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CN206290369U - Wind power generating set and its hydraulic variable propeller system - Google Patents

Wind power generating set and its hydraulic variable propeller system Download PDF

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Publication number
CN206290369U
CN206290369U CN201621420402.8U CN201621420402U CN206290369U CN 206290369 U CN206290369 U CN 206290369U CN 201621420402 U CN201621420402 U CN 201621420402U CN 206290369 U CN206290369 U CN 206290369U
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ring
hydraulic
pitch
fixed
web
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代兴文
高斯
袁春梅
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

公开了一种风力发电机组及其液压变桨系统,该液压变桨系统包括:变桨轴承,所述变桨轴承的内圈相对于风力发电机组的叶片和轮毂中的一者固定,外圈相对于叶片和轮毂中的另一者固定;安装环,固定在所述变桨轴承的外圈和内圈中的一者上,并在所述安装环的周向内侧形成有连接凸缘;腹板,与所述变桨轴承的外圈和内圈中的另一者固定;液压驱动组件,安装在所述腹板和所述安装环上,其中,所述变桨轴承、所述安装环、所述腹板和所述液压驱动组件装配成组装模块,所述组装模块被装配到所述轮毂上,从而实现模块化安装,提高安装效率,降低维护操作的难度。

A wind turbine generator set and a hydraulic pitch system thereof are disclosed. The hydraulic pitch system includes a pitch bearing, the inner ring of the pitch bearing is fixed relative to one of the blades and the hub of the wind turbine set, and the outer ring Fixed relative to the other of the blade and the hub; a mounting ring, fixed on one of the outer ring and the inner ring of the pitch bearing, and a connecting flange formed on the circumferential inner side of the mounting ring; a web fixed to the other one of the outer ring and the inner ring of the pitch bearing; a hydraulic drive assembly installed on the web and the mounting ring, wherein the pitch bearing, the mounting ring The ring, the web and the hydraulic drive assembly are assembled into an assembly module, and the assembly module is assembled to the hub, thereby achieving modular installation, improving installation efficiency, and reducing the difficulty of maintenance operations.

Description

风力发电机组及其液压变桨系统Wind turbine and its hydraulic pitch system

技术领域technical field

本实用新型涉及风力发电领域,具体地说,本实用新型涉及一种风力发电机组及其液压变桨系统。The utility model relates to the field of wind power generation, in particular, the utility model relates to a wind power generating set and a hydraulic pitch changing system thereof.

背景技术Background technique

通常,对于采用液压变桨系统的风力发电机组,参照图1和图2,轮毂1的三个安装前孔都设有腹板4,液压驱动组件5通过轮毂1内部的安装凸缘安装在轮毂1的内部,在变桨轴承2上连接有轴承腹板4,变桨轴承2的外圈通过螺栓3与轮毂1连接。Generally, for a wind turbine using a hydraulic pitch system, referring to Figures 1 and 2, the three front mounting holes of the hub 1 are provided with webs 4, and the hydraulic drive assembly 5 is installed on the hub through the mounting flange inside the hub 1. 1, a bearing web 4 is connected to the pitch bearing 2, and the outer ring of the pitch bearing 2 is connected to the wheel hub 1 through bolts 3.

液压变桨系统的三组液压驱动组件均设置在轮毂1内部,由于轮毂1内部空间有限,并且液压驱动组件的零部件较多,包括油缸、管路、阀等各种部件,这些零部件需要各自的安装结构,导致轮毂内部需要设置较多的安装接口,一方面导致安装过程需要分别进行,安装效率低,并且使得轮毂内部结构复杂,增加了制造成本。The three sets of hydraulic drive components of the hydraulic pitch system are all arranged inside the hub 1. Due to the limited space inside the hub 1 and the many components of the hydraulic drive components, including oil cylinders, pipelines, valves and other components, these components need The respective installation structures lead to the need for more installation interfaces inside the hub. On the one hand, the installation process needs to be carried out separately, resulting in low installation efficiency, and the internal structure of the hub is complicated, which increases the manufacturing cost.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于风力发电机组的液压变桨系统,以实现模块化安装,提高安装效率,降低维护操作的难度。The purpose of the utility model is to provide a hydraulic pitch control system for a wind power generating set, so as to realize modular installation, improve installation efficiency, and reduce the difficulty of maintenance operations.

本实用新型的另一目的在于提供一种风力发电机组。Another object of the utility model is to provide a wind power generating set.

为了实现上述目的,本实用新型提供了一种用于风力发电机组的液压变桨系统,该液压变桨系统,包括:变桨轴承,所述变桨轴承的内圈相对于风力发电机的叶片和轮毂中的一者固定,外圈相对于风力发电机组的叶片和轮毂中的另一者固定;安装环,固定在所述变桨轴承的外圈和内圈中的一者上,并在所述安装环的周向内侧形成有连接凸缘;腹板,与所述变桨轴承的外圈和内圈中的另一者固定;液压驱动组件,安装在所述腹板和所述安装环上,其中,所述变桨轴承、所述安装环、所述腹板和所述液压驱动组件装配成组装模块,所述组装模块被装配到所述轮毂上。In order to achieve the above object, the utility model provides a hydraulic pitch system for a wind power generating set, the hydraulic pitch system includes: a pitch bearing, the inner ring of the pitch bearing is opposite to the blade of the wind power generator fixed to one of the hubs, and the outer ring is fixed to the other of the blades of the wind turbine and the hub; the mounting ring is fixed to one of the outer ring and the inner ring of the pitch bearing, and A connecting flange is formed on the circumferential inner side of the mounting ring; a web is fixed to the other of the outer ring and the inner ring of the pitch bearing; a hydraulic drive assembly is installed on the web and the mounting ring, wherein the pitch bearing, the mounting ring, the web and the hydraulic drive assembly are assembled into an assembly module, and the assembly module is assembled on the hub.

优选地,所述液压驱动组件包括油缸和蓄能器,所述油缸的一端连接到所述连接凸缘,另一端连接到所述腹板,所述蓄能器连接到所述安装环。Preferably, the hydraulic drive assembly includes an oil cylinder and an accumulator, one end of the oil cylinder is connected to the connecting flange, the other end is connected to the web, and the energy accumulator is connected to the mounting ring.

优选地,所述变桨轴承的内圈相对于叶片固定,外圈相对于轮毂固定,安装环固定在所述变桨轴承的外圈上,腹板与所述变桨轴承的内圈固定。Preferably, the inner ring of the pitch bearing is fixed relative to the blade, the outer ring is fixed relative to the hub, the mounting ring is fixed on the outer ring of the pitch bearing, and the web is fixed to the inner ring of the pitch bearing.

优选地,所述预组装模块通过穿过所述变桨轴承的外圈、所述安装环和所述轮毂的紧固螺栓装配到所述轮毂上。Preferably, the pre-assembled module is assembled to the hub by fastening bolts passing through the outer ring of the pitch bearing, the mounting ring and the hub.

优选地,所述安装环通过螺栓固定到所述变桨轴承的外圈。Preferably, the mounting ring is bolted to the outer ring of the pitch bearing.

根据本实用新型的另一实施例,提供了一种风力发电机组,该风力发电机组包括轮毂,在所述轮毂上连接有上述液压变桨系统。According to another embodiment of the present utility model, a wind power generating set is provided, the wind power generating set includes a hub, and the aforementioned hydraulic pitch system is connected to the hub.

优选地,所述风力发电机组包括同时装配的三组液压变桨系统,分别用于风力发电机的三个叶片的变桨。Preferably, the wind power generating set includes three sets of hydraulic pitch control systems assembled at the same time, which are respectively used for pitching the three blades of the wind power generator.

通过本实用新型提供的风力发电机组及其液压变桨系统,可以取得以下有益效果:Through the wind power generating set and its hydraulic pitch changing system provided by the utility model, the following beneficial effects can be obtained:

1、三组液压变桨系统的零部件可以在轮毂外部同时完成预组装,之后整体装配到轮毂上,从而实现了三组变桨驱动部件同时安装,大幅度提高了安装效率;1. The components of the three sets of hydraulic pitch system can be pre-assembled on the outside of the hub at the same time, and then assembled to the hub as a whole, so that the three sets of pitch drive components can be installed at the same time, which greatly improves the installation efficiency;

2、取消了轮毂内部用于安装液压驱动组件的凸缘结构,简化了轮毂结构,降低了制造成本;2. The flange structure used to install the hydraulic drive components inside the hub is canceled, which simplifies the hub structure and reduces the manufacturing cost;

3、在液压变桨系统中额外地设置可安装环,能够提高整体结构强度;3. An additional installable ring is set in the hydraulic pitch system, which can improve the overall structural strength;

4、优化了安装工艺,实现了模块化安装,显著提高了装配效率。4. The installation process is optimized, modular installation is realized, and assembly efficiency is significantly improved.

附图说明Description of drawings

图1是现有技术中的液压变桨系统安装在轮毂内的示意图;Fig. 1 is a schematic diagram of a hydraulic pitch system installed in a wheel hub in the prior art;

图2是沿图1中的A-A线截取的局部剖视图;Fig. 2 is a partial sectional view taken along line A-A in Fig. 1;

图3是根据本实用新型的实施例的轮毂的结构示意图;Fig. 3 is a structural schematic diagram of a hub according to an embodiment of the present invention;

图4是根据本实用新型的实施例的预组装模块的示意图;4 is a schematic diagram of a pre-assembled module according to an embodiment of the present invention;

图5是根据本实用新型的实施例的液压变桨系统装配后的示意图;Fig. 5 is a schematic diagram of an assembled hydraulic pitch system according to an embodiment of the present invention;

图6是沿图5中的A-A线截取的局部剖视图。Fig. 6 is a partial sectional view taken along line A-A in Fig. 5 .

具体实施方式detailed description

为了使本领域技术人员能够更好的理解本实用新型,下面结合附图对本实用新型的具体实施例进行详细描述。In order to enable those skilled in the art to better understand the utility model, specific embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings.

参照图3至图6,其中图3是根据本实用新型的实施例的轮毂的结构示意图,图4是根据本实用新型的实施例的预组装模块的示意图,图5是根据本实用新型的实施例的液压变桨系统装配后的示意图,图6是沿图5中的A-A线截取的局部剖视图。Referring to Fig. 3 to Fig. 6, wherein Fig. 3 is a schematic structural view of a wheel hub according to an embodiment of the present utility model, Fig. 4 is a schematic view of a pre-assembled module according to an embodiment of the present utility model, and Fig. 5 is a schematic view according to an implementation of the present utility model Fig. 6 is a partial sectional view taken along line A-A in Fig. 5 .

根据本实用新型的实施例,提供了一种用于风力发电机组的液压变桨系统,用于对各自的叶片进行变桨。According to an embodiment of the present utility model, a hydraulic pitch system for a wind power generating set is provided, which is used for pitching respective blades.

该液压变桨系统包括变桨轴承13,该变桨轴承13的外圈相对于风力发电机组的轮毂11和叶片中的一者固定,内圈相对于风力发电机组的轮毂11和叶片中的另一者固定。在变桨轴承13的外圈和内圈中的一者的一侧固定设置有安装环12,例如可以通过螺栓实现两者的连接。在变桨轴承13的外圈和内圈中的另一者上连接有腹板14,该腹板14与变桨轴承13所在的平面平行。The hydraulic pitch system includes a pitch bearing 13, the outer ring of the pitch bearing 13 is fixed to one of the hub 11 and the blade of the wind power generating set, and the inner ring is fixed to the other of the hub 11 of the wind generating set and the blade. One is fixed. A mounting ring 12 is fixedly arranged on one side of the outer ring and the inner ring of the pitch bearing 13 , and the connection between the two can be realized, for example, by bolts. A web 14 is connected to the other of the outer ring and the inner ring of the pitch bearing 13 , and the web 14 is parallel to the plane where the pitch bearing 13 is located.

下面,以变桨轴承13的内圈相对于叶片固定、外圈相对于轮毂11固定、安装环12固定在变桨轴承的外圈上、腹板14与变桨轴承的内圈固定为例进行描述。In the following, the inner ring of the pitch bearing 13 is fixed relative to the blade, the outer ring is fixed relative to the hub 11, the mounting ring 12 is fixed on the outer ring of the pitch bearing, and the web 14 is fixed to the inner ring of the pitch bearing as an example. describe.

安装环12的周向内表面上设置有连接凸缘121,可用于连接液压驱动组件15。具体地说,液压驱动组件可以包括油缸151和蓄能器152,油缸151的一端连接到安装环12上的连接凸缘121,另一端连接到腹板14,从而通过油缸151的伸缩,带动腹板14转动,继而带动变桨轴承13的内圈和叶片转动,实现变桨。蓄能器152可用于储存液压油,其两端可连接到安装环12。在实施例中,液压驱动组件可包括两组油缸151和蓄能器152,以提供足够大的变桨力,顺利实现变桨。此外,对于液压驱动组件中的其他部件也可连接到安装环12。A connecting flange 121 is provided on the circumferential inner surface of the mounting ring 12 and can be used for connecting the hydraulic drive assembly 15 . Specifically, the hydraulic drive assembly may include an oil cylinder 151 and an accumulator 152. One end of the oil cylinder 151 is connected to the connecting flange 121 on the mounting ring 12, and the other end is connected to the web 14, so that the expansion and contraction of the oil cylinder 151 drives the web. The plate 14 rotates, and then drives the inner ring and the blades of the pitch bearing 13 to rotate to realize the pitch change. An accumulator 152 may be used to store hydraulic oil, both ends of which may be connected to the mounting ring 12 . In an embodiment, the hydraulic drive assembly may include two sets of oil cylinders 151 and accumulators 152 to provide sufficient force for pitch change and achieve smooth pitch change. In addition, other components in the hydraulic drive assembly may also be connected to the mounting ring 12 .

需要说明的是,由于用于连接液压驱动组件的连接凸缘121被设置在安装环12上,从而在风力发电机组的轮毂11上,便可取消原先设置在其内部的凸缘结构,从而简化了轮毂11的结构,如图3所示。It should be noted that since the connecting flange 121 used to connect the hydraulic drive assembly is arranged on the mounting ring 12, on the hub 11 of the wind power generating set, the original internal flange structure can be canceled, thereby simplifying the The structure of the hub 11 is shown, as shown in Figure 3.

当需要装配液压变桨系统时,首先可以将变桨轴承13的内圈与腹板14固定在一起,将安装环12与变桨轴承13的外圈固定在一起,然后将液压缸151和蓄能器152等液压驱动组件15装配到安装环12和腹板14上,如图4所示。这样,变桨轴承13、安装环12、腹板14和液压驱动组件15便可被装配在一起,装配而成的模块可称为预组装模块。之后可将该预组装模块整体装配到轮毂11上,如图5和图6所示。例如,可以通过穿过变桨轴承13的外圈、安装环12和轮毂11的紧固螺栓来实现预组装模块与轮毂11的装配。When the hydraulic pitch system needs to be assembled, firstly, the inner ring of the pitch bearing 13 can be fixed together with the web plate 14, the mounting ring 12 can be fixed together with the outer ring of the pitch bearing 13, and then the hydraulic cylinder 151 and the accumulator can be fixed together. The hydraulic drive assembly 15 such as the transducer 152 is assembled on the mounting ring 12 and the web 14, as shown in FIG. 4 . In this way, the pitch bearing 13, the mounting ring 12, the web 14 and the hydraulic drive assembly 15 can be assembled together, and the assembled module can be called a pre-assembled module. The pre-assembled module can then be integrally assembled on the hub 11 , as shown in FIGS. 5 and 6 . For example, the assembly of the pre-assembled module and the hub 11 can be realized by fastening bolts passing through the outer ring of the pitch bearing 13 , the mounting ring 12 and the hub 11 .

在上述装配过程期间,变桨轴承13、腹板14、安装环12和液压驱动组件15的装配可以采用任何合适的顺序进行,并不限于以上描述的时间顺序。During the above assembling process, the assembling of the pitch bearing 13, the web 14, the mounting ring 12 and the hydraulic drive assembly 15 may be performed in any suitable order, and is not limited to the chronological order described above.

另外,在风力发电机上都设置有三组液压变桨系统用于其三个叶片的变桨。在进行装配时,三组液压变桨系统可以同时进行,也就是说,可以在轮毂11的外部同时进行预组装模块的装配,之后可以将三个预组装模块同时装配到轮毂11上。In addition, three sets of hydraulic pitch systems are provided on the wind turbines for pitching the three blades. During assembly, three groups of hydraulic pitch control systems can be performed simultaneously, that is to say, the pre-assembled modules can be assembled outside the hub 11 at the same time, and then the three pre-assembled modules can be assembled on the hub 11 at the same time.

通过本实用新型所提供的液压变桨系统,一方面简化了轮毂11的结构及其制造工艺,并降低了制造成本,另一方面,通过在在轮毂11外部装配出预组装模块,再将该预组装模块整体装配到轮毂11上,从而不再受限于轮毂11内的狭小空间,简化了装配工艺,显著提高了装配效率。另外,在液压变桨系统中还采用了安装环12,该安装环12还可以起到加强结构强度的作用,从而有助于提高液压变桨系统的性能,延长液压变桨系统的使用寿命。Through the hydraulic pitch changing system provided by the utility model, on the one hand, the structure of the hub 11 and its manufacturing process are simplified, and the manufacturing cost is reduced; on the other hand, by assembling a pre-assembled module outside the hub 11, the The pre-assembled module is integrally assembled on the hub 11, so that it is no longer limited by the narrow space inside the hub 11, simplifies the assembly process, and significantly improves the assembly efficiency. In addition, the installation ring 12 is also used in the hydraulic pitch system, and the installation ring 12 can also play a role in strengthening the structural strength, thereby helping to improve the performance of the hydraulic pitch system and prolong the service life of the hydraulic pitch system.

根据本实用新型的另一实施例,该提供了一种风力发电机组,该风力发电机组包括上述液压变桨系统和轮毂11,在此不再赘述。According to another embodiment of the present invention, there is provided a wind power generating set, which includes the above-mentioned hydraulic pitch system and hub 11 , which will not be repeated here.

上面对本实用新型的具体实施方式进行了详细描述,虽然已表示和描述了一些实施例,但本领域技术人员应该理解,在不脱离由权利要求及其等同物限定其范围的本实用新型的原理和精神的情况下,可以对这些实施例进行修改和完善,这些修改和完善也应在本实用新型的保护范围内。The specific implementation of the present utility model has been described in detail above, although some embodiments have been shown and described, those skilled in the art should understand that without departing from the principle of the utility model whose scope is defined by claims and their equivalents Under the condition of spirit and spirit, these embodiments can be modified and improved, and these modifications and improvements should also be within the protection scope of the present utility model.

Claims (7)

1. a kind of hydraulic variable propeller system of wind power generating set, it is characterised in that including:
One of pitch variable bearings (13), the blade and wheel hub of inner ring relative to wind-driven generator of the pitch variable bearings (13) are solid Fixed, outer ring is fixed relative to the other of blade and wheel hub;
Mounting ring (12), is fixed on one of the outer ring of the pitch variable bearings (13) and inner ring, and in the mounting ring (12) circumference inner side is formed with flange connector (121);
Web (14), it is fixed with the other of the outer ring of the pitch variable bearings (13) and inner ring;
Hydraulic-driven component (15), on the web (14) and the mounting ring (12),
Wherein, the pitch variable bearings (13), the mounting ring (12), the web (14) and the hydraulic-driven component (15) dress Assembling module is made into, the assembling module is mounted on the wheel hub (11).
2. hydraulic variable propeller system according to claim 1, it is characterised in that the hydraulic-driven component (15) is including oil cylinder (151) and accumulator (152), one end of the oil cylinder (151) is connected to the flange connector (121), and the other end is connected to institute Web (14) is stated, the accumulator (152) is in the mounting ring (12).
3. hydraulic variable propeller system according to claim 1, it is characterised in that the inner ring of the pitch variable bearings (13) relative to Blade is fixed, and outer ring is fixed relative to wheel hub, and mounting ring (12) is fixed on the outer ring of the pitch variable bearings (13), web (14) Inner ring with the pitch variable bearings (13) is fixed.
4. hydraulic variable propeller system according to claim 3, it is characterised in that the assembling module is by through the change oar The fastening bolt of the outer ring, the mounting ring (12) and the wheel hub (11) of bearing (13) is assembled on the wheel hub (11).
5. hydraulic variable propeller system according to claim 3, it is characterised in that the mounting ring (12) is bolted The outer ring of the pitch variable bearings (13).
6. a kind of wind power generating set, it is characterised in that including wheel hub (11), being connected on the wheel hub (11) will just like right Seek the hydraulic variable propeller system any one of 1 to 5.
7. wind power generating set according to claim 6, it is characterised in that the wind power generating set includes assembling simultaneously Three groups of hydraulic variable propeller systems, be respectively used to the change oar of three blades of wind power generating set.
CN201621420402.8U 2016-12-22 2016-12-22 Wind power generating set and its hydraulic variable propeller system Active CN206290369U (en)

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CN201621420402.8U CN206290369U (en) 2016-12-22 2016-12-22 Wind power generating set and its hydraulic variable propeller system

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107587975A (en) * 2017-08-14 2018-01-16 山东中车风电有限公司 A kind of wind-driven generator hydraulic blade pitch device and system
CN107917048A (en) * 2017-12-22 2018-04-17 南京中人能源科技有限公司 A kind of frock of wind power generating set automation installation pitch-controlled system
CN109185056A (en) * 2018-10-30 2019-01-11 新疆金风科技股份有限公司 Pitch drive, pitch drive system and wind power generating set
CN110242499A (en) * 2019-07-17 2019-09-17 北京金风科创风电设备有限公司 Pitch drive module, impeller system, wind turbine and transportation method
CN113464363A (en) * 2021-07-30 2021-10-01 上海电气风电集团股份有限公司 Hydraulic variable pitch system for wind generating set and wind generating set
CN114427513A (en) * 2020-10-29 2022-05-03 北京金风科创风电设备有限公司 Hydraulic pitch systems and wind turbines

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107587975A (en) * 2017-08-14 2018-01-16 山东中车风电有限公司 A kind of wind-driven generator hydraulic blade pitch device and system
CN107917048A (en) * 2017-12-22 2018-04-17 南京中人能源科技有限公司 A kind of frock of wind power generating set automation installation pitch-controlled system
CN109185056A (en) * 2018-10-30 2019-01-11 新疆金风科技股份有限公司 Pitch drive, pitch drive system and wind power generating set
CN110242499A (en) * 2019-07-17 2019-09-17 北京金风科创风电设备有限公司 Pitch drive module, impeller system, wind turbine and transportation method
CN114427513A (en) * 2020-10-29 2022-05-03 北京金风科创风电设备有限公司 Hydraulic pitch systems and wind turbines
CN113464363A (en) * 2021-07-30 2021-10-01 上海电气风电集团股份有限公司 Hydraulic variable pitch system for wind generating set and wind generating set

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