CN206486002U - A kind of light diffusing sheet automatic stacking device - Google Patents
A kind of light diffusing sheet automatic stacking device Download PDFInfo
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- CN206486002U CN206486002U CN201720050311.8U CN201720050311U CN206486002U CN 206486002 U CN206486002 U CN 206486002U CN 201720050311 U CN201720050311 U CN 201720050311U CN 206486002 U CN206486002 U CN 206486002U
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Abstract
本实用新型公开了一种光扩散板自动叠放装置,包括机架、进料输送机构、以及真空吸盘机械手,所述真空吸盘机械手包括升降机构、横移机构,所述横移机构通过两端固定架空设置在所述机架上,所述升降机构与所述横移机构通过齿轮、齿条滑动连接,所述升降机构下端固定设置有真空吸盘组。本实用新型中通过在所述机架上设置真空吸盘机械手,有效控制真空吸盘组吸附光扩散板片材升降,并作水平方向横向移动,以达到精准吸放料,整个过程快速平稳,片材叠放整齐;该叠放装置结构简单,能够快速吸附产品进行自动叠放,且稳定性好,震动小,使用寿命长,极大地提高了生产效率和产品良品率,有效节省人工成本。
The utility model discloses an automatic stacking device for light diffusion plates, which comprises a frame, a feeding and conveying mechanism, and a vacuum suction cup manipulator. The vacuum suction cup manipulator includes a lifting mechanism and a lateral movement mechanism. The fixed overhead is arranged on the frame, the lifting mechanism is slidingly connected with the traverse mechanism through gears and racks, and a vacuum suction cup set is fixedly arranged at the lower end of the lifting mechanism. In the utility model, a vacuum suction cup manipulator is set on the frame to effectively control the vacuum suction cup group to absorb the light diffusion plate sheet material up and down, and to move horizontally in the horizontal direction to achieve accurate suction and discharge. The whole process is fast and stable, and the sheet material Neatly stacked; the stacking device has a simple structure, can quickly absorb products for automatic stacking, and has good stability, small vibration, and long service life, which greatly improves production efficiency and product yield, and effectively saves labor costs.
Description
技术领域technical field
本实用新型涉及光机电一体化技术领域,具体地涉及了一种光扩散板自动叠放装置。The utility model relates to the technical field of optical-mechanical-electrical integration, in particular to an automatic stacking device for light diffusion plates.
背景技术Background technique
随着LED室内照明的蓬勃发展及LED液晶显示屏的普及,如何改善背光的设计、提高背光的效果,在不降低背光亮度的前提下,使LED炫目的光源变成柔和的、健康的光源,是目前LED背光产品研发人员一直努力研究的方向。在此背景下,光扩散板应运而生,从此,扩散板得到广泛应用,主要应用于液晶电视直下式的背光源系统、LED面板灯及工业电子产品面板等领域。With the vigorous development of LED indoor lighting and the popularity of LED liquid crystal displays, how to improve the design of the backlight, improve the effect of the backlight, and turn the dazzling LED light source into a soft and healthy light source without reducing the brightness of the backlight, It is the direction that the current LED backlight product developers have been working hard to research. In this context, the light diffusion plate came into being. Since then, the diffusion plate has been widely used, mainly in the direct-lit backlight system of LCD TV, LED panel lights and industrial electronic product panels and other fields.
随着光扩散板地广泛应用,其需求量越来越多,传统的生产工艺难以达到市场需求,在扩散板生产过程中,都会在最后定长与宽时,将已定好长宽的板材进行搬取下生产线,放置在卡板上,一般扩散板生产都会采用人工堆叠板材的方法。但是因为生产速度较快,工作人员在拿取过程中如不注意,极易引起板材表面刮花,造成良率降低;另外,由于采用人工叠放的方式,故存在劳动强度大,费时费力的缺陷。With the wide application of the light diffusion plate, its demand is increasing, and the traditional production process is difficult to meet the market demand. Remove the production line and place it on the pallet. Generally, the diffuser plate production will use the method of manually stacking the plates. However, due to the fast production speed, if the staff does not pay attention during the picking process, it is easy to cause scratches on the surface of the board, resulting in a decrease in yield; in addition, due to the manual stacking method, there are labor-intensive, time-consuming and labor-intensive problems. defect.
实用新型内容Utility model content
本实用新型的目的在于针对现有光扩散板产品叠放过程中出现的问题,提供一种能够对裁切好的光扩散板进行自动、快速叠放的光扩散板自动叠放装置。The purpose of the utility model is to provide an automatic stacking device for a light diffusion plate that can automatically and quickly stack the cut light diffusion plate in order to solve the problems in the stacking process of the existing light diffusion plate products.
本实用新型的目的可通过下列技术方案来实现:一种光扩散板自动叠放装置,包括机架、进料输送机构、以及真空吸盘机械手,所述进料输送机构固定设置在所述机架内,所述真空吸盘机械手设置在所述机架上,所述真空吸盘机械手包括升降机构、横移机构,所述横移机构通过两端固定架空设置在所述机架上,所述升降机构与所述横移机构通过齿轮、齿条滑动连接,所述升降机构下端固定设置有真空吸盘组,所述进料输送机构的出料口端固定设置有挡料机构,所述进料输送机构的出料口端下方设置有红外线感应器,所述红外线感应器固定设置在所述机架上。The purpose of this utility model can be achieved through the following technical solutions: an automatic stacking device for light diffusion plates, including a frame, a feeding conveying mechanism, and a vacuum suction cup manipulator, and the feeding conveying mechanism is fixedly arranged on the frame Inside, the vacuum suction cup manipulator is set on the frame, and the vacuum suction cup manipulator includes a lifting mechanism and a traverse mechanism, and the traverse mechanism is fixed on the frame at both ends, and the lifting mechanism It is slidingly connected with the traversing mechanism through gears and racks. The lower end of the lifting mechanism is fixed with a vacuum suction cup group. An infrared sensor is arranged below the outlet end of the outlet, and the infrared sensor is fixedly arranged on the frame.
进一步地,所述挡料机构下方外侧放置有放料托盘,所述放料托盘对应设置在所述横移机构一端下方。裁切后的光扩散板片材经所述真空吸盘组、升降机构、以及横移机构吸附移动后叠放到所述放料托盘上,整个过程快速、平稳,堆叠的光扩散板片材整齐,无划痕。Further, a discharge tray is placed outside the lower part of the blocking mechanism, and the discharge tray is correspondingly arranged under one end of the traversing mechanism. The cut light diffuser sheet is absorbed and moved by the vacuum suction cup group, lifting mechanism, and traverse mechanism, and then stacked on the discharge tray. The whole process is fast and stable, and the stacked light diffuser sheet is neat , no scratches.
进一步地,所述真空吸盘组由多组真空吸盘并排组成,通过多组真空吸盘并排组合实现光扩散板片材有力吸附,保证了片材在移动叠放过程中平稳、不偏移,确保了整个过程中光扩散板不刮擦、不磕碰,极大地提高了产品的合格率。Further, the vacuum suction cup group is composed of multiple sets of vacuum suction cups arranged side by side, and the light diffusion plate sheet is effectively adsorbed through the combination of multiple sets of vacuum suction cups side by side, which ensures that the sheet is stable and does not shift during the stacking process, ensuring During the whole process, the light diffusion plate is not scratched or bumped, which greatly improves the qualified rate of the product.
进一步地,所述真空吸盘机械手还设置有伺服脉冲电机,所述升降机构、横移机构通过伺服电机驱动,所述真空吸盘通过所述升降机构能够上下升降,所述真空吸盘通过所述横移机构能够左右平移。Further, the vacuum chuck manipulator is also provided with a servo pulse motor, the lifting mechanism and the traversing mechanism are driven by the servo motor, the vacuum chuck can be lifted up and down through the lifting mechanism, and the vacuum chuck can be lifted up and down by the traversing mechanism. Mechanisms are able to pan left and right.
进一步地,所述进料输送机构为传送皮带或者传送辊组,所述进料输送机构通过电机驱动。通过传送皮带或者传送辊组将裁切好的光扩散板产品平行输出,缓解了光扩散板产品快速裁切后导致的片材堆积问题。Further, the feeding conveying mechanism is a conveying belt or a conveying roller set, and the feeding conveying mechanism is driven by a motor. The cut light diffusion plate products are output in parallel through the conveying belt or the conveying roller group, which alleviates the problem of sheet accumulation caused by the rapid cutting of the light diffusing plate products.
本实用新型相比现有技术具有以下优点及有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
1、通过在所述机架上设置真空吸盘机械手,有效控制真空吸盘组吸附光扩散板片材升降,并作水平方向横向移动,以达到精准吸放料,整个过程快速平稳,片材叠放整齐;该叠放装置结构简单,能够快速吸附产品进行自动叠放,且稳定性好,震动小,使用寿命长,极大地提高了生产效率和产品良品率,有效节省人工成本。1. By setting the vacuum suction cup manipulator on the frame, the vacuum suction cup group can be effectively controlled to absorb the light diffusion plate sheet up and down, and move horizontally in the horizontal direction to achieve accurate suction and discharge. The whole process is fast and stable, and the sheets are stacked Neat; the stacking device has a simple structure, can quickly absorb products for automatic stacking, and has good stability, small vibration, and long service life, which greatly improves production efficiency and product yield, and effectively saves labor costs.
2、在所述进料输送机构的出料口端下方设置红外线感应器,通过红外线感应传送信息给真空吸盘机械手下降吸取产品上升至设定高度、然后横向移动至设定产品放料托盘下降自动叠放产品,同时对片材数目进行统计计数。2. An infrared sensor is installed under the discharge port of the feeding and conveying mechanism, and the infrared sensor transmits information to the vacuum suction cup manipulator to descend to absorb the product and rise to the set height, and then move horizontally to the set product discharge tray to automatically descend Stack products and count the number of sheets at the same time.
附图说明Description of drawings
图1为本实用新型的一种光扩散板自动叠放装置的结构示意图。FIG. 1 is a structural schematic diagram of an automatic stacking device for light diffusion plates of the present invention.
具体实施方式detailed description
下面结合实施例及附图对本发明作进一步详细的描述,但本发明创造的实施方式不限于此。The present invention will be further described in detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例:如图1所示,一种光扩散板自动叠放装置,包括机架1、进料输送机构2、以及真空吸盘机械手,所述进料输送机构2固定设置在所述机架1内,所述真空吸盘机械手设置在所述机架1上,所述真空吸盘机械手包括升降机构3、横移机构4,所述横移机构4通过两端固定架空设置在所述机架1上,所述升降机构3与所述横移机构4通过齿轮、齿条滑动连接,所述升降机构3下端固定设置有真空吸盘组5,所述进料输送机构2的出料口端固定设置有挡料机构6,所述进料输送机构2的出料口端下方设置有红外线感应器7,所述红外线感应器7固定设置在所述机架1上。Embodiment: As shown in FIG. 1 , an automatic stacking device for light diffusion plates includes a frame 1, a feeding conveying mechanism 2, and a vacuum suction cup manipulator, and the feeding conveying mechanism 2 is fixedly arranged on the frame 1 Inside, the vacuum suction cup manipulator is set on the frame 1, and the vacuum suction cup manipulator includes a lifting mechanism 3 and a traverse mechanism 4, and the traverse mechanism 4 is fixed on the frame 1 overhead by fixing both ends. , the lifting mechanism 3 is slidingly connected to the traversing mechanism 4 through gears and racks, the lower end of the lifting mechanism 3 is fixedly provided with a vacuum suction cup group 5, and the discharge port end of the feeding conveying mechanism 2 is fixedly provided with As for the blocking mechanism 6 , an infrared sensor 7 is arranged below the discharge port of the feeding conveying mechanism 2 , and the infrared sensor 7 is fixedly arranged on the frame 1 .
所述挡料机构6下方外侧放置有放料托盘8,所述放料托盘8对应设置在所述横移机构4一端下方。裁切后的光扩散板片材经所述真空吸盘组5、升降机构3、以及横移机构4吸附移动后叠放到所述放料托盘8上,整个过程快速、平稳,堆叠的光扩散板片材整齐,无划痕。A discharge tray 8 is placed outside the lower side of the blocking mechanism 6 , and the discharge tray 8 is correspondingly arranged below one end of the traverse mechanism 4 . The cut light diffusion plate sheet is absorbed and moved by the vacuum suction cup group 5, the lifting mechanism 3, and the traverse mechanism 4, and then stacked on the discharge tray 8. The whole process is fast and stable, and the stacked light diffuses The sheets are neat and without scratches.
所述真空吸盘组5由多组真空吸盘并排组成,通过多组真空吸盘并排组合实现光扩散板片材有力吸附,保证了片材在移动叠放过程中平稳、不偏移,确保了整个过程中光扩散板不刮擦、不磕碰,极大地提高了产品的合格率。The vacuum suction cup group 5 is composed of multiple sets of vacuum suction cups arranged side by side. Through the combination of multiple sets of vacuum suction cups side by side, the light diffusion plate sheet can be strongly adsorbed, which ensures that the sheet is stable and does not deviate during the moving and stacking process, and ensures that the entire process The medium-light diffusion plate does not scratch or bump, which greatly improves the pass rate of the product.
所述真空吸盘机械手还设置有伺服脉冲电机,所述升降机构3、横移机构4通过伺服电机(图中未标出)驱动,所述真空吸盘通过所述升降机构3能够上下升降,所述真空吸盘通过所述横移机构4能够左右平移。The vacuum chuck manipulator is also provided with a servo pulse motor, the lifting mechanism 3 and the traverse mechanism 4 are driven by a servo motor (not shown in the figure), the vacuum chuck can be lifted up and down through the lifting mechanism 3, and the The vacuum chuck can translate left and right through the traverse mechanism 4 .
所述进料输送机构2为传送皮带或者传送辊组,所述进料输送机构2通过电机(图中未标出)驱动。通过传送皮带或者传送辊组将裁切好的光扩散板产品平行输出,缓解了光扩散板产品快速裁切后导致的片材堆积问题。The feeding conveying mechanism 2 is a conveyor belt or a conveying roller set, and the feeding conveying mechanism 2 is driven by a motor (not shown in the figure). The cut light diffusion plate products are output in parallel through the conveying belt or the conveying roller group, which alleviates the problem of sheet accumulation caused by the rapid cutting of the light diffusing plate products.
裁切好的光扩散板片材通过所述进料输送机构2输送至所述挡料机构6,通过红外线感应器7感应传送信息给所述真空吸盘机械手下降吸取片材后上升至设定高度,之后横移到所述放料托盘8上方下降后自动叠放产品,同时红外线感应器7记录片材数目。The cut light diffusion plate sheet is transported to the material blocking mechanism 6 through the feeding conveying mechanism 2, and the infrared sensor 7 senses and transmits information to the vacuum suction cup manipulator to descend and absorb the sheet and then rise to the set height , and then traverse to the top of the discharge tray 8 and descend to automatically stack the products, while the infrared sensor 7 records the number of sheets.
当然,上述说明并非对本实用新型的限制,本实用新型也不仅限于上述举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也属于本实用新型的保护范围。Of course, the above descriptions are not limitations of the present utility model, and the present utility model is not limited to the above-mentioned examples. Changes, modifications, additions or replacements made by those of ordinary skill in the art within the essential scope of the present utility model also belong to Protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108037553A (en) * | 2017-10-25 | 2018-05-15 | 苏州三鑫时代新材料股份有限公司 | The separating system and operation method of light diffusing sheet |
CN110877824A (en) * | 2019-10-17 | 2020-03-13 | 湖北省建为包装科技有限公司 | Novel stacker crane |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108037553A (en) * | 2017-10-25 | 2018-05-15 | 苏州三鑫时代新材料股份有限公司 | The separating system and operation method of light diffusing sheet |
CN110877824A (en) * | 2019-10-17 | 2020-03-13 | 湖北省建为包装科技有限公司 | Novel stacker crane |
CN110877824B (en) * | 2019-10-17 | 2024-01-19 | 鹤山市建为包装科技有限公司 | Novel stacker crane |
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