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CN205683981U - A kind of quantitative liquid feeding system - Google Patents

A kind of quantitative liquid feeding system Download PDF

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Publication number
CN205683981U
CN205683981U CN201620439990.3U CN201620439990U CN205683981U CN 205683981 U CN205683981 U CN 205683981U CN 201620439990 U CN201620439990 U CN 201620439990U CN 205683981 U CN205683981 U CN 205683981U
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liquid
valve
tube
transfusion
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严明霞
李奕
胡新宇
肖靖凯
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Hubei University of Technology
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Hubei University of Technology
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Abstract

本实用新型提供一种定量加液系统,包括储液器、过滤器、密封盖、输气管、输液管、减压阀、截止阀、气泡阀、光电感应器和控制装置。本实用新型结过压缩气体提供加液动力,加液速度可以根据要求减压阀输出气压来实现,可调范围大;本实用新型设计系统是密闭系统,有毒有害的各种试剂不能挥发,对周围环境没有特殊要求,对实验人员健康没有损害;由于本实用新型中没有采用类似蠕动泵管的弹性元件,所以系统精度稳定可靠,不需要频繁校正和替换耗材。

The utility model provides a quantitative liquid addition system, which comprises a liquid storage device, a filter, a sealing cover, a gas delivery pipe, a liquid delivery pipe, a pressure reducing valve, a stop valve, a bubble valve, a photoelectric sensor and a control device. The utility model combines the compressed gas to provide the power for adding liquid, and the speed of adding liquid can be realized according to the output pressure of the pressure reducing valve, and the adjustable range is large; the design system of the utility model is a closed system, and various toxic and harmful reagents cannot volatilize. There are no special requirements for the surrounding environment, and there is no harm to the health of the experimenters; since the utility model does not use elastic elements similar to peristaltic pump tubes, the system accuracy is stable and reliable, and does not require frequent calibration and replacement of consumables.

Description

一种定量加液系统A quantitative dosing system

技术领域technical field

本实用新型属于实验仪器领域,特别涉及一种定量加液系统。The utility model belongs to the field of experimental instruments, in particular to a quantitative liquid addition system.

背景技术Background technique

实验室经常需要用到定量加液,主要用于对各种化学反应加液,如对样品进行消解时就需要加注大量的酸,消解过程中途还需要补充,消解完成后定容等。The laboratory often needs to use quantitative dosing, which is mainly used to add liquid to various chemical reactions. For example, a large amount of acid needs to be added when the sample is digested, and it needs to be replenished during the digestion process, and the volume is constant after the digestion is completed.

实验室现有的加液大多采用手工操作,或采用蠕动泵、注射泵。采用手工操作方式工作效率不高,对实验员的经验和熟练程度要求很高,容易发生错误;实验所用的很多有机溶剂和各种酸液都具有毒性,加液过程中难免吸入各种有毒有害的气体,对健康影响很严重。有些试剂还有很大的危险性,如高氯酸、氢氟酸等,容易发生人身伤害事故。Most of the existing liquid addition in the laboratory is manually operated, or a peristaltic pump or a syringe pump is used. Manual operation is not efficient, requires a high level of experience and proficiency for the experimenter, and is prone to errors; many organic solvents and various acids used in the experiment are toxic, and it is inevitable to inhale various toxic and harmful substances during the liquid addition process. gas, which has serious health effects. Some reagents are also very dangerous, such as perchloric acid, hydrofluoric acid, etc., which are prone to personal injury accidents.

采用蠕动泵或注射泵的自动加液系统可以减少一些人工的操作和风险,但也存在很多不利因素:The automatic dosing system using a peristaltic pump or a syringe pump can reduce some manual operations and risks, but there are also many disadvantages:

1.蠕动泵精度不高,随着蠕动泵管的老化而慢慢失去弹性,时间长了准确度无法保证。1. The precision of the peristaltic pump is not high. With the aging of the peristaltic pump tube, it gradually loses its elasticity, and the accuracy cannot be guaranteed after a long time.

2.受材料的限制,蠕动泵管耐腐蚀能力不强,需要定期更换。2. Limited by the material, the corrosion resistance of the peristaltic pump tube is not strong and needs to be replaced regularly.

3.因为活塞受到的摩擦力较大,无法避免爬行现象,导致注射泵的精度比蠕动泵更差。3. Because the friction force on the piston is relatively large, crawling cannot be avoided, resulting in worse accuracy of the syringe pump than the peristaltic pump.

4.注射泵的容积太小,无法做到连续供液。如果一次加液量较多,频繁给注射泵加液非常繁琐,效率较低。4. The volume of the syringe pump is too small to achieve continuous liquid supply. If the amount of liquid added at one time is large, it is very cumbersome to frequently add liquid to the syringe pump, and the efficiency is low.

实用新型内容Utility model content

针对现有技术的不足,本实用新型提供一种利用压缩气体为动力,以气泡发生器和光电感应器为定量机构的加液系统。Aiming at the deficiencies of the prior art, the utility model provides a liquid adding system which utilizes compressed gas as the driving force and uses a bubble generator and a photoelectric sensor as the quantitative mechanism.

为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种定量加液系统,其特征在于:包括储液容器(1)、与储液容器(1)配合的密封盖(3)、输液管(4)、输气管(10)、控制装置(9);所述输液管(4)的进液端穿过密封盖(3)且位于储存容器(1)内底部,且端口处设置有过滤器(2);所述输气管(10)的出气端穿过密封盖(3)且其端口高于储液容器(1)中液体的高度,输气管(10)的进气端与气源连接;所述输液管(4)和输气管(10)通过分支管(11)连通;所述输气管(10)与分支管(11)连接处与输气管(10)的出气端之间的输气管(10)上设置有减压阀(5);所述分支管(11)上距离输气管(10)由近至远依次设置有减压阀(5)和气泡阀(6);所述输液管(4)与分支管(11)连接处与输液管(4)的进液端之间的输液管(4)上设置有截止阀(7),输液管(4)与分支管(11)连接处与输液管(4)的出液端之间的输液管(4)上设置有光电感应器(8);所述气泡阀(6)、截止阀(7)、光电感应器(8)与控制装置(9)连接。A quantitative liquid addition system, characterized in that it includes a liquid storage container (1), a sealing cover (3) matched with the liquid storage container (1), an infusion tube (4), an air delivery tube (10), a control device (9 ); the liquid inlet end of the infusion tube (4) passes through the sealing cover (3) and is located at the inner bottom of the storage container (1), and a filter (2) is arranged at the port; the air outlet of the air delivery tube (10) The end passes through the sealing cover (3) and its port is higher than the height of the liquid in the liquid storage container (1), and the air inlet end of the air delivery pipe (10) is connected to the air source; the infusion pipe (4) and the air delivery pipe (10 ) through the branch pipe (11); the air pipe (10) between the connection of the air pipe (10) and the branch pipe (11) and the outlet end of the air pipe (10) is provided with a pressure reducing valve (5) ; The branch pipe (11) is provided with a decompression valve (5) and a bubble valve (6) in order from near to far from the air pipe (10); the connection between the infusion pipe (4) and the branch pipe (11) The infusion tube (4) between the infusion tube (4) and the infusion tube (4) is provided with a shut-off valve (7), and the connection between the infusion tube (4) and the branch tube (11) and the liquid outlet end of the infusion tube (4) The infusion tube (4) between them is provided with a photoelectric sensor (8); the bubble valve (6), the shut-off valve (7), and the photoelectric sensor (8) are connected with the control device (9).

所述密封盖(3)与储液容器(1)螺旋连接。The sealing cover (3) is screw connected with the liquid storage container (1).

本实用新型包括储液器、密封盖、过滤器、压缩气源、减压阀、输气管、输液管、截止阀、气泡阀、光电感应器、控制装置。The utility model comprises a liquid storage device, a sealing cover, a filter, a compressed air source, a pressure reducing valve, an air delivery pipe, a liquid infusion pipe, a stop valve, a bubble valve, a photoelectric sensor and a control device.

密封盖置于储液器上方,与储液器旋紧密封,输气管、输液管穿过密封盖,输液管进液端延伸到储液器最底部,末端有过滤器;输气管较短,出气端位于液面上方,进气端与气源相连。The sealing cover is placed on the top of the liquid reservoir, and it is tightly sealed with the liquid reservoir. The air delivery tube and the infusion tube pass through the sealing cover. The gas outlet is located above the liquid surface, and the gas inlet is connected to the gas source.

气源压缩气体分别经减压阀调节后输送到储液器和气泡阀;分支管上的气泡阀与输液管上的截止阀并联,气体和液体在分支管与输液管连接处汇合进入输液管经光电感应器后到加液口输出;The compressed gas from the air source is adjusted by the pressure reducing valve and sent to the liquid reservoir and the bubble valve; the bubble valve on the branch pipe is connected in parallel with the stop valve on the infusion tube, and the gas and liquid merge into the infusion tube at the junction of the branch pipe and the infusion tube After passing through the photoelectric sensor, it is output to the liquid filling port;

控制系统与截止阀、气泡阀、光电感应器相连接。The control system is connected with the shut-off valve, the bubble valve and the photoelectric sensor.

所述气泡阀工作时一直间断导通,产生小气泡供光电检测器探测,提供信号给控制系统,判断通过的实际流量;达到要求的容量后,截止阀关闭,气泡阀导通,把输液管内的液体输送到出液口,这一部分固有体积需要计算在要求加液量中。When the bubble valve is working, it is always intermittently turned on, generating small bubbles for detection by the photoelectric detector, providing a signal to the control system to judge the actual flow through; when the required capacity is reached, the shut-off valve is closed, the bubble valve is turned on, and the infusion tube The liquid is delivered to the liquid outlet, and this part of the inherent volume needs to be calculated in the required liquid addition.

与现有技术相比,本实用新型具有以下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

1、本实用新型通过压缩气体提供加液动力,加液速度可以根据要求减压阀输出气压来实现,可调范围大;1. The utility model provides liquid feeding power through compressed gas, and the liquid feeding speed can be realized according to the pressure reducing valve output air pressure, and the adjustable range is large;

2、本实用新型设计系统是密闭系统,有毒有害的各种试剂不能挥发,对周围环境没有特殊要求,对实验人员健康没有损害;2. The design system of this utility model is a closed system, and various toxic and harmful reagents cannot volatilize, there is no special requirement for the surrounding environment, and there is no damage to the health of the experimenters;

3、由于本实用新型中没有采用类似蠕动泵管的弹性元件,所以系统精度稳定可靠,不需要频繁校正和替换耗材。3. Since the utility model does not use elastic elements similar to peristaltic pump tubes, the system accuracy is stable and reliable, and frequent calibration and replacement of consumables are not required.

附图说明Description of drawings

图1 是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

其中,1—储液器,2—过滤器,3—密封盖,4—输液管,5—减压阀,6—气泡阀,7—截止阀,8—光电感应器,9—控制装置,输气管—10,分支管—11。Among them, 1—reservoir, 2—filter, 3—sealing cover, 4—infusion tube, 5—pressure reducing valve, 6—bubble valve, 7—stop valve, 8—photoelectric sensor, 9—control device, Air pipe—10, branch pipe—11.

具体实施方式detailed description

下面结合实施例和附图对本实用新型做进一步说明。Below in conjunction with embodiment and accompanying drawing, the utility model is further described.

一种定量加液系统,其特征在于:包括储液容器(1)、与储液容器(1)配合的密封盖(3)、输液管(4)、输气管(10)、控制装置(9);所述输液管(4)的进液端穿过密封盖(3)且位于储存容器(1)内底部,且端口处设置有过滤器(2);所述输气管(10)的出气端穿过密封盖(3)且其端口高于储液容器(1)中液体的高度,输气管(10)的进气端与气源连接;所述输液管(4)和输气管(10)通过分支管(11)连通;所述输气管(10)与分支管(11)连接处与输气管(10)的出气端之间的输气管(10)上设置有减压阀(5);所述分支管(11)上距离输气管(10)由近至远依次设置有减压阀(5)和气泡阀(6);所述输液管(4)与分支管(11)连接处与输液管(4)的进液端之间的输液管(4)上设置有截止阀(7),输液管(4)与分支管(11)连接处与输液管(4)的出液端之间的输液管(4)上设置有光电感应器(8);所述气泡阀(6)、截止阀(7)、光电感应器(8)与控制装置(9)连接。A quantitative liquid addition system, characterized in that it includes a liquid storage container (1), a sealing cover (3) matched with the liquid storage container (1), an infusion tube (4), an air delivery tube (10), a control device (9 ); the liquid inlet end of the infusion tube (4) passes through the sealing cover (3) and is located at the inner bottom of the storage container (1), and a filter (2) is arranged at the port; the air outlet of the air delivery tube (10) The end passes through the sealing cover (3) and its port is higher than the height of the liquid in the liquid storage container (1), and the air inlet end of the air delivery pipe (10) is connected to the air source; the infusion pipe (4) and the air delivery pipe (10 ) through the branch pipe (11); the air pipe (10) between the connection of the air pipe (10) and the branch pipe (11) and the outlet end of the air pipe (10) is provided with a pressure reducing valve (5) ; The branch pipe (11) is provided with a decompression valve (5) and a bubble valve (6) in order from near to far from the air pipe (10); the connection between the infusion pipe (4) and the branch pipe (11) The infusion tube (4) between the infusion tube (4) and the infusion tube (4) is provided with a shut-off valve (7), and the connection between the infusion tube (4) and the branch tube (11) and the liquid outlet end of the infusion tube (4) The infusion tube (4) between them is provided with a photoelectric sensor (8); the bubble valve (6), the shut-off valve (7), and the photoelectric sensor (8) are connected with the control device (9).

所述密封盖(3)与储液容器(1)螺旋连接。The sealing cover (3) is screw connected with the liquid storage container (1).

所述气泡阀加液时一直间断导通,产生小气泡供光电检测器探测。When the bubble valve is filled with liquid, it is always conducting intermittently, and small bubbles are generated for detection by the photoelectric detector.

系统加液动力来自于压缩气体。The power of system filling comes from compressed gas.

如图1 所示,本实用新型包括储液溶器、过滤器、密封盖、输气管、输液管、减压阀、截止阀、气泡阀、光电感应器和控制装置;过滤器位于储液溶器底部,避免管路与阀门堵塞;气源压缩气体通过减压阀后降压到一定的稳定压力后通往储液器的输气管,因为密封盖的密封作用,压力传导到液面上方,当截止阀(电磁式)被打开后,试剂将经过滤器、输液管、截止阀而被压出;在试剂流出的同时,气泡阀快速通断,压缩气体将在输液管中产生一个个小气泡;通过调节减压阀的压力和气泡阀导通时间,调节产生气泡的大小。As shown in Figure 1, the utility model includes a liquid storage container, a filter, a sealing cover, an air delivery pipe, an infusion pipe, a pressure reducing valve, a stop valve, a bubble valve, a photoelectric sensor and a control device; the filter is located in the liquid storage solution. The bottom of the device to avoid blockage of pipelines and valves; the compressed gas from the gas source is decompressed to a certain stable pressure after passing through the pressure reducing valve, and then leads to the gas delivery pipe of the liquid receiver. Because of the sealing effect of the sealing cover, the pressure is transmitted to the top of the liquid surface, When the shut-off valve (electromagnetic type) is opened, the reagent will be pressed out through the filter, infusion tube, and shut-off valve; while the reagent is flowing out, the bubble valve will be quickly turned on and off, and the compressed gas will generate small bubbles in the infusion tube ; By adjusting the pressure of the pressure reducing valve and the conduction time of the bubble valve, the size of the generated bubbles can be adjusted.

当设置条件不变时,输液管中产生均匀长度的液段和气泡;当液段和气泡流经光电感应器时,感应器将会收到一系列间断信号;控制器根据收到的信号可以计算出通过感应器的液段数,由于条件确定后的气泡和液段的长度是确定的,所以可以根据液段数进行定量。当截止阀关阀后,气泡阀持续导通一段时间,将截止阀后的一段液体直接吹出加注液出口,这一段固有体积也是可以确定的,所以总共加进去的试剂体积可以精确计算出来。这样可以实现完全无废液,节约和环保。When the setting conditions remain unchanged, liquid segments and air bubbles of uniform length will be generated in the infusion tube; when the liquid segments and air bubbles flow through the photoelectric sensor, the sensor will receive a series of intermittent signals; the controller can Calculate the number of liquid segments passing through the sensor. Since the length of the air bubbles and liquid segments after the condition is determined is determined, it can be quantified according to the number of liquid segments. When the shut-off valve is closed, the bubble valve continues to conduct for a period of time, and the section of liquid behind the shut-off valve is directly blown out of the filling liquid outlet. The inherent volume of this section can also be determined, so the total volume of reagent added can be accurately calculated. This can realize completely no waste liquid, saving and environmental protection.

所述加液装置的定量依据是检测通过液段的数量,通过与单个液段体积和管路固有体积进行计算得出。The quantitative basis of the liquid adding device is to detect the number of passing liquid sections, which is obtained by calculating with the volume of a single liquid section and the intrinsic volume of the pipeline.

计算公式如下:V = V0 × n + V1The calculation formula is as follows: V = V 0 × n + V 1 ;

V:加液总体积;V: total volume of liquid added;

V0:单个液段的体积;V 0: the volume of a single liquid segment;

n:液段数;n: number of liquid segments;

V1:截止阀后的一段固有体积。V 1: A section of inherent volume after the shut-off valve.

Claims (2)

1. a quantitative liquid feeding system, it is characterised in that: include the sealing lid that liquid storage container (1) coordinates with liquid storage container (1) (3), tube for transfusion (4), appendix (10), control device (9);The liquid feeding end of described tube for transfusion (4) is through sealing lid (3) and being positioned at Store container (1) inner bottom part, and port is provided with filter (1);The outlet side of described appendix (10) is through sealing lid (3) And its port is higher than the height of liquid in liquid storage container (1), the inlet end of appendix (10) is connected with source of the gas;Described tube for transfusion (4) connected by branched pipe (11) with appendix (10);Described appendix (10) and branched pipe (11) junction and appendix (10) it is provided with air relief valve (5) on the appendix (10) between outlet side;The upper distance appendix (10) of described branched pipe (11) By near to being far disposed with air relief valve (5) and bubble valve (6);Described tube for transfusion (4) and branched pipe (11) junction and transfusion Being provided with stop valve (7) on tube for transfusion (4) between the liquid feeding end of pipe (4), tube for transfusion (4) and branched pipe (11) junction are with defeated It is provided with photoelectric sensor (8) on tube for transfusion (4) between the liquid outlet of liquid pipe (4);Described bubble valve (6), stop valve (7), Photoelectric sensor (8) is connected with controlling device (9).
2. quantitative liquid feeding system as claimed in claim 1, it is characterised in that: described sealing covers (3) and liquid storage container (1) spiral Connect.
CN201620439990.3U 2016-05-16 2016-05-16 A kind of quantitative liquid feeding system Expired - Fee Related CN205683981U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876244A (en) * 2017-11-13 2018-04-06 苏州晶樱光电科技股份有限公司 A kind of metering drawing mechanism of photovoltaic slice glue or alcohol
CN108246206A (en) * 2017-12-14 2018-07-06 金川集团股份有限公司 A kind of liquid conveying system and method
CN110864223A (en) * 2019-12-19 2020-03-06 石家庄禾柏生物技术股份有限公司 Gas circuit system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876244A (en) * 2017-11-13 2018-04-06 苏州晶樱光电科技股份有限公司 A kind of metering drawing mechanism of photovoltaic slice glue or alcohol
CN108246206A (en) * 2017-12-14 2018-07-06 金川集团股份有限公司 A kind of liquid conveying system and method
CN110864223A (en) * 2019-12-19 2020-03-06 石家庄禾柏生物技术股份有限公司 Gas circuit system

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