Connected; the discharge end of the mud separator 1 is connected to the dynamic mixer 3 through a pipeline, and a pipeline pump is arranged on the pipeline; the fully automatic stirring device 2 is arranged on one side of the dynamic mixer 3, and the fully automatic Stirring device 2 is connected with dynamic mixer 3 by pipeline, and one side of described automatic stirring device 2 is provided with mud tank 5, plunger pump 7 and filter press 6 successively, and the discharging end of dynamic mixer is connected with mud tank 5 connection; the mud tank 5 is connected to the plunger pump 7 feed port, and the plunger pump 7 discharge port is connected to the filter press 6 feed port; the mud tank 5 can be replaced by a mud pool;
所述全自动搅拌装置2如图3所示,包括桶体21、搅拌电机22、搅拌轴23、加料装置24、回流管道25、出料口26和进料口27;所述搅拌轴23设置于所述桶体21的中心线上,所述搅拌轴23的上端通过联轴器与搅拌电机22的输出轴端连接,所述搅拌轴23的中下部为镂空结构,所述搅拌轴23的镂空结构设有均匀分布的长条形孔;所述搅拌轴23的外表面设有一体成型的螺旋状叶片231,所述螺旋状叶片231的表面为弯曲面,所述螺旋状叶片231的内侧面设有支撑架232;所述进料口27设于桶体21的上方,所述出料口26设于桶体21的下方,所述出料口26设有旋钮开关;所述回流管道25的一端设于桶体21的底部,所述回流管道25的另一端设于桶体21的上部;所述加料装置24设于桶体21的上部,所述加料装置24包括加料箱241和送料管道242;所述加料箱241设于桶体21的上部并位于所述搅拌电机22的一侧,所述加料箱241的底部设有通孔,所述送料管道242的一端设于所述通孔内,所述送料管道242的另一端连接于所述搅拌轴23的镂空结构中;Described full-automatic stirring device 2 as shown in Figure 3, comprises barrel body 21, stirring motor 22, stirring shaft 23, feeding device 24, backflow pipeline 25, discharge port 26 and feed inlet 27; Described stirring shaft 23 is provided with On the center line of the barrel body 21, the upper end of the stirring shaft 23 is connected with the output shaft end of the stirring motor 22 through a coupling, the middle and lower part of the stirring shaft 23 is a hollow structure, and the stirring shaft 23 The hollow structure is provided with uniformly distributed elongated holes; the outer surface of the stirring shaft 23 is provided with an integrally formed helical blade 231, the surface of the helical blade 231 is a curved surface, and the inner surface of the helical blade 231 The side is provided with a support frame 232; the feed port 27 is located above the barrel body 21, the discharge port 26 is located below the barrel body 21, and the discharge port 26 is provided with a knob switch; the return pipe One end of 25 is arranged on the bottom of barrel body 21, and the other end of described return pipeline 25 is arranged on the top of barrel body 21; Described charging device 24 is arranged on the top of barrel body 21, and described charging device 24 comprises charging box 241 and Feeding pipeline 242; described feeding box 241 is arranged on the top of staving 21 and is positioned at the side of described stirring motor 22, and the bottom of described charging box 241 is provided with through hole, and one end of described feeding pipeline 242 is located at described In the through hole, the other end of the feeding pipeline 242 is connected to the hollow structure of the stirring shaft 23;
所述泥浆分砂机1如图4和图5所示,包括机架11、筛箱12、中转箱13、浮球装置、储料箱14、旋流器15、管道泵和渣浆泵;所述中转箱13设于机架11的底部,所述筛箱12设于所述中转箱13的上部,所述筛箱12的出料口设有渣石下料口,所述中转箱13的一端设有所述渣浆泵,所述渣浆泵的出浆端与旋流器15的一端相连接,所述旋流器15与储料箱14的内部通过管道连接,所述储料箱14设有第一分支管道和第二分支管道,所述第一分支管道与所述浮球装置连通,所述第二分支管道与所述管道泵连通;The mud separator 1 shown in Figure 4 and Figure 5 includes a frame 11, a screen box 12, a transfer box 13, a float device, a storage box 14, a cyclone 15, a pipeline pump and a slurry pump; The transfer box 13 is located at the bottom of the frame 11, the screen box 12 is located at the top of the transfer box 13, and the outlet of the screen box 12 is provided with a gravel discharge port, and the transfer box 13 One end of the slurry pump is provided with the slurry pump, and the slurry discharge end of the slurry pump is connected to one end of the cyclone 15, and the cyclone 15 is connected to the inside of the storage tank 14 through a pipeline, and the storage The tank 14 is provided with a first branch pipeline and a second branch pipeline, the first branch pipeline communicates with the float device, and the second branch pipeline communicates with the pipeline pump;
所述洗砂机4为轮斗式洗砂机,如图6所示,所述洗砂机4包括洗砂箱41、叶轮42、飞轮43和电动机;所述叶轮42设于洗砂箱41内并部分暴露在洗砂箱41的上部,且叶轮42不与洗砂箱41的底部接触;所述飞轮43固定于所述叶轮42的内部并与叶轮42同轴转动,所述电动机设于所述飞轮43的一侧,所述电动机的输出端通过传动皮带与飞轮43连接并同步转动;Described sand washing machine 4 is wheel bucket type sand washing machine, as shown in Figure 6, described sand washing machine 4 comprises sand washing box 41, impeller 42, flywheel 43 and motor; Described impeller 42 is located at sand washing box 41 Inside and partially exposed on the top of the sand washing box 41, and the impeller 42 is not in contact with the bottom of the sand washing box 41; the flywheel 43 is fixed inside the impeller 42 and rotates coaxially with the impeller 42, and the motor is located at One side of the flywheel 43, the output end of the motor is connected with the flywheel 43 by a transmission belt and rotates synchronously;
所述动态混合器3如图7所示,包括驱动电机31、心轴32、输送管33和混合器机架34、搅拌叶片、进料管35和出料管36;所述驱动电机31和输送管33设于混合器机架34上,所述心轴32贯穿设置于输送管33内,所述驱动电机31驱动所述心轴32转动,所述输送管33的两端分别设置有垂直于输送管33的进料管35和出料管36,所述进料管35与全自动搅拌装置2的出料端和泥浆分砂机1的出料端通过管道连通,所述进料管35与泥浆分砂机1的出料端的管道上设置有管道泵,所述进料管35与全自动搅拌装置2的出料端的管道上设置有螺杆泵或隔膜泵;所述出料管36与泥浆罐5连通;Described dynamic mixer 3 as shown in Figure 7, comprises drive motor 31, mandrel 32, delivery pipe 33 and mixer frame 34, stirring blade, feed pipe 35 and discharge pipe 36; Described drive motor 31 and The conveying pipe 33 is arranged on the mixer frame 34, the mandrel 32 is arranged through the conveying pipe 33, the driving motor 31 drives the mandrel 32 to rotate, and the two ends of the conveying pipe 33 are respectively provided with vertical In the feed pipe 35 and the discharge pipe 36 of the delivery pipe 33, the feed pipe 35 communicates with the discharge end of the fully automatic stirring device 2 and the discharge end of the mud sand separator 1 through a pipeline, and the feed pipe 35 and the pipeline at the discharge end of the mud separator 1 are provided with a pipeline pump, and the pipeline at the discharge end of the feed pipe 35 and the fully automatic stirring device 2 is provided with a screw pump or a diaphragm pump; the discharge pipe 36 Connected with the mud tank 5;
还设有在线流量-密度检测系统,所述在线流量-密度检测系统包括流量-密度计和PLC控制系统,所述流量-密度计设于泥浆分砂机1出料端管道泵与动态混合器3连接的管道之间,所述流量-密度计与所述PLC控制系统联接;An on-line flow-density detection system is also provided, and the on-line flow-density detection system includes a flow-density meter and a PLC control system, and the flow-density meter is arranged on the pipeline pump and the dynamic mixer at the discharge end of the slurry sand separator 1 3 between the connected pipelines, the flow-density meter is connected with the PLC control system;
所述压滤机6至少设有一台,所述压滤机6的压滤腔与所述柱塞泵7的出料口连通。At least one filter press 6 is provided, and the filter chamber of the filter press 6 communicates with the discharge port of the plunger pump 7 .
实施例1Example 1
采用上述装置进行建筑泥浆的脱水的流程示意图如图1所示,包括如下步骤:Adopt above-mentioned device to carry out the flow schematic diagram of the dehydration of construction mud as shown in Figure 1, comprise the following steps:
(1)将建筑泥浆施工中产生的废浆通过管道通入泥浆分砂机1的入口;(1) Pass the waste slurry generated in the construction mud construction into the inlet of the mud separator 1 through the pipeline;
(2)将泥浆分砂机1筛分出来的砂石直接送入轮斗式洗砂机中;同时,将泥浆分砂机1筛分后的泥浆通过管道泵通入泥浆分砂机1与动态混合器3连接的管道的中;(2) Send the sand screened by the mud sand separator 1 directly into the wheel bucket sand washing machine; at the same time, pass the mud screened by the mud sand separator 1 into the mud sand separator 1 and the mud sand separator 1 through the pipeline pump In the pipeline connected to the dynamic mixer 3;
(3)使用在线流量-密度检测器在线检测泥浆分砂机1与动态混合器3连接的管道的中的泥浆;(3) Use an online flow-density detector to detect online the mud in the pipeline connecting the mud separator 1 and the dynamic mixer 3;
(4)根据泥浆的在线检测情况,将全自动搅拌装置2搅拌好的药剂送到动态混合器3的进料管35;(4) According to the on-line detection of the mud, the chemical agent stirred by the automatic stirring device 2 is sent to the feed pipe 35 of the dynamic mixer 3;
(5)动态混合器3将泥浆和药剂混合、搅拌和絮凝后,通过动态混合器3的出料管36输送到泥浆罐5中;(5) After the dynamic mixer 3 mixes, stirs and flocculates the mud and chemicals, it is transported to the mud tank 5 through the discharge pipe 36 of the dynamic mixer 3;
(6)用柱塞泵7将絮凝后的泥浆从泥浆罐5中泵送到压滤机6中进行脱水处理;(6) Use the plunger pump 7 to pump the flocculated mud from the mud tank 5 to the filter press 6 for dehydration treatment;
(7)压滤机6压滤后的泥饼通过输送机送到压滤机5外部,压滤后的水用于施工回用或清洗设备。(7) The mud cake filtered by the filter press 6 is sent to the outside of the filter press 5 through the conveyor, and the filtered water is used for construction reuse or cleaning equipment.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative efforts, and these modes will all fall within the protection scope of the present invention.
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CN111762857A (en) * | 2020-06-30 | 2020-10-13 | 刘锋 | Environment-friendly treatment method of water purifying agent waste |
CN113976305A (en) * | 2021-10-29 | 2022-01-28 | 南通市汉威机械制造有限公司 | Sand separating and washing integrated machine |
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