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CN108266468B - A kind of bearing mechanism and pressure-bearing method of multidisc clutch - Google Patents

A kind of bearing mechanism and pressure-bearing method of multidisc clutch Download PDF

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Publication number
CN108266468B
CN108266468B CN201810036375.1A CN201810036375A CN108266468B CN 108266468 B CN108266468 B CN 108266468B CN 201810036375 A CN201810036375 A CN 201810036375A CN 108266468 B CN108266468 B CN 108266468B
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ring
pressure
plate
oil inlet
retaining ring
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CN108266468A (en
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李和言
马彪
于亮
李明阳
刘继凯
吴建鹏
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Beijing Institute of Technology BIT
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Beijing Institute of Technology BIT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/06Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch
    • F16D25/062Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces
    • F16D25/063Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially
    • F16D25/0635Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs
    • F16D25/0638Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs with more than two discs, e.g. multiple lamellae

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Operated Clutches (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

本发明公开一种多片式离合器的承压机构,包括承压板和控制油路,摩擦片和承压板分别设置于压板的两侧,承压板靠近压板一侧开设三个环形凹槽,三个环形凹槽内分别设置外环挡圈、中间环挡圈和内环挡圈,三个环形凹槽内均设置弹性部件,外环挡圈、中间环挡圈和内环挡圈均能够在弹性部件的支撑下凸出承压板并与压板相抵。本发明还提供一种多片式离合器的承压方法,利用承压板和离合器的不同的接触方式,改变离合器的约束方式,达到离合器快速接合的目的,缓解钢片和摩擦片温升和应力集中的现象,延长离合器的使用寿命。

The invention discloses a pressure bearing mechanism of a multi-plate clutch, which comprises a pressure bearing plate and a control oil circuit. The friction plate and the pressure bearing plate are respectively arranged on both sides of the pressure plate, and three annular grooves are formed on the side of the pressure bearing plate close to the pressure plate. , the outer ring retaining ring, the middle ring retaining ring and the inner ring retaining ring are respectively arranged in the three annular grooves, elastic parts are arranged in the three annular grooves, the outer ring retaining ring, the middle ring retaining ring and the inner ring retaining ring are all The pressure-bearing plate can be protruded and abutted against the pressure plate under the support of the elastic component. The invention also provides a pressure bearing method of a multi-plate clutch, which utilizes different contact modes of the pressure bearing plate and the clutch to change the restraint mode of the clutch, achieves the purpose of quick engagement of the clutch, and relieves the temperature rise and stress of the steel plate and the friction plate The phenomenon of concentration increases the service life of the clutch.

Description

一种多片式离合器的承压机构以及承压方法A pressure bearing mechanism and a pressure bearing method of a multi-plate clutch

技术领域technical field

本发明涉及离合器技术领域,特别是涉及一种多片式离合器的承压机构以及承压方法。The invention relates to the technical field of clutches, in particular to a pressure bearing mechanism and a pressure bearing method of a multi-plate clutch.

背景技术Background technique

多片式离合器的工作原理是离合器活塞把摩擦片压靠在挡板上,这样离合器啮合,断开时,弹簧把活塞推回初始位置,离合器脱开。多片离合器作为综合传动系统中的关键部件,位于动力装置和负载机构之间,其性能的优劣和设计水平的高低直接影响了综合传动系统的动力性能。然而,随着传动系统的转速和功率密度的提高,多片离合器已经不能完全满足当下高速车辆的使用要求,成为了车辆系统的易损元件之一,经常出现的失效形式有:钢片的翘曲和裂纹,摩擦片的磨粒脱落等。引起这些现象的主要原因是在多片离合器的接合的过程中,钢片和摩擦片之间的摩擦会将大量的机械能转化为热能,离合器的接合时间较短,散热不能充分进行,导致了摩擦界面的温度过高。The working principle of the multi-plate clutch is that the clutch piston presses the friction plate against the baffle plate, so that the clutch is engaged, and when it is disconnected, the spring pushes the piston back to the original position and the clutch disengages. As a key component in the integrated transmission system, the multi-plate clutch is located between the power unit and the load mechanism, and its performance and design level directly affect the dynamic performance of the integrated transmission system. However, with the increase of the speed and power density of the transmission system, the multi-disc clutch can no longer fully meet the requirements of the current high-speed vehicles, and has become one of the vulnerable components of the vehicle system. Bending and cracking, the abrasive particles of the friction plate fall off, etc. The main reason for these phenomena is that during the engagement of the multi-plate clutch, the friction between the steel plate and the friction plate will convert a large amount of mechanical energy into heat energy. The clutch engagement time is short, and the heat dissipation cannot be fully carried out, resulting in friction. The temperature of the interface is too high.

目前多片离合器广泛应用的为外环卡簧的承压方式,这种单一的约束方式会导致离合器的钢片和摩擦片的外径处存在较大的集中应力,在离合器接合的过程中,应力集中区域会产生大量的热,并导致此区域的温度迅速升高,这样钢片和摩擦片的径向温度梯度就会扩大,导致翘曲变形等不良后果。目前,国内外很多离合器产品通过提高摩擦材料的耐热性和优化离合器的控制策略,优化传动系统的工作品质和延长离合器的使用寿命,但效果并不理想。At present, the multi-plate clutch is widely used for the pressure bearing method of the outer ring circlip. This single restraint method will cause a large concentrated stress on the outer diameter of the steel plate and the friction plate of the clutch. During the clutch engagement process, The stress concentration area will generate a lot of heat and cause the temperature in this area to rise rapidly, so that the radial temperature gradient of the steel plate and the friction plate will expand, resulting in adverse consequences such as warping deformation. At present, many clutch products at home and abroad optimize the working quality of the transmission system and prolong the service life of the clutch by improving the heat resistance of the friction material and optimizing the control strategy of the clutch, but the effect is not ideal.

因此,如何改变现有技术中,多片离合器的钢片和摩擦片的接触温度过高以及存在较大的集中应力容易导致离合器失效的现状,是本领域技术人员亟待解决的问题。Therefore, how to change the current situation in the prior art that the contact temperature between the steel plates and the friction plates of the multi-plate clutch is too high and the large concentrated stress easily leads to the failure of the clutch, which is an urgent problem for those skilled in the art to solve.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种多片式离合器的承压机构以及承压方法,以解决上述现有技术存在的问题,缓解多片式离合器的钢片和摩擦片接触温度过高以及应力集中的问题,延长离合器的使用寿命。The purpose of the present invention is to provide a pressure-bearing mechanism and a pressure-bearing method for a multi-plate clutch, so as to solve the above-mentioned problems in the prior art, and to alleviate the excessive contact temperature between the steel plates and the friction plates of the multi-plate clutch and the stress concentration. problem and prolong the life of the clutch.

为实现上述目的,本发明提供了如下方案:本发明提供一种多片式离合器的承压机构,包括承压板和控制油路,摩擦片和所述承压板分别设置于压板的两侧,所述承压板靠近压板一侧开设三个环形凹槽,三个所述环形凹槽内分别设置外环挡圈、中间环挡圈和内环挡圈,三个所述环形凹槽内均设置弹性部件,所述外环挡圈、所述中间环挡圈和所述内环挡圈均能够在所述弹性部件的支撑下凸出所述承压板并与压板相抵,所述承压板开设外环进油道、中间环进油道和内环进油道,所述外环进油道、所述中间环进油道和所述内环进油道分别与三个所述环形凹槽相连通,所述承压板还开设卸压油道,所述卸压油道连通三个所述环形凹槽,所述外环进油道、所述中间环进油道、所述内环进油道和所述卸压油道均与所述控制油路相连通。In order to achieve the above purpose, the present invention provides the following solution: the present invention provides a pressure bearing mechanism of a multi-plate clutch, including a pressure bearing plate and a control oil circuit, and the friction plates and the pressure bearing plate are respectively arranged on both sides of the pressure plate , the pressure-bearing plate is provided with three annular grooves on the side close to the pressure plate, and an outer ring retaining ring, an intermediate ring retaining ring and an inner ring retaining ring are respectively arranged in the three annular grooves. Elastic parts are all provided, and the outer ring retaining ring, the middle ring retaining ring and the inner ring retaining ring can protrude from the pressure plate under the support of the elastic parts and abut against the pressure plate. The pressure plate is provided with an outer ring oil inlet, an intermediate ring oil inlet and an inner ring oil inlet, and the outer ring oil inlet, the intermediate ring oil inlet and the inner ring oil inlet are respectively connected with the three The annular grooves are communicated with each other, and the pressure-bearing plate is further provided with a pressure relief oil passage, and the pressure relief oil passage is connected with the three annular grooves, the outer ring oil inlet passage, the intermediate ring oil inlet passage, the Both the inner ring oil inlet passage and the pressure relief oil passage communicate with the control oil passage.

优选地,三个所述环形凹槽的轴线重合,所述外环挡圈、所述中间环挡圈和所述内环挡圈的直径依次增大。Preferably, the axes of the three annular grooves are coincident, and the diameters of the outer ring retaining ring, the middle ring retaining ring and the inner ring retaining ring are sequentially increased.

优选地,所述弹性部件为弹簧,三个所述环形凹槽内均设置定位销,所述弹簧套装于所述定位销的外部,所述弹簧处于自由状态时,所述外环挡圈、所述中间环挡圈和所述内环挡圈均凸出于所述承压板。Preferably, the elastic component is a spring, positioning pins are arranged in the three annular grooves, the springs are sleeved on the outside of the positioning pins, and when the spring is in a free state, the outer ring retaining ring, Both the intermediate ring retaining ring and the inner ring retaining ring protrude from the pressure bearing plate.

优选地,多个所述定位销绕所述环形凹槽的底面的圆心呈圆周状均布。Preferably, a plurality of the positioning pins are evenly distributed in a circle around the center of the bottom surface of the annular groove.

优选地,所述外环挡圈、所述中间环挡圈和所述内环挡圈的外圆周面均设置密封槽,所述密封槽内设置密封圈,所述密封圈与所述承压板抵接。Preferably, sealing grooves are arranged on the outer circumferential surfaces of the outer ring retaining ring, the intermediate ring retaining ring and the inner ring retaining ring, and a sealing ring is arranged in the sealing groove, and the sealing ring is connected to the pressure bearing ring. board abuts.

优选地,所述密封圈均由丁腈橡胶制成。Preferably, the sealing rings are all made of nitrile rubber.

优选地,所述卸压油道沿所述承压板的径向设置,所述外环进油道、所述中间环进油道和所述内环进油道均沿所述承压板的轴向设置,所述外环进油道、所述中间环进油道和所述内环进油道间隔布置。Preferably, the pressure relief oil passage is arranged along the radial direction of the pressure bearing plate, and the outer ring oil inlet passage, the intermediate ring oil inlet passage and the inner ring oil inlet passage are all along the pressure bearing plate The axial arrangement of the outer ring, the oil inlet of the middle ring and the oil inlet of the inner ring are arranged at intervals.

优选地,所述外环进油道、所述中间环进油道、所述内环进油道和所述卸压油道均通过管路与所述控制油路相连通,所述外环进油道、所述中间环进油道、所述内环进油道和所述卸压油道与所述控制油路之间均加装控制阀门。Preferably, the oil inlet passage of the outer ring, the oil inlet passage of the intermediate ring, the oil inlet passage of the inner ring and the pressure relief oil passage are all communicated with the control oil passage through pipelines, and the outer ring oil passage Control valves are installed between the oil inlet passage, the intermediate ring oil inlet passage, the inner ring oil inlet passage, the pressure relief oil passage and the control oil passage.

本发明还提供一种多片式离合器的承压方法,在离合器接合初期,外环进油道和中间环进油道开启,外环挡圈和中间环挡圈轴向移动凸出承压板外并与压板接触,限制钢片和摩擦片的轴向位移;接合中期,关闭中间环进油道;接合后期,关闭外环进油道,内环进油道和中间环进油道开启,中间环挡圈和内环挡圈轴向移动凸出承压板外并与压板接触。The invention also provides a pressure bearing method for a multi-plate clutch. In the initial stage of clutch engagement, the oil inlet passage of the outer ring and the oil inlet passage of the intermediate ring are opened, and the outer ring retaining ring and the intermediate ring retaining ring move axially to protrude from the pressure bearing plate The outer and contact with the pressure plate limit the axial displacement of the steel sheet and the friction plate; in the middle of the engagement, close the oil inlet of the intermediate ring; in the later stage of the engagement, close the oil inlet of the outer ring, and open the oil inlet of the inner ring and the oil inlet of the intermediate ring. The intermediate ring retaining ring and the inner ring retaining ring move axially to protrude out of the pressure bearing plate and contact the pressure plate.

优选地,在离合器打滑时,外环进油道、中间环进油道和内环进油道均关闭,承压板和压板直接接触。Preferably, when the clutch slips, the oil inlet passage of the outer ring, the oil inlet passage of the intermediate ring and the oil inlet passage of the inner ring are all closed, and the pressure bearing plate and the pressure plate are in direct contact.

本发明相对于现有技术取得了以下技术效果:本发明提供一种多片式离合器的承压机构,包括承压板和控制油路,摩擦片和承压板分别设置于压板的两侧,承压板靠近压板一侧开设三个环形凹槽,三个环形凹槽内分别设置外环挡圈、中间环挡圈和内环挡圈,三个环形凹槽内均设置弹性部件,外环挡圈、中间环挡圈和内环挡圈均能够在弹性部件的支撑下凸出承压板并与压板相抵,承压板开设外环进油道、中间环进油道和内环进油道,外环进油道、中间环进油道和内环进油道分别与三个环形凹槽相连通,承压板还开设卸压油道,卸压油道连通三个环形凹槽,外环进油道、中间环进油道、内环进油道和卸压油道均与控制油路相连通。本发明还提供一种多片式离合器的承压方法,利用承压板和离合器的不同的接触方式,改变离合器的约束方式,达到离合器快速接合的目的,缓解钢片和摩擦片温升和应力集中的现象,延长离合器的使用寿命。Compared with the prior art, the present invention achieves the following technical effects: the present invention provides a pressure-bearing mechanism of a multi-plate clutch, comprising a pressure-bearing plate and a control oil circuit, and the friction plates and the pressure-bearing plate are respectively arranged on both sides of the pressure plate, The pressure-bearing plate is provided with three annular grooves on the side close to the pressure plate. The outer ring retaining ring, the intermediate ring retaining ring and the inner ring retaining ring are respectively arranged in the three annular grooves. Elastic parts are arranged in the three annular grooves. The retaining ring, the intermediate ring retaining ring and the inner ring retaining ring can protrude from the pressure plate under the support of the elastic component and abut against the pressure plate, and the pressure plate is provided with the outer ring oil inlet, the middle ring oil inlet and the inner ring oil inlet The oil inlet channel of the outer ring, the oil inlet channel of the middle ring and the oil inlet channel of the inner ring are respectively connected with the three annular grooves. The oil inlet passage of the outer ring, the oil inlet passage of the middle ring, the oil inlet passage of the inner ring and the pressure relief oil passage are all communicated with the control oil passage. The invention also provides a pressure bearing method of a multi-plate clutch, which utilizes different contact modes of the pressure bearing plate and the clutch to change the restraint mode of the clutch, achieves the purpose of quick engagement of the clutch, and relieves the temperature rise and stress of the steel plates and the friction plates The phenomenon of concentration increases the service life of the clutch.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.

图1为现有技术中多片式离合器的结构示意图;1 is a schematic structural diagram of a multi-plate clutch in the prior art;

图2为本发明的多片式离合器的承压机构的结构示意图;FIG. 2 is a schematic structural diagram of the pressure bearing mechanism of the multi-plate clutch of the present invention;

图3为图2中沿A-A向的剖切结构示意图;FIG. 3 is a schematic view of the cross-sectional structure along the A-A direction in FIG. 2;

图4为图2中沿B-B向的剖切结构示意图;FIG. 4 is a schematic view of the cross-sectional structure along the B-B direction in FIG. 2;

其中,1为活塞,2为缸套,3为钢片,4为摩擦片,5为压板,6为外环卡簧,7为承压板,8为环形凹槽,9为外环挡圈,10为中间环挡圈,11为内环挡圈,12为弹性部件,13为外环进油道,14为中间环进油道,15为内环进油道,16为卸压油道,17为定位销,18为密封圈。Among them, 1 is the piston, 2 is the cylinder liner, 3 is the steel sheet, 4 is the friction plate, 5 is the pressure plate, 6 is the outer ring circlip, 7 is the pressure bearing plate, 8 is the annular groove, and 9 is the outer ring retaining ring , 10 is the middle ring retaining ring, 11 is the inner ring retaining ring, 12 is the elastic part, 13 is the oil inlet channel of the outer ring, 14 is the oil inlet channel of the middle ring, 15 is the oil inlet channel of the inner ring, and 16 is the pressure relief oil channel , 17 is the positioning pin, 18 is the sealing ring.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明的目的是提供一种多片式离合器的承压机构以及承压方法,以解决上述现有技术存在的问题,缓解多片式离合器的钢片和摩擦片接触温度过高以及应力集中的问题,延长离合器的使用寿命。The purpose of the present invention is to provide a pressure-bearing mechanism and a pressure-bearing method for a multi-plate clutch, so as to solve the above-mentioned problems in the prior art, and to alleviate the excessive contact temperature between the steel plates and the friction plates of the multi-plate clutch and the stress concentration. problem and prolong the life of the clutch.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

请参考图2-4,其中,图2为本发明的多片式离合器的承压机构的结构示意图,图3为图2中沿A-A向的剖切结构示意图,图4为图2中沿B-B向的剖切结构示意图。Please refer to FIGS. 2-4, wherein, FIG. 2 is a schematic structural diagram of the pressure bearing mechanism of the multi-plate clutch according to the present invention, FIG. 3 is a cross-sectional structural schematic diagram along the A-A direction in FIG. 2, and FIG. Schematic diagram of the cut-away structure.

现有技术中的多片式离合器,如图1所示,离合器在接合过程中,活塞1在液压力的推动下,促使钢片3,摩擦片4和压板5轴向移动,并且利用外环卡簧6限制它们的轴向位移。外环卡簧固定在缸套1的凹槽里。这种形式的离合器结构方式,会导致钢片3和摩擦片4的外径处存在较大的集中应力,加剧了钢片3和摩擦片4的表面温度梯度。In the multi-plate clutch in the prior art, as shown in Figure 1, during the clutch engagement process, the piston 1 is driven by the hydraulic pressure to cause the steel plate 3, the friction plate 4 and the pressure plate 5 to move axially, and the outer ring is used to move axially. The circlips 6 limit their axial displacement. The outer ring circlip is fixed in the groove of the cylinder liner 1. This form of clutch structure will lead to a large concentrated stress at the outer diameter of the steel plate 3 and the friction plate 4, which aggravates the surface temperature gradient of the steel plate 3 and the friction plate 4.

本发明提供一种多片式离合器的承压机构,包括承压板7和控制油路,摩擦片4和承压板7分别设置于压板5的两侧,承压板7靠近压板5一侧开设三个环形凹槽8,三个环形凹槽8内分别设置外环挡圈9、中间环挡圈10和内环挡圈11,三个环形凹槽8内均设置弹性部件12,外环挡圈9、中间环挡圈10和内环挡圈11均能够在弹性部件12的支撑下凸出承压板7并与压板5相抵,承压板7开设外环进油道13、中间环进油道14和内环进油道15,外环进油道13、中间环进油道14和内环进油道15分别与三个环形凹槽8相连通,承压板7还开设卸压油道16,卸压油道16连通三个环形凹槽8,外环进油道13、中间环进油道14、内环进油道15和卸压油道16均与控制油路相连通。The present invention provides a pressure bearing mechanism of a multi-plate clutch, which includes a pressure bearing plate 7 and a control oil circuit. The friction plate 4 and the pressure bearing plate 7 are respectively arranged on both sides of the pressure plate 5, and the pressure bearing plate 7 is close to the side of the pressure plate 5. Three annular grooves 8 are opened, and the outer ring retaining ring 9, the intermediate ring retaining ring 10 and the inner ring retaining ring 11 are respectively arranged in the three annular grooves 8, and elastic members 12 are arranged in the three annular grooves 8. The retaining ring 9 , the intermediate ring retaining ring 10 and the inner ring retaining ring 11 can protrude from the bearing plate 7 under the support of the elastic member 12 and abut against the pressing plate 5 . The oil inlet passage 14, the inner ring oil inlet passage 15, the outer ring oil inlet passage 13, the intermediate ring oil inlet passage 14 and the inner ring oil inlet passage 15 are respectively connected with the three annular grooves 8, and the pressure bearing plate 7 is also opened and removed. The pressure oil passage 16 and the pressure relief oil passage 16 are connected to the three annular grooves 8. The outer ring oil passage 13, the middle ring oil passage 14, the inner ring oil passage 15 and the pressure relief oil passage 16 are all connected with the control oil passage. Pass.

在离合器接合初期,外环进油道13和中间环进油道14在控制油路的控制下开启,内环挡圈11不工作,在液压力的作用下,外环挡圈9和中间环挡圈10开始轴向移动并且凸出来,和压板5相接触,限制钢片3和摩擦片4的轴向位移;若挡圈槽内存在高压,可通过卸压油道16排出多余的油液,使得压力油压稳定;在离合器接合中期,中间环进油道14的控制油压减小并关闭中间环进油道14,在离合器接合后期,外环进油道13的控制油压减小并关闭外环进油道13,内环进油道15和中间环进油道14在控制油压的作用下开启,在液压力的作用下,中间环挡圈10和内环挡圈11开始轴向移动并且凸出来,和压板5相接触;当离合器打滑时,所有的进油道都关闭,承压板7和压板5直接接触。在离合器接合过程中,承压板7限制了钢片3和摩擦片4的轴向位移,并改变钢片3和摩擦片4的表面接触压力,从而达到调控离合器温度场和缓解应力集中的目的,延长离合器的使用寿命。In the initial stage of clutch engagement, the oil inlet passage 13 of the outer ring and the oil inlet passage 14 of the intermediate ring are opened under the control of the control oil circuit, and the inner ring retaining ring 11 does not work. Under the action of hydraulic pressure, the outer ring retaining ring 9 and the intermediate ring The retaining ring 10 begins to move axially and protrudes out, contacting the pressure plate 5 to limit the axial displacement of the steel sheet 3 and the friction plate 4; if there is high pressure in the retaining ring groove, excess oil can be discharged through the pressure relief oil passage 16 , so that the pressure oil pressure is stable; in the middle of the clutch engagement, the control oil pressure of the intermediate ring oil inlet 14 decreases and closes the intermediate ring oil inlet 14. In the late clutch engagement, the control oil pressure of the outer ring oil inlet 13 decreases And close the oil inlet passage 13 of the outer ring, the oil inlet passage 15 of the inner ring and the oil inlet passage 14 of the middle ring are opened under the action of controlling oil pressure, under the action of hydraulic pressure, the middle ring retaining ring 10 and the inner ring retaining ring 11 start It moves axially and protrudes out to contact the pressure plate 5; when the clutch slips, all the oil inlet passages are closed, and the pressure bearing plate 7 and the pressure plate 5 are in direct contact. During the clutch engagement process, the bearing plate 7 limits the axial displacement of the steel plate 3 and the friction plate 4, and changes the surface contact pressure of the steel plate 3 and the friction plate 4, so as to achieve the purpose of regulating the temperature field of the clutch and alleviating the stress concentration , prolong the service life of the clutch.

其中,三个环形凹槽8的轴线重合,外环挡圈9、中间环挡圈10和内环挡圈11的直径依次增大。Wherein, the axes of the three annular grooves 8 are coincident, and the diameters of the outer ring retaining ring 9, the middle ring retaining ring 10 and the inner ring retaining ring 11 increase in turn.

具体地,弹性部件12为弹簧,三个环形凹槽8内均设置定位销17,弹簧套装于定位销17的外部,定位销17为弹性部件12提供了导向,避免弹性部件12偏移导致挡圈无法凸出。在弹簧处于自由状态时,外环挡圈9、中间环挡圈10和内环挡圈11均凸出于承压板7,在控制油路故障时,挡圈仍然能够在压缩弹簧的作用下凸出承压板7,为维修人员争取时间。Specifically, the elastic member 12 is a spring, and positioning pins 17 are arranged in the three annular grooves 8. The springs are sleeved on the outside of the positioning pins 17. The positioning pins 17 provide guidance for the elastic member 12 to prevent the elastic member 12 from deflecting and causing blocking The circle cannot protrude. When the spring is in a free state, the outer ring retaining ring 9, the intermediate ring retaining ring 10 and the inner ring retaining ring 11 all protrude from the pressure bearing plate 7. When the control oil circuit fails, the retaining ring can still be under the action of the compression spring. The pressure bearing plate 7 is protruded to buy time for maintenance personnel.

另外,在三个环形凹槽8内设置多个定位销17,多个定位销17绕环形凹槽8的底面的圆心呈圆周状均布。In addition, a plurality of positioning pins 17 are arranged in the three annular grooves 8 , and the plurality of positioning pins 17 are evenly distributed in a circle around the center of the bottom surface of the annular groove 8 .

更具体地,外环挡圈9、中间环挡圈10和内环挡圈11的外圆周面均设置密封槽,密封槽内设置密封圈18,密封圈18与承压板7抵接,保证环形凹槽8内密封良好,避免挡圈移动时油液泄漏。More specifically, the outer circumferential surfaces of the outer ring retaining ring 9, the middle ring retaining ring 10 and the inner ring retaining ring 11 are all provided with sealing grooves, and a sealing ring 18 is arranged in the sealing groove, and the sealing ring 18 is in contact with the pressure bearing plate 7 to ensure The annular groove 8 is well sealed to avoid oil leakage when the retaining ring moves.

密封圈18均由丁腈橡胶制成,丁腈橡胶耐油性好,耐磨性高,容易获得。The sealing rings 18 are all made of nitrile rubber, which has good oil resistance, high wear resistance and is easy to obtain.

卸压油道16沿承压板7的径向设置,外环进油道13、中间环进油道14和内环进油道15均沿承压板7的轴向设置,外环进油道13、中间环进油道14和内环进油道15间隔布置,提高承压板7的结构强度。The pressure relief oil passage 16 is arranged along the radial direction of the pressure bearing plate 7, the outer ring oil inlet passage 13, the intermediate ring oil inlet passage 14 and the inner ring oil inlet passage 15 are all arranged along the axial direction of the pressure bearing plate 7, and the outer ring oil inlet The passage 13 , the oil inlet passage 14 of the intermediate ring and the oil inlet passage 15 of the inner ring are arranged at intervals to improve the structural strength of the bearing plate 7 .

外环进油道13、中间环进油道14、内环进油道15和卸压油道16均通过管路与控制油路相连通,外环进油道13、中间环进油道14、内环进油道15和卸压油道16与控制油路之间均加装控制阀门,便于控制外环进油道13、中间环进油道14、内环进油道15和卸压油道16的油液压力和开闭状态。The oil inlet passage 13 of the outer ring, the oil inlet passage 14 of the middle ring, the oil inlet passage 15 of the inner ring and the pressure relief oil passage 16 are all connected with the control oil passage through pipelines. The oil inlet passage 13 of the outer ring and the oil inlet passage 14 of the middle ring , Control valves are installed between the inner ring oil inlet 15 and pressure relief oil passage 16 and the control oil circuit, which is convenient for controlling the outer ring oil inlet 13, the middle ring oil inlet 14, the inner ring oil inlet 15 and the pressure relief. Oil pressure and open/close state of the oil passage 16 .

本发明还提供一种多片式离合器的承压方法,在离合器接合初期,外环进油道13和中间环进油道14开启,外环挡圈9和中间环挡圈10轴向移动凸出承压板7外并与压板5接触,限制钢片和摩擦片4的轴向位移;接合中期,关闭中间环进油道14;接合后期,关闭外环进油道13,内环进油道15和中间环进油道14开启,中间环挡圈10和内环挡圈11轴向移动凸出承压板7外并与压板5接触;在离合器打滑时,外环进油道13、中间环进油道14和内环进油道15均关闭,承压板7和压板5直接接触。接合初期,中间环挡圈10和外环挡圈9与压板5接触承压可以抵消离合器结合过程中离心油压的影响;接合中期,外环挡圈9承压能够让钢片3和摩擦片4的外径接触区域温度迅速升高,增大摩擦界面的摩擦系数,起到增摩的效果;接合后期,中间环挡圈10承压能够减少钢片和摩擦片的径向温度差异,将温度梯度限制在合理范围内,三个挡圈的互相配合,能够让离合器平稳快速接合,减少离合器的自激励振动和磨损。The present invention also provides a pressure bearing method for a multi-plate clutch. In the initial stage of clutch engagement, the oil inlet passage 13 of the outer ring and the oil inlet passage 14 of the intermediate ring are opened, and the outer ring retaining ring 9 and the intermediate ring retaining ring 10 move axially to the convex Out of the pressure plate 7 and in contact with the pressure plate 5 to limit the axial displacement of the steel sheet and the friction plate 4; in the middle stage of the engagement, close the oil inlet passage 14 of the intermediate ring; in the later stage of the engagement, close the oil inlet passage 13 of the outer ring, and the inner ring inlet oil The channel 15 and the oil inlet channel 14 of the intermediate ring are opened, and the retaining ring 10 of the intermediate ring and the retaining ring 11 of the inner ring move axially to protrude out of the pressure plate 7 and contact the pressure plate 5; when the clutch slips, the oil inlet channels 13, The oil inlet passage 14 of the intermediate ring and the oil inlet passage 15 of the inner ring are closed, and the pressure bearing plate 7 and the pressure plate 5 are in direct contact. In the initial stage of engagement, the contact and pressure of the middle ring retaining ring 10 and the outer ring retaining ring 9 with the pressure plate 5 can offset the influence of centrifugal oil pressure during the clutch coupling process; The temperature of the contact area of the outer diameter of 4 rises rapidly, which increases the friction coefficient of the friction interface, which has the effect of increasing friction; in the later stage of joining, the pressure bearing of the intermediate ring retaining ring 10 can reduce the radial temperature difference between the steel plate and the friction plate, and reduce the radial temperature difference between the steel plate and the friction plate. The temperature gradient is limited within a reasonable range, and the cooperation of the three retaining rings can make the clutch engage smoothly and quickly, and reduce the self-excited vibration and wear of the clutch.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.

Claims (10)

1.一种多片式离合器的承压机构,其特征在于:包括承压板和控制油路,摩擦片和所述承压板分别设置于压板的两侧,所述承压板靠近压板一侧开设三个环形凹槽,三个所述环形凹槽内分别设置外环挡圈、中间环挡圈和内环挡圈,三个所述环形凹槽内均设置弹性部件,所述外环挡圈、所述中间环挡圈和所述内环挡圈均能够在所述弹性部件的支撑下凸出所述承压板并与压板相抵,所述承压板开设外环进油道、中间环进油道和内环进油道,所述外环进油道、所述中间环进油道和所述内环进油道分别与三个所述环形凹槽相连通,所述承压板还开设卸压油道,所述卸压油道连通三个所述环形凹槽,所述外环进油道、所述中间环进油道、所述内环进油道和所述卸压油道均与所述控制油路相连通。1. A pressure-bearing mechanism of a multi-plate clutch, characterized in that: it comprises a pressure-bearing plate and a control oil circuit, the friction plate and the pressure-bearing plate are respectively arranged on both sides of the pressure-bearing plate, and the pressure-bearing plate is close to a pressure plate one. Three annular grooves are set on the side, and an outer ring retaining ring, an intermediate ring retaining ring and an inner ring retaining ring are respectively arranged in the three annular grooves, and elastic parts are arranged in the three annular grooves. The retaining ring, the intermediate ring retaining ring and the inner ring retaining ring can protrude from the pressure-bearing plate under the support of the elastic member and abut against the pressure plate, and the pressure-bearing plate is provided with an outer ring oil inlet channel, The oil inlet channel of the middle ring and the oil inlet channel of the inner ring, the oil inlet channel of the outer ring, the oil inlet channel of the middle ring and the oil inlet channel of the inner ring are respectively communicated with the three annular grooves. The pressure plate is also provided with a pressure relief oil passage, the pressure relief oil passage communicates with the three annular grooves, the outer ring oil inlet passage, the intermediate ring oil inlet passage, the inner ring oil inlet passage and the The pressure relief oil passages are all communicated with the control oil passage. 2.根据权利要求1所述的多片式离合器的承压机构,其特征在于:三个所述环形凹槽的轴线重合,所述外环挡圈、所述中间环挡圈和所述内环挡圈的直径依次增大。2 . The pressure bearing mechanism of a multi-plate clutch according to claim 1 , wherein the axes of the three annular grooves are coincident, and the outer ring retaining ring, the intermediate ring retaining ring and the inner ring retaining ring The diameter of the ring retaining ring increases sequentially. 3.根据权利要求1所述的多片式离合器的承压机构,其特征在于:所述弹性部件为弹簧,三个所述环形凹槽内均设置定位销,所述弹簧套装于所述定位销的外部,所述弹簧处于自由状态时,所述外环挡圈、所述中间环挡圈和所述内环挡圈均凸出于所述承压板。3 . The pressure bearing mechanism of a multi-plate clutch according to claim 1 , wherein the elastic component is a spring, a positioning pin is arranged in each of the three annular grooves, and the spring is sleeved on the positioning pin. 4 . Outside the pin, when the spring is in a free state, the outer ring retaining ring, the intermediate ring retaining ring and the inner ring retaining ring all protrude from the pressure bearing plate. 4.根据权利要求3所述的多片式离合器的承压机构,其特征在于:多个所述定位销绕所述环形凹槽的底面的圆心呈圆周状均布。4 . The pressure bearing mechanism of a multi-plate clutch according to claim 3 , wherein a plurality of the positioning pins are evenly distributed in a circle around the center of the bottom surface of the annular groove. 5 . 5.根据权利要求1所述的多片式离合器的承压机构,其特征在于:所述外环挡圈、所述中间环挡圈和所述内环挡圈的外圆周面均设置密封槽,所述密封槽内设置密封圈,所述密封圈与所述承压板抵接。5 . The pressure bearing mechanism of a multi-plate clutch according to claim 1 , wherein the outer circumferential surfaces of the outer ring retaining ring, the intermediate ring retaining ring and the inner ring retaining ring are all provided with sealing grooves. 6 . , a sealing ring is arranged in the sealing groove, and the sealing ring is in contact with the pressure bearing plate. 6.根据权利要求5所述的多片式离合器的承压机构,其特征在于:所述密封圈均由丁腈橡胶制成。6 . The pressure bearing mechanism of the multi-plate clutch according to claim 5 , wherein the sealing rings are all made of nitrile rubber. 7 . 7.根据权利要求1所述的多片式离合器的承压机构,其特征在于:所述卸压油道沿所述承压板的径向设置,所述外环进油道、所述中间环进油道和所述内环进油道均沿所述承压板的轴向设置,所述外环进油道、所述中间环进油道和所述内环进油道间隔布置。7 . The pressure bearing mechanism of a multi-disc clutch according to claim 1 , wherein the pressure relief oil passage is arranged along the radial direction of the pressure bearing plate, the outer ring oil inlet passage, the middle Both the ring oil inlet passage and the inner ring oil inlet passage are arranged along the axial direction of the pressure bearing plate, and the outer ring oil inlet passage, the intermediate ring oil inlet passage and the inner ring oil inlet passage are arranged at intervals. 8.根据权利要求1所述的多片式离合器的承压机构,其特征在于:所述外环进油道、所述中间环进油道、所述内环进油道和所述卸压油道均通过管路与所述控制油路相连通,所述外环进油道、所述中间环进油道、所述内环进油道和所述卸压油道与所述控制油路之间均加装控制阀门。8 . The pressure bearing mechanism of a multi-disc clutch according to claim 1 , wherein: the outer ring oil inlet, the intermediate ring oil inlet, the inner ring oil inlet and the pressure relief The oil passages are all communicated with the control oil passage through pipelines, and the outer ring oil passage, the intermediate ring oil passage, the inner ring oil passage and the pressure relief oil passage are connected to the control oil passage. Control valves are installed between the roads. 9.一种多片式离合器的承压方法,利用权利要求1-8任一项所述的多片式离合器的承压机构,其特征在于:在离合器接合初期,外环进油道和中间环进油道开启,外环挡圈和中间环挡圈轴向移动凸出承压板外并与压板接触,限制钢片和摩擦片的轴向位移;接合中期,关闭中间环进油道;接合后期,关闭外环进油道,内环进油道和中间环进油道开启,中间环挡圈和内环挡圈轴向移动凸出承压板外并与压板接触。9. A pressure bearing method for a multi-plate clutch, using the pressure bearing mechanism of the multi-plate clutch according to any one of claims 1 to 8, characterized in that: in the initial stage of clutch engagement, the outer ring oil inlet and the middle The oil inlet channel of the ring is opened, and the outer ring retaining ring and the intermediate ring retaining ring move axially to protrude out of the pressure bearing plate and contact the pressure plate to limit the axial displacement of the steel sheet and the friction plate; in the middle of the engagement, close the oil inlet channel of the intermediate ring; In the later stage of engagement, the oil inlet of the outer ring is closed, the oil inlet of the inner ring and the oil inlet of the intermediate ring are opened, and the retaining ring of the intermediate ring and the retaining ring of the inner ring move axially to protrude out of the bearing plate and contact the pressure plate. 10.根据权利要求9所述的多片式离合器的承压方法,其特征在于:在离合器打滑时,外环进油道、中间环进油道和内环进油道均关闭,承压板和压板直接接触。10 . The pressure bearing method of a multi-disc clutch according to claim 9 , wherein when the clutch slips, the oil inlet of the outer ring, the oil inlet of the middle ring and the oil inlet of the inner ring are all closed, and the pressure bearing plate is closed. 11 . direct contact with the platen.
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