CN206382608U - A kind of TCT sawing sheet straight knives with three cutting edges - Google Patents
A kind of TCT sawing sheet straight knives with three cutting edges Download PDFInfo
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- CN206382608U CN206382608U CN201720067248.9U CN201720067248U CN206382608U CN 206382608 U CN206382608 U CN 206382608U CN 201720067248 U CN201720067248 U CN 201720067248U CN 206382608 U CN206382608 U CN 206382608U
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Abstract
本实用新型涉及的是具有三个切削刃的TCT开料直刀,旨在于提供一种耐磨性好、使用寿命长、切削轻松且切削表面光洁度高的具有三个切削刃的TCT开料直刀,本实用新型依次包括刀柄、过渡部分、切削刃,其中:所述切削刃包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,所述第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上。
The utility model relates to a TCT cutting straight knife with three cutting edges, and aims to provide a TCT cutting straight knife with three cutting edges, which has good wear resistance, long service life, easy cutting and high cutting surface finish. Knife, the utility model includes a handle, a transition part, and a cutting edge in turn, wherein: the cutting edge includes a first cutting edge, a second cutting edge, and a third cutting edge, and the end of the cutting edge is provided with a first end cutting edge, a second end cutting edge, a third end cutting edge and a chisel edge, the first cutting edge is provided with a first chip breaker, the second cutting edge is provided with a second chip breaker, and the third The cutting edge is provided with a third chip breaker, and the first chip breaker, the second chip breaker and the third chip breaker are not on the same axis.
Description
技术领域technical field
本实用新型涉及用于实木、多层板、大芯板、刨花板、中纤板等非金属材质进行切割开槽,具体涉及具有三个切削刃的TCT开料直刀。The utility model relates to cutting and grooving non-metallic materials such as solid wood, multi-layer boards, large core boards, particle boards, and medium-fiber boards, in particular to a straight TCT cutting knife with three cutting edges.
背景技术Background technique
最年来随着木工机械行业的快速发展,家具行业所使用的电脑雕刻机、加工中心已经越来越智能化,大部份已经向一机多能形势来发展,机台的功率、转速、进给速度比单一功能的电脑雕刻更提升至另一档次,稳定性能也更好。新的加工中心可以自动完成:上料、定位、较对等一系列的动作,操作工人只需要将切割好的零部件分类摆放便可,因此对加工所用的刀具要求也越来越高,这类刀具传统以焊接刀片式直刀为主,即刀体为钢体,仅切削刃口为硬质合金材质,在应用到这类设备时经常出现断刀,易磨损,刀具寿命不长的缺点,经常需要更换刀具,极大地浪费的实际切削加工时间。随着人工成本、各种机台的折旧成本、维修成本等增加,大型一体式加工中心也将是未来木工机械和家具制造行业发展的趋势。而这类焊接式刀片的刀具也将会慢慢地随着进入“智能化”的时代而逐步逐步退出市场舞台。With the rapid development of the woodworking machinery industry in recent years, the computer engraving machines and machining centers used in the furniture industry have become more and more intelligent, and most of them have developed into a multi-functional situation. The speed is improved to another level compared with single-function computer engraving, and the stability is also better. The new machining center can automatically complete a series of actions such as feeding, positioning, and comparison. The operator only needs to sort and arrange the cut parts. Therefore, the requirements for the tools used in processing are getting higher and higher. Traditionally, this kind of knives are mainly welded blade straight knives, that is, the knives are made of steel, and only the cutting edge is made of cemented carbide. When applied to this kind of equipment, the knives often break, easy to wear, and the tool life is not long. The disadvantage is that it is often necessary to replace the tool, which greatly wastes the actual cutting time. With the increase in labor costs, depreciation costs of various machines, and maintenance costs, large-scale integrated machining centers will also be the development trend of the woodworking machinery and furniture manufacturing industries in the future. And this kind of welded blade knives will gradually withdraw from the market stage as they enter the era of "intelligence".
实用新型内容Utility model content
本实用新型的目的为了提供一种耐磨性好、使用寿命长、切削轻松且切削表面光洁度高的具有三个切削刃的TCT开料直刀。The purpose of this utility model is to provide a TCT cutting straight knife with three cutting edges, which has good wear resistance, long service life, easy cutting and high cutting surface finish.
为实现本实用新型的目的,本实用新型采用如下技术方案:一种具有三个切削刃的TCT开料直刀,依次包括刀柄、过渡部分、切削刃,其中:所述切削刃包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,横刃形成一个钻尖的形式,使其具有垂直向下刀带钻削的功能,可满足开料、修、清底、雕刻、开槽和钻孔等功能。In order to achieve the purpose of the utility model, the utility model adopts the following technical scheme: a TCT cutting straight knife with three cutting edges, which sequentially includes a handle, a transition part, and a cutting edge, wherein: the cutting edge includes a first Cutting edge, second cutting edge, third cutting edge, the end of the cutting edge is provided with a first end edge, a second end edge, a third end edge and a chisel edge, the chisel edge forming a drill point The form makes it have the function of drilling vertically downward with the cutter belt, which can meet the functions of material cutting, repairing, bottom cleaning, engraving, grooving and drilling.
优选,所述第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上,相互分别错开,使得刀具在使用过程中能快速断屑,切削速度更快,切削更轻松,加工出来表面更加光滑。Preferably, the first cutting edge is provided with a first chip breaker, the second cutting edge is provided with a second chip breaker, the third cutting edge is provided with a third chip breaker, and the first chip breaker The groove, the second chip breaker, and the third chip breaker are not on the same axis, and are staggered from each other, so that the tool can break chips quickly during use, the cutting speed is faster, the cutting is easier, and the processed surface is smoother.
优选,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有后角,所述后角角度为12°-18°,使得加工精度更高。Preferably, the cutting edge at the first end, the cutting edge at the second end, and the cutting edge at the third end are all provided with a relief angle, and the relief angle is 12°-18°, so that the machining accuracy is higher.
优选,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃角,所述端刃角角度为3°-5°,使得加工精度更高。Preferably, the first end blade, the second end blade, and the third end blade are all provided with end edge angles, and the end edge angles are 3°-5°, so that the machining accuracy is higher.
优选,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃后角,所述端刃后角角度为10°-15°,使得加工精度更高。Preferably, the first end blade, the second end blade, and the third end blade are all provided with an end edge relief angle, and the end edge relief angle is 10°-15°, so that the machining accuracy is higher.
优选,所述刀柄采用钢体材质制成,所述切削刃采用采用超细颗粒整体硬质合金圆棒磨制而成,耐磨性更好,使用寿命更长,刀尖不容易崩裂。Preferably, the knife handle is made of steel body material, and the cutting edge is ground with ultra-fine particle solid carbide round rod, which has better wear resistance, longer service life, and the tip of the knife is not easy to crack.
优选,所述过渡部分内设有与切削刃配合的孔,所述切削刃通过孔与过渡部分焊接在一起,使得连接更加牢固。Preferably, the transition part is provided with a hole to cooperate with the cutting edge, and the cutting edge is welded to the transition part through the hole, so that the connection is more firm.
优选,所述过渡部分为圆弧过渡部分。Preferably, the transition portion is a circular arc transition portion.
本实用新型的有益效果:产品的切削刃包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上,相互分别错开,排削效果更加通畅,不易产生烧刀黏连的现象,切削表面光洁度高;在用于实木、多层板、大芯板、刨花板、中纤板等非金属材质进行切割开槽时,有效防止爆边现象,提高了切割效率;切削刃采用采用超细颗粒整体硬质合金圆棒磨制而成,刀柄采用钢体材质制成,提高切削部份的刚性,使用时不易断刀、耐磨性好,使用寿命长;配合雕刻机进行弧线切割能达到精确、轻快、高效、省料的目的,与传统焊接直刀相比,速度提高3-5倍,使用寿命提高3-5倍,减少换刀时间的同时加工工件效率提高。Beneficial effects of the utility model: the cutting edge of the product includes a first cutting edge, a second cutting edge, and a third cutting edge; The end cutting edge and the chisel edge, the first cutting edge is provided with a first chip breaker, the second cutting edge is provided with a second chip breaker, the third cutting edge is provided with a third chip breaker, and the first cutting edge is provided with a third chip breaker. The first chip breaker, the second chip breaker, and the third chip breaker are not on the same axis, and they are staggered from each other, so the cutting effect is smoother, it is not easy to cause sticking of burning knives, and the cutting surface is smooth; When cutting and grooving non-metallic materials such as solid wood, multi-layer board, large core board, particle board, MDF, etc., it can effectively prevent the phenomenon of edge bursting and improve the cutting efficiency; the cutting edge is made of ultra-fine grain solid carbide round rod The knife handle is made of steel body material, which improves the rigidity of the cutting part. It is not easy to break the knife during use, has good wear resistance, and has a long service life; it can achieve accurate, light, efficient, and efficient arc cutting with engraving machines. For the purpose of material saving, compared with the traditional welding straight knife, the speed is increased by 3-5 times, the service life is increased by 3-5 times, and the machining efficiency of the workpiece is improved while reducing the tool changing time.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的第一断屑槽、第二断屑槽、第三断屑槽的结构示意图;Fig. 2 is a structural schematic diagram of the first chip breaker, the second chip breaker and the third chip breaker of the present invention;
图3为本实用新型的部分结构示意图。Fig. 3 is a partial structural diagram of the utility model.
1为刀柄,2为过渡部分,3为切削刃,4为端刃后角,5为端刃角,6为后角,7为第一切削刀刃,71为第一断屑槽,8为第二切削刀刃,81为第二断屑槽,9为第三切削刀刃,91为第三断屑槽,10为第一端部刀刃,11为第二端部刀刃,12为第三端部刀刃,13为孔,14为横刃。1 is the handle, 2 is the transition part, 3 is the cutting edge, 4 is the end edge relief angle, 5 is the end edge angle, 6 is the relief angle, 7 is the first cutting edge, 71 is the first chip breaker, 8 is The second cutting edge, 81 is the second chip breaker, 9 is the third cutting edge, 91 is the third chip breaker, 10 is the first end edge, 11 is the second end edge, 12 is the third end Blade, 13 is a hole, and 14 is a chisel edge.
具体实施方式detailed description
下面结合附图进一步说明:Further explain below in conjunction with accompanying drawing:
如附图1-3所示:本实用新型依次包括刀柄、过渡部分、切削刃,其中:所述切削刃包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,所述第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有后角,所述后角角度为12°-18°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃角,所述端刃角角度为3°-5°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃后角,所述端刃后角角度为10°-15°,所述刀柄采用钢体材质制成,所述切削刃采用采用超细颗粒整体硬质合金圆棒磨制而成,所述过渡部分内设有与切削刃配合的孔,所述切削刃通过孔与过渡部分焊接在一起,过渡部分为圆弧过渡部分。As shown in the accompanying drawings 1-3: the utility model includes a handle, a transition part, and a cutting edge in sequence, wherein: the cutting edge includes a first cutting edge, a second cutting edge, and a third cutting edge, and the cutting edge The end is provided with a first end blade, a second end blade, a third end blade and a chisel edge, the first cutting edge is provided with a first chip breaker, and the second cutting edge is provided with a second breaker The chip groove and the third cutting edge are provided with a third chip breaker, the first chip breaker, the second chip breaker, and the third chip breaker are not on the same axis, and the first end cutting edge , the second end blade, the third end blade are all provided with relief angle, the angle of the relief angle is 12°-18°, the first end blade, the second end blade, the third end blade are all An end edge angle is provided, and the angle of the end edge angle is 3°-5°. The first end blade, the second end blade, and the third end blade are all provided with an end edge relief angle, and the end edge The relief angle is 10°-15°, the handle is made of steel body, the cutting edge is made of ultra-fine particle solid carbide round rod, and the transition part is equipped with cutting The cutting edge is welded together with the transition part through the hole, and the transition part is a circular arc transition part.
实施例一:一种具有三个切削刃的TCT开料直刀依次包括刀柄、圆弧过渡部分、切削刃,其中:所述切削刃上包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,所述第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有后角,所述后角角度为12°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃角,所述端刃角角度为3°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃后角,所述端刃后角角度为10°,所述刀柄采用钢体材质制成,所述切削刃采用采用超细颗粒整体硬质合金圆棒磨制而成,所述过渡部分内设有与切削刃配合的孔,所述切削刃通过孔与过渡部分焊接在一起。Embodiment 1: A TCT cutting straight knife with three cutting edges sequentially includes a handle, a circular arc transition part, and a cutting edge, wherein: the cutting edge includes a first cutting edge, a second cutting edge, a third Chip cutting edge, the end of the cutting edge is provided with a first end cutting edge, a second end cutting edge, a third end cutting edge and a chisel edge, the first cutting edge is provided with a first chip breaker, the second The second cutting edge is provided with a second chip breaker, the third cutting edge is provided with a third chip breaker, and the first chip breaker, the second chip breaker, and the third chip breaker are not on the same axis , the blade at the first end, the blade at the second end, and the blade at the third end are all provided with a relief angle, and the angle of the relief angle is 12°. The blade at the first end, the blade at the second end, the The three end blades are all provided with end edge angles, and the angle of the end edge angles is 3°, and the first end blade, the second end blade, and the third end blade are all provided with end edge relief angles, and the The back angle of the end blade is 10°, the handle is made of steel material, the cutting edge is made of ultra-fine particle solid carbide round rod, and the transition part is equipped with a cutting edge A mating hole through which the cutting edge is welded to the transition section.
实施例二:一种具有三个切削刃的TCT开料直刀依次包括刀柄、过渡部分、切削刃,其中:所述切削刃上包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,所述第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有后角,所述后角角度为16°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃角,所述端刃角角度为4°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃后角,所述端刃后角角度为12°,所述刀柄采用钢体材质制成,所述切削刃采用采用超细颗粒整体硬质合金圆棒磨制而成,所述过渡部分内设有与切削刃配合的孔,所述切削刃通过孔与过渡部分焊接在一起。Embodiment 2: A TCT cutting straight knife with three cutting edges sequentially includes a handle, a transition part, and a cutting edge, wherein: the cutting edge includes a first cutting edge, a second cutting edge, and a third cutting edge , the end of the cutting edge is provided with a first end cutting edge, a second end cutting edge, a third end cutting edge and a chisel edge, and the first cutting edge is provided with a first chip breaker, the second cutting edge The cutting edge is provided with a second chip breaker, the third cutting edge is provided with a third chip breaker, and the first chip breaker, the second chip breaker, and the third chip breaker are not on the same axis, so The blade at the first end, the blade at the second end, and the blade at the third end are all provided with a relief angle, and the angle of the relief angle is 16°. The blade at the first end, the blade at the second end, and the blade at the third end The end blades are all provided with an end edge angle, and the angle of the end edge angle is 4°. The first end blade, the second end blade, and the third end blade are all provided with an end edge relief angle, and the end edge The relief angle is 12°, the handle is made of steel material, the cutting edge is made of ultra-fine particle solid carbide round rod, and the transition part is equipped with a A hole through which the cutting edge is welded to the transition portion.
实施例三:一种具有三个切削刃的TCT开料直刀依次包括刀柄、圆弧过渡部分、切削刃,其中:所述切削刃上包括第一切削刀刃、第二切屑刀刃、第三切屑刀刃,所述切削刃的端部设有第一端部刀刃、第二端部刀刃,第三端部刀刃以及横刃,所述第一切削刀刃设有第一断屑槽、所述第二切削刀刃设有第二断屑槽、所述第三切削刀刃设有第三断屑槽,所述第一断屑槽、第二断屑槽、第三断屑槽均不在同一条轴线上,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有后角,所述后角角度为18°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃角,所述端刃角角度为5°,所述第一端部刀刃、第二端部刀刃,第三端部刀刃均设有端刃后角,所述端刃后角角度为15°,所述刀柄采用钢体材质制成,所述切削刃采用采用超细颗粒整体硬质合金圆棒磨制而成,所述过渡部分内设有与切削刃配合的孔,所述切削刃通过孔与过渡部分焊接在一起。Embodiment 3: A TCT cutting straight knife with three cutting edges sequentially includes a handle, a circular arc transition part, and a cutting edge, wherein: the cutting edge includes a first cutting edge, a second cutting edge, a third Chip cutting edge, the end of the cutting edge is provided with a first end cutting edge, a second end cutting edge, a third end cutting edge and a chisel edge, the first cutting edge is provided with a first chip breaker, the second The second cutting edge is provided with a second chip breaker, the third cutting edge is provided with a third chip breaker, and the first chip breaker, the second chip breaker, and the third chip breaker are not on the same axis , the blade at the first end, the blade at the second end, and the blade at the third end are all provided with a relief angle, and the angle of the relief angle is 18°. The blade at the first end, the blade at the second end, the The three end blades are all provided with end edge angles, and the angle of the end edge angles is 5°, and the first end blade, the second end blade, and the third end blade are all provided with end edge relief angles, and the The back angle of the end blade is 15°, the handle is made of steel material, the cutting edge is made of ultra-fine particle integral hard alloy round rod, and the transition part is equipped with a cutting edge A mating hole through which the cutting edge is welded to the transition section.
本实用新型的目的,特征及优点将结合实施例,参照附图作进一步的说明。通过实施例将有助于理解本实用新型,但不限制本实用新型的内容。本领域的普通技术人员能从本实用新型公开的内容直接导出或联想到的所有变形,均应认为是本实用新型的保护范围。The purpose, features and advantages of the utility model will be further described with reference to the accompanying drawings in conjunction with the embodiments. The examples will help to understand the utility model, but do not limit the content of the utility model. All deformations that a person skilled in the art can derive or associate directly from the content disclosed in the utility model shall be considered as the protection scope of the utility model.
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CN107718199A (en) * | 2017-11-15 | 2018-02-23 | 镇江新区利达工具有限公司 | A kind of improved woodwork processing three sword straight knives and its manufacture craft |
CN111015142A (en) * | 2019-12-23 | 2020-04-17 | 浙江浪潮精密机械有限公司 | Hard alloy woodworking cutting milling cutter and processing technology thereof |
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CN107718199A (en) * | 2017-11-15 | 2018-02-23 | 镇江新区利达工具有限公司 | A kind of improved woodwork processing three sword straight knives and its manufacture craft |
CN111015142A (en) * | 2019-12-23 | 2020-04-17 | 浙江浪潮精密机械有限公司 | Hard alloy woodworking cutting milling cutter and processing technology thereof |
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Assignee: Hangzhou Yongzhen Technology Co.,Ltd. Assignor: ZHEJIANG LANGCHAO PRECISION MACHINERY Co.,Ltd. Contract record no.: X2025980002428 Denomination of utility model: A TCT cutting straight knife with three cutting edges Granted publication date: 20170808 License type: Common License Record date: 20250122 |
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