CN206229716U - A kind of apple exterior quality self-grading device based on computer vision technique - Google Patents
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Abstract
本实用新型公开了一种基于计算机视觉技术的苹果外观品质自动分级装置,包括计算机视觉识别装置、控制系统、物料输送分拣装置,物料输送分拣装置包括输送装置、若干个推料装置、以及若干个第一集料箱,输送装置一端上方设置计算机视觉识别装置,输送装置另一端两侧分别设置推料装置、第一集料箱,推料装置与第一集料箱一一对应,计算机视觉识别装置、推料装置分别连接所述控制系统。本实用新型运用计算机视觉技术,对苹果表面图像进行采集,将采集的图像送到计算机中进行处理,并将处理结果按苹果分类标准做即时判别,最后把判别信息传送到控制台,由自动分级装置进行分级。
The utility model discloses an automatic apple appearance quality grading device based on computer vision technology, which comprises a computer vision recognition device, a control system, and a material conveying and sorting device. The material conveying and sorting device includes a conveying device, several pushing devices, and A number of first collecting boxes, a computer vision recognition device is installed above one end of the conveying device, and a pushing device and a first collecting box are respectively arranged on both sides of the other end of the conveying device. The pushing device corresponds to the first collecting box one by one, and the computer The visual identification device and the pushing device are respectively connected to the control system. The utility model uses computer vision technology to collect apple surface images, sends the collected images to the computer for processing, and makes instant discrimination on the processing results according to the apple classification standard, and finally transmits the discrimination information to the console for automatic grading. The device is graded.
Description
技术领域technical field
本实用新型涉及一种苹果自动分级装置,尤其涉及一种基于计算机视觉技术的苹果实时检测、自动分级装置。The utility model relates to an automatic apple grading device, in particular to an apple real-time detection and automatic grading device based on computer vision technology.
背景技术Background technique
苹果是一种重要的水果作物,其富含矿物质和维生素,酸甜可口,老少皆宜,在水果市场占据很大的比例。由于光照,养分,以及虫害的影响,在同一片果树林,甚至在同一颗树上的水果品质都参差不齐,形状圆整、表面光洁,色彩均匀红润的苹果可以出口卖到相对较高的价格,而表面有疤痕,着色率不高的苹果只能卖到相对较低的价格,有的甚至没有价值,只能扔掉。因此对苹果进行判断,并划分等级就具有相当的重要性。Apple is an important fruit crop, rich in minerals and vitamins, sweet and sour, suitable for all ages, and occupies a large proportion in the fruit market. Due to the influence of light, nutrients, and pests, the quality of the fruit in the same fruit forest or even on the same tree is uneven. Apples with round shapes, smooth surfaces, and uniform ruddy colors can be exported and sold at relatively high prices. However, apples with scars on the surface and low coloring rate can only be sold at relatively low prices, and some are even worthless and can only be thrown away. Therefore, it is very important to judge and grade apples.
中国是世界上最大的苹果生产国和消费国,苹果种植面积和产量均占世界总量的40%以上,在世界苹果产业中占有重要地位。长期以来仅仅依靠重量,大小来对苹果进行分级是不科学的方法,重量不能代表苹果的品质和成熟情况。只有对苹果表面颜色进行区别,才能判断苹果的品质,如果依靠人工肉眼进行苹果颜色判断分级,将投入大量的人力,而且受个人的主观因素影响,分级精度和一致性较差,分级质量得不到保障。China is the world's largest apple producer and consumer, with apple planting area and output accounting for more than 40% of the world's total, occupying an important position in the world's apple industry. For a long time, it is an unscientific method to classify apples only by weight and size. Weight cannot represent the quality and maturity of apples. Only by distinguishing the surface color of apples can we judge the quality of apples. If we rely on artificial naked eyes to judge and grade apples, a lot of manpower will be invested, and affected by personal subjective factors, the grading accuracy and consistency are poor, and the grading quality is not good. to guarantee.
外观形状、表面颜色、着色率、缺陷是苹果的品质的重要特征,用传统的方法难以进行分析,随着计算机视觉技术的发展,对于快速进行苹果的品质鉴定,提高劳动生产率,降低劳动成本,保证产品快速生产有巨大的意义。Appearance shape, surface color, coloring rate, and defects are important characteristics of apple quality, which are difficult to analyze by traditional methods. With the development of computer vision technology, it is necessary to quickly identify apple quality, improve labor productivity, and reduce labor costs. It is of great significance to ensure the rapid production of products.
实用新型内容Utility model content
本实用新型的目的是提供一种基于计算机视觉技术的苹果外观品质自动分级装置,运用计算机视觉技术,对苹果表面图像进行采集,将采集的图像送到计算机中进行处理,并将处理结果按苹果分类标准做即时判别,最后把判别信息传送到控制台,由自动分级装置进行分级。The purpose of this utility model is to provide an apple appearance quality automatic grading device based on computer vision technology, which uses computer vision technology to collect apple surface images, sends the collected images to the computer for processing, and compares the processing results to apples. The classification standard is used for real-time discrimination, and finally the discrimination information is transmitted to the console for grading by the automatic grading device.
本实用新型的目的是通过以下技术方案实现的,一种基于计算机视觉技术的苹果外观品质自动分级装置,包括计算机视觉识别装置、控制系统、物料输送分拣装置,物料输送分拣装置包括输送装置、若干个推料装置、以及若干个第一集料箱,输送装置一端上方设置计算机视觉识别装置,输送装置另一端两侧分别设置推料装置、第一集料箱,推料装置与第一集料箱一一对应,计算机视觉识别装置、推料装置分别连接所述控制系统。The purpose of this utility model is achieved through the following technical solutions, an automatic grading device for apple appearance quality based on computer vision technology, including a computer vision recognition device, a control system, and a material conveying and sorting device, and the material conveying and sorting device includes a conveying device , a number of pushing devices, and a number of first collecting boxes, a computer vision recognition device is arranged above one end of the conveying device, and a pushing device and a first collecting box are respectively arranged on both sides of the other end of the conveying device, and the pushing device and the first The collecting bins are in one-to-one correspondence, and the computer vision recognition device and the pushing device are respectively connected to the control system.
优选的,所述计算机视觉识别装置包括光源、第一、二、三CCD相机,第一、三、二CCD相机分别设置在输送装置的两侧以及顶部,光源设置在输送装置上方。Preferably, the computer vision identification device includes a light source, first, second, and third CCD cameras, the first, third, and second CCD cameras are respectively arranged on both sides and the top of the conveying device, and the light source is arranged above the conveying device.
优选的,所述输送装置包括主动辊筒、从动辊筒、输送带,输送带穿套在所述主动辊筒、从动辊筒上,传送带上表面上设有用于放置苹果的凹槽。Preferably, the conveying device includes a driving roller, a driven roller, and a conveyor belt. The conveyor belt is sheathed on the driving roller and the driven roller. Grooves for placing apples are provided on the upper surface of the conveyor belt.
优选的,所述推料装置输送装置尾端设有第二集料箱。Preferably, a second collecting box is provided at the rear end of the conveying device of the pushing device.
优选的,所述控制系统包括相互连接的计算机和控制器,计算机分别与第一、二、三CCD相机相连接;控制器分别连接所述若干个第一集料箱。Preferably, the control system includes a computer and a controller connected to each other, the computer is respectively connected to the first, second and third CCD cameras; the controller is respectively connected to the several first collecting boxes.
优选的,所述第一集料箱与输送带之间设有滑板。Preferably, a slide plate is provided between the first collecting box and the conveyor belt.
优选的,所述推料装置包括电磁阀、电机、推杆,电磁阀控制电机推出推杆,电磁阀连接所述控制器。Preferably, the pushing device includes a solenoid valve, a motor, and a push rod, the solenoid valve controls the motor to push out the push rod, and the solenoid valve is connected to the controller.
与现有技术相比,本实用新型具有以下有益效果:一种基于计算机视觉技术的苹果外观品质自动分级装置,包括计算机视觉识别装置,物料输送分拣装置。所述的计算机视觉识别装置为苹果图像采集,分析,处理的装置。所述的苹果物料输送分拣装置为皮带轮及一种带凹槽的皮带构成的物料输送及推料装置。本实用新型采用的物料输送皮带可以防止苹果偏离照相中心位置,导致采集不到苹果的图像。采用苹果分选装置,利用推料装置推出各个等级的苹果到对应的集料箱。Compared with the prior art, the utility model has the following beneficial effects: an automatic apple appearance quality grading device based on computer vision technology, including a computer vision recognition device and a material conveying and sorting device. The computer vision recognition device is a device for collecting, analyzing and processing apple images. The apple material conveying and sorting device is a material conveying and pushing device composed of a belt pulley and a grooved belt. The material conveying belt adopted by the utility model can prevent the apples from deviating from the center position of the camera, resulting in that the image of the apples cannot be collected. The apple sorting device is adopted, and the pushing device is used to push out apples of various grades to the corresponding collecting bins.
附图说明Description of drawings
图1是本实用新型基于计算机视觉技术的苹果外观品质自动分级装置的结构示意图;Fig. 1 is the structural representation of the apple appearance quality automatic grading device based on computer vision technology of the utility model;
图中:第一CCD相机1、光源2、苹果3、第二CCD相机4、第三CCD相机5、计算机6、控制器7、推料装置8、主动辊筒9、滑板11、输送带12、从动辊筒13、第一集料箱14。In the figure: first CCD camera 1, light source 2, apple 3, second CCD camera 4, third CCD camera 5, computer 6, controller 7, material pushing device 8, driving roller 9, slide plate 11, conveyor belt 12 , driven roller 13, first collecting box 14.
具体实施方式detailed description
下面结合附图对本实用新型进行进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,一种基于计算机视觉技术的苹果外观品质自动分级装置,包括计算机视觉识别装置、控制系统、物料输送分拣装置,物料输送分拣装置包括输送装置、若干个推料装置、以及若干个第一集料箱14,输送装置一端上方设置计算机视觉识别装置,输送装置另一端两侧分别设置推料装置8、第一集料箱14,推料装置8与第一集料箱14一一对应,计算机视觉识别装置、推料装置分别连接所述控制系统。As shown in Figure 1, an automatic apple appearance quality grading device based on computer vision technology includes a computer vision recognition device, a control system, and a material conveying and sorting device. The material conveying and sorting device includes a conveying device, several pushing devices, And several first collection boxes 14, a computer vision recognition device is arranged above the conveying device one end, and a pushing device 8 and a first collecting box 14 are respectively arranged on both sides of the other end of the conveying device, and the pushing device 8 and the first collecting box 14 in one-to-one correspondence, the computer vision recognition device and the pushing device are respectively connected to the control system.
计算机视觉识别装置包括光源2、第一、二、三CCD相机1、4、5,第一、三、二CCD相机1、5、4分别设置在输送装置的两侧以及顶部,光源2设置在输送装置上方。The computer vision recognition device includes a light source 2, the first, second and third CCD cameras 1, 4 and 5, the first, third and second CCD cameras 1, 5 and 4 are respectively arranged on both sides and the top of the conveying device, and the light source 2 is arranged on above the conveyor.
输送装置包括主动辊筒9、从动辊筒13、输送带12,输送带12穿套在所述主动辊筒9、从动辊筒11上,传送带12上表面上设有用于放置苹果3的凹槽。Conveying device comprises driving roller 9, driven roller 13, conveyer belt 12, and conveyer belt 12 is sheathed on described driving roller 9, driven roller 11, is provided with for placing apple 3 on the conveyer belt 12 upper surface. groove.
推料装置输送装置尾端设有第二集料箱10。A second collecting box 10 is provided at the rear end of the conveying device of the pushing device.
控制系统包括相互连接的计算机6和控制器7,计算机6分别与第一、二、三CCD相机1、4、5相连接;控制器7分别连接所述若干个第一集料箱14。The control system includes a computer 6 and a controller 7 connected to each other. The computer 6 is connected to the first, second and third CCD cameras 1, 4 and 5 respectively; the controller 7 is connected to the plurality of first collecting boxes 14 respectively.
第一集料箱14与输送带12之间设有滑板11。A slide plate 11 is provided between the first collecting box 14 and the conveyor belt 12 .
推料装置包括电磁阀、电机、推杆,电磁阀控制电机推出推杆,电磁阀连接所述控制器。The pushing device includes a solenoid valve, a motor, and a push rod. The solenoid valve controls the motor to push out the push rod, and the solenoid valve is connected to the controller.
如图1所示,本实用新型包括计算机视觉识别装置,物料输送分拣装置。计算机视觉识别装置为苹果图像采集,分析,处理的装置。苹果物料输送分拣装置为皮带轮及一种带凹槽的皮带构成的物料输送及推料装置。采用的物料输送皮带可以防止苹果偏离照相中心位置,导致采集不到苹果的图像。采用苹果分选装置,利用推料装置推出各个等级的苹果到对应的集料箱。As shown in Figure 1, the utility model includes a computer vision recognition device and a material conveying and sorting device. The computer vision recognition device is a device for collecting, analyzing and processing apple images. The apple material conveying and sorting device is a material conveying and pushing device composed of a pulley and a grooved belt. The material conveying belt adopted can prevent the apple from deviating from the center position of the camera, resulting in that the image of the apple cannot be collected. The apple sorting device is adopted, and the pushing device is used to push out apples of various grades to the corresponding collecting bins.
计算机识别装置包括第一、二、三CCD相机1, 4,5,和计算机6,相机自动识别运送过来的苹果,进行图像采集,并通过计算机中的图像处理程序进行图像处理,将处理结果按照分类标准做即时判别。The computer recognition device includes the first, second and third CCD cameras 1, 4, 5, and a computer 6. The cameras automatically identify the delivered apples, collect images, and process the images through the image processing program in the computer, and process the results according to the Classification criteria for instant discrimination.
如图1所示,苹果输送分拣装置主要由驱动辊筒9、从动辊筒13、输送带12、推料装置8,集料箱10组成。输送带12上有间隔均等的凹槽以限制苹果的位置使其可以对准相机1、4、5,沿输送带12尾端设置有间隔均等的推料装置,其间隔与输送到上的凹槽间隔相等。驱动辊筒9、从动辊筒13、输送带12用于输送苹果,滑板11用于缓冲防止苹果摔坏。As shown in FIG. 1 , the apple conveying and sorting device is mainly composed of a driving roller 9 , a driven roller 13 , a conveyor belt 12 , a pushing device 8 , and a collection box 10 . Conveyor belt 12 has equally spaced grooves to limit the position of the apple so that it can be aimed at cameras 1, 4, 5, and is provided with equally spaced pushing devices along the conveyor belt 12 tail end, and its spacing is the same as the grooves on the conveyor belt 12. The slots are equally spaced. Driving roller 9, driven roller 13, conveyer belt 12 are used for conveying apples, and slide plate 11 is used for cushioning and prevents apples from breaking.
本实用新型针对恶劣工作环境下灰尘等障碍物的影响,这种自动分级装置保证了苹果外观品质鉴定和快速划分等级,有效避免了人力时间的浪费,一定程度上提高了工业自动化生产的效率。The utility model aims at the influence of dust and other obstacles in the harsh working environment. This automatic grading device ensures the apple appearance quality identification and rapid classification, effectively avoids the waste of manpower time, and improves the efficiency of industrial automation production to a certain extent.
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