CN206397183U - Automatic Wall Builder - Google Patents

Abstract

The utility model relates to an automatic wall-laying machine, which comprises a frame, a mounting plate is fixed on the top of the frame, a climbing device for lifting the whole machine is installed on the frame, and Brick feeding device for lifting and storing bricks. A brick laying device is installed on the top of the installation plate. The paving device cooperates with the brick clamping device to perform brick laying operations. The front end of the frame is fixedly installed with a cement conveying device. . This automatic wall-building machine is a wall-building machine that can replace manpower, and can complete all the wall-building work of human beings with high efficiency and fast speed.

Description

Automatic Wall Builder

technical field

The invention belongs to the field of construction equipment, and in particular relates to an automatic wall-laying machine.

Background technique

Rural buildings are mostly made of bricks and cement, and the walls are strong. However, the way of building walls is still traditional manpower work, which is suitable for low walls. If the wall is high, it will be extremely difficult to send bricks and cement up by manpower, making the efficiency extremely low.

Utility model content

The object of the present invention is to provide a wall-laying machine. This automatic wall-laying machine is a wall-laying machine that can replace manpower, and can complete all the wall-laying work of human beings with high efficiency and fast speed.

In order to solve the above-mentioned technical problems, the utility model proposes the following technical solutions: an automatic wall-laying machine, which includes a frame, a mounting plate is fixed on the top of the frame, and a climbing device for lifting the whole machine is installed on the frame, Brick feeding devices for brick lifting and storage are installed on both sides of the frame, and a brick laying device is installed on the top of the mounting plate. The brick laying device cooperates with the brick clamping device to perform brick laying operations. A cement conveying device is fixedly installed on the front end of the frame.

The frame adopts a frame structure, and two coaxial lower end driving wheels and lower end driving wheels are respectively installed on the bottom of the frame, and two coaxial upper end driving wheels and upper end driving wheels are respectively installed on the upper part of the frame structure, Transmission gears are installed on the main shaft of the upper drive wheel, and the stepping motor is connected with the transmission gear through a chain transmission, and the stepping motor is fixedly installed on the top of the frame structure.

The climbing device includes a horizontal hydraulic cylinder, which is symmetrically and fixedly installed on a rectangular rod at the bottom of the frame, and a vertical hydraulic cylinder is vertically installed on the rectangular rod, and the rectangular rod is installed on the frame by sliding fit On the chute, it can move up and down along the chute. The horizontal hydraulic cylinder passes through the rectangular rod, and the cylinder barrel of the hydraulic cylinder is fixed on the rectangular rod. The base of the vertical hydraulic cylinder is fixed on the rectangular rod. The top end of the piston rod is fixed on the cross bar of the frame.

The number of the horizontal hydraulic cylinders is four, which are symmetrically installed on the rectangular rods at the bottom of the frame.

The brick feeding device includes a brick laying board, and long racks are symmetrically fixed on the upper top of the brick laying board, and the two long racks respectively form a rack and pinion drive with the first hydraulic gear shaft and the second hydraulic motor gear. Cooperate, the first hydraulic gear shaft and the second hydraulic motor gear are fixedly installed on the mounting plate of the frame, the long rack and the block form a sliding fit to limit the block, and the block is fixed Mounted on the side of the mounting plate.

The brick laying device includes a brick laying hydraulic cylinder, which is fixedly installed on the top of the installation plate, a rectangular block is installed on the top of the piston rod of the brick laying hydraulic cylinder, and a rectangular through hole is processed in the center of the rectangular block. hole, and a brick clamping device is installed on the rectangular through hole.

The brick clamping device includes a curved rod, the end of the curved rod is vertically fixedly connected with a first telescopic hydraulic cylinder, and the end of the first telescopic hydraulic cylinder is vertically fixedly connected with a second telescopic hydraulic cylinder. The end of the cylinder is vertically fixed with the third telescopic hydraulic cylinder, and the end of the third telescopic hydraulic cylinder is equipped with a brick clamping rod.

The cement conveying device adopts multiple cement nozzles.

The utility model has the following beneficial effects:

Using the above-mentioned automatic wall-building machine can automatically realize wall-building, thereby replacing manpower, improving the efficiency and quality of wall-building, and reducing the labor intensity of operators.

Description of drawings

Below in conjunction with accompanying drawing and embodiment the utility model is further described.

Figure 1 is a schematic diagram of the overall structure of the utility model.

In the figure: frame 1, climbing device 2, brick feeding device 3, brick laying device 4, brick clamping device 5, cement conveying device 6;

Mounting plate 101, lower end traveling wheel 102, lower end driving wheel 103, upper end traveling wheel 104, upper end driving wheel 105, transmission gear 106, stepper motor 107;

Horizontal hydraulic cylinder 201, vertical hydraulic cylinder 202;

Long rack 301, first hydraulic gear shaft 302, second hydraulic motor gear 303, stopper 304, brick placing plate 305;

Tiling hydraulic cylinder 401, rectangular block 402;

The first telescopic hydraulic cylinder 501, the first telescopic hydraulic cylinder 502, the third telescopic hydraulic cylinder 503, the brick clamping rod 504, and the curved rod 505;

Cement nozzle 601.

detailed description

Embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

As shown in Figure 1, the automatic wall-laying machine comprises a frame 1, the top of the frame 1 is fixed with a mounting plate 101, and the climbing device 2 for whole machine promotion is installed on the frame 1, the frame 1 Brick feeding devices 3 for brick lifting and storage are installed on both sides of the wall, and a brick laying device 4 is installed on the top of the mounting plate 101. The brick laying device 4 cooperates with the brick clamping device 5 to perform brick laying operations. A cement delivery device 6 is fixedly installed on the front end of the frame 1 .

Further, the frame 1 adopts a frame structure, and two coaxial lower end driving wheels 102 and lower end driving wheels 103 are respectively installed on the bottom of the frame 1, and two coaxial upper end wheels 103 are respectively installed on the upper part of the frame structure. Walking wheel 104 and upper end driving wheel 105, transmission gear 106 is all installed on the main shaft of described upper end driving wheel 105, and stepper motor 107 links to each other with transmission gear 106 by chain transmission, and described stepping motor 107 is fixedly installed on the frame structure top. During the working process, the stepping motor 107 drives one of the transmission gears 106 to rotate, and the transmission gear 106 makes the lower end driving wheel 103 and the upper end driving wheel 105 rotate simultaneously through the chain and the transmission shaft. When the wall was low, the lower end driving wheel 103 touched the ground, and the upper end driving wheel 105 was in the air, and now the lower end driving wheel 103 provided power to make the machine move forward. When the wall was high, the upper drive wheel 105 contacted the top surface of the wall, and produced friction with the bricks to drive the machine forward.

Further, when laying a wall, after a layer of bricks has been laid, the machine needs to be raised one level, and then the bricks are laid again. And the climbing process needs the climbing device of this machine, and described climbing device 2 comprises horizontal hydraulic cylinder 201, and described horizontal hydraulic cylinder 201 is symmetrically fixedly installed on the rectangular bar of frame 1 bottom, and vertically is installed on rectangular bar. The hydraulic cylinder 202, the rectangular rod is installed on the chute of the frame 1 through sliding fit, and can move up and down along the chute, the horizontal hydraulic cylinder 201 passes through the rectangular rod, and the cylinder barrel of the hydraulic cylinder is fixed on the rectangular rod Above, the base of the vertical hydraulic cylinder 202 is fixed on the rectangular rod, and the top end of the piston rod is fixed on the cross bar of the frame 1 . During the working process, when the four horizontal hydraulic cylinders 201 are stretched, they will push against the wall and generate huge frictional force with the wall, so that the rectangular rod remains stationary. Then two vertical hydraulic cylinders 202 extend simultaneously, and this machine is jacked up.

Consider if after this machine climbs, if the upper end traveling wheel 104 and the upper end drive wheel 105 cannot fall on the brick, this climbing device will not be able to achieve the desired effect. Therefore, after the machine climbs, a brick laying device is required to lay bricks under the wheels, so that the wheels fall on the laid bricks, so that the machine can achieve the purpose of climbing.

Further, the number of the horizontal hydraulic cylinders 201 is four, which are symmetrically installed on the rectangular rods at the bottom of the frame 1 .

Further, the brick feeding device 3 includes a brick placing plate 305, and the upper top of the brick placing plate 305 is symmetrically fixed with a long rack 301, and the two long racks 301 are connected with the first hydraulic gear shaft 302 and the second hydraulic gear shaft 302 respectively. The two hydraulic motor gears 303 constitute rack and pinion transmission cooperation, and the first hydraulic gear shaft 302 and the second hydraulic motor gear 303 are all fixedly installed on the mounting plate 101 of the frame 1, and the long rack 301 and the stopper 304 A sliding fit is formed to limit the position of the stopper 304 , and the stopper 304 is fixedly installed on the side of the installation plate 101 . Before placing bricks, first make the brick placing plate 305 be at the lowest point, and then neatly stack bricks on the brick placing plate 3 by manpower, every two bricks are one layer, and each layer is placed in a cross. After the bricks are stacked, the bricks are lifted by the synchronous rotation of the first hydraulic gear shaft 302 and the second hydraulic motor gear 303.

Further, the brick laying device 4 includes a brick laying hydraulic cylinder 401, the brick laying hydraulic cylinder 401 is fixedly installed on the top of the installation plate 101, and a rectangular block 402 is installed on the top of the piston rod of the brick laying hydraulic cylinder 401, so The center of the rectangular block 402 is processed with a rectangular through hole, and the brick clamping device 5 is installed on the rectangular through hole.

Further, the brick clamping device 5 includes a curved rod 505, the end of the curved rod 505 is vertically fixedly connected with a first telescopic hydraulic cylinder 501, and the end of the first telescopic hydraulic cylinder 501 is vertically fixedly connected with a second telescopic hydraulic cylinder. Cylinder 502, the end of the first telescopic hydraulic cylinder 502 is vertically fixed with a third telescopic hydraulic cylinder 503, and the end of the third telescopic hydraulic cylinder 503 is equipped with a brick clamping rod 504.

When the device is taking bricks, the brick laying hydraulic cylinder 401 rotates, driving the crank bar 505 to rotate, and the first telescopic hydraulic cylinder 501 is extended simultaneously, so that the brick laying hydraulic cylinder 401 stops rotating after the brick clamping lever 504 is in the front of the brick. Afterwards, the first telescopic hydraulic cylinder 501 is shortened, so that the brick clamping rod 504 is directly above the brick, and then the brick laying hydraulic cylinder 401 is shortened, so that the curved rod 505 is lowered, and the brick clamping rod 504 is moved under the action of the third telescopic hydraulic cylinder 503. The bricks clamped tightly. Afterwards, the tile laying hydraulic cylinder 401 is stretched for a certain distance and then rotated 90° clockwise, and then the second telescopic hydraulic cylinder 502 moves to make the bricks in a suitable laying position. Then the tile laying hydraulic cylinder 401 shortens a certain distance, and then the third telescopic hydraulic cylinder 503 stretches to make the brick fall on the top of the wall. Afterwards, the brick laying hydraulic cylinder 401 is extended, and when the short vertical bar of the brick clamping bar 504 is away from the brick, the third telescopic hydraulic cylinder 503 is shortened, allowing the long vertical bar to move the brick so that it is close to the upper two blocks of the same layer. brick.

The brick laying hydraulic cylinder 401 is fixedly connected with the rectangular block 402, and the brick laying hydraulic cylinder 401 needs to rotate back and forth 90°, and one of the methods to meet this requirement is to connect a small hydraulic cylinder to the lug of the brick laying hydraulic cylinder 401, through which The hydraulic cylinder makes the tile hydraulic cylinder 401 rotate.

Further, the cement conveying device 6 adopts multiple cement nozzles 601 . The cement is sucked up from the ground along the pipeline by the electric pump, and the cement is evenly sprayed on the position of the bricks to be paved by the cement nozzle 601, so that the bricks are tightly connected.

Working process and working principle of the present utility model are:

First put some bricks on the brick-putting plate 305 of the brick-feeding device, then make the machine advance a certain distance under the action of the stepper motor 107 and stop, during which the cement conveying device sprays cement along the way. Then the brick feeding device promotes a certain distance under the action of the first hydraulic gear shaft 302 and the second hydraulic motor gear 303, and then the brick laying device starts to work and bricks are laid on the wall, and it works repeatedly in this way.

When the brick laying device in front of the machine has laid a layer, the climbing device will lift the machine. Then the brick laying device in the front works repeatedly, and through the cooperation of the first telescopic hydraulic cylinder 501 and the third telescopic hydraulic cylinder 503, some bricks are pushed into the inside of the machine, so that the four wheels at the upper end are all on the bricks. And the brick laying device of the rear only carries out effective brick laying task for the first time in this process, all makes it afterwards when getting brick because the brick feeding device that cooperates with it does not work and realizes the requirement of not laying bricks.

Afterwards, the horizontal hydraulic cylinder 201 of the climbing device expands and contracts, so that the machine falls on the top of the wall, and then the stepper motor 107 reverses, so that the machine begins to lay bricks in another direction.

Through the above description, those skilled in the art can make various changes and modifications without departing from the technical idea of the utility model, all of which are within the protection scope of the utility model. Unfinished matters of the utility model belong to the common knowledge of those skilled in the art.

Claims (8)

1. The automatic wall-laying machine is characterized in that it includes a frame (1), the top of the frame (1) is fixed with a mounting plate (101), and the frame (1) is equipped with a The climbing device (2), the two sides of the frame (1) are installed with a brick feeding device (3) for brick lifting and storage, and a brick laying device (4) is installed on the top of the installation plate (101), The brick laying device (4) cooperates with the brick clamping device (5) to carry out the brick laying operation, and the front end of the frame (1) is fixedly equipped with a cement conveying device (6). 2. The automatic wall-laying machine according to claim 1, characterized in that: the frame (1) adopts a frame structure, and two coaxial lower end traveling wheels (102) are respectively installed at the bottom of the frame (1) ) and the lower end driving wheel (103), two coaxial upper end traveling wheels (104) and upper end driving wheel (105) are respectively installed on the upper part of the frame structure, and the main shaft of the upper end driving wheel (105) is equipped with The transmission gear (106), the stepping motor (107) is connected with the transmission gear (106) through a chain drive, and the stepping motor (107) is fixedly installed on the top of the frame structure. 3. The automatic wall-laying machine according to claim 1, characterized in that: the climbing device (2) includes a horizontal hydraulic cylinder (201), and the horizontal hydraulic cylinder (201) is symmetrically and fixedly installed on the frame (1) On the rectangular rod at the bottom, a vertical hydraulic cylinder (202) is vertically installed on the rectangular rod. The rectangular rod is installed on the chute of the frame (1) through sliding fit, and can move up and down along the chute. The horizontal hydraulic cylinder (201) passes through the rectangular rod, and the cylinder barrel of the hydraulic cylinder is fixed on the rectangular rod, the base of the vertical hydraulic cylinder (202) is fixed on the rectangular rod, and the top end of the piston rod is fixed on the frame ( 1) on the crossbar. 4. The automatic wall-laying machine according to claim 3, characterized in that: the number of the horizontal hydraulic cylinders (201) is four, which are symmetrically installed on the rectangular rods at the bottom of the frame (1). 5. The automatic wall-laying machine according to claim 1, characterized in that: the brick feeding device (3) includes a brick placing plate (305), and the upper top of the brick placing plate (305) is symmetrically fixed with long teeth (301), the two long racks (301) respectively form a rack and pinion transmission cooperation with the first hydraulic gear shaft (302) and the second hydraulic motor gear (303), and the first hydraulic gear shaft (302 ) and the second hydraulic motor gear (303) are fixedly installed on the mounting plate (101) of the frame (1), the long rack (301) forms a sliding fit with the stopper (304), and the stopper (304) ) to limit the position, and the stopper (304) is fixedly installed on the side of the installation plate (101). 6. The automatic wall-laying machine according to claim 1, characterized in that: the brick-laying device (4) includes a brick-laying hydraulic cylinder (401), and the brick-laying hydraulic cylinder (401) is fixedly installed on the installation plate ( 101), a rectangular block (402) is installed on the top of the piston rod of the tile laying hydraulic cylinder (401), the center of the rectangular block (402) is processed with a rectangular through hole, and a clip is installed on the rectangular through hole Brick device (5). 7. The automatic wall-laying machine according to claim 1, characterized in that: the brick clamping device (5) includes a curved rod (505), and the end of the curved rod (505) is vertically fixedly connected with a first telescopic hydraulic pressure cylinder (501), the end of the first telescopic hydraulic cylinder (501) is vertically and fixedly connected with the second telescopic hydraulic cylinder (502), and the end of the first telescopic hydraulic cylinder (502) is vertically and fixedly installed with the third telescopic hydraulic cylinder cylinder (503), and a brick clamping rod (504) is installed at the end of the third telescopic hydraulic cylinder (503). 8. The automatic wall-laying machine according to claim 1, characterized in that: the cement conveying device (6) adopts multiple cement nozzles (601).