CN206330226U - The outdoor unit of freezing cycle device - Google Patents
The outdoor unit of freezing cycle device Download PDFInfo
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- CN206330226U CN206330226U CN201621280086.9U CN201621280086U CN206330226U CN 206330226 U CN206330226 U CN 206330226U CN 201621280086 U CN201621280086 U CN 201621280086U CN 206330226 U CN206330226 U CN 206330226U
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Abstract
本实用新型涉及一种冷冻循环装置的室外机。所述冷冻循环装置的室外机包括:壳体,形成为箱状;端子板,连接着电气配线;端子板安装部,设置于壳体且将端子板安装于壳体。端子板安装部包括:开口部,将壳体的内部与外部予以连通;连接部,使开口部的周围的一部分与壳体的一部分相连;平板部,与连接部相连而设置于开口部的内侧,并以将连接部作为支点而朝向壳体的内侧弯折的方式倾斜,且安装着端子板;以及连结部,将侧板与平板部之间予以连结,且以通过形成着多个弯折部而朝向壳体的内侧延伸的方式形成,侧板、平板部、及连结部不具有接合部分而形成为一体。因此,无须设置与侧板分开构成的加强构件便能够提高端子板安装部的刚性。
The utility model relates to an outdoor unit of a refrigeration cycle device. The outdoor unit of the refrigerating cycle device includes: a case formed in a box shape; a terminal board to which electric wiring is connected; and a terminal board mounting part provided on the case and attaching the terminal board to the case. The terminal board installation part includes: an opening part that communicates the inside of the case with the outside; a connection part that connects a part of the periphery of the opening part with a part of the case; a flat part connected to the connection part and provided inside the opening part , and is inclined in such a way that it is bent toward the inner side of the case using the connecting portion as a fulcrum, and the terminal board is mounted; The folding portion is formed so as to extend toward the inside of the housing, and the side plate, the flat plate portion, and the connecting portion are integrally formed without a joint portion. Therefore, the rigidity of the terminal block mounting portion can be increased without providing a reinforcing member configured separately from the side plate.
Description
技术领域technical field
本实用新型涉及一种冷冻循环装置的室外机。The utility model relates to an outdoor unit of a refrigeration cycle device.
背景技术Background technique
关于例如作为一种冷冻循环装置的空调的室外机,已知有如下构成,即,在构成室外机的壳体的侧板设置着将壳体的内部与外部连通的开口,且在所述开口周边设置着端子板安装部。在端子板安装部安装着用以将壳体内的电气设备与电气配线加以连接的端子板。作业人员在因室外机的安置或维护等而进行配线作业时,大多情况下是一边以相对强的力按压端子板一边进行作业。因此,对端子板安装部,要求能够经受得住所述作业时的按压力的程度的相对高的刚性。Regarding the outdoor unit of an air conditioner as a refrigeration cycle device, for example, there is known a structure in which an opening for communicating the inside of the housing with the outside is provided on a side plate of a housing constituting the outdoor unit, and A terminal board mounting part is provided on the periphery. A terminal board for connecting electrical equipment and electric wiring in the case is attached to the terminal board mounting portion. When an operator performs wiring work for installation or maintenance of the outdoor unit, the work is often performed while pressing the terminal board with a relatively strong force. Therefore, relatively high rigidity to the extent that it can withstand the pressing force at the time of the above-mentioned work is required for the terminal strip mounting portion.
[现有技术文献][Prior art literature]
[专利文献][Patent Document]
[专利文献1]日本专利特开2010-127536号公报[Patent Document 1] Japanese Patent Laid-Open No. 2010-127536
实用新型内容Utility model content
[实用新型所要解决的问题][Problems to be solved by the utility model]
然而,如果为了提高端子板安装部的刚性而另外设置金属板零件等加强构件,则零件个数会相应地增加所述加强构件的量,其结果,导致室外机的组装工时增多等,进而室外机的制造性下降或制造成本增加。However, if additional reinforcing members such as metal plate parts are provided in order to improve the rigidity of the terminal board mounting part, the number of parts will increase accordingly. The manufacturability of the machine decreases or the manufacturing cost increases.
因此,本实用新型的实施方式的目的在于提供一种无须设置与侧板分开构成的加强构件便能够提高端子板安装部的刚性的冷冻循环装置的室外机。Therefore, an object of an embodiment of the present invention is to provide an outdoor unit of a refrigeration cycle apparatus capable of improving the rigidity of a terminal plate mounting portion without providing a reinforcing member configured separately from a side plate.
[解决问题的技术手段][Technical means to solve the problem]
实施方式的冷冻循环装置的室外机包括:壳体,形成为箱状;端子板,连接着电气配线;以及端子板安装部,设置于所述壳体且将所述端子板安装于所述壳体,所述端子板安装部包括:开口部,将所述壳体的内部与外部予以连通;连接部,使所述开口部的周围的一部分与所述壳体的一部分相连;以及平板部,与所述连接部相连而设置于所述开口部的内侧,并以将所述连接部作为支点而朝向所述壳体的内侧弯折的方式倾斜,且安装着所述端子板;以及连结部,将所述壳体与所述平板部之间予以连结,且以通过形成着多个弯折部而朝向所述壳体的内侧延伸的方式形成,所述壳体、所述平板部及所述连结部形成为一体。The outdoor unit of the refrigerating cycle device according to the embodiment includes: a case formed in a box shape; a terminal board to which electric wiring is connected; The housing, wherein the terminal board mounting part includes: an opening for communicating the inside of the housing with the outside; a connection part for connecting a part of the periphery of the opening to a part of the housing; and a flat plate , being connected to the connecting portion, disposed inside the opening, inclined in such a manner as to be bent toward the inside of the housing with the connecting portion as a fulcrum, and the terminal board is installed; and The connecting portion connects the housing and the flat plate portion, and is formed to extend toward the inside of the housing by forming a plurality of bent portions. The housing, the flat plate portion and the connecting portion are integrally formed.
而且,实施方式的冷冻循环装置的室外机中,所述连结部的宽度尺寸设定为所述壳体的侧板的厚度尺寸的6倍以上。Furthermore, in the outdoor unit of the refrigeration cycle apparatus according to the embodiment, the width dimension of the connecting portion is set to be 6 times or more the thickness dimension of the side plate of the housing.
此外,实施方式的冷冻循环装置的室外机中,所述端子板安装部设置于构成所述壳体的侧板,所述连结部设置于与所述连接部不同的位置且将所述壳体的一部分与所述平板部的一部分之间予以连结。Furthermore, in the outdoor unit of the refrigerating cycle apparatus according to the embodiment, the terminal board mounting portion is provided on a side plate constituting the case, and the connecting portion is provided at a position different from the connecting portion and connects the case to the outside unit. A part of it is connected with a part of the flat plate part.
由此,可获得无须设置与侧板分开构成的加强构件便能够提高端子板安装部的刚性的冷冻循环装置的室外机。Thereby, the outdoor unit of the refrigeration cycle apparatus which can improve the rigidity of a terminal board attachment part without providing the reinforcement member comprised separately from a side plate can be obtained.
附图说明Description of drawings
图1是表示一实施方式的冷冻循环装置的室外机的立体图。FIG. 1 is a perspective view showing an outdoor unit of a refrigeration cycle apparatus according to an embodiment.
图2是表示一实施方式的侧板的图。FIG. 2 is a diagram showing a side plate according to an embodiment.
图3是将一实施方式的端子板安装部的周边部予以放大而表示的图。FIG. 3 is an enlarged view showing a peripheral portion of a terminal strip mounting portion according to one embodiment.
图4是表示一实施方式的端子板安装部的制造工序的一例的流程图。FIG. 4 is a flow chart showing an example of a manufacturing process of a terminal strip mounting portion according to an embodiment.
图5是将一实施方式的使连结部及平板部弯折前的端子板安装部的周边部予以放大而表示的图。5 is an enlarged view showing the peripheral portion of the terminal strip mounting portion before bending the connecting portion and the flat plate portion according to the embodiment.
图6是表示一实施方式的使连结部及平板部弯折后的状态的端子板安装部的剖视图。6 is a cross-sectional view showing a terminal strip mounting portion in a state in which a connecting portion and a flat plate portion are bent according to an embodiment.
[附图标记的说明][Explanation of Reference Signs]
10:室外机10: Outdoor unit
11:装饰盖11: Decorative cover
12:侧面盖12: side cover
20:壳体20: shell
21:前板21: Front panel
22:顶板22: top plate
23:侧板23: side panel
30:端子板安装部30: Terminal board mounting part
31:开口部31: opening
32:平板部32: flat part
33:连结部33: Connecting part
40:端子板40: Terminal board
211:喷出口211: Jet outlet
231:配管插通部231: Piping insertion part
321:连接部321: connection part
322:卡止部322: locking part
323:螺纹孔323: threaded hole
324:三角肋324: triangular rib
331:平板部侧的端部331: End part on the side of the flat part
332:侧板侧的端部332: end of side plate side
333:弯折部333: bending part
L1~L4:虚线L1~L4: dotted line
S11、S12:步骤S11, S12: steps
W:最窄的部位W: the narrowest part
具体实施方式detailed description
以下,一边参照附图一边对实施方式进行说明。Embodiments will be described below with reference to the drawings.
本实施方式中,以作为冷冻循环装置的空调为例来进行说明。另外,作为冷冻循环装置的室外机,除空调的室外机外还有热泵(heat pump)式热水器的热源机、冷冻机等。In this embodiment, an air conditioner as a refrigeration cycle device will be described as an example. In addition, as the outdoor unit of the refrigeration cycle apparatus, there are heat source units of heat pump water heaters, refrigerators, and the like in addition to outdoor units of air conditioners.
图1所示的空调的室外机10在构成外壳的壳体20的内部,内置未图示的风扇或热交换器等。壳体20通过将前板21、顶板22、左右两个侧板23及未图示的底板加以组合,而形成为矩形的箱状。前板21、顶板22、侧板23及未图示的底板分别通过对金属制的板进行弯曲加工等而形成。另外,本实施方式中,将前板21侧的面设为室外机10的前表面或前侧,将前板21的相反侧的面设为背面或后侧。而且,将室外机10的设置状态下的重力方向设为室外机10的上下方向。而且,将与前后方向及上下方向垂直的方向设为室外机10的横方向或左右方向。The outdoor unit 10 of the air conditioner shown in FIG. 1 incorporates a fan, a heat exchanger, and the like (not shown) inside a casing 20 constituting an outer casing. The casing 20 is formed into a rectangular box shape by combining a front plate 21 , a top plate 22 , two left and right side plates 23 , and a bottom plate not shown. The front plate 21, the top plate 22, the side plate 23, and the bottom plate (not shown) are each formed by bending a metal plate or the like. In addition, in this embodiment, let the surface on the side of the front plate 21 be the front surface or the front side of the outdoor unit 10, and let the surface on the opposite side of the front plate 21 be the back side or the rear side. Furthermore, the direction of gravity in the installed state of the outdoor unit 10 is defined as the vertical direction of the outdoor unit 10 . Moreover, let the direction perpendicular to the front-back direction and the up-down direction be the horizontal direction or the left-right direction of the outdoor unit 10 .
前板21具有喷出口211。喷出口211用以将来自设置于壳体20内的未图示的风扇的风喷出到室外机10的外部。喷出口211将前板21朝向所述前板21的厚度方向贯穿而形成,从而将壳体20的内部与外部连通。与前板21为相反侧的面即壳体20的背面开放。而且,收容于壳体20内的未图示的热交换器从所述开放部分露出到外部。The front plate 21 has a discharge port 211 . The discharge port 211 is used to discharge wind from a fan (not shown) provided in the casing 20 to the outside of the outdoor unit 10 . The ejection port 211 is formed to penetrate the front plate 21 in the thickness direction of the front plate 21 to communicate the inside and the outside of the casing 20 . The back surface of the casing 20 , which is the surface opposite to the front plate 21 , is open. Furthermore, a heat exchanger (not shown) accommodated in the casing 20 is exposed to the outside through the opening.
而且,室外机10具有装饰盖11、侧面盖12及图2所示的端子板40。装饰盖11例如由合成树脂制的构件形成为所谓的网状。装饰盖11安装于前板21,且覆盖喷出口211。侧面盖12能够装卸地设置于左右两侧的侧板23中的一侧板23(本实施方式中为右侧的侧板)。侧面盖12覆盖从壳体20的外部拉入到内部的未图示的冷媒用配管或电气配线、及图2所示的端子板40。Furthermore, the outdoor unit 10 has a decorative cover 11, a side cover 12, and a terminal board 40 shown in FIG. 2 . The decorative cover 11 is formed in a so-called mesh shape from, for example, a member made of synthetic resin. The decoration cover 11 is mounted on the front panel 21 and covers the outlet 211 . The side cover 12 is detachably provided on one side plate 23 (the right side plate in this embodiment) of the side plates 23 on both left and right sides. The side cover 12 covers not-shown refrigerant pipes and electrical wiring drawn in from the outside of the case 20 , and the terminal board 40 shown in FIG. 2 .
接下来,也参照图2及图3,对左右两侧的侧板23中的安装着侧面盖12的右方的侧板23的详细情况进行说明。另外,以下的说明中,简称作侧板23。侧板23如图2所示具有配管插通部231及端子板安装部30。配管插通部231设置于侧板23的下端部,形成为将侧板23朝向侧板23的厚度方向贯穿的孔或切口状。未图示的冷媒用配管穿过配管插通部231并被拉入到壳体20内。Next, details of the right side plate 23 to which the side cover 12 is attached, among the side plates 23 on the left and right sides, will be described with reference to FIGS. 2 and 3 . In addition, in the following description, it will only be called the side plate 23. The side plate 23 has a pipe insertion portion 231 and a terminal board mounting portion 30 as shown in FIG. 2 . The pipe insertion portion 231 is provided at the lower end portion of the side plate 23 and is formed in the shape of a hole or a cutout penetrating the side plate 23 in the thickness direction of the side plate 23 . A refrigerant pipe (not shown) is inserted into the casing 20 through the pipe insertion portion 231 .
端子板安装部30设置于侧板23的上下方向的上部,所述情况下,设置于比中央靠上方处。端子板安装部30也如图3所示,具有开口部31、平板部32及至少一个连结部33。本实施方式的情况下,端子板安装部30具有两个连结部33。开口部31设置于构成壳体20的侧板23。开口部31贯穿侧板23的一部分而形成,将壳体20的内部与外部予以连通。通过形成开口部31,而侧板23与平板部32局部隔开。The terminal board mounting part 30 is provided on the upper part of the side plate 23 in the vertical direction, and in this case, it is provided above the center. As also shown in FIG. 3 , the terminal board mounting portion 30 has an opening portion 31 , a flat plate portion 32 and at least one connecting portion 33 . In the present embodiment, the terminal strip mounting portion 30 has two connecting portions 33 . The opening 31 is provided in the side plate 23 constituting the housing 20 . The opening 31 is formed through a part of the side plate 23 and communicates the inside and the outside of the casing 20 . By forming the opening portion 31 , the side plate 23 is partially separated from the flat plate portion 32 .
平板部32设置于侧板23的平面方向上的开口部31的内侧。平板部32如图2所示,为安装着端子板40的区域,整体形成为矩形状。也如图3所示那样,平板部32具有连接部321。连接部321为在平板部32的周围连接于侧板23的部分,由此,开口部31的周围的一部分成为与壳体20的一部分相连的部分,平板部32在开口部31的内侧与连接部321相连而设置。本实施方式的情况下,连接部321设置于矩形的平板部32的下边部。平板部32以将连接部321作为支点而朝向壳体20的内侧弯折的方式倾斜。The flat plate portion 32 is provided inside the opening portion 31 in the planar direction of the side plate 23 . As shown in FIG. 2 , the flat portion 32 is a region where the terminal board 40 is mounted, and is formed in a rectangular shape as a whole. As also shown in FIG. 3 , the flat plate portion 32 has a connection portion 321 . The connection portion 321 is a portion connected to the side plate 23 around the flat portion 32, whereby a part of the periphery of the opening 31 becomes a portion connected to a part of the housing 20, and the flat portion 32 is connected to the inside of the opening 31. The parts 321 are connected to each other. In the case of the present embodiment, the connecting portion 321 is provided on the lower side of the rectangular flat plate portion 32 . The flat plate portion 32 is inclined so as to be bent toward the inside of the housing 20 with the connecting portion 321 as a fulcrum.
而且,如图3所示,平板部32具有卡止部322、螺纹孔323、及三角肋324。卡止部322是以对平板部32的一部分进行冲压并且将另一部分提起的方式弯曲而形成。螺纹孔323为贯穿平板部32而形成的内螺纹孔。端子板40的一部分卡止于卡止部322。而且,如图2所示,螺钉等紧固构件41穿过端子板40而旋入螺纹孔323中。由此,端子板40被固定于平板部32面。三角肋324设置于连接部321上,将平板部32的连接部321中的弯曲状态加强。Furthermore, as shown in FIG. 3 , the flat plate portion 32 has a locking portion 322 , a screw hole 323 , and a triangular rib 324 . The locking portion 322 is formed by bending a part of the flat plate portion 32 and lifting the other part. The threaded hole 323 is an internally threaded hole formed through the flat plate portion 32 . A part of the terminal board 40 is locked by the locking portion 322 . Furthermore, as shown in FIG. 2 , fastening members 41 such as screws pass through the terminal board 40 and are screwed into the screw holes 323 . Thus, the terminal board 40 is fixed to the surface of the flat plate portion 32 . The triangular rib 324 is disposed on the connecting portion 321 to strengthen the bending state of the connecting portion 321 of the flat plate portion 32 .
另一方面,连结部33设置于平板部32中与连接部321不同的端部。本实施方式的情况下,连结部33设置于平板部32的上端部两侧的两个部位。附带一说,设置着连结部33的位置不限于平板部32的上端部。然而,如果考虑到易加工性等,则连结部33的位置优选处于平板部32中距离连接部321极远的位置。On the other hand, the connection portion 33 is provided at an end portion of the flat plate portion 32 different from the connection portion 321 . In the present embodiment, the connecting portion 33 is provided at two places on both sides of the upper end portion of the flat plate portion 32 . Incidentally, the position where the connecting portion 33 is provided is not limited to the upper end portion of the flat plate portion 32 . However, in consideration of ease of processing and the like, the position of the connection portion 33 is preferably at a position extremely far from the connection portion 321 in the flat plate portion 32 .
连结部33的一端侧连结于平板部32,另一端侧连结于开口部31的周围的侧板23。由此,连结部33将平板部32与壳体20的一部分之间予以连结。本实施方式中,将连结部33的一端侧即连结部33与平板部32的边界部分称作平板部侧的端部331。而且,将连结部33的另一端侧即连结部33与侧板23的边界部分称作侧板侧的端部332。连结部33以通过在两端部331、端部332间形成着多个弯折部,而朝向壳体20的内侧延伸的方式形成。因此,侧板23、平板部32、连结部33并未利用焊接或粘接剂而接合,且,未使用紧固构件等而结合,而是利用为相同材料的金属板形成为一体。即,壳体20、平板部32、连结部33形成为一体。One end of the connecting portion 33 is connected to the flat plate portion 32 , and the other end thereof is connected to the side plate 23 around the opening 31 . Thus, the connecting portion 33 connects the flat plate portion 32 and a part of the housing 20 . In the present embodiment, one end side of the connecting portion 33 , that is, a boundary portion between the connecting portion 33 and the flat plate portion 32 is referred to as an end portion 331 on the flat plate side. In addition, the boundary portion between the connecting portion 33 and the side plate 23 on the other end side of the connecting portion 33 is referred to as an end portion 332 on the side plate side. The connecting portion 33 is formed to extend toward the inside of the casing 20 by forming a plurality of bent portions between the both end portions 331 and the end portion 332 . Therefore, the side plate 23, the flat plate portion 32, and the connection portion 33 are not joined by welding or an adhesive, and are not joined using fastening members or the like, but are integrally formed using metal plates of the same material. That is, the case 20, the flat plate portion 32, and the connection portion 33 are integrally formed.
连结部33如图5所示,在连结部33未弯折的状态下,形成为使平板部侧的端部331与侧板侧的端部332之间向上、下方向弯曲并且蜿蜒的形态。而且,在连结部33未弯折的状态下,平板部侧的端部331位于与侧板侧的端部332大致相同程度的高度位置,或者比侧板侧的端部332靠下方即连接部321侧。As shown in FIG. 5 , in the unbent state of the connecting portion 33 , the connection portion 33 is formed in a form that bends upward and downward and meanders between the end portion 331 on the flat plate side and the end portion 332 on the side plate side. . Furthermore, in the state where the connecting portion 33 is not bent, the end portion 331 on the flat plate side is located at approximately the same height as the end portion 332 on the side plate side, or is located below the end portion 332 on the side plate side, that is, the connecting portion. 321 side.
而且,本实施方式中,连结部33的宽度尺寸即便在最窄的部位,也设定为侧板23的厚度尺寸即连结部33的厚度尺寸的6倍以上。例如在侧板23的厚度尺寸为0.6mm的情况下,连结部33的宽度尺寸在最窄的部位W处设定为3.6mm以上。Furthermore, in the present embodiment, the width dimension of the connection portion 33 is set to be 6 times or more the thickness dimension of the side plate 23 , that is, the thickness dimension of the connection portion 33 even at the narrowest point. For example, when the thickness dimension of the side plate 23 is 0.6 mm, the width dimension of the connection part 33 is set to 3.6 mm or more at the narrowest part W.
端子板40如图2所示,能够装卸地设置于端子板安装部30。详细情况虽未图示,但端子板40是将在壳体20内外相互分离的电气配线间电气连接的构件,例如为一键式连接器(one touch connector)。壳体20内的电气配线与壳体20外的电气配线经由设置于端子板安装部30的端子板40而电气连接。因此,电气配线穿过配置于开口部31的端子板40而从壳体20的外部被拉入到内部。As shown in FIG. 2 , the terminal strip 40 is detachably provided on the terminal strip mounting portion 30 . Although not shown in detail, the terminal board 40 is a member for electrically connecting the wirings separated from each other inside and outside the case 20, and is, for example, a one-touch connector. The electrical wiring inside the housing 20 is electrically connected to the electrical wiring outside the housing 20 via the terminal board 40 provided on the terminal board mounting portion 30 . Therefore, the harness is pulled in from the outside of the case 20 through the terminal block 40 disposed in the opening 31 .
接下来,参照图4~图6,对具备端子板安装部30的室外机10的制造方法进行说明。Next, a method of manufacturing the outdoor unit 10 provided with the terminal board mounting portion 30 will be described with reference to FIGS. 4 to 6 .
另外,图5中,为了明确构件所存在的部分与构件所不存在的部分,而对构件所存在的部分附上由斜线构成的影线。即,图5中,对侧板23、平板部32、及连结部33附上由斜线构成的影线。In addition, in FIG. 5 , in order to clarify the portion where the member exists and the portion where the member does not exist, the portion where the member exists is hatched with oblique lines. That is, in FIG. 5 , the side plate 23 , the flat plate portion 32 , and the connection portion 33 are hatched with oblique lines.
图4所示的流程图是表示室外机10的制造工序中的侧板23的制造工序的一部分,包含冲压工序(步骤S11)、及弯曲工序(步骤S12)。冲压工序(步骤S11)如图5所示,为如下工序,即,对成为侧板23的母材的平板状的金属板进行冲压,由此将开口部31、平板部32、连结部33形成为一体。而且,所述冲压工序(步骤S11)中,端子板40的卡止部322也同时进行冲压而形成。在执行冲压工序后,执行弯曲工序(步骤S12)。The flowchart shown in FIG. 4 shows a part of the manufacturing process of the side plate 23 in the manufacturing process of the outdoor unit 10, and includes a pressing process (step S11) and a bending process (step S12). The pressing step (step S11 ), as shown in FIG. 5 , is a step in which the opening 31 , the flat plate 32 , and the connecting portion 33 are formed by pressing a flat metal plate serving as the base material of the side plate 23 . as one. In addition, in the pressing step (step S11 ), the locking portion 322 of the terminal plate 40 is also formed by pressing at the same time. After the pressing process is performed, the bending process is performed (step S12).
弯曲工序(步骤S12)中,如图3及图6所示,为如下工序,即,以将连接部321作为支点而使平板部32朝向壳体20的内侧倾斜的方式弯折,并且以使连结部33朝向壳体20的内侧延伸的方式弯折。所述弯折工序中,连结部33沿着图5的虚线L1~虚线L4弯折,虚线L1~虚线L4中形成着多个弯折部333。所述情况下,连结部33中,在虚线L1~虚线L4所示的部分交替地形成着峰折(mountain fold)部分与谷折(valley fold)部分。由此,端子板安装部30一体地形成于侧板23。而且,所述弯曲工序(步骤S12)中,也同时形成图3所示的三角肋324。而且,在执行弯曲工序(步骤S12)后,在端子板安装部30的平板部32安装着端子板40。In the bending step (step S12), as shown in FIG. 3 and FIG. 6 , it is a step of bending the flat plate portion 32 so that it inclines toward the inside of the housing 20 using the connection portion 321 as a fulcrum, and so that The connecting portion 33 is bent so as to extend toward the inside of the housing 20 . In the bending step, the connecting portion 33 is bent along the dotted line L1 to the dotted line L4 in FIG. 5 , and a plurality of bent portions 333 are formed along the dotted line L1 to the dotted line L4. In such a case, in the connecting portion 33 , a mountain fold portion and a valley fold portion are alternately formed at portions indicated by the dotted lines L1 to L4 . Thus, the terminal board mounting portion 30 is integrally formed on the side plate 23 . In addition, in the bending step (step S12 ), the triangular rib 324 shown in FIG. 3 is also formed at the same time. Then, after the bending step (step S12 ), the terminal strip 40 is attached to the flat plate portion 32 of the terminal strip attaching portion 30 .
根据以上说明的实施方式,室外机10具备形成为箱状的壳体20、及端子板安装部30。端子板安装部30设置于构成壳体20的侧板23,在端子板安装部30能够装卸地设置着连接有电气配线的端子板40。端子板安装部30具有开口部31、平板部32、及连结部33。开口部31贯穿侧板23而形成,将壳体20的内部与外部予以连通。平板部32设置于侧板23的平面方向上的开口部31的内侧。平板部32具有周围的一部分连接于侧板23而成的连接部321。平板部32以将连接部321作为支点而朝向壳体20的内侧弯折的方式倾斜。平板部32中能够装卸地安装着端子板40。而且,连结部33将侧板23与平板部32之间予以连结。According to the embodiment described above, the outdoor unit 10 includes the box-shaped casing 20 and the terminal strip mounting portion 30 . The terminal strip mounting portion 30 is provided on the side plate 23 constituting the case 20 , and a terminal strip 40 to which electric wiring is connected is detachably provided on the terminal strip mounting portion 30 . The terminal strip mounting portion 30 has an opening portion 31 , a flat plate portion 32 , and a connecting portion 33 . The opening 31 is formed through the side plate 23 and communicates the inside and the outside of the casing 20 . The flat plate portion 32 is provided inside the opening portion 31 in the planar direction of the side plate 23 . The flat plate portion 32 has a connection portion 321 in which a part of the periphery is connected to the side plate 23 . The flat plate portion 32 is inclined so as to be bent toward the inside of the housing 20 with the connecting portion 321 as a fulcrum. A terminal board 40 is detachably attached to the flat plate portion 32 . Furthermore, the connecting portion 33 connects the side plate 23 and the flat plate portion 32 .
而且,当制造室外机10的壳体20的侧板23时,如图4所示,具备冲压工序(步骤S11)、及弯曲工序(步骤S12)。冲压工序(步骤S11)是对平板状的板构件进行冲压而将开口部31、平板部32、连结部33形成为一体的工序。所述情况下,开口部31贯穿侧板23而将壳体20的内部与外部予以连通。平板部32设置于侧板23的平面方向上的开口部31的内侧,并具有周围的一部分连接于侧板23而成的连接部321,且能够装卸地安装着端子板40。连结部33将侧板23与平板部32之间予以连结。弯曲工序(步骤S12)为如下工序,即,以将连接部321作为支点而将平板部32朝向壳体20的内侧倾斜的方式弯折,并且以将连结部33朝向壳体20的内侧延伸的方式弯折。And when manufacturing the side plate 23 of the case 20 of the outdoor unit 10, as shown in FIG. 4, a pressing process (step S11) and a bending process (step S12) are included. The pressing step (step S11 ) is a step of pressing a flat plate member to integrally form the opening 31 , the flat plate 32 , and the connecting portion 33 . In this case, the opening 31 passes through the side plate 23 to communicate the inside and outside of the casing 20 . The flat plate portion 32 is provided inside the opening 31 in the planar direction of the side plate 23 , has a connection portion 321 in which a part of the periphery is connected to the side plate 23 , and is detachably attached to the terminal board 40 . The connecting portion 33 connects the side plate 23 and the flat plate portion 32 . The bending step (step S12 ) is a step of bending the flat plate portion 32 so as to incline toward the inside of the case 20 using the connecting portion 321 as a fulcrum, and extending the connecting portion 33 toward the inside of the case 20 . Way to bend.
据此,连结部33将平板部32与侧板23予以连结。因此,在当进行室外机10的安置或维护中的配线作业时容易施加壳体20的朝向内侧方向的按压的平板部32中,能够提高对所述壳体20的朝向内侧方向的按压的刚性。即,连结部33具有作为加强平板部32的加强构件的功能,且能够提高平板部32的刚性即端子板安装部30的刚性。Accordingly, the connecting portion 33 connects the flat plate portion 32 and the side plate 23 . Therefore, in the flat plate portion 32 where the inward pressure of the casing 20 is easily applied when the outdoor unit 10 is installed or wiring work during maintenance is performed, the inward pressure of the casing 20 can be increased. rigidity. That is, the connecting portion 33 functions as a reinforcing member for reinforcing the flat portion 32 , and can increase the rigidity of the flat portion 32 , that is, the rigidity of the terminal strip mounting portion 30 .
此外,连结部33以通过形成着多个弯折部333而朝向壳体20的内侧延伸的方式形成。由此,侧板23、平板部32及连结部33未利用焊接或粘接剂而接合,且,未使用紧固构件等结合,而是由同一材料形成为一体,所述情况下是由金属板形成为一体。换句话说,侧板23、平板部32及连结部33不具有接合部分而由同一构件形成为一体。Furthermore, the connecting portion 33 is formed to extend toward the inside of the housing 20 by forming a plurality of bent portions 333 . Thus, the side plate 23, the flat plate portion 32, and the connection portion 33 are not joined by welding or an adhesive, and are not joined by fastening members, but are integrally formed of the same material, in this case, a metal The board is formed into one piece. In other words, the side plate 23 , the flat plate portion 32 , and the connection portion 33 are integrally formed of the same member without any joining portion.
即,连结部33并非为与侧板23及平板部32分开构成的金属板零件等,而是与侧板23及平板部32形成为一体,因而无须为了提高端子板安装部30的刚性而另外设置金属板零件等加强构件。因此,能够抑制因设置连结部33而引起的零件个数的增加。其结果,能够抑制室外机10的组装工时的增加,进而能够抑制室外机10的制造性下降或制造成本增加。That is, the connecting portion 33 is not a metal plate part or the like that is separately formed from the side plate 23 and the flat plate portion 32, but is integrally formed with the side plate 23 and the flat plate portion 32, so that there is no need to separately install the terminal plate mounting portion 30 in order to improve the rigidity of the terminal plate mounting portion 30. Install reinforcement members such as sheet metal parts. Therefore, it is possible to suppress an increase in the number of components due to the provision of the connecting portion 33 . As a result, an increase in man-hours for assembling the outdoor unit 10 can be suppressed, and further, a decrease in manufacturability or an increase in manufacturing cost of the outdoor unit 10 can be suppressed.
连结部33的宽度尺寸设定为侧板23的厚度尺寸即连结部33的厚度尺寸的6倍以上。如果连结部33的宽度尺寸相对于连结部33的厚度尺寸过小,则连结部33的刚性减小。而且,如果连结部33的刚性小,则连结部33不仅无法充分发挥作为端子板安装部30的加强构件的功能,且加工时也会出现断裂而加工变得困难。与此相对,发现在将连结部33的宽度尺寸设为连结部33的厚度尺寸的6倍以上的情况下,能够充分确保连结部33的刚性并且加工变得容易。根据所述构成,能够确保连结部33的刚性且能够实现加工性的提高。The width dimension of the connection portion 33 is set to be 6 times or more the thickness dimension of the side plate 23 , that is, the thickness dimension of the connection portion 33 . If the width dimension of the connection portion 33 is too small relative to the thickness dimension of the connection portion 33 , the rigidity of the connection portion 33 decreases. Furthermore, if the rigidity of the connecting portion 33 is low, not only the connecting portion 33 cannot sufficiently function as a reinforcing member of the terminal strip mounting portion 30 , but also breakage occurs during processing, making processing difficult. On the other hand, it was found that when the width dimension of the connection portion 33 is 6 times or more the thickness dimension of the connection portion 33 , the rigidity of the connection portion 33 can be sufficiently ensured and the processing becomes easy. According to the above configuration, the rigidity of the connecting portion 33 can be ensured and the workability can be improved.
另外,连接部321或连结部33的长度尺寸或配置等不限于所述情况,能够根据平板部32的尺寸或配置等而适当变更。In addition, the length dimension, arrangement, etc. of the connection part 321 or the connection part 33 are not limited to the above-mentioned, and can be changed suitably according to the size, arrangement, etc. of the flat plate part 32.
而且,壳体20不限于将独立形成的前板21、顶板22及侧板23组合而形成为箱状的壳体,也可为所述前板21、顶板22及侧板23构成为一体的壳体。Moreover, the housing 20 is not limited to a box-shaped housing formed by combining the independently formed front plate 21, top plate 22, and side plates 23, and may be formed integrally with the front plate 21, top plate 22, and side plates 23. case.
以上,对本实用新型的一实施方式进行了说明,但本实施方式是作为示例而提示,并不意图限定实用新型的范围。所述新颖的实施方式能够由其他各种形态来实施,在不脱离实用新型的主旨的范围内,能够进行各种省略、置换、变更。本实施方式或其变形包含于实用新型的范围或主旨内,并且包含于记载的技术方案及其均等的范围内。As mentioned above, although one embodiment of this invention was described, this embodiment is presented as an example, and it does not intend limiting the scope of the invention. The novel embodiment described above can be implemented in other various forms, and various omissions, substitutions, and changes can be made without departing from the gist of the invention. This embodiment and its modifications are included in the scope or spirit of the invention, and are included in the described technical solution and its equivalent range.
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