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CN206348670U - A kind of free release control instrument of high accuracy based on electromagnet - Google Patents

A kind of free release control instrument of high accuracy based on electromagnet Download PDF

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Publication number
CN206348670U
CN206348670U CN201720046816.7U CN201720046816U CN206348670U CN 206348670 U CN206348670 U CN 206348670U CN 201720046816 U CN201720046816 U CN 201720046816U CN 206348670 U CN206348670 U CN 206348670U
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electromagnet
control instrument
high accuracy
release control
free release
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詹杰民
蔡文豪
龚也君
陈志涯
李天赠
胡文清
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Sun Yat Sen University
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Sun Yat Sen University
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Abstract

The utility model is related to the technical field of physical mechanics test, relates more specifically to the free release process of this kind of experiment, is related to a kind of free release control instrument of high accuracy based on electromagnet.A kind of free release control instrument of high accuracy based on electromagnet, wherein, including electromagnet, connect electromagnet fastener, the attitude controller of different postures, the height adjuster being connected on attitude controller, the D.C. regulated power supply and switching device that are connected with electromagnet can be designed to according to different test requirements documents.The utility model possesses high precision, simplification and the stability that parts are changed in the flexibility for adapting to different tests condition, assembling.

Description

一种基于电磁铁的高精度自由释放控制仪器A high precision free release control instrument based on electromagnet

技术领域technical field

本实用新型涉及物理力学试验的技术领域,更具体地涉及这类试验的自由释放过程,涉及一种基于电磁铁的高精度自由释放控制仪器。The utility model relates to the technical field of physical and mechanical tests, more specifically to the free release process of this type of test, and relates to a high-precision free release control instrument based on electromagnets.

背景技术Background technique

在物理和力学试验中,经常会遇到对试验对象进行限位的问题。特别地,针对自由落体、自由释放、自由跌落这类试验,要求试验对象从某一个固定的高度、固定的初始状态释放,甚至有一些试验对这一自由释放过程要求十分苛刻,例如要求释放过程无干扰、多次试验的可重复性好、稳定性高等。常见的释放方法有松手释放法、剪悬挂线法、机械释放法等。松手释放法是一种粗糙的方法、对于高精度要求的试验不适用;剪悬挂线方法中,试验对象的重心必然贯穿悬挂线,如果试验要求试验对象的重心不穿过悬挂线,这时势必要求增加若干根悬线,这样一来就无法保证在剪线的瞬间这些线是同时断掉;机械释放法的准确性较高,但是这一方法需要有特殊的机械设备,另外这一方法一般是针对一些特殊的试验而设计的,不具备通用性和灵活性。In physical and mechanical experiments, the problem of limiting the test object is often encountered. In particular, for tests such as free fall, free release, and free fall, the test object is required to be released from a fixed height and a fixed initial state, and even some tests have very strict requirements for this free release process, such as requiring the release process No interference, good repeatability of multiple tests, high stability, etc. The common release methods include the release method of letting go, the method of cutting the suspension line, and the method of mechanical release. The release method is a rough method, which is not suitable for high-precision tests; in the method of cutting the suspension line, the center of gravity of the test object must pass through the suspension line. If the test requires that the center of gravity of the test object does not pass through the suspension line, then it must It is required to add several suspension wires, so that it is impossible to guarantee that these wires are broken at the same time at the moment of thread cutting; the accuracy of the mechanical release method is high, but this method requires special mechanical equipment, and this method generally It is designed for some special experiments, and does not have universality and flexibility.

发明内容Contents of the invention

本实用新型为克服上述现有技术所述的至少一种缺陷,提供一种基于电磁铁的高精度自由释放控制仪器,其精度较高,具有灵活性。In order to overcome at least one defect of the above-mentioned prior art, the utility model provides a high-precision free-release control instrument based on an electromagnet, which has high precision and flexibility.

为解决上述技术问题,本实用新型采用的技术方案是:一种基于电磁铁的高精度自由释放控制仪器,其中,包括电磁铁、连接电磁铁的卡件、可根据不同的试验要求设计成不同的姿态的姿态控制器、连接在姿态控制器上的高度调节器、与电磁铁相连的直流稳压电源以及开关装置。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a high-precision free-release control instrument based on electromagnets, which includes electromagnets, clamps connected to electromagnets, and can be designed into different types according to different test requirements. The attitude controller of the attitude, the altitude regulator connected to the attitude controller, the DC stabilized power supply connected with the electromagnet, and the switching device.

本实用新型中,具有灵活的特点:它可以适应不同的试验条件,包括试验对象特定的初始姿态、不同的初始吸附力、不同的试验高度,甚至适用于形状特别不规则的试验对象。In the utility model, it has the characteristics of flexibility: it can adapt to different test conditions, including specific initial postures of test objects, different initial adsorption forces, and different test heights, and is even suitable for test objects with particularly irregular shapes.

进一步的,作为优选技术方案,可以制作一系列的不同姿态(例如不同倾斜角)的姿态控制器,方便不同的试验进行选用、更换。Further, as an optimal technical solution, a series of attitude controllers with different attitudes (such as different inclination angles) can be manufactured to facilitate selection and replacement for different tests.

进一步的,作为优选技术方案,对于试验更为复杂的情形,可以用球形铰链连接姿态控制器与高度调节器。Further, as a preferred technical solution, for more complex tests, a spherical hinge can be used to connect the attitude controller and the height adjuster.

进一步的,作为优选技术方案,采用3D打印技术可以很方便的制作该控制仪器、特别是姿态控制器,试验人员可以根据自己的需要制作出想要的任何姿态控制器。Furthermore, as an optimal technical solution, the control instrument, especially the attitude controller, can be easily produced by using 3D printing technology, and the experimenters can make any attitude controller they want according to their own needs.

进一步的,作为优选技术方案,根据不同试验需求选取合适的电磁铁,主要是选取不同的额定电压和额定电流以达到足够的初始吸附力。而且所用电源必须使用直流稳压电源,因为电源在开关的断开瞬间,其内部的一些电容会使得电磁铁处于缓慢的充放电过程而磁性不会立即消失,这样会造成试验的误差较大以及重复性较差。Further, as an optimal technical solution, select appropriate electromagnets according to different test requirements, mainly to select different rated voltages and rated currents to achieve sufficient initial adsorption force. Moreover, the power supply used must use a DC stabilized power supply, because when the power supply is turned off at the moment of the switch, some internal capacitances will make the electromagnet be in a slow charging and discharging process and the magnetism will not disappear immediately, which will cause large errors in the test and Reproducibility is poor.

进一步的,所述的姿态控制器包括控制器主体、设于控制器主体内的卡接槽、设于控制器主体上可朝向不同方向的方向定位部,卡接槽与卡件卡接固定,方向定位部与高度调节器连接。所述的方向定位部上还连接有定位杆,所述的高度调节器内部设有空腔,高度调节器通过空腔套接在定位杆上。所述的卡件包括卡接部、设于卡接部下的连接部,卡接部与卡接槽连接,连接部与电磁铁连接。Further, the attitude controller includes a controller main body, a clamping slot provided in the controller main body, and a direction positioning part provided on the controller main body which can face different directions, and the clamping slot is clamped and fixed with the clip, The direction positioning part is connected with the height adjuster. A positioning rod is also connected to the direction positioning part, a cavity is provided inside the height adjuster, and the height adjuster is sleeved on the positioning rod through the cavity. The clamping part includes a clamping part and a connecting part arranged under the clamping part, the clamping part is connected with the clamping groove, and the connecting part is connected with the electromagnet.

本实用新型中,定位杆的形状与高度调节器内部的空腔形状相适配,高度调节器整个可套在定位杆上。定位杆与方向定位部固定,卡接部可沿卡接槽滑动,卡接部可卡在卡接槽内部。In the utility model, the shape of the positioning rod matches the shape of the cavity inside the height adjuster, and the entire height adjuster can be sleeved on the positioning rod. The positioning rod is fixed to the direction positioning part, the clamping part can slide along the clamping groove, and the clamping part can be clamped inside the clamping groove.

进一步的,所述的卡件与姿态控制器的连接以及姿态控制器与高度调节器的连接都是通过拧紧螺栓连接。Further, the connection between the clip and the attitude controller and the connection between the attitude controller and the height adjuster are all connected by tightening bolts.

一种基于电磁铁的高精度自由释放控制仪器的控制方法,包括以下步骤:A control method for a high-precision free-release control instrument based on an electromagnet, comprising the following steps:

A.制作该控制仪器的各个元部件:根据试验的具体要求,制作特定的姿态控制器若干个以及其他的各个元部件;A. Make each component of the control instrument: according to the specific requirements of the test, make several specific attitude controllers and other components;

B. 组装各个元部件:按照示意图组装各个元部件,注意所述的电源为直流稳压电源而不可以使用交流电,是因为交流电源在开关的断开瞬间,其内部的一些电容会使得电磁铁处于缓慢的充放电过程而磁性不立即消失,这样会造成试验的误差较大以及重复性较差;B. Assemble the various components: Assemble the various components according to the schematic diagram. Note that the power supply mentioned above is a DC regulated power supply and cannot use AC power, because some internal capacitances of the AC power supply will make the electromagnet In the slow charge and discharge process and the magnetism does not disappear immediately, this will cause large test errors and poor repeatability;

C. 试验过程:合上开关,电磁铁通电具备磁性,这时将试验对象(铁的或者贴有贴片或磁条的)悬挂在电磁铁上;断开开关,电磁铁断电而磁性消失,试验对象精准稳定的脱离电磁铁;C. Test process: Turn on the switch, the electromagnet is magnetic when it is energized, then hang the test object (iron or with a patch or magnetic strip) on the electromagnet; turn off the switch, the electromagnet is powered off and the magnetism disappears , the test object is accurately and stably separated from the electromagnet;

D. 更换姿态控制器:更换不同的姿态控制器进行其他工况的试验。D. Replace the attitude controller: replace different attitude controllers to test in other working conditions.

与现有技术相比,有益效果是:本实用新型具有灵活的特点:它可以适应不同的试验条件,包括试验对象特定的初始姿态、不同的初始吸附力、不同的试验高度,甚至适用于形状特别不规则的试验对象,再借用3D打印技术的支持,本实用新型提供的控制仪器可以适应所有的试验的安装与架设;其次,本实用新型提供的控制仪器具有简易的特点:该控制仪器在组装上十分简单,在试验的过程中可以很方便的更换姿态控制器以满足不同的试验工况;再次,本实用新型提供的控制仪器具有高精度的特点:由于电磁铁在断电的一瞬间其磁性消失,因此试验对象在释放的一瞬间不会受到像剪悬挂线法那样来自外界的扰动,再加之3D打印的精度可以达到0.1mm,因此整个控制仪器可以达到0.1mm的精度;最后,本实用新型提供的控制仪器具有稳定的特点:由于上述所说的种种优点,使用本实用新型提供的控制仪器能提高试验的可重复性,因而具有稳定性。Compared with the prior art, the beneficial effect is: the utility model has the characteristics of flexibility: it can adapt to different test conditions, including the specific initial posture of the test object, different initial adsorption force, different test heights, and even suitable for shapes Especially irregular test objects, and then borrowing the support of 3D printing technology, the control instrument provided by the utility model can adapt to the installation and erection of all tests; secondly, the control instrument provided by the utility model has the characteristics of simplicity: the control instrument is in The assembly is very simple, and the attitude controller can be easily replaced during the test to meet different test conditions; again, the control instrument provided by the utility model has the characteristics of high precision: because the electromagnet Its magnetism disappears, so the test object will not be disturbed by the outside world like the method of cutting the suspension wire at the moment of release. In addition, the accuracy of 3D printing can reach 0.1mm, so the entire control instrument can reach the accuracy of 0.1mm; finally, The control instrument provided by the utility model has the characteristics of stability: due to the various advantages mentioned above, the use of the control instrument provided by the utility model can improve the repeatability of the test, so it has stability.

附图说明Description of drawings

图1是本实用新型整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.

图2是本实用新型整体爆炸结构示意图。Fig. 2 is a schematic diagram of the overall explosion structure of the utility model.

图3是本实用新型姿态控制器第一形态示意图。Fig. 3 is a schematic diagram of the first form of the attitude controller of the present invention.

图4是本实用新型姿态控制器第二形态示意图。Fig. 4 is a schematic diagram of the second form of the attitude controller of the present invention.

图5是本实用新型姿态控制器第三形态示意图。Fig. 5 is a schematic diagram of a third configuration of the attitude controller of the present invention.

图6是本实用新型试验状态示意图。Fig. 6 is a schematic diagram of the test state of the utility model.

具体实施方式detailed description

附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。The accompanying drawings are for illustrative purposes only, and should not be construed as limitations on this patent; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art It is understandable that some well-known structures and descriptions thereof may be omitted in the drawings. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as a limitation on this patent.

如图1、2、6所示,一种基于电磁铁的高精度自由释放控制仪器,其中,包括电磁铁1、连接电磁铁1的卡件2、可根据不同的试验要求设计成不同的姿态的姿态控制器3、连接在姿态控制器3上的高度调节器4、与电磁铁1相连的直流稳压电源5以及开关装置6。As shown in Figures 1, 2, and 6, a high-precision free-release control instrument based on an electromagnet includes an electromagnet 1, a clip 2 connected to the electromagnet 1, and can be designed into different postures according to different test requirements. An attitude controller 3, a height adjuster 4 connected to the attitude controller 3, a DC stabilized power supply 5 and a switch device 6 connected to the electromagnet 1.

本实施例中,姿态控制器3包括控制器主体31、设于控制器主体31内的卡接槽32、设于控制器主体31上可朝向不同方向的方向定位部33,卡接槽32与卡件2卡接固定,方向定位部33与高度调节器4连接。方向定位部33上还连接有定位杆8,高度调节器4内部设有空腔,高度调节器4通过空腔套接在定位杆8上。卡件2包括卡接部21、设于卡接部21下的连接部22,卡接部21与卡接槽32连接,连接部22与电磁铁1连接。In this embodiment, the posture controller 3 includes a controller main body 31, a locking groove 32 provided in the controller main body 31, and a direction positioning part 33 arranged on the controller main body 31 that can face in different directions. The locking groove 32 and the The clip 2 is clamped and fixed, and the direction positioning part 33 is connected with the height adjuster 4 . A positioning rod 8 is also connected to the direction positioning part 33 , a cavity is provided inside the height adjuster 4 , and the height adjuster 4 is sleeved on the positioning rod 8 through the cavity. The clamp 2 includes a clamping portion 21 and a connecting portion 22 disposed under the clamping portion 21 , the clamping portion 21 is connected to the clamping groove 32 , and the connecting portion 22 is connected to the electromagnet 1 .

定位杆8的形状与高度调节器4内部的空腔形状相适配,高度调节器4整个可套在定位杆8上。定位杆8与方向定位部33固定,卡接部21可沿卡接槽32滑动,卡接部21可卡在卡接槽32内部。卡件2与姿态控制器3的连接以及姿态控制器3与高度调节器4的连接都是通过拧紧螺栓7连接。The shape of the positioning rod 8 is adapted to the shape of the cavity inside the height adjuster 4 , and the height adjuster 4 can be completely sleeved on the positioning rod 8 . The positioning rod 8 is fixed to the direction positioning part 33 , the engaging part 21 can slide along the engaging groove 32 , and the engaging part 21 can be engaged inside the engaging groove 32 . The connection between clamp 2 and attitude controller 3 and the connection between attitude controller 3 and height adjuster 4 are all connected by tightening bolt 7 .

如图3-5中,是三种不同的姿态传感器,而且方向定位部33倾斜角度不同。并且可以看出,其在空间中的倾斜方向是任意的。As shown in Fig. 3-5, there are three different attitude sensors, and the inclination angles of the direction positioning part 33 are different. And it can be seen that its inclination direction in space is arbitrary.

本实施例中,仪器由3D打印机加工制作而成,悬挂在电磁铁底部的是用来做自由释放试验的试验对象,如图6所示。In this embodiment, the instrument is manufactured by a 3D printer, and what is suspended at the bottom of the electromagnet is the test object used for the free release test, as shown in FIG. 6 .

一种基于电磁铁的高精度自由释放控制仪器的控制方法,其中,包括以下步骤:A control method for a high-precision free-release control instrument based on an electromagnet, which includes the following steps:

A.制作该控制仪器的各个元部件:根据试验的具体要求,制作特定的姿态控制器若干个以及其他的各个元部件,本实例采用3D打印机制作各个元部件;A. Make each component of the control instrument: according to the specific requirements of the test, make several specific attitude controllers and other components. In this example, a 3D printer is used to make each component;

B. 组装各个元部件:按照图1组装各个元部件;B. Assemble each component: Assemble each component according to Figure 1;

C. 试验过程:合上开关,电磁铁通电具备磁性,这时将试验对象(铁的或者贴有贴片或磁条的)悬挂在电磁铁上;断开开关,电磁铁断电而磁性消失,试验对象精准稳定的脱离电磁铁;C. Test process: Turn on the switch, the electromagnet is magnetic when it is energized, then hang the test object (iron or with a patch or magnetic strip) on the electromagnet; turn off the switch, the electromagnet is powered off and the magnetism disappears , the test object is accurately and stably separated from the electromagnet;

D. 更换姿态控制器:更换不同的姿态控制器进行其他工况的试验,如图3-5 所示。D. Replacing the attitude controller: replace different attitude controllers to conduct tests in other working conditions, as shown in Figure 3-5.

显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.

Claims (5)

1. a kind of free release control instrument of high accuracy based on electromagnet, it is characterised in that including electromagnet(1), connection electricity Magnet(1)Fastener(2), the attitude controller of different postures can be designed to according to different test requirements documents(3), be connected to appearance State controller(3)On height adjuster(4)With electromagnet(1)Connected D.C. regulated power supply(5)And switching device(6).
2. a kind of free release control instrument of high accuracy based on electromagnet according to claim 1, it is characterised in that:Institute The attitude controller stated(3)Including controller main body(31), located at controller main body(31)Interior buckling groove(32), located at control Device main body(31)On can be towards the direction location division of different directions(33), buckling groove(32)With fastener(2)Connect and fix, direction is fixed Position portion(33)With height adjuster(4)Connection.
3. a kind of free release control instrument of high accuracy based on electromagnet according to claim 2, it is characterised in that:Institute The direction location division stated(33)On be also associated with locating rod(8), described height adjuster(4)Inside is provided with cavity, and height is adjusted Save device(4)Locating rod is socketed in by cavity(8)On.
4. a kind of free release control instrument of high accuracy based on electromagnet according to claim 3, it is characterised in that:Institute The fastener stated(2)Including Access Division(21), located at Access Division(21)Under connecting portion(22), Access Division(21)With buckling groove(32) Connection, connecting portion(22)With electromagnet(1)Connection.
5. according to a kind of any described free release control instrument of high accuracy based on electromagnet of Claims 1-4, its feature It is:Described fastener(2)With attitude controller(3)Connection and attitude controller(3)With height adjuster(4)Connection All it is by tightening bolt(7)Connection.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106681372A (en) * 2017-01-16 2017-05-17 中山大学 High-precision free release control apparatus based on electromagnet, and control method of the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106681372A (en) * 2017-01-16 2017-05-17 中山大学 High-precision free release control apparatus based on electromagnet, and control method of the same

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