CN110878639A - Movable wall-building mortar-spreading positioning method - Google Patents
Movable wall-building mortar-spreading positioning method Download PDFInfo
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- CN110878639A CN110878639A CN201911197634.XA CN201911197634A CN110878639A CN 110878639 A CN110878639 A CN 110878639A CN 201911197634 A CN201911197634 A CN 201911197634A CN 110878639 A CN110878639 A CN 110878639A
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 46
- 230000008602 contraction Effects 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000011449 brick Substances 0.000 description 17
- 238000010276 construction Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 239000011440 grout Substances 0.000 description 6
- 239000011456 concrete brick Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 241001417527 Pempheridae Species 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/20—Tools or apparatus for applying mortar
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
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Abstract
本发明提供一种移动式砌墙铺浆定位方法,包括升降调整:通过升降气缸活塞杆伸缩带动升降框架升降,升降框架经过链条、连接基板、旋转机构和主副立板带动,将第一压板和第二压板中的水平压板调整到待砌筑墙体高度位置;旋转调整:通过伺服电机转动带动旋转柱旋转,旋转柱经过下基板和主副立板带动第一压板和第二压板旋转,将第一压板和第二压板中水平压板旋转到与待砌筑墙体长度方向平行;定位宽度调整:通过调节气缸伸缩调整第一压板和第二压板之间的定位宽度,让第一压板和第二压板中的水平压板底面内侧压在待砌筑墙体表面,并让定位贴板内侧面卡在待砌筑墙体两侧面。本方法能对砂浆浇筑厚度和宽度定位,浇筑砂浆可控,保证砌筑质量。
The invention provides a mobile wall laying and grouting positioning method, which includes lifting adjustment: the lifting frame is moved up and down by the lifting and lowering cylinder piston rod, and the lifting frame is driven by the chain, the connecting base plate, the rotating mechanism and the main and auxiliary vertical plates, and the first pressing plate is moved. and the horizontal pressure plate in the second pressure plate are adjusted to the height position of the wall to be built; rotation adjustment: the rotation of the servo motor drives the rotation of the rotating column, and the rotating column drives the first pressure plate and the second pressure plate to rotate through the lower base plate and the main and auxiliary vertical plates. Rotate the horizontal pressure plate in the first pressure plate and the second pressure plate to be parallel to the length direction of the wall to be built; positioning width adjustment: adjust the positioning width between the first pressure plate and the second pressure plate by adjusting the cylinder expansion and contraction, so that the first pressure plate and the The inner side of the bottom surface of the horizontal pressing plate in the second pressing plate is pressed against the surface of the wall to be built, and the inner side of the positioning sticker is clamped on both sides of the wall to be built. The method can locate the thickness and width of mortar pouring, control the pouring mortar, and ensure the quality of masonry.
Description
技术领域technical field
本发明涉及建筑施工技术领域,具体涉及一种移动式砌墙铺浆定位方法。The invention relates to the technical field of building construction, in particular to a mobile wall laying grout positioning method.
背景技术Background technique
在工程建筑中,砖墙可分隔空间,起承重和维护作用。在砖墙砌筑时通常包括铲灰、铺灰、摆砖三个动作,即施工人员使用铺灰铲、灰刀等工具铺筑砂浆。施工人员凭借个人经验来控制灰缝砂浆厚度的均匀性和平整度,施工效率较低,且墙体的砌筑质量也难以保证。在砌筑墙体时,也有采用砖刀披灰法,又指满刀灰法,是指在每一块砖上用砖刀满披砂浆后轻轻按在墙上的砌砖方法,该方法适用于砌空斗墙、窗台等,要求所用砂浆稠度大,粘性好,砖大面的砂浆要刮布均匀,中间不留空隙,砖砌到墙上后,刮取挤出的砂浆甩入竖缝内,其特点是灰缝饱满,但工效太低。本发明的发明人经过研究发现,随着工业化程度的提高,在工程常常需要砌筑轻质混凝土砖块墙体时,由于轻质混凝土砖块的尺寸较大,每次铺筑砂浆的面积也较大,若采用传统的砌筑方法,易导致砂浆厚度和宽度不均匀,灰缝不饱满的情况出现。In engineering construction, brick walls can separate spaces and play a load-bearing and maintenance role. When building a brick wall, it usually includes three actions: shoveling, laying ash, and laying bricks, that is, the construction workers use tools such as ash shovels and ash knives to lay mortar. The construction personnel rely on personal experience to control the uniformity and flatness of the mortar thickness of the mortar joints, the construction efficiency is low, and the masonry quality of the wall is difficult to guarantee. When building walls, there is also a brick-knife plastering method, which also refers to the full-knife ash method. For building empty bucket walls, window sills, etc., the mortar used is required to have a high consistency and good viscosity. The mortar on the large surface of the brick should be scraped evenly, leaving no gaps in the middle. After the bricks are built on the wall, scrape the extruded mortar and throw it into the vertical joints. It is characterized by full gray seam, but the work efficiency is too low. The inventors of the present invention have found through research that with the improvement of the degree of industrialization, when the construction of lightweight concrete brick walls is often required, due to the large size of the lightweight concrete bricks, the area of each laying mortar is also reduced. If the traditional masonry method is used, the thickness and width of the mortar will be uneven, and the mortar joints will not be full.
发明内容SUMMARY OF THE INVENTION
针对现有工程在需要砌筑轻质混凝土砖块墙体时,由于轻质混凝土砖块的尺寸较大,每次铺筑砂浆的面积也较大,若采用传统的砌筑方法,易导致砂浆厚度和宽度不均匀,灰缝不饱满情况出现的技术问题,本发明提供一种移动式砌墙铺浆定位方法。For existing projects, when the lightweight concrete brick wall needs to be built, due to the large size of the lightweight concrete bricks, the area for laying mortar each time is also large. If the traditional masonry method is used, it is easy to cause mortar The technical problems that the thickness and width are not uniform and the ash joints are not full, the present invention provides a mobile masonry wall grouting positioning method.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种移动式砌墙铺浆定位方法,在该方法中采用了一种移动式砌墙铺浆定位装置,所述移动式砌墙铺浆定位装置包括移动车体、升降机构、旋转机构、安装机构和定位机构;其中,A mobile masonry wall grouting positioning method, in which a mobile masonry wall grouting positioning device is adopted, the mobile masonry wall grouting positioning device comprises a mobile vehicle body, a lifting mechanism, a rotating mechanism, an installation agencies and positioning agencies; of which,
所述升降机构包括U型支架、升降框架和连接基板,所述U型支架固定安装于移动车体的前端,所述U型支架的左右侧板之间固定连接有固定横块,所述U型支架的底板上竖直固定有升降气缸,所述升降气缸与移动车体上设置的PLC控制器电连接,所述升降气缸的活塞杆自由端通过竖直杆与升降框架的顶板固定连接,所述升降框架的左右侧板分别位于U型支架的左右侧板内侧接触,所述竖直杆上固定穿设有水平杆,所述水平杆的两端套接有可转动链轮,所述链轮上啮合有链条,所述链条的一端固定连接在固定横块上,所述链条的另一端固定连接在连接基板背下部,所述连接基板背上部固定连接有支持块,所述支持块上固定穿设有螺杆,所述螺杆上套接有与升降框架侧板上内槽壁面接触的转动轮;The lifting mechanism includes a U-shaped bracket, a lifting frame and a connection base plate, the U-shaped bracket is fixedly installed on the front end of the moving vehicle body, and a fixed cross block is fixedly connected between the left and right side plates of the U-shaped bracket, and the U-shaped bracket is fixedly connected. A lifting cylinder is vertically fixed on the bottom plate of the type bracket, the lifting cylinder is electrically connected with the PLC controller provided on the moving vehicle body, and the free end of the piston rod of the lifting cylinder is fixedly connected to the top plate of the lifting frame through a vertical rod, The left and right side plates of the lifting frame are respectively in contact with the inner sides of the left and right side plates of the U-shaped bracket, the vertical rod is fixedly pierced with a horizontal rod, and the two ends of the horizontal rod are sleeved with rotatable sprockets. A chain is engaged with the sprocket, one end of the chain is fixedly connected to the fixed cross block, and the other end of the chain is fixedly connected to the lower part of the back of the connection base plate, and the upper part of the back of the connection base plate is fixedly connected with a support block, the support block A screw rod is fixedly threaded on the screw rod, and a rotating wheel is sleeved on the screw rod, which is in contact with the wall surface of the inner groove on the side plate of the lifting frame;
所述旋转机构包括L型支块、上基板和下基板,所述L型支块的一端与升降机构固定连接,所述L型支块的另一端与上基板固定连接,所述上基板底面固定安装有伺服电机和连接柱,所述伺服电机的电机轴上设有主动齿,所述下基板表面固定有旋转柱,所述旋转柱的周向设有与电机轴上主动齿相啮合的从动齿,所述旋转柱的中心孔通过轴承与连接柱下端连接;The rotating mechanism includes an L-shaped support block, an upper base plate and a lower base plate, one end of the L-shaped support block is fixedly connected to the lifting mechanism, the other end of the L-shaped support block is fixedly connected to the upper base plate, and the bottom surface of the upper base plate is fixedly connected. A servo motor and a connecting column are fixedly installed, the motor shaft of the servo motor is provided with driving teeth, the surface of the lower base plate is fixed with a rotating column, and the circumferential direction of the rotating column is provided with a driven gear that meshes with the driving teeth on the motor shaft teeth, the central hole of the rotating column is connected with the lower end of the connecting column through a bearing;
所述安装机构包括并列固定安装在旋转机构上的主立板和副立板,所述副立板包括底立板及固定连接在底立板两端的侧立板,两端的所述侧立板上固定穿插有安装杆;The installation mechanism includes a main vertical plate and an auxiliary vertical plate fixed in parallel on the rotating mechanism. The auxiliary vertical plate includes a bottom vertical plate and side vertical plates fixedly connected to both ends of the bottom vertical plate. The side vertical plates at both ends A mounting rod is fixed and interspersed on the top;
所述定位机构包括相对平行配置的第一压板和第二压板及调节气缸,所述第一压板和第二压板均包括垂直连接的竖向接板和水平压板,所述竖向接板可滑动套接在安装机构上,所述水平压板的内侧面设置有水平标线,所述水平压板的底面固定有定位贴板,所述定位贴板的内侧面与水平压板的内侧面沿宽度方向错开并向外退缩,所述水平压板的表面设有测量被测表面相对水平位置的第一水平尺,所述竖向接板的表面设有测量被测表面相对铅垂位置的第二水平尺,所述调节气缸固定安装在安装机构上,所述调节气缸与移动车体上设置的PLC控制器电连接,所述调节气缸的活塞杆自由端水平与竖向接板固定连接;The positioning mechanism includes a first pressure plate and a second pressure plate and an adjusting cylinder arranged in a relatively parallel manner. The first pressure plate and the second pressure plate both include a vertical connection plate and a horizontal pressure plate that are vertically connected, and the vertical connection plate is slidable. Sleeve on the installation mechanism, the inner side of the horizontal pressure plate is provided with a horizontal marking line, the bottom surface of the horizontal pressure plate is fixed with a positioning sticker, and the inner side of the positioning sticker and the inner side of the horizontal pressure plate are staggered along the width direction. and retreat outward, the surface of the horizontal pressing plate is provided with a first level for measuring the relative horizontal position of the measured surface, and the surface of the vertical connecting plate is provided with a second level for measuring the relative vertical position of the measured surface, The adjusting cylinder is fixedly installed on the installation mechanism, the adjusting cylinder is electrically connected with the PLC controller provided on the moving vehicle body, and the free end of the piston rod of the adjusting cylinder is horizontally and fixedly connected with the vertical connecting plate;
该方法包括如下步骤:The method includes the following steps:
升降调整:通过升降气缸的活塞杆伸缩带动升降框架升降,升降框架的升降经过链条、连接基板、旋转机构和主副立板带动,将第一压板和第二压板中的水平压板调整到待砌筑墙体的高度位置;Lifting adjustment: The lifting frame is moved up and down through the expansion and contraction of the piston rod of the lifting cylinder. The lifting and lowering of the lifting frame is driven by the chain, the connecting base plate, the rotating mechanism and the main and auxiliary vertical plates. The height position of the wall;
旋转调整:通过伺服电机转动带动旋转柱旋转,旋转柱的旋转经过下基板和主副立板带动第一压板和第二压板旋转,将第一压板和第二压板中的水平压板旋转到与待砌筑墙体的长度方向平行;Rotation adjustment: The rotation of the rotating column is driven by the rotation of the servo motor. The rotation of the rotating column drives the first and second pressure plates to rotate through the lower base plate and the main and auxiliary vertical plates, and rotates the horizontal pressure plates in the first and second pressure plates to the same level as the waiting plate. The length direction of the masonry wall is parallel;
定位调整:通过调节气缸伸缩调整第一压板和第二压板之间的定位宽度,让第一压板和第二压板中的水平压板底面内侧压在待砌筑墙体表面,并让第一压板和第二压板中的定位贴板内侧面卡在待砌筑墙体两侧面,此时两个水平压板之间的间距即为待铺筑砂浆的定位宽度。Positioning adjustment: Adjust the positioning width between the first pressure plate and the second pressure plate by adjusting the cylinder expansion and contraction, so that the bottom surface of the horizontal pressure plate in the first pressure plate and the second pressure plate is pressed against the surface of the wall to be built, and the first pressure plate and the second pressure plate are pressed. The inner sides of the positioning stickers in the second pressing plate are stuck on both sides of the wall to be built, and the distance between the two horizontal pressing plates is the positioning width of the mortar to be laid.
进一步,所述U型支架的左右侧板上部之间还固定连接有防护横块。Further, a protective cross block is also fixedly connected between the upper parts of the left and right side plates of the U-shaped bracket.
进一步,所述安装杆的中部套接有与底立板固定连接的固定块。Further, the middle part of the installation rod is sleeved with a fixing block which is fixedly connected with the bottom vertical plate.
进一步,所述定位贴板的内侧面与水平压板的内侧面沿宽度方向错开,且所述定位贴板的内侧面向外退缩1厘米。Further, the inner side surface of the positioning sticker and the inner side surface of the horizontal pressing plate are staggered along the width direction, and the inner side surface of the positioning sticker is retracted outward by 1 cm.
进一步,所述定位机构还包括位于竖向接板内侧固定在安装机构上的激光扫平仪。Further, the positioning mechanism further includes a laser leveler located on the inner side of the vertical connecting plate and fixed on the mounting mechanism.
与现有技术相比,本发明提供的移动式砌墙铺浆定位方法,先通过升降机构和旋转机构将定位机构调整到待砌筑墙体的高度位置和长度方向平行位置,接着通过调节气缸伸缩调整让第一压板和第二压板中的水平压板内下侧压在待砌筑墙体(可以是基础墙体或者已砌砖块)表面,并让定位贴板内侧面卡在待砌筑墙体两侧面,此时两个水平压板之间的间距即为待铺筑砂浆的定位宽度,由此两个水平压板的总定位宽度略小于铺设砖块的实际宽度,并将两个水平压板内侧面设置的水平标线作为铺筑砂浆所需的高度,由此可方便控制砂浆的浇筑厚度,以此实现对浇筑砂浆厚度和宽度的定位控制,同时可通过水平尺来测量已砌砖块的水平位置和铅垂位置的偏离程度,以此判断浇筑砂浆表面是否水平和已砌砖块是否倾斜。因此,本申请提供的移动式砌墙铺浆定位方法,可实现浇筑砂浆时砂浆厚度和宽度的定位,具有浇筑砂浆厚度可控、灰缝饱满和施工效率高的特点,省时、省料、省人工的同时还能保证施工质量,具有很强的适用性和推广性。Compared with the prior art, the mobile masonry wall grouting positioning method provided by the present invention firstly adjusts the positioning mechanism to the height position of the wall to be built and the parallel position in the length direction through the lifting mechanism and the rotating mechanism, and then adjusts the cylinder by adjusting the cylinder. The telescopic adjustment allows the inner and lower sides of the horizontal pressure plate in the first and second pressure plates to be pressed against the surface of the wall to be built (which can be a foundation wall or bricks already laid), and the inner side of the positioning sticker is stuck on the surface of the wall to be built. On both sides of the wall, the distance between the two horizontal pressing plates is the positioning width of the mortar to be laid, so the total positioning width of the two horizontal pressing plates is slightly smaller than the actual width of the laying bricks. The horizontal marking line set on the inner side is used as the height required for laying the mortar, so that the pouring thickness of the mortar can be easily controlled, so as to realize the positioning control of the thickness and width of the pouring mortar, and at the same time, the bricks can be measured by the level ruler The degree of deviation between the horizontal position and the vertical position is determined to determine whether the surface of the pouring mortar is horizontal and whether the bricks are inclined. Therefore, the mobile wall laying grout positioning method provided by the present application can realize the positioning of the mortar thickness and width when pouring the mortar, and has the characteristics of controllable pouring mortar thickness, full ash joints and high construction efficiency, saving time, materials, It saves labor while ensuring the quality of construction, and has strong applicability and promotion.
附图说明Description of drawings
图1是本发明提供的自动砌砖装置的原理框图。Fig. 1 is the principle block diagram of the automatic brick laying device provided by the present invention.
图2是图1中移动车体和升降机构的连接示意图。FIG. 2 is a schematic diagram of the connection between the moving vehicle body and the lifting mechanism in FIG. 1 .
图3是图1中升降机构的结构示意图。FIG. 3 is a schematic structural diagram of the lifting mechanism in FIG. 1 .
图4是图1中旋转机构的结构示意图。FIG. 4 is a schematic structural diagram of the rotating mechanism in FIG. 1 .
图5是图1中安装机构与部分旋转机构的连接示意图。FIG. 5 is a schematic diagram of the connection between the installation mechanism and part of the rotating mechanism in FIG. 1 .
图6是图1中定位机构与安装机构的连接示意图。FIG. 6 is a schematic diagram of the connection between the positioning mechanism and the mounting mechanism in FIG. 1 .
图中,1、移动车体;2、升降机构;201、U型支架;202、升降框架;203、连接基板;204、U型支架的左右侧板;205、固定横块;206、底板;207、升降气缸;208、升降气缸的活塞杆;209、竖直杆;210、顶板;211、升降框架的左右侧板;212、水平杆;213、链轮;214、链条;215、支持块;216、螺杆;217、转动轮;218、防护横块;3、旋转机构;301、L型支块;302、上基板;303、下基板;304、伺服电机;305、连接柱;306、主动齿;307、旋转柱;308、从动齿;4、安装机构;401、主立板;402、副立板;403、底立板;404、侧立板;405、安装杆;406、固定块;5、定位机构;51、第一压板;52、第二压板;53、调节气缸;500、水平标线;501、竖向接板;502、水平压板;503、定位贴板;504、第一水平尺;505、第二水平尺;506、激光扫平仪。In the figure, 1. mobile vehicle body; 2. lifting mechanism; 201, U-shaped bracket; 202, lifting frame; 203, connecting base plate; 204, left and right side plates of U-shaped bracket; 205, fixed transverse block; 206, bottom plate; 207, lift cylinder; 208, piston rod of lift cylinder; 209, vertical rod; 210, top plate; 211, left and right side plates of lift frame; 212, horizontal rod; 213, sprocket; 214, chain; 215, support block ; 216, screw; 217, rotating wheel; 218, protective cross block; 3, rotating mechanism; 301, L-shaped support block; 302, upper base plate; 303, lower base plate; 304, servo motor; 305, connecting column; 306, Active tooth; 307, rotating column; 308, driven tooth; 4, installation mechanism; 401, main vertical plate; 402, auxiliary vertical plate; 403, bottom vertical plate; 404, side vertical plate; 405, installation rod; 406, Fixing block; 5. Positioning mechanism; 51. The first pressure plate; 52, The second pressure plate; 53, Adjusting cylinder; 500, Horizontal marking; 501, Vertical connection plate; , the first level; 505, the second level; 506, the laser leveler.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific figures.
在本发明的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "front", "rear", The orientation or positional relationship indicated by "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参考图1至图6所示,本发明提供一种移动式砌墙铺浆定位方法,在该方法中采用了一种移动式砌墙铺浆定位装置,所述移动式砌墙铺浆定位装置包括移动车体1、升降机构2、旋转机构3、安装机构4和定位机构5;其中,所述移动车体1用于带动整个装置移动行走,可采用类似于叉车的车体来实现,其具体结构组成和连接关系已为本领域技术人员熟知的现有技术,在此不再赘述;Please refer to FIG. 1 to FIG. 6 , the present invention provides a mobile masonry wall grout positioning method, in which a mobile masonry wall grout positioning device is used, and the mobile masonry wall grout positioning device is used. The device includes a moving vehicle body 1, a lifting mechanism 2, a
所述升降机构2包括U型支架201、升降框架202和连接基板203,所述U型支架201固定安装如焊接于移动车体1的前端,所述U型支架201的左右侧板204之间固定连接有固定横块205,所述U型支架201的底板206上竖直固定有升降气缸207,所述升降气缸207与移动车体1上设置的PLC控制器(图中未示)电连接,所述PLC控制器的具体结构和控制方式为本领域技术人员熟知的现有技术,具体可选用现有的S7-200CN西门子可编程控制器来实现,所述升降气缸207的活塞杆208自由端通过竖直杆209与升降框架202的顶板210固定连接,所述升降框架202的左右侧板211分别位于U型支架201的左右侧板204内侧接触,所述竖直杆209上固定穿设有水平杆212,所述水平杆212的两端套接有可转动链轮213,所述链轮213上啮合有链条214,所述链条214的一端固定连接在固定横块205上,所述链条214的另一端固定连接在连接基板203背下部,所述连接基板203背上部固定连接有支持块215,所述支持块215上固定穿设有螺杆216,所述螺杆216上套接有与升降框架202侧板211上内槽壁面接触的转动轮217;具体升降框架202实现上升时,PLC控制器控制升降气缸207的活塞杆208向上运动,从而通过竖直杆209带动升降框架202和水平杆212向上运动,由于链条214的一端是固定连接在固定横块205上的,因而水平杆212的向上运动将带动与链条214另一端固定连接的连接基板203向上运动,从而实现上升操作,而转动轮217的设置可让升降框架202相对于U型支架201的上升运动更平稳;升降框架202的下降运动实现与上升相反,在此不再赘述;The lifting mechanism 2 includes a
所述旋转机构3包括L型支块301、上基板302和下基板303,所述L型支块301的一端与升降机构2固定连接,具体L型支块301的一端与连接基板203的前部固定连接,所述L型支块301的另一端与上基板302固定连接,所述上基板302底面固定安装有伺服电机304和连接柱305,所述伺服电机304的电机轴上设有主动齿306,所述下基板303表面固定有旋转柱307,所述旋转柱307的周向设有与电机轴上主动齿306相啮合的从动齿308,具体旋转柱307可在周向中部以上部位设置从动齿308,由此在实现从动齿308与主动齿306相啮合后,伺服电机304的电机轴不与下基板303表面接触形成旋转干涉,所述旋转柱307的中心孔通过轴承与连接柱305下端连接,具体旋转柱307固定套接在轴承的外圈上,而连接柱305的下端固定插接在轴承的中心孔内即可;具体本旋转机构3实现旋转时,伺服电机304先启动,接着电机轴上的主动齿306带动从动齿308转动,由于旋转柱307是通过轴承连接在连接柱305下端的,因而从动齿308转动将带动下基板303一起转动,从而实现下基板303旋转;The
所述安装机构4包括并列固定安装在旋转机构3上的主立板401和副立板402,具体所述主立板401和副立板402固定安装在下基板303的表面,所述副立板402包括底立板403及固定连接在底立板403两端的侧立板404,两端的所述侧立板404上固定穿插有安装杆405,由此通过安装杆405和底立板403即可实现对定位机构5的安装连接;The
所述定位机构5包括相对平行配置的第一压板51和第二压板52及调节气缸53,所述第一压板51和第二压板52均包括垂直连接的竖向接板501和水平压板502,所述竖向接板501可滑动套接在安装机构4上,具体竖向接板501滑动套接在安装机构4的安装杆405上,所述水平压板502的内侧面设置有水平标线500,该水平标线500用来作为浇筑砂浆定位所需的厚度,所述水平压板502的底面固定有定位贴板503,所述定位贴板503的内侧面与水平压板502的内侧面沿宽度方向错开并向外退缩,即定位贴板503向外退缩后与水平压板502之间构成阶梯状,所述水平压板502用于定位时压在已砌砖或墙体表面,所述定位贴板503用于定位时紧紧贴合在已砌砖或墙体侧面,所述水平压板502的表面设有测量被测表面(如砖面)相对水平位置的第一水平尺504,所述竖向接板501的表面设有测量被测表面(如砖面)相对铅垂位置的第二水平尺505,所述第一水平尺504和第二水平尺505采用现有技术来实现,其具体结构已为本领域技术人员所熟知,在此不再详述,所述调节气缸53固定安装在安装机构4上,具体调节气缸53安装在底立板403两端的侧立板404上,所述调节气缸53与移动车体1上设置的PLC控制器电连接,所述调节气缸53的活塞杆自由端水平与竖向接板501固定连接,由此调节气缸53在PLC控制器的控制下气缸活塞杆可伸缩,通过竖向接板501带动水平压板502运动,实现第一压板51和第二压板52之间的距离调节,进而满足不同轻质混凝土砖块的实际宽度尺寸施工;The
该方法包括如下步骤:The method includes the following steps:
升降调整:通过升降气缸207的活塞杆208伸缩带动升降框架202升降,升降框架202的升降经过链条214、连接基板203、旋转机构3和主立板401及副立板402带动,将第一压板51和第二压板52中的水平压板502调整到待砌筑墙体的高度位置;Lifting adjustment: The lifting
旋转调整:通过伺服电机304转动带动旋转柱307旋转,旋转柱307的旋转经过下基板303、主立板401和副立板402带动第一压板51和第二压板52旋转,将第一压板51和第二压板52中的水平压板502旋转到与待砌筑墙体的长度方向平行;Rotation adjustment: the rotation of the
定位调整:通过调节气缸53伸缩调整第一压板51和第二压板52之间的定位宽度,让第一压板515和第二压板52中的水平压板502底面内侧压在待砌筑墙体表面,并让第一压板51和第二压板52中的定位贴板503内侧面卡在待砌筑墙体两侧面,此时两个水平压板502之间的间距即为待铺筑砂浆的定位宽度。Positioning adjustment: Adjust the positioning width between the first pressing
作为具体实施例,请参考图3所示,所述U型支架201的左右侧板204上部之间还固定连接有防护横块218,由此可以防止升降框架202在上升运动过程中向后倾斜的可能,有效提升了升降操作的安全性。As a specific embodiment, please refer to FIG. 3 , the upper part of the left and
作为具体实施例,请参考图6所示,所述安装杆405的中部套接有与底立板403固定连接的固定块406,由此可以提升安装杆405的承载强度。As a specific embodiment, please refer to FIG. 6 , the middle of the
作为具体实施例,所述定位贴板503的内侧面与水平压板502的内侧面沿宽度方向错开,且所述定位贴板503的内侧面向外退缩1厘米,由此在定位时水平压板502能很好地压在待砌筑墙体表面且定位贴板503能很好地卡在待砌筑墙体两侧面,让砂浆能浇筑到两个水平压板502定位好的待砌筑墙体表面。As a specific embodiment, the inner side of the
作为具体实施例,请参考图6所示,所述定位机构5还包括位于位于竖向接板502内侧固定在安装机构4上的激光扫平仪506,具体激光扫平仪506安装在两个竖向接板501之间背后的副立板402上,所述激光扫平仪506用于对铺设的砂浆厚度进行实时监测,当铺设的砂浆过多或过少时,将会通过仪上的警报灯点亮报警,由此可以精确控制砂浆的厚度,控制砂浆的用量,保证每层砌砖间的砂浆厚度一致,有效提高了砌筑墙体的质量和施工质量,所述激光扫平仪506采用现有技术来实现,其具体结构和工作原理已为本领域技术人员所熟知。As a specific embodiment, please refer to FIG. 6 , the
与现有技术相比,本发明提供的移动式砌墙铺浆定位方法,先通过升降机构和旋转机构将定位机构调整到待砌筑墙体的高度位置和长度方向平行位置,接着通过调节气缸伸缩调整让第一压板和第二压板中的水平压板内下侧压在待砌筑墙体(可以是基础墙体或者已砌砖块)表面,并让定位贴板内侧面卡在待砌筑墙体两侧面,此时两个水平压板之间的间距即为待铺筑砂浆的定位宽度,由此两个水平压板的总定位宽度略小于铺设砖块的实际宽度,并将两个水平压板内侧面设置的水平标线作为铺筑砂浆所需的高度,由此可方便控制砂浆的浇筑厚度,以此实现对浇筑砂浆厚度和宽度的定位控制,同时可通过水平尺来测量已砌砖块的水平位置和铅垂位置的偏离程度,以此判断浇筑砂浆表面是否水平和已砌砖块是否倾斜。因此,本申请提供的移动式砌墙铺浆定位方法,可实现浇筑砂浆时砂浆厚度和宽度的定位,具有浇筑砂浆厚度可控、灰缝饱满和施工效率高的特点,省时、省料、省人工的同时还能保证施工质量,具有很强的适用性和推广性。Compared with the prior art, the mobile masonry wall grouting positioning method provided by the present invention firstly adjusts the positioning mechanism to the height position of the wall to be built and the parallel position in the length direction through the lifting mechanism and the rotating mechanism, and then adjusts the cylinder by adjusting the cylinder. The telescopic adjustment allows the inner and lower sides of the horizontal pressure plate in the first and second pressure plates to be pressed against the surface of the wall to be built (which can be a foundation wall or bricks already laid), and the inner side of the positioning sticker is stuck on the surface of the wall to be built. On both sides of the wall, the distance between the two horizontal pressing plates is the positioning width of the mortar to be laid, so the total positioning width of the two horizontal pressing plates is slightly smaller than the actual width of the laying bricks. The horizontal marking line set on the inner side is used as the height required for laying the mortar, so that the pouring thickness of the mortar can be easily controlled, so as to realize the positioning control of the thickness and width of the pouring mortar, and at the same time, the bricks can be measured by the level ruler The degree of deviation between the horizontal position and the vertical position is determined to determine whether the surface of the pouring mortar is horizontal and whether the bricks are inclined. Therefore, the mobile wall laying grout positioning method provided by the present application can realize the positioning of the mortar thickness and width when pouring the mortar, and has the characteristics of controllable pouring mortar thickness, full ash joints and high construction efficiency, saving time, materials, It saves labor while ensuring the quality of construction, and has strong applicability and promotion.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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CN110043059A (en) * | 2019-05-21 | 2019-07-23 | 太仓万利信息科技有限公司 | Equipment and its working method are piled up in a kind of automation for urban architecture |
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CN113062610A (en) * | 2021-04-24 | 2021-07-02 | 王长财 | New wall building and building system and method based on old wall |
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