CN205716522U - Omnidirectional LED lamp - Google Patents
Omnidirectional LED lamp Download PDFInfo
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- CN205716522U CN205716522U CN201620255036.9U CN201620255036U CN205716522U CN 205716522 U CN205716522 U CN 205716522U CN 201620255036 U CN201620255036 U CN 201620255036U CN 205716522 U CN205716522 U CN 205716522U
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Abstract
本申请公开一种全向LED灯,其包括灯座、电子驱动器板、接口板、至少三个或更多个LED模块、下部塑料灯壳以及上部塑料灯壳;其中所述接口板具有狭槽,从而所述LED模块能够被装配到所述狭槽内;其中所述接口板具有用来将所述电子驱动器板连接于其上的狭槽;所述接口板具有在其表面上形成的导电迹线,从而由所述电子驱动器板生成的DC电力能够通过所述接口板供应给所述LED模块。LED芯片被布置且安装在LED模块上,从而能够实现具有高的后光通量的超过320度广角的均匀光束。
The present application discloses an omnidirectional LED lamp, which includes a lamp holder, an electronic driver board, an interface board, at least three or more LED modules, a lower plastic lamp housing, and an upper plastic lamp housing; wherein the interface board has a narrow slot so that the LED module can be assembled into the narrow slot; wherein the interface board has a narrow slot for connecting the electronic driver board thereto; the interface board has a conductive trace formed on its surface so that the DC power generated by the electronic driver board can be supplied to the LED module through the interface board. The LED chip is arranged and mounted on the LED module so that a uniform light beam with a wide angle of more than 320 degrees with a high rear luminous flux can be achieved.
Description
技术领域technical field
本实用新型涉及LED灯技术,并且具体地涉及LED灯泡。The utility model relates to LED lamp technology, and in particular to an LED light bulb.
背景技术Background technique
白炽灯已经在许多西方国家被禁止,并且荧光灯是不环保的且经常提供比较低的显色指数。为了减少浪费并且使用现有的灯泡接口,已开发出使用现有灯泡接口的LED灯泡。现在,越来越流行将LED灯泡用作室内照明。由于LED芯片产生了相当大量的热,所以常规的LED灯泡包括散热器、辐射散热片装置以及隔热的灯泡基座。在灯泡操作期间产生的废热被传递到散热器并且通过辐射散热片装置辐射出去。Incandescent lamps have been banned in many western countries, and fluorescent lamps are not environmentally friendly and often offer a relatively low color rendering index. In order to reduce waste and use existing light bulb sockets, LED light bulbs using existing light bulb sockets have been developed. Now, it is more and more popular to use LED bulbs as indoor lighting. Since LED chips generate a considerable amount of heat, a conventional LED light bulb includes a heat sink, a radiating fin arrangement, and an insulated bulb base. Waste heat generated during bulb operation is transferred to the heat sink and radiated out through the radiating fin arrangement.
参考A-19或者用于室内照明的类似球状的LED灯泡,对其发光强度分布和亮度的基本要求包括该灯发出的光应该是全向的,发光强度分布应该尽可能地均匀,并且灯泡上方和下方区域的光通量应该达到一个设定值以避免光的不均匀。为了管理LED灯泡的生产,能源之星(Energy Star)发布了LED照明标准,其规定了全向LED灯的发光强度分布。在该标准中规定了全向灯泡应该在0度到135度区域内具有均匀分布的发光强度(垂直轴向对称)。在该区域内的发光强度与整个0度到135度区域内的平均发光强度之差不应超过20%。总通量(流明)的至少5%必须在135度到180度的区域内发射。这就意味着在灯泡下方270度内的区域中,发光强度应该是大的并且均匀的,而在灯泡上方90度内的区域中,发光强度通量不应该太小。Referring to A-19 or similar spherical LED bulbs for indoor lighting, the basic requirements for its luminous intensity distribution and brightness include that the light emitted by the lamp should be omnidirectional, the luminous intensity distribution should be as uniform as possible, and the bulb above And the luminous flux of the area below should reach a set value to avoid unevenness of light. In order to manage the production of LED light bulbs, Energy Star (Energy Star) issued LED lighting standards, which stipulated the luminous intensity distribution of omnidirectional LED lamps. In this standard, it is stipulated that the omnidirectional bulb should have a uniform distribution of luminous intensity (vertical axis symmetry) in the area of 0 degrees to 135 degrees. The difference between the luminous intensity in this area and the average luminous intensity in the entire 0° to 135° area should not exceed 20%. At least 5% of the total flux (lumens) must be emitted in the area of 135 degrees to 180 degrees. This means that in the area within 270 degrees below the bulb, the luminous intensity should be large and uniform, while in the area within 90 degrees above the bulb, the luminous intensity flux should not be too small.
由于LED芯片源总是被安装在热传导表面上,所以可以实现的LED的最大光束角是180度,并且半强度角约为140度。现有的LED灯泡由安装在平面表面上的多组LED芯片构成,因此灯泡的光束角不可能太宽。一些LED灯泡使用外盖透镜的特定形状来使灯泡具有更宽的光束角,但是这不能实现能源之星(Energy Star)的均匀发光强度要求。中国专利CN201589090公开了“一种灯泡”,其可以实现大发射角。但是,由于其结构复杂并且在灯泡的下部要求有散热器,所以其难以被制造。在灯泡体的下部的散热器也遮挡光束并且因此不能实现宽光束角。Since the LED chip source is always mounted on a thermally conductive surface, the maximum beam angle of the LED that can be achieved is 180 degrees, and the half-intensity angle is about 140 degrees. Existing LED bulbs are composed of multiple groups of LED chips mounted on a flat surface, so the beam angle of the bulb cannot be too wide. Some LED bulbs use a specific shape of the cover lens to give the bulb a wider beam angle, but this cannot achieve the uniform luminous intensity requirement of Energy Star. Chinese patent CN201589090 discloses "a light bulb", which can achieve a large emission angle. However, it is difficult to manufacture due to its complicated structure and the requirement of a heat sink at the lower part of the bulb. The heat sink in the lower part of the bulb body also blocks the light beam and thus cannot achieve a wide beam angle.
实用新型内容Utility model content
技术问题是提供一种全向LED灯泡,其具有简单的结构、常规的安装、良好的散热性以及均匀的光分布。The technical problem is to provide an omnidirectional LED bulb with simple structure, conventional installation, good heat dissipation and uniform light distribution.
为了解决上述问题,提供一种全向LED灯,其包括透光灯泡壳、若干弯曲的LED模块(也作为散热器)、电路板、接口板(其连接LED模块和灯座)。LED芯片被布置在LED模块板上以使得均匀的光束具有320度或更宽的光束角以及高的后光强度通量。该灯泡结构具有不会阻碍来自LED芯片的任何光强度的散热器。全部LED芯片都被安装在具有良好传导性质的弯曲金属板上。LED可以被布置在金属板的上部部分上并且留出金属板的下部部分用作散热器,其引导由LED芯片产生的热量离开。LED模块(安装有LED芯片的金属板)的形状被制作成细长的S形,从而LED模块上的LED芯片的光束可以提供良好且均匀的光强度。In order to solve the above problems, an omnidirectional LED lamp is provided, which includes a light-transmitting bulb housing, several curved LED modules (also serving as heat sinks), a circuit board, and an interface board (which connects the LED modules and the lamp socket). The LED chips are arranged on the LED module board so that a uniform beam has a beam angle of 320 degrees or wider and a high back light intensity flux. The bulb structure has a heat sink that does not block any light intensity from the LED chips. All LED chips are mounted on a curved metal plate with good conductive properties. The LEDs may be arranged on the upper part of the metal plate and leave the lower part of the metal plate as a heat sink, which guides away the heat generated by the LED chips. The shape of the LED module (the metal plate on which the LED chip is mounted) is made into an elongated S shape, so that the light beam of the LED chip on the LED module can provide good and uniform light intensity.
根据本实用新型的一个方面,提供一种全向LED灯泡,包括灯座、电子驱动器板、接口板、至少三个或更多个LED模块、下部塑料灯壳以及上部塑料灯壳;其中所述接口板具有狭槽,从而所述LED模块能够被装配到所述狭槽内;其中所述接口板具有用来将所述电子驱动器板连接于其上的狭槽;所述接口板具有在其表面上形成的导电迹线,从而由所述电子驱动器板生成的DC电力能够通过所述接口板供应给所述LED模块。According to one aspect of the present invention, an omnidirectional LED light bulb is provided, including a lamp holder, an electronic driver board, an interface board, at least three or more LED modules, a lower plastic lamp housing and an upper plastic lamp housing; wherein the The interface board has a slot so that the LED module can be fitted into the slot; wherein the interface board has a slot for connecting the electronic driver board thereto; the interface board has a Conductive traces formed on the surface so that DC power generated by the electronic driver board can be supplied to the LED module through the interface board.
可选地,所述上部塑料灯壳和所述下部塑料灯壳通过粘胶或超声焊接连结到一起。Optionally, the upper plastic lamp housing and the lower plastic lamp housing are connected together by glue or ultrasonic welding.
可选地,所述LED电子驱动器电路被集成在所述接口板内。Optionally, said LED electronic driver circuit is integrated within said interface board.
可选地,所述下部塑料灯壳在所述灯座附近具有通风孔,并且所述灯座是螺丝基座。Optionally, the lower plastic lamp housing has ventilation holes near the lamp holder, and the lamp holder is a screw base.
可选地,对于具有5瓦或更低电耗功率的灯泡,所述下部塑料灯壳没有通风孔。Optionally, for bulbs having an electrical power consumption of 5 watts or less, the lower plastic lamp housing has no ventilation holes.
在本实用新型中,3到6个LED模块被布置以提供宽光束角。光源被布置得远离灯泡的后部部分,因此遮光范围是非常小的。LED模块是细长的,从而LED模块的下部部分可以被处理成散热器以引导热量远离LED芯片。电子驱动器板被定位在灯泡的下部部分,并且其某些部分实际上在远离热源和LED芯片的金属螺丝基座的内部,这确保了电子驱动器板的更加稳定的工作环境。因此,可以实现具有真实全向光源的更稳定且高效的LED灯泡。In the present invention, 3 to 6 LED modules are arranged to provide a wide beam angle. The light source is arranged away from the rear portion of the bulb, so the shading range is very small. The LED module is elongated so that the lower part of the LED module can be treated as a heat sink to guide heat away from the LED chip. The electronic driver board is positioned in the lower part of the bulb, and some parts of it are actually inside the metal screw base away from the heat source and the LED chips, which ensures a more stable working environment for the electronic driver board. Therefore, a more stable and efficient LED bulb with a true omnidirectional light source can be achieved.
附图说明Description of drawings
图1是根据本实用新型的实施例的示意结构图;Fig. 1 is a schematic structural diagram according to an embodiment of the present utility model;
图2是根据本实用新型的LED灯的分解视图;Fig. 2 is an exploded view of the LED lamp according to the present invention;
图3(a)是根据本实用新型的实施例的LED电灯泡的俯视图;Fig. 3 (a) is the top view of the LED light bulb according to the embodiment of the present utility model;
图3(b)是根据本实用新型的另一实施例的LED电灯泡的俯视图;Fig. 3 (b) is the top view of the LED light bulb according to another embodiment of the present utility model;
图4是LED模块的斜视图。Fig. 4 is a perspective view of the LED module.
具体实施方式detailed description
如图1和图2所示,本实施例包含螺丝灯座1、正极端子灯座2、具有连接到灯座1和2的两根电线9的电子驱动器板3、接口连接板4、下部外灯壳5、具有LED芯片6的LED模块7以及上部外灯壳8。灯座1是E26或E27灯座,其与下部外灯壳5紧密连接。下部灯壳5由高度透光材料制成,具有螺纹基座,从而金属灯座可以被紧密地螺旋到灯壳5内。电子驱动器板3被垂直安装到接口板4。通过到螺丝灯座1和带电端子2的电线9实现对电子驱动器板的电力供应。接口板4在其上具有导电迹线和狭槽,以便LED模块7的下部部分可以被装配到狭槽内并且因此所有LED模块的布置可以被稳固地放置到期望的位置。LED模块7和接口板4上的导电迹线可以在LED模块与接口板的接头处被焊接到一起。可以进行类似的连接以形成电子驱动器板3和接口板4之间的连接。由电子驱动器板3生成的供电现在可以从电子驱动器板3流过接口板4到达LED模块7。LED模块板7是铝电路板,其可以被弯曲并且具有安装在其上表面上的LED芯片。LED模块可以被弯曲到所需要的角度和形状,从而实现宽光束角。上部外灯壳8可以通过粘胶或超声波焊接连结到下部外灯壳5。As shown in Figures 1 and 2, this embodiment consists of a screw lamp holder 1, a positive terminal lamp holder 2, an electronic driver board 3 with two wires 9 connected to lamp holders 1 and 2, an interface connection board 4, a lower outer lamp Housing 5 , LED module 7 with LED chip 6 and upper outer lamp housing 8 . The lamp holder 1 is an E26 or E27 lamp holder, which is closely connected with the lower outer lamp housing 5 . The lower lamp housing 5 is made of highly light-transmitting material and has a threaded base so that the metal lamp holder can be tightly screwed into the lamp housing 5 . Electronic driver board 3 is vertically mounted to interface board 4 . The power supply to the electronics driver board is achieved by wires 9 to screw lamp holders 1 and live terminals 2 . The interface board 4 has conductive traces and slots on it so that the lower part of the LED modules 7 can be fitted into the slots and thus all LED module arrangements can be firmly placed into the desired positions. The conductive traces on the LED module 7 and the interface board 4 can be soldered together at the junction of the LED module and the interface board. Similar connections can be made to form the connection between the electronics driver board 3 and the interface board 4 . The power supply generated by the electronics driver board 3 can now flow from the electronics driver board 3 through the interface board 4 to the LED module 7 . The LED module board 7 is an aluminum circuit board that can be bent and has LED chips mounted on its upper surface. LED modules can be bent to desired angles and shapes to achieve wide beam angles. The upper outer lamp envelope 8 can be joined to the lower outer lamp envelope 5 by gluing or ultrasonic welding.
如图3(a)、图3(b)和图4所示,3到6个LED模块应该被用于一个灯泡。所用的LED模块的数量将取决于需要实现的光强度。接口板具有导电迹线并且被用于将所有LED模块和电子驱动器板连接到一起,从而来自驱动器板的电力可以被容易地分配到所有的LED模块。该接口也用于将所有的LED模块保持在正确的位置。如果较大尺寸的灯泡被制作并且接口板也较大还具有更多的空间,则电子LED驱动器板可以被集成到接口板内以简化制造工艺。灯泡壳由灯泡形状的高光透明材料形成。通风孔位于灯泡的下底部,接近灯泡螺丝基座。具有5W或更小的功耗的灯泡不需要通风孔。电子驱动器板具有连接到金属灯泡基座的电路,金属灯泡基座供应主要AC电压,AC电压被要求用来向LED模块提供需要的DC电压。As shown in Figure 3(a), Figure 3(b) and Figure 4, 3 to 6 LED modules should be used for one bulb. The number of LED modules used will depend on the light intensity that needs to be achieved. The interface board has conductive traces and is used to connect all the LED modules and the electronic driver board together so that power from the driver board can be easily distributed to all the LED modules. This interface is also used to hold all the LED modules in the correct position. If larger size bulbs are made and the interface board is also larger and has more space, the electronic LED driver board can be integrated into the interface board to simplify the manufacturing process. The bulb housing is formed from a bulb-shaped high-gloss transparent material. The ventilation hole is located on the lower bottom of the bulb, near the screw base of the bulb. Bulbs with a power consumption of 5W or less do not require vent holes. The electronic driver board has circuitry connected to the metal bulb base which supplies the main AC voltage which is required to provide the required DC voltage to the LED module.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106641782A (en) * | 2016-12-27 | 2017-05-10 | 横店集团得邦照明股份有限公司 | Novel LED Lamp and implementation method thereof |
CN107289340A (en) * | 2016-03-30 | 2017-10-24 | 郑榕彬 | Omnidirectional LED lamp |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107289340A (en) * | 2016-03-30 | 2017-10-24 | 郑榕彬 | Omnidirectional LED lamp |
CN106641782A (en) * | 2016-12-27 | 2017-05-10 | 横店集团得邦照明股份有限公司 | Novel LED Lamp and implementation method thereof |
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