CN206398037U - Fluid torque-converter with pump impeller clutch - Google Patents
Fluid torque-converter with pump impeller clutch Download PDFInfo
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Abstract
本实用新型公开了带有泵轮离合器的液力变矩器,为克服液力变矩器与发动机共同工作时不能满足所有工况下理想匹配问题,带有泵轮离合器的液力变矩器包括液力变矩器和泵轮离合器;输入轴与输出轴左右水平同轴放置,罩轮固定在输入轴右端,罩轮通过圆柱滚子轴承套装在涡轮座上,涡轮座套装在输出轴左端为花键副连接,导轮座套装在输出轴上,导轮座右端通过2号深沟球轴承与输出轴连接,导轮座的左端面通过推力轴承与涡轮座右端面相接触为转动连接;离合器外壳通过深沟球轴承套装在导轮座上,并采用螺栓固定在罩轮右端,主动摩擦片安装在离合器外壳上为花键副连接,从动摩擦片套装在扭转减震部件上为花键副连接,扭转减震部件采用螺栓与泵轮固定连接。
The utility model discloses a hydraulic torque converter with a pump wheel clutch. In order to overcome the problem that the hydraulic torque converter cannot meet the ideal matching under all working conditions when the hydraulic torque converter and the engine work together, the hydraulic torque converter with the pump wheel clutch Including hydraulic torque converter and pump wheel clutch; the input shaft and output shaft are horizontally coaxially placed, the cover wheel is fixed on the right end of the input shaft, the cover wheel is set on the turbine seat through cylindrical roller bearings, and the turbine seat is set on the left end of the output shaft It is connected by spline pair, the guide wheel seat is set on the output shaft, the right end of the guide wheel seat is connected with the output shaft through the No. 2 deep groove ball bearing, and the left end surface of the guide wheel seat is in contact with the right end surface of the turbine seat through the thrust bearing to form a rotational connection; The clutch casing is set on the guide wheel seat through deep groove ball bearings, and is fixed on the right end of the cover wheel with bolts. The active friction plate is installed on the clutch casing as a spline connection, and the driven friction plate is set on the torsional shock absorbing part as a spline. Auxiliary connection, torsional damping parts are fixedly connected with the pump wheel by bolts.
Description
技术领域technical field
本实用新型涉及一种液力变矩器,更确切地说,本实用新型涉及一种应用于轮式装载机上的带有泵轮离合器的液力变矩器。The utility model relates to a hydraulic torque converter, more precisely, the utility model relates to a hydraulic torque converter with a pump wheel clutch applied to a wheel loader.
背景技术Background technique
轮式装载机是工程建设中广泛应用的铲土运输机械之一。为了适应装载机复杂多变的工况,通常在发动机与变速箱之间都装有液力变矩器,液力变矩器与发动机的匹配性能决定了装载机的动力性和燃油经济性,但目前广泛使用的装载机液力变矩器与发动机共同工作时不能满足所有工况下的理想匹配性能要求。Wheel loader is one of the widely used shovel transport machinery in engineering construction. In order to adapt to the complex and changeable working conditions of the loader, a hydraulic torque converter is usually installed between the engine and the gearbox. The matching performance of the hydraulic torque converter and the engine determines the power and fuel economy of the loader. However, the currently widely used loader hydraulic torque converter cannot meet the ideal matching performance requirements under all working conditions when it works together with the engine.
带有泵轮离合器的液力变矩器可实现发动机与变矩器共同工作点的自动调节,实现这一功能的关键部件就是泵轮离合器,泵轮离合器是一种滑差式离合器,之所以称其为泵轮离合器,是其作用对象为液力变矩器的泵轮,泵轮离合器的主要功用是调节液力变矩器泵轮的转速和转矩。对于给定的变矩器,变矩器吸收的转矩与泵轮转速的平方成正比,通过控制泵轮离合器的接合压力,可使泵轮离合器在滑磨状态下工作,由于泵轮离合器打滑,而使泵轮具有不同的转速,因而改变其输入转矩。在发动机功率不变的情况下,根据需要调节泵轮离合器的接合程度,充分利用发动机最大有效功率,进而可使发动机和液压泵能在较高的转速下工作,以利于工作装置(铲斗)的迅速反应,提高工程作业效率。除此之外,泵轮离合器还能有效的防止轮胎打滑。The hydraulic torque converter with pump wheel clutch can automatically adjust the common working point of the engine and the torque converter. The key component to realize this function is the pump wheel clutch. The pump wheel clutch is a slip clutch. It is called the pump wheel clutch, which is the pump wheel of the hydraulic torque converter. The main function of the pump wheel clutch is to adjust the speed and torque of the hydraulic torque converter pump wheel. For a given torque converter, the torque absorbed by the torque converter is proportional to the square of the speed of the pump wheel. By controlling the engagement pressure of the pump wheel clutch, the pump wheel clutch can work in a slipping state. Since the pump wheel clutch slips , so that the pump wheel has a different speed, thus changing its input torque. In the case of constant engine power, adjust the engagement degree of the pump wheel clutch according to needs, and make full use of the maximum effective power of the engine, so that the engine and hydraulic pump can work at a higher speed, which is beneficial to the working device (bucket) Rapid response to improve engineering efficiency. In addition, the pump wheel clutch can also effectively prevent the tire from slipping.
带有泵轮离合器的液力变矩器属于液力传动与液粘传动的结合产品。虽然国内外无论是在液力传动领域还是液粘传动领域都已经达到了较高的水平,但是将两者完美的结合在一起的产品却很少。纵观国内外对于液力变矩器泵轮离合器研究现状,只有在美国卡特彼勒公司生产的988H、994H等大吨位系列装载机上得到成功应用,并经实践证明,安装泵轮离合器能够有效地防止轮胎打滑和磨损,提高作业效率以及发动机的燃油经济性。国内对于泵轮离合器在装载机中的应用研究仍旧处于空白阶段,很少有学者和企业对其进行研究。The hydraulic torque converter with pump wheel clutch is a combined product of hydraulic transmission and fluid viscous transmission. Although both in the field of hydraulic transmission and the field of hydroviscous transmission have reached a higher level at home and abroad, there are very few products that perfectly combine the two. Looking at the research status of the hydraulic torque converter pump wheel clutch at home and abroad, only the 988H, 994H and other large-tonnage series loaders produced by Caterpillar in the United States have been successfully applied, and it has been proved by practice that the installation of the pump wheel clutch can effectively Prevent tire slip and wear, improve work efficiency and engine fuel economy. Domestic research on the application of the pump wheel clutch in loaders is still in a blank stage, and few scholars and enterprises have studied it.
发明内容Contents of the invention
本实用新型所要解决的技术问题是克服了液力变矩器与发动机共同工作时不能满足所有工况下理想匹配的问题,提供了一种带有泵轮离合器的液力变矩器。The technical problem to be solved by the utility model is to overcome the problem that the hydraulic torque converter cannot meet the ideal matching under all working conditions when the hydraulic torque converter and the engine work together, and provides a hydraulic torque converter with a pump wheel clutch.
为解决上述技术问题,本实用新型是采用如下技术方案实现的:所述的带有泵轮离合器的液力变矩器包括液力变矩器和泵轮离合器;In order to solve the above technical problems, the utility model is realized by adopting the following technical scheme: the hydraulic torque converter with pump wheel clutch includes a hydraulic torque converter and a pump wheel clutch;
所述的液力变矩器包括有输入轴、1号圆柱滚子轴承、罩轮、泵轮、涡轮座、2号圆柱滚子轴承、导轮座、输出轴、2号深沟球轴承与推力轴承。The hydraulic torque converter includes an input shaft, a No. 1 cylindrical roller bearing, a cover wheel, a pump wheel, a turbine seat, a No. 2 cylindrical roller bearing, a guide wheel seat, an output shaft, a No. 2 deep groove ball bearing and Thrust bearings.
所述的泵轮离合器包括有挡板、离合器外壳、油泵驱动齿轮、3号深沟球轴承与扭转减震部件;其中:扭转减震部件包括2个结构相同的从动盘毂(30);The pump wheel clutch includes a baffle plate, a clutch housing, an oil pump drive gear, a No. 3 deep groove ball bearing and a torsional damping component; wherein: the torsional damping component includes two driven disc hubs (30) with the same structure;
所述的输入轴与输出轴左右水平地同轴放置,罩轮采用螺栓固定安装在输入轴的右端,罩轮通过1号圆柱滚子轴承套装在涡轮座上为转动连接,涡轮座套装在输出轴的左端为花键副连接,导轮座套装在输出轴上,导轮座的右端通过2号深沟球轴承与输出轴转动连接,导轮座的左端面通过推力轴承与涡轮座的右端面相接触为转动连接。The input shaft and the output shaft are coaxially placed on the left and right sides, and the cover wheel is fixed on the right end of the input shaft by bolts. The cover wheel is mounted on the turbine seat through the No. The left end of the shaft is connected by a spline pair, the guide wheel seat is set on the output shaft, the right end of the guide wheel seat is connected to the output shaft through the No. 2 deep groove ball bearing, the left end surface of the guide wheel seat is connected to the right end of the turbine seat through a thrust bearing Surface-to-surface contact is a rotational connection.
扭转减震部件套装在罩轮右侧的导轮座上,油泵驱动齿轮与导轮座之间采用2号圆柱滚子轴承转动连接,离合器外壳的中心孔通过深沟球轴承套装在导轮座上;罩轮、挡板与离合器外壳依次接触连接;扭转减震部件通过2个结构相同的从动盘毂采用螺栓固定在泵轮中心通孔孔壁的右端面上。The torsional damping part is set on the guide wheel seat on the right side of the cover wheel. The drive gear of the oil pump and the guide wheel seat are rotationally connected by No. 2 cylindrical roller bearings. The center hole of the clutch housing is set on the guide wheel seat through a deep groove ball bearing. Above; the cover wheel, the baffle plate and the clutch housing are sequentially contacted and connected; the torsion damping part is fixed on the right end surface of the through hole wall of the pump wheel center through two driven disc hubs with the same structure by bolts.
技术方案中所述的液力变矩器还包括轴端挡板、涡轮、导轮、导轮连接架、1号深沟球轴承、端盖、油封(与轴端螺栓;所述的涡轮采用螺栓固定安装在涡轮座右端的法兰盘上,导轮安装在涡轮座右侧的导轮连接架上,导轮与导轮连接架(7)之间为花键副连接,导轮连接架套装在导轮座上,导轮连接架与导轮座之间为花键副连接,泵轮采用1号深沟球轴承安装在导轮连接架右侧的导轮座上为转动连接,轴端挡板采用轴端螺栓固定在输出轴的右端面上,轴段挡板的右端面与涡轮座的左端面为接触连接,导轮座的右端面上同轴设置有端盖,端盖的左端面与导轮座的右端面接触连接,并通过沉头螺栓固定在导轮座的右端面上,在端盖与输出轴之间安装有一个油封。The hydraulic torque converter described in the technical solution also includes a shaft end baffle, a turbine, a guide wheel, a guide wheel connecting frame, a No. 1 deep groove ball bearing, an end cover, an oil seal (and shaft end bolts; the turbine adopts Bolts are fixedly installed on the flange plate at the right end of the turbine seat, and the guide wheel is installed on the guide wheel connecting frame on the right side of the turbine seat. The guide wheel and the guide wheel connecting frame (7) are connected by spline pairs, and the guide wheel connecting frame Set on the guide wheel seat, the guide wheel connecting frame and the guide wheel seat are connected by splines, the pump wheel adopts No. 1 deep groove ball bearing installed on the guide wheel seat on the right side of the guide wheel connecting frame for rotational connection, the shaft The end baffle is fixed on the right end surface of the output shaft by shaft end bolts. The right end surface of the shaft section baffle is in contact with the left end surface of the turbine seat. The right end surface of the guide wheel seat is coaxially provided with an end cover. The left end surface is in contact with the right end surface of the guide wheel seat, and is fixed on the right end surface of the guide wheel seat by countersunk bolts, and an oil seal is installed between the end cover and the output shaft.
技术方案中泵轮离合器还包括有3个结构相同的主动摩擦片、2个结构相同的从动摩擦片与活塞;扭转减震部件还包括传动盘、定位盘、摩擦套与4个结构相同的减震弹簧;所述的活塞的一端安装在离合器外壳上的活塞缸内,活塞与挡板之间相间地安装3个结构相同的主动摩擦片与2个结构相同的从动摩擦片,3个结构相同的主动摩擦片周边与离合器外壳的内壁为齿啮合连接,2个结构相同的从动摩擦片的内孔壁与传动盘周边为齿啮合连接;In the technical solution, the pump wheel clutch also includes 3 active friction plates with the same structure, 2 driven friction plates and pistons with the same structure; Shock spring; one end of the piston is installed in the piston cylinder on the clutch housing, and three active friction plates with the same structure and two driven friction plates with the same structure are installed alternately between the piston and the baffle, and the three structures are the same The periphery of the active friction plate and the inner wall of the clutch housing are toothed and connected, and the inner hole walls of the two driven friction plates with the same structure are toothed and connected with the periphery of the transmission disc;
2个结构相同的从动盘毂安装在传动盘中心通孔两侧,在2个结构相同的从动盘毂之间且在传动盘中心孔内安装摩擦套与定位盘,摩擦套套装在定位盘上,传动盘中心孔与摩擦套之间为过渡配合,摩擦套与定位盘之间为过盈配合,在2个结构相同的从动盘毂与传动盘上的4个环形通孔对正,在2个结构相同的从动盘毂与传动盘上的4个对正的环形通孔中安装4个结构相同的减震弹簧。Two driven disc hubs with the same structure are installed on both sides of the central through hole of the transmission disc, and a friction sleeve and a positioning disc are installed between the two driven disc hubs with the same structure and in the center hole of the transmission disc. On the disk, there is a transition fit between the center hole of the transmission disk and the friction sleeve, and an interference fit between the friction sleeve and the positioning disk. The two driven disk hubs with the same structure are aligned with the four annular through holes on the transmission disk. 4 damping springs with the same structure are installed in 4 aligned annular through-holes on the 2 driven disc hubs with the same structure and the transmission disc.
技术方案中传动盘为圆环体类齿轮式结构件,传动盘的横截面呈T字形状,传动盘的外圆柱面上沿轴向均匀地设置有轮齿,传动盘的中心处设置有用于安 装摩擦套的中心通孔,在中心通孔周围的辐板上均匀地设置有4个结构完全相同的用于安装减震弹簧的环形通孔。In the technical proposal, the transmission disc is a ring-shaped gear-type structural part. The cross section of the transmission disc is T-shaped. The outer cylindrical surface of the transmission disc is evenly arranged with gear teeth along the axial direction. The center of the transmission disc is provided with a The central through hole of the friction sleeve is installed, and four annular through holes with the same structure for installing the shock absorbing spring are uniformly arranged on the web around the central through hole.
技术方案中所述的活塞由左、右两个同轴布置的横截面为不同矩形的圆环体组成,活塞的轴向横截面呈上、下对称的凸字形状;活塞的左端圆环体的内半径和外半径分别与主动摩擦片的有效接触面的内、外半径相同;活塞的右端圆环体与离合器外壳上的活塞缸构成移动副,活塞的左端圆环体与右端圆环体的连接处设置有退刀槽。The piston described in the technical solution is composed of two coaxially arranged left and right rings with different rectangular cross-sections. The axial cross-section of the piston is in a convex shape with upper and lower symmetry; The inner radius and outer radius of the active friction plate are the same as the inner and outer radii of the effective contact surface of the active friction plate respectively; the right end ring body of the piston and the piston cylinder on the clutch housing form a moving pair, and the left end ring body of the piston and the right end ring body There is an undercut at the connection.
技术方案中涡轮座为右大左小的阶梯状圆盘式结构件,涡轮座的左端为直径最小的用于安装圆柱滚子轴承的轴承段,轴承段的右端同轴连接有直径大于轴承段的轴肩段,二者连接处形成了定位轴肩,轴肩段的右端同轴连接有直径为最大的法兰盘,二者连接处通过圆弧面过渡连接,法兰盘周边的圆周上均匀设置有10个轴向螺栓通孔,涡轮座的中心处设置有中心通孔,在中心通孔的孔壁上均匀地设置有内花键槽,在中心通孔的右端面上设置有用于安装推力轴承的轴承孔。In the technical solution, the turbine seat is a stepped disc-shaped structure with a large right side and a small left side. The left end of the turbine seat is the bearing section with the smallest diameter for installing cylindrical roller bearings. The right end of the bearing section is coaxially connected with a bearing section with a diameter larger than that of the bearing section. The shoulder section of the shaft, the joint of the two forms a positioning shoulder, and the right end of the shoulder section is coaxially connected with a flange with the largest diameter. There are 10 axial bolt through holes evenly arranged, the center of the turbine seat is provided with a central through hole, the hole wall of the central through hole is evenly provided with internal spline grooves, and the right end surface of the central through hole is provided with a Bearing bores for thrust bearings.
技术方案中导轮座为圆筒形轴套类结构件,导轮座的中心处设置有用于安装输出轴的中心通孔,在中心通孔的右端同轴连接有孔径大于中心通孔的用于安装输出轴的轴承轴段的密封凹槽,在密封凹槽的右端同轴连接有直径大于密封凹槽的用于安装深沟球轴承的轴承孔,在轴承孔与密封凹槽右端面的连接处设置有用于定位深沟球轴承的轴肩;导轮座的外轮廓呈阶梯轴状,其最左端为直径最小的花键轴段,花键轴段的左端面上设置有一个用于安装推力轴承的圆环形凸台,花键轴段的右端同轴连接有直径大于花键轴段的用于安装深沟球轴承的1号轴承段,二者间的连接处设置有越程槽;1号轴承段的右端同轴连接有用于安装深沟球轴承的2号轴承段,二者间的连接处设置有越程槽,并形成了定位轴肩;2号轴承段的右端同轴连接有直径大于2号轴承段的密封轴段,密封轴段与2号轴承段的连接处设置有越程槽,并形成了定位轴肩,密封轴段的左端设置有两个用于安装密封圈的环形凹槽;密封段的右端同轴连接有用于安装2号圆柱滚子轴承的3号轴承段,在3号轴承段的左端设置有一个用于安装卡簧的圆环形凹槽,3号轴承段的右端通过一段轴肩连接有直径最大的油道轴段,在油道轴段的外圆柱表面上沿径向分别设置有一个离合器供油口、一个变矩器进油口和一个变矩器出油口;在油道轴段的右端同轴连接有直径小于油道轴段的用于连接机架的固定轴段;在油道轴段、密封轴段以及两者之间的导轮座体上沿轴向设置有用于向离合器供油的1号油道,在固定轴段、轴套轴段以及两者之间的导轮座体上沿轴向设置有用于向变矩器供油的2号油道;导轮座的右端面周边的圆周上均匀的设置有8个用于安装螺栓的螺纹盲孔。In the technical solution, the guide wheel seat is a cylindrical shaft sleeve structure, and the center of the guide wheel seat is provided with a central through hole for installing the output shaft, and the right end of the central through hole is coaxially connected with a user with a diameter larger than the central through hole. It is used to install the sealing groove of the bearing shaft section of the output shaft. A bearing hole with a diameter larger than the sealing groove is coaxially connected to the right end of the sealing groove for installing deep groove ball bearings. On the right end of the bearing hole and the sealing groove The connection is provided with a shoulder for positioning the deep groove ball bearing; the outer contour of the guide wheel seat is in the shape of a stepped shaft, and the leftmost end of the spline shaft is the spline shaft segment with the smallest diameter. Install the annular boss of the thrust bearing. The right end of the spline shaft section is coaxially connected with the No. 1 bearing section with a diameter larger than the spline shaft section for installing deep groove ball bearings. The connection between the two is provided with an overtravel groove; the right end of the No. 1 bearing section is coaxially connected with the No. 2 bearing section for installing deep groove ball bearings, and the connection between the two is provided with an overrunning groove, and forms a positioning shoulder; the right end of the No. 2 bearing section is the same as The shaft is connected with a sealed shaft section whose diameter is larger than that of the No. 2 bearing section. An overtravel groove is provided at the connection between the sealed shaft section and the No. 2 bearing section, and a positioning shoulder is formed. The left end of the sealed shaft section is provided with two for installation. Annular groove of the sealing ring; the right end of the sealing section is coaxially connected with the No. 3 bearing section for installing the No. 2 cylindrical roller bearing, and a circular annular groove for installing the circlip is provided at the left end of the No. 3 bearing section , the right end of the No. 3 bearing section is connected to the oil passage shaft section with the largest diameter through a shaft shoulder, and a clutch oil supply port and a torque converter oil inlet are arranged radially on the outer cylindrical surface of the oil passage shaft section and a torque converter oil outlet; the right end of the shaft section of the oil passage is coaxially connected with a fixed shaft section with a diameter smaller than the shaft section of the oil passage for connecting the frame; between the shaft section of the oil passage, the sealing shaft section and the two The No. 1 oil passage for supplying oil to the clutch is arranged axially on the guide wheel seat between them, and there is a No. No. 2 oil passage for torque converter oil supply; 8 threaded blind holes for installing bolts are uniformly arranged on the circumference of the right end surface of the guide wheel seat.
技术方案中输出轴为阶梯状轴类结构件,输出轴的最左端为花键轴段,在 其左端面的中心处沿轴向设置有一个螺纹盲孔;花键轴段的右端同轴连接有直径小于花键轴段的轴体段,二者之间采用圆锥面连接;轴体段的右端同轴连接有直径大于轴体段的轴承轴段,二者之间采用圆环曲面连接,在轴承轴段的左端的外圆柱面上设置有一个用于安装O型密封圈的环形凹槽;轴承轴端的右端同轴连接有直径大于轴承轴段的密封轴段,二者间的连接处形成了定位轴肩;密封轴段的右端同轴连接有直径小于密封轴段的花键轴段,二者间的连接处设置有越程槽。In the technical solution, the output shaft is a stepped shaft structure, the leftmost end of the output shaft is a spline shaft section, and a threaded blind hole is arranged in the center of the left end surface along the axial direction; the right end of the spline shaft section is connected coaxially There is a shaft section with a diameter smaller than the spline shaft section, and the two are connected by a conical surface; the right end of the shaft section is coaxially connected with a bearing shaft section with a diameter larger than the shaft section, and the two are connected by a torus surface. An annular groove for installing an O-ring seal is provided on the outer cylindrical surface of the left end of the bearing shaft section; the right end of the bearing shaft end is coaxially connected with a sealing shaft section with a diameter larger than the bearing shaft section, and the connection between the two A positioning shaft shoulder is formed; the right end of the sealing shaft section is coaxially connected with a spline shaft section whose diameter is smaller than that of the sealing shaft section, and an overtravel groove is arranged at the connection between the two.
技术方案中所述的从动盘毂为圆环类板式结构件,从动盘毂的中心处设置有用于安装导轮座的中心通孔,在从动盘毂的周边均匀设置有4个结构完全相同的用于安装减震弹簧的环形通孔,环形通孔的径向尺寸小于减震弹簧的直径,在环形通孔与中心孔之间的板面上均匀设置有8个用于安装紧固螺栓的通孔。The driven disc hub described in the technical solution is a ring-like plate-type structure, and the center of the driven disc hub is provided with a central through hole for installing the guide wheel seat, and four structures are evenly arranged around the driven disc hub. The same annular through hole for installing the shock absorbing spring, the radial dimension of the annular through hole is smaller than the diameter of the shock absorbing spring, and 8 holes are evenly arranged on the plate surface between the annular through hole and the central hole for installing the shock absorbing spring. Through holes for fastening bolts.
技术方案中所述的离合器外壳为采用铸造方式制造的具有复杂截面的壳体式结构件,包括有垂直于轴线布置的圆盘形壁板,圆盘形壁板内设置有一个延径向贯通的圆柱形油道,圆柱形油道的上端设置有用于安装螺栓堵头的螺纹盲孔;圆盘形壁板的中心处设置有用于套装导轮座的中心通孔;圆盘形壁板右端面的中心通孔周边处同轴连接有用于安装油泵驱动齿轮的支撑套筒,支撑套筒右端的圆周上均匀设置有16个用于安装紧固螺栓的螺纹通孔;圆盘形壁板左端面的中心通孔周边处同轴连接有一个圆环形凸起,圆环形凸起内表面的左端设置有用于安装3号深沟球轴承的轴承孔,轴承孔的左端设置有用于安装卡簧的圆环形凹槽;圆盘形壁板左端面的外边缘处同轴连接有圆筒形壁板,圆筒形壁板右端的外圆柱表面与圆盘形壁板的外圆柱表面在同一圆柱面上,圆筒形壁板的右端的内圆柱表面与圆盘形壁板的左端面通过圆弧倒角过渡连接;圆筒形壁板左端的外圆柱表面同轴连接有圆环形固定板,圆环形固定板右端面与圆筒形壁板外圆柱表面通过圆弧倒角过渡连接,圆环形固定板左端面与圆筒形壁板左端面在同一平面上,圆环形固定板周边的圆周上均匀的设置有18个用于套装螺栓的轴向通孔;圆筒形壁板左端的内圆柱表面同轴连接有内花键孔,内花键孔的左端面与圆筒形壁板左端面在同一平面上;内花键孔的右端面与圆筒形壁板的内圆柱面通过圆弧倒角过渡连接;介于圆筒形壁板与圆环形凸起之间的圆盘形壁板的左端面上同轴设置有一圆环形凸台,圆环形凸台与圆盘形壁板的连接处通过圆弧倒角过渡连接;在圆环形凸台的左端设置有用于安装活塞的活塞缸,活塞缸呈圆环形凹槽状,在活塞缸的右端底面上设置有用于连通圆柱形油道的过油孔,在活塞缸的内侧壁上设置有用于安装O型密封圈的圆环形凹槽。The clutch housing described in the technical solution is a shell-type structural member with complex cross-section manufactured by casting, including a disc-shaped wall plate arranged perpendicular to the axis, and a radially penetrating Cylindrical oil passage, the upper end of the cylindrical oil passage is provided with threaded blind holes for installing bolt plugs; the center of the disc-shaped wall plate is provided with a central through hole for fitting the guide wheel seat; the right end of the disc-shaped wall plate A support sleeve for installing the oil pump drive gear is connected coaxially around the center through hole of the cylinder, and 16 threaded through holes for installing fastening bolts are evenly arranged on the circumference of the right end of the support sleeve; the left end surface of the disc-shaped wall plate There is a ring-shaped protrusion coaxially connected to the periphery of the central through hole, and the left end of the inner surface of the ring-shaped protrusion is provided with a bearing hole for installing a No. 3 deep groove ball bearing, and the left end of the bearing hole is provided with a ring for installing circular groove; the outer edge of the left end of the disc-shaped wall is coaxially connected with a cylindrical wall, and the outer cylindrical surface of the right end of the cylindrical wall is on the same surface as the outer cylindrical surface of the disc-shaped wall. On the cylindrical surface, the inner cylindrical surface of the right end of the cylindrical wall plate is transitionally connected with the left end surface of the disc-shaped wall plate through arc chamfering; the outer cylindrical surface of the left end of the cylindrical wall plate is coaxially connected with a circular ring Plate, the right end surface of the circular fixed plate and the outer cylindrical surface of the cylindrical wall plate are transitionally connected by arc chamfering, the left end surface of the circular fixed plate and the left end surface of the cylindrical wall plate are on the same plane, and the circular fixed plate There are 18 axial through holes for set bolts evenly arranged on the circumference of the plate; the inner cylindrical surface at the left end of the cylindrical wall plate is coaxially connected with an inner spline hole, and the left end surface of the inner spline hole is connected with the cylinder The left end face of the shaped wall plate is on the same plane; the right end face of the inner spline hole and the inner cylindrical surface of the cylindrical wall plate are connected through a circular chamfer transition; between the cylindrical wall plate and the ring-shaped protrusion The left end surface of the disc-shaped wall plate is coaxially provided with a ring-shaped boss, and the connection between the ring-shaped boss and the disc-shaped wall plate is connected through a circular arc chamfer; at the left end of the ring-shaped boss There is a piston cylinder for installing the piston. The piston cylinder is in the shape of a circular groove. On the bottom surface of the right end of the piston cylinder, there is an oil hole for communicating with the cylindrical oil passage. On the inner wall of the piston cylinder, there is a hole for installation. The circular groove of the O-ring.
与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型所述的带有泵轮离合器的液力变矩器通过加装泵轮离合器的方式,使液力变矩器与发动机匹配时,能充分利用发动机最大有效功率,提高 了工程作业效率。1. The hydraulic torque converter with the pump wheel clutch described in the utility model can make full use of the maximum effective power of the engine when the hydraulic torque converter is matched with the engine by adding the pump wheel clutch, which improves the engineering efficiency. work efficiency.
2.本实用新型所述的带有泵轮离合器的液力变矩器加装了扭转减震装置,解决了现有技术中泵轮离合器在结合过程中的冲击震动问题,使泵轮离合器在结合过程中更加平稳。2. The hydraulic torque converter with the pump wheel clutch described in the utility model is equipped with a torsional damping device, which solves the shock vibration problem of the pump wheel clutch in the prior art during the coupling process, and makes the pump wheel clutch The combination process is more stable.
3.本实用新型所述的带有泵轮离合器的液力变矩器结构简单,动力传递方案合理,在充分满足工作要求的基础上减小了轴向尺寸和质量。3. The hydraulic torque converter with a pump wheel clutch described in the utility model has a simple structure, a reasonable power transmission scheme, and reduces the axial size and mass on the basis of fully meeting the working requirements.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型所述的带有泵轮离合器的液力变矩器结构组成主视图上的全剖视图;Fig. 1 is a full sectional view on the front view of the hydraulic torque converter structure with the pump wheel clutch described in the utility model;
图2是本实用新型所述的带有泵轮离合器的液力变矩器中所采用的罩轮结构组成主视图上的剖视图;Fig. 2 is a cross-sectional view on the front view of the structure of the cover wheel adopted in the hydraulic torque converter with the pump wheel clutch described in the utility model;
图3是本实用新型所述的带有泵轮离合器的液力变矩器中所采用的输出轴结构组成的主视图;Fig. 3 is the front view of the structure of the output shaft adopted in the hydraulic torque converter with the pump wheel clutch described in the present invention;
图4是本实用新型所述的带有泵轮离合器的液力变矩器中所采用的导轮座的全剖视图;Fig. 4 is a full sectional view of the guide wheel seat used in the hydraulic torque converter with the pump wheel clutch described in the present invention;
图5是图4中A-A处导轮座的油口位置的剖视图;Fig. 5 is a cross-sectional view of the position of the oil port of the guide wheel seat at A-A in Fig. 4;
图6是本实用新型所述的带有泵轮离合器的液力变矩器中泵轮离合器组件结构组成主视图上的全剖视图;Fig. 6 is a full cross-sectional view on the front view of the structural composition of the pump wheel clutch assembly in the hydraulic torque converter with the pump wheel clutch described in the utility model;
图7是本实用新型所述的带有泵轮离合器的液力变矩器中扭转减震组件结构组成主视图上的全剖视图;Fig. 7 is a full cross-sectional view on the front view of the structure of the torsional damping assembly in the hydraulic torque converter with pump wheel clutch described in the present invention;
图8是本实用新型所述的带有泵轮离合器的液力变矩器中扭转减震组件中传动盘和减震弹簧的主视图;Fig. 8 is a front view of the transmission plate and the damping spring in the torsional damping assembly of the hydraulic torque converter with pump wheel clutch described in the present invention;
图9是本实用新型所述的带有泵轮离合器的液力变矩器中扭转减震组件中从动盘毂的主视图;Fig. 9 is a front view of the driven disc hub in the torsional damping assembly of the hydraulic torque converter with pump wheel clutch described in the present invention;
图10是本实用新型所述的带有泵轮离合器的液力变矩器中泵轮离合器组件中的主动摩擦片的主视图;Fig. 10 is a front view of the active friction plate in the pump wheel clutch assembly of the hydraulic torque converter with the pump wheel clutch described in the present invention;
图中:1.输入轴,2.轴端挡板,3.1号圆柱滚子轴承,4.罩轮,5.涡轮,6.导轮,7.导轮连接架,8.泵轮,9.涡轮座,10.深沟球轴承,11.挡板,12.主动摩擦片,13.从动摩擦片,14.活塞,15.传动盘,16.离合器外壳,17.油泵驱动齿轮,18.2号圆柱滚子轴承,19.离合器供油孔,20.导轮座,21.端盖,22输出轴,23.油封,24.深沟球轴承,25.密封螺栓,26.变矩器进油口,27.深沟球轴承,28.定位盘,29.摩擦套、30.从动盘毂、31.减震弹簧、32.轴端螺栓、33.变矩器出油口、34.推力轴承。In the figure: 1. Input shaft, 2. Shaft end baffle, 3. No. 1 cylindrical roller bearing, 4. Cover wheel, 5. Turbine wheel, 6. Guide wheel, 7. Guide wheel connecting frame, 8. Pump wheel, 9. Turbine seat, 10. Deep groove ball bearing, 11. Baffle plate, 12. Driving friction plate, 13. Driven friction plate, 14. Piston, 15. Transmission disc, 16. Clutch housing, 17. Oil pump driving gear, 18. No. 2 cylinder Roller bearing, 19. Clutch oil supply hole, 20. Guide wheel seat, 21. End cover, 22 Output shaft, 23. Oil seal, 24. Deep groove ball bearing, 25. Sealing bolt, 26. Torque converter oil inlet , 27. Deep groove ball bearing, 28. Positioning plate, 29. Friction sleeve, 30. Driven disc hub, 31. Damping spring, 32. Shaft end bolt, 33. Torque converter oil outlet, 34. Thrust bearing .
具体实施方式detailed description
下面结合附图对本实用新型作详细的描述:Below in conjunction with accompanying drawing, the utility model is described in detail:
参阅图1,本实用新型所述的带有泵轮离合器的液力变矩器主要由液力变矩器和泵轮离合器两部分组成。Referring to Fig. 1, the hydraulic torque converter with the pump wheel clutch described in the utility model is mainly composed of two parts: the hydraulic torque converter and the pump wheel clutch.
所述的液力变矩器包括有输入轴1、轴端挡板2、1号圆柱滚子轴承3、罩轮4、涡轮5、导轮6、导轮连接架7、泵轮8、涡轮座9、1号深沟球轴承10、2号圆柱滚子轴承18、导轮座20、端盖21、输出轴22、油封23、2号深沟球轴承24、密封螺栓25、3号深沟球轴承27与推力轴承34;The hydraulic torque converter includes an input shaft 1, a shaft end baffle 2, a No. 1 cylindrical roller bearing 3, a cover wheel 4, a turbine 5, a guide wheel 6, a guide wheel connecting frame 7, a pump wheel 8, a turbine Seat 9, No. 1 deep groove ball bearing 10, No. 2 cylindrical roller bearing 18, guide wheel seat 20, end cover 21, output shaft 22, oil seal 23, No. 2 deep groove ball bearing 24, sealing bolt 25, No. 3 deep Groove ball bearing 27 and thrust bearing 34;
参阅图1,所述的涡轮5、导轮6、导轮连接架7、泵轮8都是传统结构件,在此不做赘述。Referring to Fig. 1 , the turbine 5, the guide wheel 6, the guide wheel connecting frame 7, and the pump wheel 8 are all traditional structural parts, and will not be repeated here.
参阅图1,所述的输入轴1为右大左小的阶梯状轴类结构件,输入轴1的右端为直径最大的法兰轴段,法兰轴段的左端同轴连接有直径小于法兰轴段的轴体段,二者间通过圆弧面过渡连接,轴体段的左端同轴连接有直径小于轴体段的轴承轴段,二者间的连接处设置有退刀槽并形成了定位轴肩,轴承轴段的左端同轴连接有直径小于轴承轴段的花键轴段,二者间的连接处设置有越程槽;为避免输入轴1与轴端螺栓32干涉,在法兰轴段的右端面的中心处设置有一个截面形状为等腰梯形的凹坑;在凹坑周边的法兰轴段的右端面上同轴设置有一个横截面为矩形的圆环体形的定位凸台,用于安装罩轮4;在法兰轴段周边的圆周上均匀的设置有用于安装螺栓的通孔,实施例中设置有8个通孔。Referring to Figure 1, the input shaft 1 is a stepped shaft structure with a large right side and a small left side, the right end of the input shaft 1 is the flange shaft section with the largest diameter, and the left end of the flange shaft section is coaxially connected with a The shaft section of the blue shaft section is connected through a circular arc surface transition. The left end of the shaft section is coaxially connected with a bearing shaft section with a diameter smaller than the shaft section. The joint between the two is provided with an undercut groove and formed In order to locate the shaft shoulder, the left end of the bearing shaft section is coaxially connected with a spline shaft section with a diameter smaller than the bearing shaft section, and an overtravel groove is provided at the connection between the two; in order to avoid interference between the input shaft 1 and the shaft end bolt 32, the The center of the right end surface of the flange shaft section is provided with a pit with a section shape of isosceles trapezoid; on the right end surface of the flange shaft section around the pit, there is coaxially provided with a circular ring shape with a rectangular cross section. The positioning boss is used to install the cover wheel 4; through holes for installing bolts are uniformly arranged on the circumference of the flange shaft section, and 8 through holes are arranged in the embodiment.
参阅图2,所述的罩轮4为采用铸造方式制造的圆盘形壳体式结构件,罩轮4的右端为开口状,在开口的右端面上沿轴线方向均匀地设置有用于安装螺栓的螺纹盲孔,实施例中设置有18个螺纹盲孔;罩轮4的左侧壁上设置有向左凸起的凸台,凸台与左侧壁通过圆弧面光滑过渡连接,在凸台的中心处设置有用于安装输入轴1中定位凸台的中心通孔,在中心通孔的右端设置有直径大于中心通孔孔径的用于安装1号圆柱滚子轴承3的轴承孔,二者的连接处形成了定位轴肩;在凸台的左端面上沿轴线方向均匀地设置有8个用于安装螺栓的螺纹盲孔。Referring to Fig. 2, the cover wheel 4 is a disc-shaped shell structure made by casting, the right end of the cover wheel 4 is open, and the right end face of the opening is uniformly arranged along the axial direction for installing bolts. Threaded blind holes, 18 threaded blind holes are provided in the embodiment; the left side wall of the cover wheel 4 is provided with a boss that protrudes to the left, and the boss and the left side wall are smoothly transitioned through a circular arc surface. The center of the center is provided with a central through hole for installing the positioning boss in the input shaft 1, and a bearing hole for installing No. 1 cylindrical roller bearing 3 with a diameter larger than the diameter of the central through hole is provided at the right end of the central through hole. A positioning shoulder is formed at the joint of the boss; 8 threaded blind holes for installing bolts are evenly arranged on the left end face of the boss along the axial direction.
参阅图3,所述的输出轴22为阶梯状轴类结构件,输出轴22的最左端为花键轴段,在其左端面的中心处设置有一个与输出轴同轴的螺纹盲孔;花键轴段的右端同轴连接有直径小于花键轴段的轴体段,二者间的连接处通过圆锥面过渡;轴体段的右端同轴连接有直径大于轴体段的轴承轴段,二者间的连接处通过圆环曲面过渡连接,在轴承轴段靠近左端一侧的外圆柱面上设置有一个用于安装O型密封圈的环形凹槽;轴承轴端的右端同轴连接有直径大于轴承轴段的密封轴段,二者间的连接处形成了定位轴肩;密封轴段的右端同轴连接有直径小于密封轴段的花键轴段,二者间的连接处设置有越程槽。Referring to Fig. 3, the output shaft 22 is a stepped shaft structure, the leftmost end of the output shaft 22 is a spline shaft segment, and a threaded blind hole coaxial with the output shaft is provided at the center of the left end face; The right end of the spline shaft section is coaxially connected with a shaft section with a diameter smaller than the spline shaft section, and the connection between the two is transitioned through a conical surface; the right end of the shaft section is coaxially connected with a bearing shaft section with a diameter larger than the shaft section , the connection between the two is connected through a torus surface transition, and an annular groove for installing an O-shaped sealing ring is provided on the outer cylindrical surface of the bearing shaft section near the left end; the right end of the bearing shaft end is coaxially connected with The sealing shaft section with a diameter larger than the bearing shaft section forms a positioning shoulder at the connection between the two; the right end of the sealing shaft section is coaxially connected with a spline shaft section with a diameter smaller than the sealing shaft section, and the connection between the two is provided with Overrun slot.
参阅图1,所述的端盖21为圆盘类板式结构件,在端盖21的中心处设置有 一个用于套装输出轴22的中心通孔,在中心通孔的左端内壁上设置有一个用于安装油封23的圆形凹槽,在端盖21外缘的左端面上同轴设置有一个圆环形凸台,在端盖21右端面周边的圆周上均匀地分布有8个用于安装沉头螺栓的沉头通孔。Referring to Fig. 1, the end cover 21 is a disc-like plate structure, a central through hole for fitting the output shaft 22 is provided at the center of the end cover 21, and a central through hole is provided on the inner wall of the left end of the central through hole. The circular groove for installing the oil seal 23 is coaxially provided with a ring-shaped boss on the left end surface of the outer edge of the end cover 21, and 8 are evenly distributed on the circumference of the right end surface of the end cover 21 for Countersunk through holes for mounting countersunk bolts.
参阅图4与图5,所述的导轮座20为具有复杂截面形状的圆筒形轴套类结构件,导轮座20的中心处设置有用于套装输出轴22的中心通孔,在中心通孔的右端同轴连接有孔径大于中心通孔的用于套装输出轴22轴承轴段的密封凹槽,密封凹槽的圆柱壁面要求有较高的表面质量;在密封凹槽的右端同轴连接有直径大于密封凹槽的用于套装深沟球轴承24的轴承孔,在轴承孔与密封凹槽右端面的连接处设置有用于定位深沟球轴承24的轴肩;导轮座20的外轮廓呈阶梯轴状,其最左端为直径最小的花键轴段,花键轴段的左端面上设置有一个用于安装推力轴承34的圆环形凸台,花键轴段的右端同轴连接有直径大于花键轴段的用于安装深沟球轴承10的1号轴承段,二者间的连接处设置有越程槽;1号轴承段的右端同轴连接有用于安装深沟球轴承27的2号轴承段,二者间的连接处设置有越程槽,并形成了定位轴肩;2号轴承段的右端同轴连接有直径大于2号轴承段的密封轴段,密封轴段与2号轴承段的连接处设置有越程槽,并形成了定位轴肩,密封轴段的左端设置有两个用于安装密封圈的环形凹槽;密封段的右端连接有用于安装2号圆柱滚子轴承18的3号轴承段,在3号轴承段的左端设置有一个用于安装卡簧的圆环形凹槽,3号轴承段的右端通过一段轴肩连接有直径最大的油道轴段,在油道轴段的外圆柱表面上沿径向分别设置有一个离合器供油口19、一个变矩器进油口26和一个变矩器出油口33;在油道轴段的右端同轴连接有直径小于油道轴段的用于连接机架的固定轴段;在油道轴段、密封轴段以及两者之间的导轮座体上沿轴向设置有用于向离合器供油的1号油道,在固定段、轴套轴段以及两者之间的导轮座体上沿轴向设置有用于向变矩器供油的2号油道;导轮座20的右端面周边的圆周上均匀的设置有8个用于安装螺栓的螺纹盲孔。Referring to Fig. 4 and Fig. 5, the guide wheel seat 20 is a cylindrical bushing structure with a complex cross-sectional shape, and the center of the guide wheel seat 20 is provided with a central through hole for fitting the output shaft 22. The right end of the through hole is coaxially connected with a sealing groove with a diameter larger than the central through hole for fitting the shaft section of the output shaft 22. The cylindrical wall surface of the sealing groove requires high surface quality; the right end of the sealing groove is coaxial A bearing hole with a diameter larger than the sealing groove for fitting the deep groove ball bearing 24 is connected, and a shaft shoulder for positioning the deep groove ball bearing 24 is arranged at the connection between the bearing hole and the right end surface of the sealing groove; the guide wheel seat 20 The outer contour is in the shape of a stepped shaft, the leftmost end of which is the spline shaft section with the smallest diameter, and an annular boss for installing the thrust bearing 34 is arranged on the left end surface of the spline shaft section, and the right end of the spline shaft section is the same as The shaft is connected with the No. 1 bearing section whose diameter is larger than the spline shaft section for installing the deep groove ball bearing 10, and the connection between the two is provided with an overtravel groove; the right end of the No. 1 bearing section is coaxially connected with a section for installing the deep groove ball bearing 10. For the No. 2 bearing section of the ball bearing 27, an overtravel groove is arranged at the connection between the two, and a positioning shoulder is formed; the right end of the No. 2 bearing section is coaxially connected with a sealing shaft section whose diameter is larger than that of the No. 2 bearing section. The connection between the shaft section and the No. 2 bearing section is provided with an overtravel groove, and a positioning shoulder is formed. The left end of the sealed shaft section is provided with two annular grooves for installing the sealing ring; the right end of the sealing section is connected with a The No. 3 bearing section of No. 2 cylindrical roller bearing 18 has a circular groove for installing a circlip on the left end of the No. 3 bearing section. The right end of the No. 3 bearing section is connected with a shaft shoulder with the largest diameter. In the oil passage shaft section, a clutch oil supply port 19, a torque converter oil inlet port 26 and a torque converter oil outlet port 33 are respectively arranged on the outer cylindrical surface of the oil passage shaft section in the radial direction; The right end of the section is coaxially connected with a fixed shaft section with a diameter smaller than the oil passage shaft section for connecting the frame; on the oil passage shaft section, the sealing shaft section and the guide wheel seat between the two, there are axially arranged for The No. 1 oil passage for supplying oil to the clutch is provided with the No. 2 oil passage for supplying oil to the torque converter along the axial direction on the fixed section, the shaft sleeve shaft section and the guide wheel seat between them; the guide wheel seat 8 threaded blind holes for installing bolts are evenly arranged on the circumference of the right end face of 20 .
参阅图1,所述的涡轮座9为右大左小的阶梯状圆盘式结构件,涡轮座9的左端为直径最小的用于安装圆柱滚子轴承3的轴承段,轴承段的右端同轴连接有直径大于轴承段的轴肩段,二者连接处形成了定位轴肩,轴肩段的右端同轴连接有直径为最大的法兰盘,二者连接处通过圆弧面过渡连接,法兰盘周边的圆周上均匀设置有10个轴向螺栓通孔,涡轮座9的中心处设置有中心通孔,在中心通孔的孔壁上均匀地设置有内花键槽,在中心通孔的右端面上设置有用于安装推力轴承34的轴承孔。Referring to Fig. 1, the described turbine seat 9 is a step-shaped disc structure with a large right side and a small left side, the left end of the turbine seat 9 is the bearing segment with the smallest diameter for installing the cylindrical roller bearing 3, and the right end of the bearing segment is the same as The shaft is connected with a shaft shoulder section whose diameter is larger than the bearing section. The joint of the two forms a positioning shaft shoulder. The right end of the shaft shoulder section is coaxially connected with a flange with the largest diameter. The joint between the two is connected through a circular arc surface transition. 10 axial bolt through holes are evenly arranged on the circumference of the flange, and a central through hole is arranged at the center of the turbine seat 9, and internal spline grooves are evenly arranged on the hole wall of the central through hole, and in the central through hole A bearing hole for installing a thrust bearing 34 is provided on the right end face of the shaft.
参阅图1,所述的液力变矩器的输入轴1通过右端的圆环形凸台安装在罩轮4左端的中心通孔内,输入轴1法兰段的右端面与罩轮4的左端面为接触连接, 并采用螺栓固定连接;罩轮4的右端开口内同轴安装有涡轮5、导轮6和泵轮8,涡轮5与泵轮8左右相对地安装,导轮6安装在涡轮5与泵轮8之间,涡轮5安装在涡轮座9右端的法兰盘上,涡轮座9的法兰盘的左端面与涡轮5的右端面为接触连接,并通过螺栓紧固连接,涡轮座9通过1号圆柱滚子轴承3安装在罩轮4的轴承孔内;导轮6套装在导轮连接架7上,二者间通过花键副连接,轴向采用卡簧定位;导轮连接架7通过内花键孔套装在导轮座20,二者间通过花键连接,轴向采用卡簧定位,导轮座20的左端面与涡轮座9之间设置有推力轴承34定位,导轮座20与泵轮8之间采用1号深沟球轴承10支撑连接;导轮座20的中心通孔内安装有输出轴22,输出轴22的左端花键轴段安装在涡轮座9的花键孔内,二者间为花键副连接,在涡轮座9左侧设置有一个轴段挡板2,轴段挡板2的右端面与涡轮座9的左端面为接触连接,并通过轴端螺栓32固定在输出轴22的左端面上。输出轴22的右端与导轮座20之间通过2号深沟球轴承24支撑;导轮座20的右端面上同轴设置有端盖21,端盖21的左端面与导轮座20的右端面为接触连接,并通过沉头螺栓固定在导轮座20的右端面上,在端盖21与输出轴22之间安装有一个油封23,用于阻隔外界灰尘。Referring to Fig. 1, the input shaft 1 of the hydraulic torque converter is installed in the central through hole at the left end of the cover wheel 4 through the circular boss at the right end, and the right end surface of the flange section of the input shaft 1 is connected with the cover wheel 4. The left end face is connected by contact, and is fixedly connected by bolts; the turbine 5, the guide wheel 6 and the pump wheel 8 are coaxially installed in the opening of the right end of the cover wheel 4, the turbine 5 and the pump wheel 8 are installed opposite to each other left and right, and the guide wheel 6 is installed on the Between the turbine 5 and the pump wheel 8, the turbine 5 is installed on the flange at the right end of the turbine seat 9, and the left end surface of the flange of the turbine seat 9 is in contact with the right end surface of the turbine 5, and is fastened by bolts. The turbine seat 9 is installed in the bearing hole of the cover wheel 4 through the No. 1 cylindrical roller bearing 3; the guide wheel 6 is set on the guide wheel connecting frame 7, and the two are connected by a spline pair, and the axial direction is positioned by a circlip; The wheel connecting frame 7 is set on the guide wheel seat 20 through the inner spline hole, and the two are connected by a spline, and the axial direction is positioned by a circlip, and a thrust bearing 34 is arranged between the left end surface of the guide wheel seat 20 and the turbine seat 9 for positioning. No. 1 deep groove ball bearing 10 is used to support the connection between the guide wheel seat 20 and the pump wheel 8; the output shaft 22 is installed in the center through hole of the guide wheel seat 20, and the spline shaft section at the left end of the output shaft 22 is installed on the turbine seat In the spline hole of 9, the two are connected by a spline pair, and a shaft section baffle 2 is arranged on the left side of the turbine seat 9, and the right end surface of the shaft section baffle 2 is in contact with the left end surface of the turbine seat 9. And be fixed on the left end face of output shaft 22 by axle end bolt 32. The right end of the output shaft 22 and the guide wheel seat 20 are supported by No. 2 deep groove ball bearings 24; The right end surface is contact connection, and is fixed on the right end surface of the guide wheel seat 20 by countersunk bolts, and an oil seal 23 is installed between the end cover 21 and the output shaft 22 for blocking external dust.
参阅图1、图6与图7,所述的泵轮离合器包括挡板11、3个结构相同的主动摩擦片12、2个结构相同的从动摩擦片13、活塞14、离合器外壳16、油泵驱动齿轮17和扭转减震部件;Referring to Fig. 1, Fig. 6 and Fig. 7, the pump wheel clutch includes a baffle plate 11, three active friction plates 12 with the same structure, two driven friction plates 13 with the same structure, a piston 14, a clutch housing 16, an oil pump drive Gear 17 and torsional damping components;
所述的扭转减震部件包括传动盘15、定位盘28、摩擦套29、2个结构相同的从动盘毂30与4个结构相同的减震弹簧31。The torsional damping component includes a transmission disc 15, a positioning disc 28, a friction sleeve 29, two driven disc hubs 30 with the same structure and four damping springs 31 with the same structure.
参阅图7,所述的摩擦套29是由耐磨性较好的铜基合金材料制成的圆环类套筒式结构件;所述的定位盘28为圆环体类板式结构件,定位盘28的中心处设置有中心孔,中心孔的周边均匀设置有8个用于安装紧固螺栓的通孔。Referring to Fig. 7, the friction sleeve 29 is a ring-like sleeve-type structural member made of a copper-based alloy material with good wear resistance; the positioning disc 28 is a ring-like plate-type structural member, positioning A center hole is arranged at the center of the disc 28, and eight through holes for installing fastening bolts are uniformly arranged around the center hole.
参阅图7和图8,所述的传动盘15为圆环体类齿轮式结构件,其横截面呈T字形状,传动盘15的外圆柱面上沿轴向均匀地设置有轮齿,传动盘15的中心处设置有用于安装摩擦套29的中心通孔,在中心通孔周围的辐板上均匀地设置有4个结构完全相同的用于安装减震弹簧31的环形通孔。Referring to Fig. 7 and Fig. 8, described transmission disk 15 is the ring type gear-type structure member, and its cross section is T shape, and the outer cylindrical surface of transmission disk 15 is evenly provided with gear teeth along the axial direction, transmission A central through hole for installing the friction sleeve 29 is provided at the center of the disc 15, and four annular through holes with the same structure for installing the shock absorbing spring 31 are evenly provided on the web around the central through hole.
参阅图7和图9,所述的从动盘毂30为圆环类板式结构件,从动盘毂的中心处设置有中心通孔,用于安装导轮座20,在从动盘毂30的周边均匀设置有4个结构完全相同的环形通孔,用于安装减震弹簧31,为了对减震弹簧31进行定位,须使环形通孔的径向尺寸小于减震弹簧31的直径,在环形通孔与中心孔之间的板面上均匀设置有8个用于安装紧固螺栓的通孔。Referring to Fig. 7 and Fig. 9, the said driven disc hub 30 is a ring type plate structure, the center of the driven disc hub is provided with a central through hole for installing the guide wheel seat 20, and the driven disc hub 30 4 annular through-holes with the same structure are evenly arranged on the periphery of the wall for installing the shock-absorbing spring 31. In order to position the shock-absorbing spring 31, the radial size of the annular through-hole must be smaller than the diameter of the shock-absorbing spring 31. Eight through holes for installing fastening bolts are evenly arranged on the plate surface between the annular through hole and the central hole.
参阅图7,所述的两个结构完全相同的从动盘毂30平行设置,两个结构完全相同的从动盘毂30之间安装有定位盘28,定位盘28的周围套装有摩擦套29,定位盘28与从动盘毂30之间为接触连接,定位盘28与摩擦套29之间为过盈 配合;摩擦套29又安装在传动盘15的中心通孔内,摩擦套29与传动盘15的中心通孔之间为间隙配合,可相互转动;传动盘15安装在两个结构完全相同的从动盘毂30之间,传动盘15和两个结构完全相同的从动盘毂30之间为间隙配合,可相互转动;传动盘15上的4个结构完全相同的环形通孔与两个结构完全相同的从动盘毂30上的结构完全相同的环形通孔对正,并在其中安装有减震弹簧31。Referring to Fig. 7, the two driven disc hubs 30 with the same structure are arranged in parallel, a positioning disc 28 is installed between the two driven disc hubs 30 with the same structure, and a friction sleeve 29 is set around the positioning disc 28 , between the positioning disc 28 and the driven disc hub 30 is a contact connection, between the positioning disc 28 and the friction sleeve 29 is an interference fit; the friction sleeve 29 is installed in the central through hole of the transmission disc 15, the friction sleeve 29 and the transmission The central through holes of the disk 15 are clearance fit and can rotate with each other; the transmission disk 15 is installed between two driven disk hubs 30 with the same structure, and the transmission disk 15 and the two driven disk hubs 30 with the same structure There is a clearance fit between them, and they can rotate with each other; the four annular through holes with the same structure on the transmission disc 15 are aligned with the annular through holes with the same structure on the two driven disc hubs 30 with the same structure. A damping spring 31 is installed therein.
参阅图6,所述的挡板11为圆环类板式结构件,挡板11的中心处设置有中心孔,在中心孔的周围设置有多个圆形过油通孔,使滑差离合器与液力变矩器的侧腔相通;在挡板11周边的圆周上设置有18个用于安装螺栓的通孔。Referring to Fig. 6, the baffle plate 11 is a ring-like plate structure, a center hole is provided at the center of the baffle plate 11, and a plurality of circular oil passage holes are arranged around the center hole, so that the slip clutch and The side cavities of the hydraulic torque converter communicate with each other; 18 through holes for installing bolts are arranged on the circumference of the baffle plate 11 .
参阅图6与图10,所述的主动摩擦片12由纸基粉末冶金材料制成,厚度为4.4mm,在主动摩擦片12的两端面上分别设置有20个径向油槽,油槽深度为0.4mm,油槽中心角为θ1=6°;与主动摩擦片对偶的从动摩擦片13为合金钢材料制成的光片,厚度为4mm。主动摩擦片与从动摩擦片之间的有效接触内半径为R1,外半径为R2,半径大小依据传递转矩的容量设计。Referring to Figure 6 and Figure 10, the active friction plate 12 is made of paper-based powder metallurgy material with a thickness of 4.4 mm, and 20 radial oil grooves are respectively arranged on both ends of the active friction plate 12, and the oil groove depth is 0.4 mm. mm, the central angle of the oil groove is θ 1 =6°; the driven friction plate 13 that is the pair with the active friction plate is a light plate made of alloy steel material, with a thickness of 4mm. The effective contact inner radius between the active friction plate and the driven friction plate is R1, and the outer radius is R2, and the size of the radius is designed according to the capacity of the transmitted torque.
参阅图6,所述的活塞14由左右两个同轴布置的横截面为不同矩形的圆环体组成,活塞14的轴向横截面呈上、下对称的凸字形状;活塞14的左端圆环体的内半径和外半径分别与主动摩擦片12的有效接触面内、外半径相同;活塞14的右端圆环体与离合器外壳16中的活塞缸构成移动副,因此对右端圆环体的内外圆柱表面要求有较高的尺寸精度和表面粗糙度;活塞14的左端圆环体与右端圆环体的连接处设置有退刀槽。Referring to Fig. 6, described piston 14 is made up of two coaxially arranged cross-sections of different rectangles on the left and right sides. The inner and outer radii of the ring body are the same as the inner and outer radii of the effective contact surface of the active friction plate 12 respectively; Higher dimensional accuracy and surface roughness are required on the inner and outer cylindrical surfaces; an undercut is provided at the joint between the left and right rings of the piston 14 .
参阅图6,所述的离合器外壳16为采用铸造方式制造的具有复杂截面的壳体式结构件,包括有垂直于轴线布置的圆盘形壁板,圆盘形壁板内设置有一个延径向贯通的圆柱形油道,圆柱形油道的上端设置有用于安装螺栓堵头的螺纹盲孔;圆盘形壁板的中心处设置有中心通孔,用于套装导轮座20;圆盘形壁板右端面的中心通孔周边处同轴连接有用于安装油泵驱动齿轮17的支撑套筒,支撑套筒右端的圆周上均匀设置有16个用于安装紧固螺栓的螺纹通孔;圆盘形壁板左端面的中心通孔周边处同轴连接有一个圆环形凸起,圆环形凸起内表面的左端设置有用于安装轴承27的轴承孔,轴承孔的左端设置有用于安装卡簧的圆环形凹槽;圆盘形壁板左端面的外边缘处同轴连接有圆筒形壁板,圆筒形壁板右端的外圆柱表面与圆盘形壁板的外圆柱表面在同一圆柱面上,圆筒形壁板的右端的内圆柱表面与圆盘形壁板的左端面通过圆弧倒角过渡连接;圆筒形壁板左端的外圆柱表面同轴连接有圆环形固定板,圆环形固定板右端面与圆筒形壁板外圆柱表面通过圆弧倒角过渡连接,圆环形固定板左端面与圆筒形壁板左端面在同一平面上,圆环形固定板周边的圆周上均匀的设置有18个用于套装螺栓的轴向通孔;圆筒形壁板左端的内圆柱表面同轴连接有内花键孔,内花键孔的 左端面与圆筒形壁板左端面在同一平面上;内花键孔的右端面与圆筒形壁板的内圆柱面通过圆弧倒角过渡连接;介于圆筒形壁板与圆环形凸起之间的圆盘形壁板的左端面上同轴设置有一圆环形凸台,圆环形凸台与圆盘形壁板的连接处通过圆弧倒角过渡连接;在圆环形凸台的左端设置有用于安装活塞14的活塞缸,活塞缸呈圆环形凹槽状,在活塞缸的右端底面上设置有用于连通圆柱形油道的过油孔,在活塞缸的内侧壁上设置有用于安装O型密封圈的圆环形凹槽。Referring to Fig. 6, the clutch housing 16 is a shell structure with complex cross-section manufactured by casting, including a disc-shaped wall plate arranged perpendicular to the axis, and a radial Through the cylindrical oil passage, the upper end of the cylindrical oil passage is provided with a threaded blind hole for installing the bolt plug; the center of the disc-shaped wall plate is provided with a central through hole, which is used to set the guide wheel seat 20; the disc-shaped A supporting sleeve for installing the oil pump drive gear 17 is coaxially connected to the periphery of the central through hole on the right end of the wall plate, and 16 threaded through holes for installing fastening bolts are uniformly arranged on the circumference of the right end of the supporting sleeve; A ring-shaped projection is coaxially connected to the periphery of the center through hole on the left end face of the shaped wall plate, and the left end of the ring-shaped projection inner surface is provided with a bearing hole for installing the bearing 27, and the left end of the bearing hole is provided with a ring for installing a card. The circular groove of the spring; the outer edge of the left end face of the disc-shaped wall plate is coaxially connected with a cylindrical wall plate, and the outer cylindrical surface of the right end of the cylindrical wall plate is connected with the outer cylindrical surface of the disc-shaped wall plate. On the same cylindrical surface, the inner cylindrical surface of the right end of the cylindrical wall plate and the left end surface of the disc-shaped wall plate are transitionally connected by arc chamfering; the outer cylindrical surface of the left end of the cylindrical wall plate is coaxially connected with a circular ring Fixed plate, the right end surface of the circular fixed plate and the outer cylindrical surface of the cylindrical wall plate are transitionally connected by arc chamfering, the left end surface of the circular fixed plate and the left end surface of the cylindrical wall plate are on the same plane, and the circular ring There are 18 axial through holes for set bolts evenly arranged on the circumference of the fixed plate; the inner cylindrical surface at the left end of the cylindrical wall plate is coaxially connected with an inner spline hole, and the left end surface of the inner spline hole is in line with the circle. The left end surface of the cylindrical wall plate is on the same plane; the right end surface of the inner spline hole and the inner cylindrical surface of the cylindrical wall plate are connected through a circular arc chamfer; between the cylindrical wall plate and the annular protrusion The left end surface of the disc-shaped wall plate in the middle is coaxially provided with a ring-shaped boss, and the connection between the ring-shaped boss and the disc-shaped wall plate is transitionally connected by arc chamfering; The left end is provided with a piston cylinder for installing the piston 14, the piston cylinder is in the shape of a circular groove, and the bottom surface of the right end of the piston cylinder is provided with an oil hole for communicating with the cylindrical oil passage, and the inner wall of the piston cylinder is provided with a useful The circular groove for installing the O-ring.
参阅图1和图6,离合器外壳16套装在导轮座20上,离合器外壳16上的圆柱形油道与导轮座20上的离合器供油道对齐,二者间的连接处设置有左右两个完全相同的O型密封圈;挡板11安装在离合器外壳16的左端面上为接触连接,离合器外壳16与挡板11通过螺栓固定在罩轮4的右端面上;活塞14通过其右端圆环体安装在离合器外壳16的活塞缸内为过渡配合,二者间可相对滑动,并在两者间设置有O型密封圈;在挡板11与活塞14之间交替设置有主动摩擦片12和从动摩擦片13,主动摩擦片12通过花键安装在离合器外壳16的内花键孔内为滑动连接,实施例中有三个完全相同的主动摩擦片12,每两个主动摩擦片12间均设置有一个从动摩擦片13;两个完全相同的从动摩擦片13通过内花键安装在扭转减震部件中的传动盘15上,扭转减震部件通过螺栓固定在液力变矩器泵轮8中心通孔孔壁的右端面上。Referring to Fig. 1 and Fig. 6, the clutch housing 16 is set on the guide wheel base 20, the cylindrical oil channel on the clutch housing 16 is aligned with the clutch oil supply channel on the guide wheel base 20, and the connection between the two is provided with left and right two An identical O-ring; the baffle plate 11 is installed on the left end face of the clutch housing 16 for contact connection, and the clutch housing 16 and the baffle plate 11 are fixed on the right end face of the cover wheel 4 by bolts; the piston 14 passes through its right end circle. The ring body is installed in the piston cylinder of the clutch housing 16 as a transition fit, and the two can slide relative to each other, and an O-shaped sealing ring is arranged between the two; active friction plates 12 are alternately arranged between the baffle plate 11 and the piston 14 With the driven friction plate 13, the active friction plate 12 is installed in the inner spline hole of the clutch housing 16 through a spline to be a sliding connection. In the embodiment, there are three identical active friction plates 12, and every two active friction plates 12 are equally spaced. A driven friction plate 13 is provided; two identical driven friction plates 13 are mounted on the transmission plate 15 in the torsional damping part through internal splines, and the torsional damping part is fixed on the hydraulic torque converter pump wheel 8 by bolts The right end face of the wall of the central through hole.
当带有泵轮离合器的液力变矩器启动时,发动机机通过输入轴1带动罩轮4、挡板11、主动摩擦片12,活塞14、离合器外壳16和油泵驱动齿轮17旋转。通过控制活塞缸工作腔内的压力使活塞移动,从而改变主动摩擦片12和从动摩擦片13间的油膜厚度,利用主动摩擦片12与从动摩擦片13之间的油膜剪切作用来传递转矩进而带动从动摩擦片13旋转,从动摩擦片13又将动力传递给传动盘15,传动盘15通过减震弹簧将动力传递给从动盘毂30,从动盘毂30带动泵轮8旋转,同时泵轮8将机械能转化为填充在液力变矩器内腔的工作液体的动能,驱动涡轮5旋转,涡轮5通过与之相连的涡轮座9将动力传递给输出轴22,输出轴22将动力输出。当泵轮离合器供油控制压力大于某一值时,活塞运动挤压摩擦片使离合器完全结合,泵轮离合器的摩擦状态为静摩擦,此时泵轮8转速与输入轴1转速相同;当泵轮离合器供油控制压力小于某一值时,由于液力变矩器侧腔存在一定压力,侧腔的压力使活塞反向运动,离合器分离,摩擦片浸在侧腔油液中,摩擦状态为液体摩擦,但是此时间隙较大,摩擦转矩很小甚至可忽略不计,此时泵轮8转速为0;当泵轮离合器供油控制压力在这两个极限压力之间变化时,泵轮离合器部分结合,泵轮8与输入轴1之间存在转速差,通过调节泵轮离合器供油控制压力即可在输入轴1速不变的情况下无级调节液力变矩器泵轮8的转速,实现合理调整传动系统和液压系统的功率分配,进而实现装载机理想匹配的目的。在泵轮离合器的摩擦状态由静摩擦转换到液体摩 擦,或是由液体摩擦转换到静摩擦时,其摩擦系数会发生突变,本实用新型增加的扭转减震装置可削弱或消除这一现象,使泵轮离合器的传动更加平稳。When the hydraulic torque converter with the pump wheel clutch starts, the engine machine drives the cover wheel 4, the baffle plate 11, the active friction plate 12, the piston 14, the clutch housing 16 and the oil pump drive gear 17 to rotate through the input shaft 1. The piston moves by controlling the pressure in the working chamber of the piston cylinder, thereby changing the thickness of the oil film between the active friction plate 12 and the driven friction plate 13, and using the oil film shearing effect between the active friction plate 12 and the driven friction plate 13 to transmit torque Then the driven friction plate 13 is driven to rotate, and the driven friction plate 13 transmits the power to the transmission disc 15, and the transmission disc 15 transmits the power to the driven disc hub 30 through the damping spring, and the driven disc hub 30 drives the pump wheel 8 to rotate, and at the same time The pump wheel 8 converts the mechanical energy into the kinetic energy of the working fluid filled in the inner cavity of the torque converter, drives the turbine 5 to rotate, and the turbine 5 transmits the power to the output shaft 22 through the turbine seat 9 connected thereto, and the output shaft 22 transmits the power output. When the oil supply control pressure of the pump wheel clutch is greater than a certain value, the piston moves to squeeze the friction plate to make the clutch completely combined, and the friction state of the pump wheel clutch is static friction. At this time, the speed of the pump wheel 8 is the same as that of the input shaft 1; when the pump wheel When the clutch oil supply control pressure is less than a certain value, because there is a certain pressure in the side cavity of the hydraulic torque converter, the pressure in the side cavity makes the piston move in the reverse direction, the clutch is separated, the friction plate is immersed in the side cavity oil, and the friction state is liquid friction, but at this time the gap is large, the friction torque is small or even negligible, and the speed of the pump wheel 8 is 0 at this time; when the oil supply control pressure of the pump wheel clutch changes between these two limit pressures, the pump wheel clutch Partially combined, there is a speed difference between the pump wheel 8 and the input shaft 1. By adjusting the oil supply control pressure of the pump wheel clutch, the speed of the torque converter pump wheel 8 can be adjusted steplessly under the condition that the input shaft 1 speed remains unchanged. , to achieve a reasonable adjustment of the power distribution of the transmission system and the hydraulic system, and then achieve the purpose of ideal matching of the loader. When the friction state of the pump wheel clutch changes from static friction to liquid friction, or from liquid friction to static friction, its friction coefficient will change suddenly. The torsional damping device added in the utility model can weaken or eliminate this phenomenon, making the pump The transmission of the wheel clutch is more stable.
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CN109185415A (en) * | 2018-10-26 | 2019-01-11 | 贵州大学 | A kind of easy to disassemble and maintenance heavy hydraulic automatic speed variator fluid torque-converter |
CN110360302A (en) * | 2019-06-10 | 2019-10-22 | 浙江吉利控股集团有限公司 | A kind of support construction of transmission shaft |
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CN109185415A (en) * | 2018-10-26 | 2019-01-11 | 贵州大学 | A kind of easy to disassemble and maintenance heavy hydraulic automatic speed variator fluid torque-converter |
CN110360302A (en) * | 2019-06-10 | 2019-10-22 | 浙江吉利控股集团有限公司 | A kind of support construction of transmission shaft |
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