Disclosure of Invention
The embodiment of the application provides a motor stator dismounting device, which can solve the technical problems in the related art, and the technical scheme is as follows:
the embodiment of the application provides a motor stator dismounting device which comprises a plurality of supporting legs, a plurality of supporting plates and an intermediate limiting mechanism;
The supporting legs are of columnar structures, and the top end of each supporting leg is provided with a first ladder structure;
The supporting plate comprises a supporting plate body and at least three claw bodies, wherein the supporting plate body is of a plate-shaped structure, a first through hole is formed in the geometric center of the supporting plate body, each claw body is of a strip-shaped structure, the claw bodies are located on the side parts of the supporting plate body, one end of each claw body is connected with the supporting plate body, and the other end of each claw body is connected with one supporting leg;
The middle limiting mechanism comprises a center column and a limiting disc, wherein the center column is located in a first through hole of the supporting plate body and is connected with the supporting plate body, an external thread is arranged at the top end of the center column, an internal thread through hole is formed in the geometric center of the limiting disc, and the limiting disc is connected with the center column through the cooperation of the internal thread through hole and the external thread.
In one possible implementation manner, the stator dismounting device further comprises a base, wherein the base is provided with a circular ring-shaped structure, and the base is connected with the bottom ends of the supporting legs.
In one possible implementation, the outer circumference of the base is provided with a positioning groove, and the positioning groove is used for being matched with a positioning protrusion of the workbench to limit the rotation movement of the base.
In one possible implementation, the base has an annular protrusion on a side thereof remote from the bottom ends of the support legs, the annular protrusion being adapted to cooperate with a circular through hole of the table to limit translation of the base.
In one possible implementation manner, the support plate includes four claw bodies, the four claw bodies are all perpendicular to the axis of the first through hole, wherein the four claw bodies are a first claw body, a second claw body, a third claw body and a fourth claw body respectively, the first claw body and the second claw body are at a first angle, the third claw body and the fourth claw body are at a second angle, the first angle is an obtuse angle, and the second angle is an acute angle.
In one possible implementation manner, the second jaw body and the third jaw body form a third angle, the first jaw body and the fourth jaw body form a fourth angle, and the third angle is equal to the fourth angle.
In one possible implementation manner, the ends of the four claw bodies far away from the supporting plate body are all provided with threaded holes, and the axes of the threaded holes are parallel to the claw bodies and pass through the geometric center of the claw bodies.
In one possible implementation manner, each supporting leg is provided with a second through hole, each second through hole corresponds to the threaded hole one by one, and the claw body is connected with the supporting leg through a bolt.
In one possible implementation, a side of the middle portion of each support leg near the center post has a second stepped structure.
In one possible implementation, the first step structure includes a first surface that is an arc surface parallel to the center post and a second surface that is a plane perpendicular to the center post.
The technical scheme provided by the embodiment of the application at least comprises the following beneficial effects:
The embodiment of the application provides a motor stator dismounting device which comprises a plurality of supporting legs, a plurality of supporting plates and an intermediate limiting mechanism. The top of supporting leg has first ladder structure, and middle stop gear includes center post and spacing disc, and the top of center post has the external screw thread, and the geometric center department of spacing disc has the internal thread through-hole. Like this, when dismouting motor stator, first ladder structure can support outside the stator outer wall, and spacing disc passes through the cooperation of internal thread through-hole and external screw thread, can adjust from top to bottom, and spacing disc is located the stator inner wall, and first ladder structure and spacing disc carry out effective spacing to the stator, make the stator keep stable gesture, and then can improve the installation accuracy of stator to promote the dismantlement efficiency of stator.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application as claimed.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present application more apparent, the embodiments of the present application will be described in further detail with reference to the accompanying drawings.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The terms "first," "second," "third," and the like in the description and in the claims, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Likewise, the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprising" or "comprises", and the like, is intended to mean that elements or items that are present in front of "comprising" or "comprising" are included in the word "comprising" or "comprising", and equivalents thereof, without excluding other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to denote relative positional relationships, which may also change accordingly when the absolute position of the object to be described changes.
The embodiment of the application provides a motor stator dismounting device, which comprises supporting legs 1, a plurality of supporting plates 2 and an intermediate limiting mechanism 3 as shown in fig. 1.
Wherein, backup pad 2 includes backup pad body 21 and at least three claw body 22, and intermediate stop gear 3 includes center post 31 and spacing disc 32, and every supporting leg 1 links to each other with a claw body 22 respectively, and center post 31 links to each other with the first through-hole 21a on the backup pad body.
The following describes each part of the motor stator mounting/dismounting device:
1. Supporting leg 1
The support leg 1 is a component of the motor stator dismounting device for fixedly connecting with a workbench or a base so as to stably support the motor. As shown in fig. 1, the support legs 1 may have a columnar structure, and the top end of each support leg 1 has a first step structure 1a, the first step structure 1a being composed of a first surface and a second surface, the first step structures 1a each facing the intermediate limiting mechanism 3.
When the motor is disassembled, the supporting legs 1 can be parallel and vertically prevented from being arranged on the workbench or the base, the first step structures 1a face the middle limiting mechanism 3, then the cylindrical shell of the stator is arranged on the first step structures 1a of the supporting legs 1, the outer wall of the stator shell is contacted with the first surface of the first step structures 1a, and the bottom surface of the stator shell is parallel to the second surface of the first step structures 1 a. In this way, the motor stator can be stably mounted on the support leg 1.
As shown in fig. 4, the support leg 1 may have a second through hole 1c, and the second through hole 1c may have the same axial direction as the first stepped structure 1 a. The support leg 1 may be detachably coupled to the jaw body 22 using a bolt passing through the second through hole 1 c.
Alternatively, the second through hole 1c may be a threaded through hole.
Alternatively, the second through hole 1c may be a smooth through hole, and the second through hole 1c includes a first hole section and a second hole section, where the first hole section is located on a side of the supporting leg 1 close to the side away from the center limiting mechanism 3, the second hole section is located on a side of the supporting leg 1 center limiting mechanism 3, the diameter of the second hole section is D2, and the diameter of the first hole section is D1, D2> D1. Thus, the service life of the bolt is prolonged.
Alternatively, in the support leg 1, a reinforcing rib 1d may be provided between the first stepped structure 1a and the second through hole 1c, as shown in fig. 2, the reinforcing rib 1d being located on a side of the support leg 1 remote from the center stopper 3. In this way, the supporting leg 1 can be made to have a high shearing strength, ensuring that the supporting leg 1 does not deform when the engine stator is placed on the first step structure 1a described above.
The material of the supporting leg 1 may be a metal material with good mechanical properties, such as nickel-iron alloy, aluminum-magnesium alloy, and the like, which is not limited in the embodiment of the present application.
The support leg 1 may be formed by casting, cutting, or pressing, and the embodiment of the present application is not limited thereto.
2. Support plate 2
The support plate 2 is a member for increasing the strength of the motor stator attaching/detaching device. Each support plate 2 comprises a support plate body 21 and at least three jaw bodies 22.
Support plate body 21
The support plate body 21 is a member for connecting the plurality of claw bodies 22 in the support plate 2.
The support plate body 21 may have a polygonal plate-like structure, and the number of sides of the support plate body 21 is determined by the number of the claw bodies 22, that is, if there are three claw bodies, the support plate body 21 has a triangular plate-like structure, and if there are four claw bodies, the support plate body 21 has a rectangular plate-like structure.
As shown in fig. 1, the support plate body 21 has a first through hole 21a at the geometric center, and the direction of the first through hole 21a is the same as the thickness direction of the support plate body 21. The shape of the first through hole 21a may be circular or rectangular, and when the center pillar 31 is cylindrical, the shape of the first through hole 21a is circular, and when the center pillar 31 is hexagonal, the shape of the first through hole 21a is rectangular.
Claw body 22
The claw body 22 is a member in the support plate 2 for connecting the support plate body 21 and the support leg 1.
As shown in fig. 1, the claw body 22 has a bar-shaped structure, a plurality of claw bodies 22 are located at the side of the support plate body 21, and both ends of each claw body 22 are connected to the support plate body 21 and the support leg 1, respectively.
The end of the jaw body 22 remote from the support plate body 21 may have a screw hole 22a, as shown in fig. 4, the axis of the screw hole 22a being parallel to the length direction of the jaw body 22 and passing through the geometric center of the jaw body 22. The screw hole 22a is used for matching with the second through hole 1c of the supporting leg 1, so that the claw body 22 is detachably connected with the supporting leg 1. Thus, the processing difficulty of the motor stator dismounting device can be reduced.
As an example, the internal thread of the threaded hole 22a may be a fine thread or a round thread.
In this way, stress concentration at the root of the tooth can be reduced, and the installation stress generated by the bolt in the installed state can be reduced. Also, since the claw body 22 is connected with the support leg 1, the support leg 1 needs to support the stator, and the stator may rotate around the axis of the center post 31 at the support leg 1. In the process of rotating the stator, the supporting leg 1 loads the claw body 22, the internal thread of the threaded hole 22a is set to be a fine thread or a round thread, the bolt can be guaranteed to have good self-locking performance under the action of the load, and the bolt is prevented from falling off during operation.
Alternatively, the support plate 2 may be an integrally formed part, i.e., the support plate body 21 and the claw body 22 are integrally formed.
Alternatively, the support plate 2 may be formed in steps, that is, the support plate body 21 and the claw body 22 are formed separately and then coupled together by bolts. When the support plate body 21 and the jaw body 22 are respectively formed, the screw hole 22a located at the jaw body 22 may be a screw through hole, and the support plate body 21 and the jaw body 22 have support plate body screw holes having the same aperture as the screw hole 22 a. In this way, the support leg 1, the claw body 22 and the support plate body 21 can be detachably connected by the bolts sequentially passing through the support leg 1, the claw body 22 and the support plate body 21.
The processing method of the support plate 2 may be casting processing, cutting processing, or pressing processing, and the embodiment of the present application is not limited thereto.
The material of the support plate 2 may be a metal material with good mechanical properties, such as nickel-iron alloy, aluminum-magnesium alloy, and the like, which is not limited in the embodiment of the present application.
In the motor stator attaching/detaching device, a plurality of support plates 2 may be provided in the motor stator attaching/detaching device. The more the number of the support plates 2 is, the greater the overall strength of the motor stator dismounting device is, and a technician can set the number of the support plates 2 according to actual needs. For example, when the mover is made of a metal material having a relatively high density, the number of support plates 2 in the motor stator assembling/disassembling device can be increased, and when the mover is made of a metal material having a relatively low density, the number of support plates 2 in the motor stator assembling/disassembling device can be reduced.
As shown in fig. 1, the motor stator assembling and disassembling device has two support plates 2, and the two support plates 2 are parallel to each other.
3. Intermediate limiting mechanism 3
And the middle limiting mechanism 3 is used for limiting a component of the motor rotor in the motor stator dismounting device. As shown in fig. 1, the intermediate stopper mechanism 3 includes a center post 31 and a stopper disk 32.
Center post 31
As shown in fig. 1, the center post 31 is located in the first through hole 21a of the support plate body 21 and is connected to the support plate body 21.
The center post 31 has a cylindrical structure, and the center post 31 includes a first portion, a second portion, and a third portion having external threads 31a.
The first portion, the second portion and the third portion are coaxially connected, the second portion is located between the first portion and the third portion, diameters of the first portion, the second portion and the third portion are d1, d2 and d3 respectively, d2> d1=d3, and the diameter of the first portion is the same as the diameter of the first through hole 21 a.
In this way, the center pillar 31 can be ensured to have high strength.
Spacing disc 32
The limiting disc 32 is a part of the intermediate limiting mechanism 3 for connecting with the inner wall of the engine stator to limit the engine stator.
As shown in fig. 1, the limit disk 32 has a cylindrical structure, and the edge is rounded, the geometric center of the limit disk 32 has an internal thread through hole 32a, and the limit disk 32 is connected with the center column 31 through the cooperation of the internal thread through hole 32a and the external thread 31 a.
In this way, the limit disk 32 can be moved up and down on the axis of the center post 31 extending the center post 31 by the cooperation of the female screw through hole 32a and the male screw 31 a.
As an example, the internal thread of the internal thread through hole 32a may be a fine thread or a round thread.
In this way, stress concentration at the root of the tooth can be reduced, and the installation stress generated by the bolt in the installed state can be reduced. And, since the limit disk 32 is in contact with the inner wall of the motor stator, the mass of the motor stator is large, and the stator may be rotated about the axis of the center post 31 when disassembled. In the process of rotating the stator, load exists on the limiting disc 32 by the inner wall of the stator, the internal thread of the internal thread through hole 32a is set to be a fine thread or a round thread, and the bolt can be guaranteed to have good self-locking performance under the action of the load, and the position of the internal thread through hole 32a is changed.
The engine stator generally has a hollow cylindrical structure, and the outer diameter of the limit disk 32 may be set to the same size as the inner diameter of the stator.
Thus, when the engine stator is placed on the first step structure 1a, the position of the limit disc 32 on the center post 31 can be adjusted up and down, so that one surface of the limit disc 32 away from the support plate 2 contacts with the top surface of the stator, and the outer wall of the limit disc 32 contacts with the inner wall of the stator, thereby limiting the stator.
The motor stator dismounting device can further comprise a base 4, as shown in fig. 1, the base 4 is provided with a circular ring-shaped structure, and the base 4 is detachably connected with the bottom ends of the supporting legs 1 through bolts.
Alternatively, as shown in fig. 2, the outer circumferential surface of the base 4 has a positioning groove 4a thereon, and the positioning groove 4a is adapted to cooperate with a positioning projection of the table to restrict the rotational movement of the base 4. The surface of the positioning groove 4a, which is in contact with the positioning projection, is an arc surface, so that the stress concentration of the positioning groove 4a can be reduced.
Alternatively, as shown in fig. 2, the surface of the base 4 away from the bottom end of the supporting leg 1 has an annular protrusion 4b, and the annular protrusion 4b is used to cooperate with a circular through hole of the workbench to limit the translation of the base 4.
Like this, connect supporting leg 1 on the one side that base 4 is close to supporting leg 1 to set up constant head tank 4a and annular protruding 4b on base 4, prevent base 4 to take place rotary motion and translational motion in the workstation, can guarantee at the in-process of dismouting motor stator, motor stator dismouting device remains stable throughout.
Optionally, the base 4 may further have a plurality of bolt stop holes for fixedly connecting the base 4 with the table.
The motor typically includes a coil, which is typically wound around the stator, a stator, and a housing, which is secured to an outer wall of the stator by a plurality of bolts. When overhauling, need dismantle the motor, dismantle the shell on the stator outer wall, and then be convenient for inspect whether the structure of stator breaks down, accomplish after overhauling, need install the shell again on the outer wall of stator. Next, the process of assembling and disassembling the motor stator is briefly described:
(1) Disassembly process of motor stator
First, the assembled motor stator assembling and disassembling device is mounted on a workbench, and whether the motor stator assembling and disassembling device cannot perform translational motion and rotational motion is checked.
Secondly, after determining whether the motor stator dismounting device cannot perform translational motion and rotational motion, lifting the motor by using a lifting appliance and placing the motor on the first step structure 1a, and adjusting the limiting disc 32 upwards to enable the outer wall of the limiting disc 32 to be in contact with the inner wall of the stator, so that the limiting of the motor is completed.
And thirdly, screwing out bolts for connecting the stator and the shell, vertically suspending the shell by using a lifting appliance, sliding and separating the stator from the shell under the action of gravity of the stator, taking down the shell and placing a designated position, and thus completing the disassembly of the motor stator.
Finally, the limit disc 32 is downwards adjusted, so that the outer wall of the limit disc 32 is not contacted with the inner wall of the stator, the limit of the motor is relieved, and the disassembled stator is taken down.
(2) Installation process of motor stator
First, the assembled motor stator assembling and disassembling device is mounted on a workbench, and whether the motor stator assembling and disassembling device cannot perform translational motion and rotational motion is checked.
Secondly, after determining whether the motor stator dismounting device cannot perform translational motion and rotational motion, lifting the stator by using a lifting appliance and placing the stator in the first step structure 1a, and adjusting the limiting disc 32 upwards to enable the outer wall of the limiting disc 32 to be in contact with the inner wall of the stator, so that the limiting of the stator is completed.
And placing the guide rods in the stator threaded holes of the stator, lifting the shell by using a lifting appliance, enabling the guide rods to pass through the shell threaded holes corresponding to the stator in the shell, then taking out the guide rods one by one, and installing a bolt every time one guide rod is taken out.
Finally, the installation of all bolts is completed, the limiting disc 32 is adjusted downwards, the outer wall of the limiting disc 32 is not contacted with the inner wall of the stator any more, the limit of the motor is relieved, and the motor which is completed to be installed is taken down.
Some optional configurations of the motor stator assembling and disassembling device are described below:
the first structural feature, the support plate 2 may include four claw bodies 22, each of the four claw bodies 22 being perpendicular to the axis of the first through hole 21 a.
Optionally, as shown in fig. 3, the four claw bodies 22 are a first claw body 221, a second claw body 222, a third claw body 223 and a fourth claw body 224, respectively, where the first claw body 221 and the second claw body 222 form a first angle, the third claw body 223 and the fourth claw body 224 form a second angle, the first angle is an obtuse angle, and the second angle is an acute angle.
Wherein the range of the first angle is 120-150 degrees, and the range of the second angle is 30-60 degrees.
Alternatively, the first angle and the second angle may be complementary.
Because the motor coil is provided with three phase lines, the three phase lines can be distributed in a wide distance or a narrow distance, when the three phase lines are distributed in a wide distance, the motor is placed on the motor stator dismounting device, and the three phase lines can rub with two adjacent or claw body 22 supporting legs 1, so that the three phase lines are damaged.
In this way, the angle between the first jaw 221 and the second jaw 222 is set to the first angle, and the angle between the third jaw 223 and the fourth jaw 224 is set to the second angle, and when the motor is placed on the motor stator attaching/detaching device, if the three-phase line is in a wide-pitch distribution, the three-phase line is placed between the first jaw 221 and the second jaw 222, and if the three-phase line is in a narrow-pitch distribution, the three-phase line is placed between the third jaw 223 and the fourth jaw 224, preventing the three-phase line from coming into contact with the jaw 22 or the support leg 1.
Alternatively, the second jaw 222 and the third jaw 223 may be at a third angle, and the first jaw 221 and the fourth jaw 224 may be at a fourth angle.
Wherein the third angle is equal to the fourth angle.
Thus, the difficulty in manufacturing the support plate 2 can be reduced, and the overall strength of the motor stator attaching/detaching device can be improved.
The second structural feature, the first stepped structure 1a, may include a first surface and a second surface.
As shown in fig. 5, the first surface is an arc surface parallel to the central column 31, the second surface is a plane perpendicular to the central column 31, and the first surface and the second surface are adjacent.
Wherein the radius of the first surface is larger than the diameter of the outer wall of the stator.
Thus, if the limit disk 32 cannot prevent the stator from rotating around the center post 31, the outer wall of the stator will not contact with the first step structure 1a when the stator rotates on the first step structure 1a, and the first step structure 1a can be prevented from scratching and damaging the outer wall of the stator.
Structural feature three, supporting leg 1 can be the second ladder structure 1b.
As shown in fig. 5, the middle portion of the support leg 1 has a second stepped structure 1b on the side near the center post 31. The second stepped structure 1b includes a third surface that is an arc surface parallel to the center pillar 31, and a fourth surface that is a plane perpendicular to the center pillar 31, the third surface being adjacent to the second surface, and the fourth surface being adjacent to the third surface.
In this way, the coil can be prevented from contacting the support leg 1.
The technical scheme provided by the embodiment of the application at least comprises the following beneficial effects:
The embodiment of the application provides a motor stator dismounting device which comprises a plurality of supporting legs 1, a plurality of supporting plates 2 and an intermediate limiting mechanism 3. The top of the supporting leg 1 is provided with a first step structure 1a, the middle limiting mechanism 3 comprises a central column 31 and a limiting disc 32, the top of the central column 31 is provided with an external thread 31a, and the geometric center of the limiting disc 32 is provided with an internal thread through hole 32a. Like this, when dismouting motor stator, first ladder structure 1a can support outside the stator outer wall, and spacing disc 32 can carry out the upper and lower regulation through internal thread through-hole 32a and external screw thread 31a, and spacing disc 32 is located the stator inner wall, and first ladder structure 1a and spacing disc 32 carry out effective spacing to the stator, make the stator keep stable gesture, and then can improve the installation accuracy of stator to promote the dismantlement efficiency of stator.
The foregoing description of the preferred embodiments of the present application is not intended to limit the application, but rather, the application is to be construed as limited to the appended claims.