CN205472798U - Fluid pressure can recovery unit based on rotation type special -shaped axis end face seal switch - Google Patents
Fluid pressure can recovery unit based on rotation type special -shaped axis end face seal switch Download PDFInfo
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- CN205472798U CN205472798U CN201620106003.8U CN201620106003U CN205472798U CN 205472798 U CN205472798 U CN 205472798U CN 201620106003 U CN201620106003 U CN 201620106003U CN 205472798 U CN205472798 U CN 205472798U
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- 238000011084 recovery Methods 0.000 title claims abstract description 41
- 239000012530 fluid Substances 0.000 title description 2
- 239000007788 liquid Substances 0.000 claims abstract description 70
- 238000007789 sealing Methods 0.000 claims description 198
- 238000002955 isolation Methods 0.000 claims description 15
- 230000004323 axial length Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 18
- 239000013535 sea water Substances 0.000 description 18
- 239000012267 brine Substances 0.000 description 16
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 16
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000001223 reverse osmosis Methods 0.000 description 4
- 238000010612 desalination reaction Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型涉及液体压力能回收设备技术领域,尤其涉及基于旋转式异形轴端面密封切换器的液体压力能回收装置。该基于旋转式异形轴端面密封切换器的液体压力能回收装置的第一切换器、第二切换器通过管路组连通;第一切换器和第二切换器均包括外壳和异形轴,异形轴可旋转的装配于外壳内,以使外壳内形成两个相隔离的空腔;第一切换器的两个空腔分别通过管路组的第一连接管路和第二连接管路与第二切换器的两个空腔连通,通过异形轴的旋转完成液体切换,实现高压液体的压力能的回收再利用,结构简单、便于加工调试后期维护,且具有良好的密封效果和压力能回收效率,切换过程平稳、噪音低、安全可靠,可适应多种控制方案。
The utility model relates to the technical field of liquid pressure energy recovery equipment, in particular to a liquid pressure energy recovery device based on a rotary special-shaped shaft end face seal switch. The first switcher and the second switcher of the liquid pressure energy recovery device based on the rotary special-shaped shaft end face seal switcher are connected through a pipeline group; the first switcher and the second switcher both include a casing and a special-shaped shaft, and the special-shaped shaft It can be rotatably assembled in the shell so that two separate cavities are formed in the shell; the two cavities of the first switcher pass through the first connecting pipeline and the second connecting pipeline of the pipeline group and the second connecting pipeline respectively. The two cavities of the switcher are connected, and the liquid switching is completed through the rotation of the special-shaped shaft, so as to realize the recovery and reuse of the pressure energy of the high-pressure liquid. The switching process is stable, low noise, safe and reliable, and can be adapted to various control schemes.
Description
技术领域technical field
本实用新型涉及液体压力能回收设备技术领域,尤其涉及基于旋转式异形轴端面密封切换器的液体压力能回收装置。The utility model relates to the technical field of liquid pressure energy recovery equipment, in particular to a liquid pressure energy recovery device based on a rotary special-shaped shaft end face seal switch.
背景技术Background technique
在反渗透海水(或苦咸水)淡化、污水处理、合成氨等众多工业领域普遍存在高压液体直接排放或节流的处理方式,这种处理方式没有有效利用高压液体具有的压力能造成巨大能源浪费,系统能耗大幅增加,例如反渗透海水淡化的操作压力在6~8MPa,从反渗透膜中排出的高压浓盐水压力仍高达5~6.5MPa,将这一部分能量直接排放造成的损失约占系统治水成本的30~50%、运行费用的75%。而增设液体压力能回收装置可高效回收利用所排放的高压液体的压力能,大幅降低系统能耗。In many industrial fields such as reverse osmosis seawater (or brackish water) desalination, sewage treatment, synthetic ammonia, etc., there are common methods of direct discharge or throttling of high-pressure liquids. This treatment method does not effectively utilize the pressure of high-pressure liquids and can cause huge energy waste. , the energy consumption of the system is greatly increased. For example, the operating pressure of reverse osmosis seawater desalination is 6-8MPa, and the pressure of the high-pressure concentrated brine discharged from the reverse osmosis membrane is still as high as 5-6.5MPa. The loss caused by direct discharge of this part of energy accounts for about 30-50% of water control cost and 75% of operation cost. The addition of a liquid pressure energy recovery device can efficiently recover and utilize the pressure energy of the discharged high-pressure liquid, greatly reducing system energy consumption.
目前最先进的液体压力能回收装置为正位移式,主要原理是利用液体的不可压缩性实现高低压液体直接接触,完成“压力能-压力能”的传递并实现压力能的回收功能。现有正位移式装置主要有转子式和功交换式两类。其中转子式装置代表产品是PX(英文全称为PressureExchanger),其转子需进行高达1500rpm的旋转运动才能实现回收功能,造成此类装置的工作噪声大、密封困难,并且装置加工要求苛刻,对不同的流量要求适应性差。功交换式装置的代表产品是DWEER(英文全称为Dual Work Exchange Energy Recovery),此类产品为减少液体间掺混在压力交换缸中设置隔离活塞,隔离活塞增大了控制难度,控制系统复杂、安全性能低,此外,此类装置的初期投资高、维护不便。At present, the most advanced liquid pressure energy recovery device is the positive displacement type. The main principle is to use the incompressibility of liquid to realize direct contact between high and low pressure liquids, complete the "pressure energy-pressure energy" transmission and realize the recovery function of pressure energy. The existing positive displacement devices mainly include rotor type and work exchange type. Among them, the representative product of the rotor type device is PX (English full name is PressureExchanger), and its rotor needs to rotate up to 1500rpm to realize the recovery function, resulting in high working noise and difficult sealing of this type of device, and the processing requirements of the device are harsh. Poor adaptability to flow requirements. The representative product of the power exchange device is DWEER (English full name is Dual Work Exchange Energy Recovery). This type of product is equipped with an isolation piston in the pressure exchange cylinder to reduce the mixing of liquids. The isolation piston increases the difficulty of control, and the control system is complex and safe. Low performance, in addition, the initial investment of such devices is high and maintenance is inconvenient.
鉴于上述背景技术中关于目前液体压力能回收装置的各项不足,本实用新型提出了一种基于旋转式异形轴端面密封切换器的液体压力能回收装置。In view of the shortcomings of the current liquid pressure energy recovery device in the above background technology, the utility model proposes a liquid pressure energy recovery device based on a rotary special-shaped shaft end face seal switch.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型要解决的技术问题是提供一种基于旋转式异形轴端面密封切换器的液体压力能回收装置,结构简单,易于操作,具有良好的密封性和液体压力能回收效率。The technical problem to be solved by the utility model is to provide a liquid pressure energy recovery device based on a rotary special-shaped shaft end face seal switch, which has a simple structure, is easy to operate, and has good sealing performance and liquid pressure energy recovery efficiency.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供了基于旋转式异形轴端面密封切换器的液体压力能回收装置,包括通过管路组连通的第一切换器、第二切换器;In order to solve the above technical problems, the utility model provides a liquid pressure energy recovery device based on a rotary special-shaped shaft end face seal switch, including a first switch and a second switch connected through a pipeline group;
所述第一切换器和第二切换器均包括外壳和异形轴,所述外壳为一个空心的圆柱腔,所述异形轴可旋转的装配于外壳内,以使所述外壳内空心圆柱腔形成两个相互隔离的空腔,外壳的其中一个所述空腔的侧壁上设有第一密封孔、第三密封孔和第一连接孔,另一个所述空腔的侧壁上设有第二密封孔、第四密封孔和第二连接孔,所述第一密封孔、第三密封孔同轴,第二密封孔、第四密封孔同轴,第一密封孔的轴线与第二密封孔的轴线互相平行,且与外壳的轴线在同一平面,所述第一连接孔和第二连接孔均用于将所述第一切换器和第二切换器对应连通,第一连接孔和第二连接孔的轴线互相平行,且与第一密封孔的轴线相差90°,第一连接孔和第二连接孔在第一密封孔轴线与第二密封孔轴线构成的平面的同侧,所述外壳的两个端面的中心还分别开有第一轴孔和第二轴孔;Both the first switcher and the second switcher include a casing and a special-shaped shaft, the casing is a hollow cylindrical cavity, and the special-shaped shaft is rotatably assembled in the casing, so that the hollow cylindrical cavity in the casing forms a Two mutually isolated cavities, the side wall of one of the cavities of the shell is provided with a first sealing hole, the third sealing hole and the first connecting hole, and the side wall of the other cavity is provided with a first sealing hole. Two sealing holes, the fourth sealing hole and the second connecting hole, the first sealing hole and the third sealing hole are coaxial, the second sealing hole and the fourth sealing hole are coaxial, the axis of the first sealing hole is connected with the second sealing hole The axes of the holes are parallel to each other and on the same plane as the axis of the housing. Both the first connection hole and the second connection hole are used to communicate with the first switcher and the second switcher. The first connection hole and the second switcher The axes of the two connecting holes are parallel to each other and have a difference of 90° from the axis of the first sealing hole. The first connecting hole and the second connecting hole are on the same side of the plane formed by the axis of the first sealing hole and the axis of the second sealing hole. A first shaft hole and a second shaft hole are respectively opened in the centers of the two end faces of the casing;
所述第一密封孔、第二密封孔、第三密封孔和第四密封孔均包括孔套、密封圆柱和弹簧,所述密封圆柱通过弹簧套装于孔套内,且能在孔套中通过压缩所述弹簧进行往复运动;The first sealing hole, the second sealing hole, the third sealing hole and the fourth sealing hole all include a hole sleeve, a sealing cylinder and a spring, and the sealing cylinder is set in the hole sleeve through the spring, and can pass through the hole sleeve compressing the spring for reciprocating motion;
所述的孔套为圆柱形空腔,其一个端面全开,另一个端面的中心开有液体管孔,该端面在空腔内侧还开有孔套环形凹槽,所述孔套环形凹槽与孔套同轴设置,沿所述孔套环形凹槽圆周向的中心线上布置有孔套弹簧座,所述液体管孔与孔套环形凹槽之间形成环形密封面,所述孔套的侧面还开有径向通孔;The hole sleeve is a cylindrical cavity, one end face is fully open, and a liquid pipe hole is opened in the center of the other end face, and the end face is also provided with a hole ring groove inside the cavity, and the hole ring groove is It is arranged coaxially with the hole sleeve, and a hole spring seat is arranged along the center line of the circular groove of the hole sleeve, and an annular sealing surface is formed between the liquid pipe hole and the hole ring groove, and the hole sleeve There are also radial through holes on the side;
所述密封圆柱的一个端面上开有与所述孔套环形凹槽对应设置的密封圆柱环形凹槽,所述密封圆柱环形凹槽与密封圆柱同轴设置,所述密封圆柱环形凹槽圆周向的中心线上布置有与所述孔套弹簧座对应设置的密封圆柱弹簧座,所述密封圆柱环形凹槽内设有圆形密封面,所述密封圆柱在孔套中进行往复运动时,通过压缩所述弹簧能使得所述环形密封面与圆形密封面接触实现端面密封;One end surface of the sealing cylinder is provided with a sealing cylinder annular groove corresponding to the annular groove of the hole sleeve, the sealing cylinder annular groove is coaxially arranged with the sealing cylinder, and the sealing cylinder annular groove is circumferentially A sealing cylindrical spring seat corresponding to the spring seat of the hole sleeve is arranged on the center line of the center line. A circular sealing surface is arranged in the annular groove of the sealing cylinder. When the sealing cylinder reciprocates in the hole sleeve, the Compressing the spring can make the annular sealing surface contact with the circular sealing surface to realize end face sealing;
所述的异形轴的中部布置有用于将所述外壳内隔离为两个空腔的隔离圆柱,在所述隔离圆柱的两侧分别设置第一切换轴与第二切换轴,所述第一切换轴与第二切换轴均由半圆柱与半椭圆柱径向连接构成,所述半圆柱的直径等于半椭圆柱的短轴长度,所述半圆柱轴向截面的圆心和所述半椭圆柱轴向截面的圆心重合,且同时位于第一切换轴和第二切换轴的轴线上,所述第一切换轴与第二切换轴的相位相差180°,且所述第一切换轴与第二切换轴均与隔离圆柱同轴设置;所述第一切换轴和第二切换轴的端面中心处分别布置有第一固定轴和第二固定轴,所述第一固定轴和第二固定轴能分别装配于所述第一轴孔和第二轴孔内;The middle part of the special-shaped shaft is arranged with an isolation cylinder for isolating the inside of the housing into two cavities. On both sides of the isolation cylinder, a first switching shaft and a second switching shaft are respectively arranged. The first switching shaft Both the shaft and the second switching axis are composed of a semi-cylindrical and a semi-elliptical cylinder radially connected, the diameter of the semi-cylindrical is equal to the length of the minor axis of the semi-elliptic cylinder, the center of the axial section of the semi-cylindrical and the axis of the semi-elliptic cylinder Coinciding with the center of the section, and located on the axis of the first switching axis and the second switching axis at the same time, the phase difference between the first switching axis and the second switching axis is 180°, and the first switching axis and the second switching axis The shafts are coaxially arranged with the isolation cylinder; the first fixed shaft and the second fixed shaft are respectively arranged at the center of the end faces of the first switching shaft and the second switching shaft, and the first fixed shaft and the second fixed shaft can be respectively assembled in the first shaft hole and the second shaft hole;
所述管路组包括第一连接管路和第二连接管路,所述第一切换器的第一连接孔通过第一连接管路与第二切换器的第一连接孔连通,所述第一切换器的第二连接孔通过第二连接管路与第二切换器的第二连接孔连通。The pipeline group includes a first connection pipeline and a second connection pipeline, the first connection hole of the first switch communicates with the first connection hole of the second switch through the first connection pipeline, and the first connection hole communicates with the first connection hole of the second switch through the first connection pipeline. The second connection hole of a switcher communicates with the second connection hole of the second switcher through a second connection pipeline.
进一步的,所述外壳的内径与所述隔离圆柱的直径相等。Further, the inner diameter of the shell is equal to the diameter of the isolation cylinder.
进一步的,所述密封圆柱的直径与孔套的内径相等,所述密封圆柱的轴向长度大于孔套内腔的轴向长度。Further, the diameter of the sealing cylinder is equal to the inner diameter of the sleeve, and the axial length of the sealing cylinder is greater than the axial length of the inner cavity of the sleeve.
进一步的,所述环形密封面与圆形密封面同时设置为平面或同时设置为锥平面。Further, the annular sealing surface and the circular sealing surface are set as a plane or a conical plane at the same time.
进一步的,所述第一切换轴与第二切换轴的尺寸相等。Further, the first switching axis and the second switching axis are equal in size.
进一步的,所述第一固定轴与电动机的输出轴连接,带动异形轴在外壳内旋转。Further, the first fixed shaft is connected with the output shaft of the motor, and drives the special-shaped shaft to rotate in the housing.
进一步的,所述液体管孔、径向通孔、第一连接孔和第二连接孔的流通面积均相等,所述第一切换器和第二切换器的尺寸相等。Further, the flow areas of the liquid pipe hole, the radial through hole, the first connecting hole and the second connecting hole are all equal, and the sizes of the first switcher and the second switcher are equal.
(三)有益效果(3) Beneficial effects
本实用新型的上述技术方案具有以下有益效果:本实用新型的基于旋转式异形轴端面密封切换器的液体压力能回收装置包括通过管路组连通的第一切换器、第二切换器;第一切换器和第二切换器均包括外壳和异形轴,异形轴可旋转的装配于外壳内,以使外壳内形成两个相互隔离的空腔;第一切换器的两个空腔分别通过管路组的第一连接管路和第二连接管路与第二切换器的两个空腔连通并通过异形轴的旋转完成液体切换,从而实现高压液体的压力能的回收再利用,其具有结构简单、便于加工调试和后期维护的优点,各个密封孔通过端面密封,具有良好的密封效果和压力能回收效率,且异形轴的切换方式灵活,特别是在旋转时能与各个密封孔配合工作,使得整个切换过程平稳、噪音低、安全可靠,可适应多种控制方案。The above-mentioned technical solution of the utility model has the following beneficial effects: the liquid pressure energy recovery device based on the rotary special-shaped shaft end face seal switch of the utility model includes a first switch and a second switch connected through a pipeline group; Both the switcher and the second switcher include a casing and a special-shaped shaft, and the special-shaped shaft is rotatably assembled in the casing, so that two cavities isolated from each other are formed in the casing; the two cavities of the first switcher are respectively passed through pipelines The first connecting pipeline and the second connecting pipeline of the group communicate with the two cavities of the second switcher and complete the liquid switching through the rotation of the special-shaped shaft, thereby realizing the recovery and reuse of the pressure energy of the high-pressure liquid, which has a simple structure , The advantages of easy processing and debugging and later maintenance, each sealing hole is sealed by the end face, has a good sealing effect and pressure energy recovery efficiency, and the switching mode of the special-shaped shaft is flexible, especially when rotating, it can cooperate with each sealing hole, so that The whole switching process is stable, low noise, safe and reliable, and can be adapted to various control schemes.
附图说明Description of drawings
图1为本实用新型实施例的切换器的装配图;Fig. 1 is the assembly diagram of the switcher of the utility model embodiment;
图2为本实用新型实施例的外壳的结构示意图;Fig. 2 is the structural representation of the shell of the utility model embodiment;
图3为本实用新型实施例的外壳的侧视图;Fig. 3 is a side view of the housing of the utility model embodiment;
图4为本实用新型实施例的孔套的结构示意图;Fig. 4 is the structural representation of the hole sleeve of the utility model embodiment;
图5为本实用新型实施例的孔套的仰视图;Fig. 5 is the bottom view of the hole sleeve of the utility model embodiment;
图6为本实用新型实施例的密封圆柱的结构示意图;Fig. 6 is a structural schematic diagram of a sealing cylinder according to an embodiment of the present invention;
图7为本实用新型实施例的密封圆柱的俯视图;Fig. 7 is a top view of the sealing cylinder of the utility model embodiment;
图8为本实用新型实施例的异形轴的主视图;Fig. 8 is the front view of the special-shaped shaft of the utility model embodiment;
图9为本实用新型实施例的异形轴的侧视图;Fig. 9 is a side view of the special-shaped shaft of the utility model embodiment;
图10为本实用新型实施例的液体压力能回收装置的工作原理图(异形轴处于初始位置);Fig. 10 is a working principle diagram of the liquid pressure energy recovery device according to the embodiment of the present invention (the special-shaped shaft is in the initial position);
图11为本实用新型实施例的液体压力能回收装置的工作原理图(异形轴旋转180°的位置)。Fig. 11 is a working principle diagram of the liquid pressure energy recovery device of the embodiment of the present invention (the position where the special-shaped shaft is rotated by 180°).
其中,1、第一密封孔;2、第二密封孔;3、第三密封孔;4、第四密封孔;5、孔套;6、密封圆柱;7、弹簧;8、液体管孔;9、孔套环形凹槽;10、孔套弹簧座;11、环形密封面;12、径向通孔;13、密封圆柱环形凹槽;14、密封圆柱弹簧座;15、圆形密封面;16、第一连接孔;17、第二连接孔;18、第一轴孔;19、第二轴孔;20、隔离圆柱;21、第一切换轴;22、第二切换轴;23、第一固定轴;24、第二固定轴;25、第一连接管路;26、第二连接管路;27、高压浓盐水;28、低压海水;29、高压海水;30、低压浓盐水;1’、第二切换器的第一密封孔;2’、第二切换器的第二密封孔;3’、第二切换器的第三密封孔;4’、第二切换器的第四密封孔;16’、第二切换器的第一连接孔;17’、第二切换器的第二连接孔。Among them, 1. The first sealing hole; 2. The second sealing hole; 3. The third sealing hole; 4. The fourth sealing hole; 5. Hole sleeve; 6. Sealing cylinder; 7. Spring; 8. Liquid pipe hole; 9. Hole sleeve ring groove; 10. Hole sleeve spring seat; 11. Annular sealing surface; 12. Radial through hole; 13. Sealing cylinder ring groove; 14. Sealing cylinder spring seat; 15. Circular sealing surface; 16. The first connecting hole; 17. The second connecting hole; 18. The first shaft hole; 19. The second shaft hole; 20. Isolation cylinder; 21. The first switching shaft; 22. The second switching shaft; 23. The second 1 fixed shaft; 24, the second fixed shaft; 25, the first connecting pipeline; 26, the second connecting pipeline; 27, high-pressure concentrated brine; 28, low-pressure seawater; 29, high-pressure seawater; 30, low-pressure brine; 1 ', the first sealing hole of the second switcher; 2', the second sealing hole of the second switcher; 3', the third sealing hole of the second switcher; 4', the fourth sealing hole of the second switcher ; 16', the first connection hole of the second switcher; 17', the second connection hole of the second switcher.
具体实施方式detailed description
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
在本实用新型的描述中,除非另有说明,术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”和“第四”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise specified, the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head ", "tail" and other indicated orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific Orientation, construction and operation in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", "third" and "fourth", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
本实施例提供的基于旋转式异形轴端面密封切换器的液体压力能回收装置包括第一切换器、第二切换器和管路组,第一切换器、第二切换器通过管路组连通,第一切换器和第二切换器均包括外壳和异形轴,异形轴可旋转的装配于外壳内,以使外壳内形成两个相互隔离的空腔;第一切换器的两个空腔分别通过管路组的第一连接管路25和第二连接管路26与第二切换器的两个空腔连通,通过异形轴的旋转保证液体由第一切换器到第二切换器时进行液体压力转换,从而实现高压液体的压力能的回收再利用,其结构简单、便于加工调试和后期维护,具有良好的密封效果和压力能回收效率,切换过程平稳、噪音低、安全可靠,可适应多种控制方案。The liquid pressure energy recovery device based on the rotating special-shaped shaft end face seal switch provided by this embodiment includes a first switch, a second switch and a pipeline group, and the first switch and the second switch are communicated through the pipeline group. Both the first switcher and the second switcher include a casing and a special-shaped shaft, and the special-shaped shaft is rotatably assembled in the casing, so that two mutually isolated cavities are formed in the casing; the two cavities of the first switcher pass through the The first connecting pipeline 25 and the second connecting pipeline 26 of the pipeline group are in communication with the two cavities of the second switcher, and the rotation of the special-shaped shaft ensures that the liquid pressure is carried out when the liquid passes from the first switcher to the second switcher. Conversion, so as to realize the recovery and reuse of the pressure energy of the high-pressure liquid. Its structure is simple, it is convenient for processing and debugging and later maintenance, it has good sealing effect and pressure energy recovery efficiency, the switching process is stable, the noise is low, safe and reliable, and it can adapt to a variety of Control plan.
如图1所示,本实施例中的第一切换器和第二切换器的结构相同,均包括有外壳和异形轴,异形轴可旋转的装配于外壳内,以使外壳内形成两个相互隔离的空腔,其中一个空腔的侧壁上设有第一密封孔1、第三密封孔3和第一连接孔16,另一个空腔的侧壁上设有第二密封孔2、第四密封孔4和第二连接孔17,第一密封孔1、第三密封孔3同轴设置,第二密封孔2、第四密封孔4同轴设置,第一密封孔1的轴线与第二密封孔2的轴线互相平行,且与外壳的轴线在同一平面。第一连接孔16和第二连接孔17均用于将第一切换器和第二切换器对应连通,即第一切换器的一个空腔通过第一连接孔16与第二切换器的一个空腔连通,第一切换器的另一个空腔通过第二连接孔17与第二切换器的另一个空腔连通;外壳的两个端面的中心还分别开有第一轴孔18和第二轴孔19。As shown in Figure 1, the first switcher and the second switcher in this embodiment have the same structure, both including a casing and a special-shaped shaft, and the special-shaped shaft is rotatably assembled in the casing, so that two mutual Isolated cavities, wherein the side wall of one cavity is provided with the first sealing hole 1, the third sealing hole 3 and the first connection hole 16, and the side wall of the other cavity is provided with the second sealing hole 2, the second sealing hole Four sealing holes 4 and the second connecting hole 17, the first sealing hole 1 and the third sealing hole 3 are coaxially arranged, the second sealing hole 2 and the fourth sealing hole 4 are coaxially arranged, the axis of the first sealing hole 1 is in line with the first sealing hole 1 The axes of the two sealing holes 2 are parallel to each other and on the same plane as the axis of the casing. Both the first connecting hole 16 and the second connecting hole 17 are used to connect the first switch and the second switch correspondingly, that is, a cavity of the first switch passes through the first connecting hole 16 and a cavity of the second switch. The other cavity of the first switch communicates with the other cavity of the second switch through the second connection hole 17; the centers of the two end faces of the housing are also respectively opened with a first shaft hole 18 and a second shaft hole. Hole 19.
为了保证第一切换器与第二切换器之间连通稳定,便于液体流入流出,优选第一连接孔16和第二连接孔17的轴线互相平行,且与第一密封孔1的轴线之间的角度为90°,第一连接孔16和第二连接孔17在第一密封孔1轴线与第二密封孔2轴线构成的平面的同侧。In order to ensure the stable communication between the first switcher and the second switcher and facilitate the inflow and outflow of liquid, it is preferable that the axes of the first connection hole 16 and the second connection hole 17 are parallel to each other, and the axis between the first sealing hole 1 The angle is 90°, and the first connection hole 16 and the second connection hole 17 are on the same side of the plane formed by the axis of the first sealing hole 1 and the axis of the second sealing hole 2 .
如图2、图3所示,外壳为一个空心的圆柱腔,在外壳上布置有第一密封孔1、第二密封孔2、第三密封孔3和第四密封孔4共四个密封孔。四个密封孔的结构相同,每个密封孔均包括孔套5、密封圆柱6和弹簧7,密封圆柱6通过弹簧7套装于孔套5内,且能在孔套5中通过压缩弹簧7进行往复运动,从而使各个密封孔均能在密封状态和打开状态之间切换;为了确保密封圆柱6和孔套5之间的往复运动稳定,优选在密封圆柱6和孔套5之间均匀设置多个弹簧7。As shown in Fig. 2 and Fig. 3, the housing is a hollow cylindrical cavity, and there are four sealing holes in the housing: the first sealing hole 1, the second sealing hole 2, the third sealing hole 3 and the fourth sealing hole 4 . The four sealing holes have the same structure, and each sealing hole includes a hole sleeve 5, a sealing cylinder 6 and a spring 7, and the sealing cylinder 6 is set in the hole sleeve 5 through the spring 7, and can be compressed in the hole sleeve 5 by compressing the spring 7. Reciprocating movement, so that each sealing hole can be switched between the sealed state and the open state; in order to ensure that the reciprocating movement between the sealing cylinder 6 and the hole sleeve 5 is stable, it is preferable to evenly arrange multiple holes between the sealing cylinder 6 and the hole sleeve 5 a spring7.
如图4、图5所示,孔套5为圆柱形空腔,孔套5的一个端面全开,另一个端面的中心开有液体管孔8,该设有液体管孔8的端面在空腔内侧还开有孔套环形凹槽9,孔套环形凹槽9与孔套5同轴设置,沿孔套环形凹槽9圆周向的中心线上布置有孔套弹簧座10,弹簧7装配于孔套弹簧座10中,孔套弹簧座10的数量与弹簧7的数量相等;液体管孔8与孔套环形凹槽9之间形成环形密封面11,孔套5的侧面还开有径向通孔12,以便于当密封孔处于打开状态时,液体能够从液体管孔8流入然后从径向通孔12流出,或者是从径向通孔12流入然后从液体管孔8流出;优选四个密封孔上的各液体管孔8和径向通孔12以及第一连接孔16和第二连接孔17的流通面积相等,以保证液体压力能转换和流通效率。As shown in Figure 4 and Figure 5, the hole sleeve 5 is a cylindrical cavity, one end face of the hole sleeve 5 is fully open, and the center of the other end face has a liquid pipe hole 8, and the end face provided with the liquid pipe hole 8 is in the hollow. The inner side of the cavity is also provided with an annular groove 9 for the hole sleeve, the annular groove 9 for the hole sleeve is arranged coaxially with the hole sleeve 5, and a hole spring seat 10 is arranged on the center line of the circumferential direction of the hole ring groove 9, and the spring 7 is assembled In the eyelet spring seat 10, the number of the eyelet spring seat 10 is equal to the number of springs 7; an annular sealing surface 11 is formed between the liquid pipe hole 8 and the eyelet annular groove 9, and the side surface of the eyelet 5 is also provided with a diameter To the through hole 12, so that when the sealing hole is in an open state, the liquid can flow in from the liquid tube hole 8 and then flow out from the radial through hole 12, or flow in from the radial through hole 12 and then flow out from the liquid tube hole 8; preferably The flow areas of the liquid pipe holes 8 and the radial through holes 12 and the first connecting hole 16 and the second connecting hole 17 on the four sealing holes are equal to ensure the conversion of liquid pressure and the flow efficiency.
如图6、图7所示,密封圆柱6的一个端面上开有与孔套环形凹槽9对应设置的密封圆柱环形凹槽13,密封圆柱环形凹槽13与密封圆柱6同轴设置,且密封圆柱环形凹槽13与孔套环形凹槽9的尺寸相等;密封圆柱环形凹槽13圆周向的中心线上布置有与孔套弹簧座10对应设置的密封圆柱弹簧座14,密封圆柱弹簧座14的数量与孔套弹簧座10相等,尺寸与孔套弹簧座10相同,以便于将弹簧7装配于密封圆柱弹簧座14和孔套弹簧座10之间;密封圆柱环形凹槽13内设有圆形密封面15,密封圆柱6在孔套5中进行往复运动时,通过压缩弹簧7能使得环形密封面11与圆形密封面15接触实现端面密封。As shown in Figures 6 and 7, one end surface of the sealing cylinder 6 is provided with a sealing cylinder annular groove 13 corresponding to the hole ring groove 9, and the sealing cylinder annular groove 13 is coaxially arranged with the sealing cylinder 6, and The size of the sealing cylindrical annular groove 13 is equal to the size of the hole sleeve annular groove 9; the sealing cylindrical annular groove 13 circumferential center line is arranged with a sealing cylindrical spring seat 14 corresponding to the hole sleeve spring seat 10, and the sealing cylindrical spring seat The quantity of 14 is equal to the hole spring seat 10, and the size is the same as the hole spring seat 10, so that the spring 7 is assembled between the sealing cylindrical spring seat 14 and the hole spring seat 10; the sealing cylindrical annular groove 13 is provided with When the circular sealing surface 15 and the sealing cylinder 6 reciprocate in the hole sleeve 5 , the compression spring 7 can make the annular sealing surface 11 contact with the circular sealing surface 15 to realize end face sealing.
为了保证密封圆柱6与孔套5之间的密封效果,密封圆柱6优选为一个实心圆柱,密封圆柱6的半径与孔套5的空腔内径相等,密封圆柱6的轴向长度大于孔套5内部空腔的轴向长度;环形密封面11与圆形密封面15优选可同时加工成平面或同时加工成锥平面,以保证环形密封面11与圆形密封面15之间良好的端面密封效果。In order to ensure the sealing effect between the sealing cylinder 6 and the hole sleeve 5, the sealing cylinder 6 is preferably a solid cylinder, the radius of the sealing cylinder 6 is equal to the inner diameter of the cavity of the hole sleeve 5, and the axial length of the sealing cylinder 6 is greater than the hole sleeve 5 The axial length of the inner cavity; the annular sealing surface 11 and the circular sealing surface 15 are preferably processed into a plane or a conical plane at the same time to ensure a good end face sealing effect between the annular sealing surface 11 and the circular sealing surface 15 .
如图8、图9所示,异形轴的中部布置有用于将外壳内隔离为两个空腔的隔离圆柱20,在隔离圆柱20的两侧分别设置第一切换轴21与第二切换轴22,第一切换轴21与第二切换轴22结构尺寸相同;第一切换轴21与第二切换轴22均由半圆柱与半椭圆柱径向连接构成,半圆柱的直径等于半椭圆柱的短轴长度,半圆柱轴向截面的圆心和半椭圆柱轴向截面的圆心重合,且同时位于第一切换轴21、第二切换轴22的轴线上,第一切换轴21与第二切换轴22的相位相差180°,且第一切换轴21与第二切换轴22均与隔离圆柱20同轴设置;第一切换轴21和第二切换轴22的端面中心处分别布置有第一固定轴23和第二固定轴24,第一固定轴23和第二固定轴24能分别套装于第一轴孔18和第二轴孔19内。第一固定轴23与电动机的输出轴连接,能在电动机的带动下驱动异形轴旋转。As shown in Figure 8 and Figure 9, an isolation cylinder 20 for isolating the housing into two cavities is arranged in the middle of the special-shaped shaft, and a first switching axis 21 and a second switching axis 22 are respectively arranged on both sides of the isolation cylinder 20 , the first switching shaft 21 and the second switching shaft 22 have the same structural size; the first switching shaft 21 and the second switching shaft 22 are composed of a semi-cylindrical and a semi-elliptical cylinder connected radially, and the diameter of the semi-cylindrical is equal to the short length of the semi-elliptic cylinder Shaft length, the center of the semi-cylindrical axial section coincides with the center of the semi-elliptical cylindrical axial section, and is located on the axis of the first switching axis 21 and the second switching axis 22 at the same time, the first switching axis 21 and the second switching axis 22 The phase difference of the first switching shaft 21 and the second switching shaft 22 are set coaxially with the isolation cylinder 20; the first fixed shaft 23 is arranged at the center of the end face of the first switching shaft 21 and the second switching shaft 22 respectively and the second fixed shaft 24 , the first fixed shaft 23 and the second fixed shaft 24 can be sleeved in the first shaft hole 18 and the second shaft hole 19 respectively. The first fixed shaft 23 is connected with the output shaft of the motor, and can drive the special-shaped shaft to rotate under the drive of the motor.
为了保证异形轴可旋转的装配于外壳内,且将外壳的内腔隔离为两个空腔,优选外壳内腔直径与隔离圆柱20的直径相等。In order to ensure that the special-shaped shaft is rotatably assembled in the housing and isolate the inner cavity of the housing into two cavities, it is preferable that the diameter of the inner cavity of the housing is equal to the diameter of the isolation cylinder 20 .
本实施例的管路组包括第一连接管路25和第二连接管路26,为了保证第一切换器与第二切换器的连通稳定可靠,第一切换器的第一连接孔16通过第一连接管路25与第二切换器的第一连接孔16’连通,第一切换器的第二连接孔17通过第二连接管路26与第二切换器的第二连接孔17’连通。The pipeline group in this embodiment includes a first connecting pipeline 25 and a second connecting pipeline 26. In order to ensure the stable and reliable communication between the first switcher and the second switcher, the first connecting hole 16 of the first switcher passes through the second A connection pipeline 25 communicates with the first connection hole 16 ′ of the second switcher, and the second connection hole 17 of the first switcher communicates with the second connection hole 17 ′ of the second switcher through the second connection pipeline 26 .
当外壳与异形轴装配时,弹簧7始终保持在压缩状态,并将各密封圆柱6压紧在异形轴上的第一切换轴21或第二切换轴22上。当密封圆柱6与第一切换轴21或第二切换轴22上半椭圆柱距轴线最远侧面接触时,环形密封面11与圆形密封面15接触,即密封孔处于密封状态,此时密封孔完全关闭;当密封圆柱6与第一切换轴21或第二切换轴22上半圆柱侧面接触时圆形密封面15不遮挡径向通孔12,即密封孔处于打开状态,此时密封孔完全打开。When the housing is assembled with the special-shaped shaft, the spring 7 is always kept in a compressed state, and presses each sealing cylinder 6 on the first switching shaft 21 or the second switching shaft 22 on the special-shaped shaft. When the sealing cylinder 6 is in contact with the farthest side of the semi-elliptical cylinder on the first switching shaft 21 or the second switching shaft 22 from the axis, the annular sealing surface 11 is in contact with the circular sealing surface 15, that is, the sealing hole is in a sealed state. At this time, the sealing The hole is completely closed; when the sealing cylinder 6 is in contact with the upper semi-cylindrical side of the first switching shaft 21 or the second switching shaft 22, the circular sealing surface 15 does not block the radial through hole 12, that is, the sealing hole is in an open state. At this time, the sealing hole fully open.
如图10、图11所示,将第三密封孔3上的密封圆柱6与第一切换轴21上半椭圆柱距轴线最远侧面接触作为异形轴的初始位置;将第一密封孔1上的密封圆柱6与第一切换轴21上半椭圆柱距轴线最远侧面接触作为异形轴旋转180°的位置。As shown in Fig. 10 and Fig. 11, the sealing cylinder 6 on the third sealing hole 3 is in contact with the farthest side of the semi-elliptic cylinder on the first switching shaft 21 from the axis as the initial position of the special-shaped shaft; The sealing cylinder 6 is in contact with the farthest side of the semi-elliptic cylinder on the first switching shaft 21 from the axis as the position where the special-shaped shaft rotates by 180°.
当异形轴处于初始位置时,第一切换器的第一密封孔1、第四密封孔4打开,第二密封孔2、第三密封孔3关闭,第二切换器的第一密封孔1’、第四密封孔4’打开,第二密封孔2’、第三密封孔3’关闭;当异形轴处于旋转180°的位置时,第一切换器的第二密封孔2、第三密封孔3打开,第一密封孔1、第四密封孔4关闭,第二切换器的第二密封孔2’、第三密封孔3’打开,第一密封孔1’、第四密封孔4’关闭。When the special-shaped shaft is in the initial position, the first sealing hole 1 and the fourth sealing hole 4 of the first switch are opened, the second sealing hole 2 and the third sealing hole 3 are closed, and the first sealing hole 1' of the second switch is , the fourth sealing hole 4' is open, the second sealing hole 2' and the third sealing hole 3' are closed; when the special-shaped shaft is in the position of rotating 180°, the second sealing hole 2 and the third sealing hole of the first switch 3 is opened, the first sealing hole 1 and the fourth sealing hole 4 are closed, the second sealing hole 2' and the third sealing hole 3' of the second switch are opened, and the first sealing hole 1' and the fourth sealing hole 4' are closed .
异形轴的旋转方式可顺时针或逆时针旋转180°静止一段时间然后再顺时针或逆时针旋转180°再静止一段时间,如此循环;或者是顺时针或逆时针旋转180°静止一段时间,然后再逆时针或顺时针旋转180°再静止一段时间,如此循环。The rotation method of the special-shaped shaft can be rotated clockwise or counterclockwise 180 ° for a period of time, and then rotated clockwise or counterclockwise 180 ° for a period of time, and then cycled; or clockwise or counterclockwise 180 ° for a period of time, and then Then rotate counterclockwise or clockwise 180° and stop for a while, and so on.
本实施例优选第一切换器与第二切换器的尺寸相等,第一切换器的第一密封孔1和第二密封孔2由三通连通,第三密封孔3和第四密封孔4由三通连通;第二切换器的第一密封孔1’和第二切换器的第二密封孔2’由三通连通,第二切换器的第三密封孔3’和第二切换器的第四密封孔4’由三通连通。第一切换器的第一连接孔16与第二切换器的第一连接孔16’由第一连接管路25连接,第一切换器的第二连接孔17与第二切换器的第二连接孔17’由第二连接管路26连接。第一切换器和第二切换器连接并工作时,第一切换器和第二切换器中的异形轴同时处于初始位置或同时处于旋转180°的位置。In this embodiment, the size of the first switcher and the second switcher are preferably equal, the first sealing hole 1 and the second sealing hole 2 of the first switcher are connected by a tee, and the third sealing hole 3 and the fourth sealing hole 4 are connected by Three-way communication; the first sealing hole 1' of the second switcher and the second sealing hole 2' of the second switcher are connected by a three-way, the third sealing hole 3' of the second switcher is connected with the second sealing hole 3' of the second switcher The four sealing holes 4' are connected by three links. The first connection hole 16 of the first switcher is connected to the first connection hole 16' of the second switcher by the first connection pipeline 25, and the second connection hole 17 of the first switcher is connected to the second connection hole of the second switcher. The holes 17 ′ are connected by a second connecting line 26 . When the first switcher and the second switcher are connected and working, the special-shaped shafts in the first switcher and the second switcher are at the initial position or at the position rotated by 180° at the same time.
当该液体压力能回收装置在进行液体压力能回收时,第一切换器的一个三通流入具有压力能的高压回收液,另一个流入的是需要加压的低压液;第二切换器的一个三通流出具有压力能的高压回收液泄压后的低压液,另一个流出的是需要加压的低压液加压后的高压液。通过调节第一切换器和第二切换器在初始位置与旋转180°位置的切换频率,使未经压力交换的液体不流出第二切换器。When the liquid pressure energy recovery device is recovering the liquid pressure energy, one tee of the first switcher flows into the high-pressure recovery liquid with pressure energy, and the other flows into the low-pressure liquid that needs to be pressurized; The tee flows out the low-pressure liquid after the high-pressure recovery liquid with pressure energy is released, and the other one flows out the high-pressure liquid after the pressurized low-pressure liquid needs to be pressurized. By adjusting the switching frequency of the first switcher and the second switcher at the initial position and the position rotated by 180°, the liquid without pressure exchange does not flow out of the second switcher.
下面以应用于反渗透海水淡化系统为例,来说明本实施例的基于旋转式异形轴端面密封切换器的液体压力能回收装置的工作过程。图10为本实用新型装置中第一切换器和第二切换器中的异形轴同时处于初始位置时的工作原理图,以高压浓盐水27作为具有压力能的高压回收液,以低压海水28作为需要加压的低压液,以增压后的低压海水28成为的高压海水29作为需要加压的低压液加压后形成的高压液,以低压浓盐水30作为具有压力能的高压回收液泄压后的低压液。The working process of the liquid pressure energy recovery device based on the rotary special-shaped shaft end face seal switch of this embodiment is described below by taking the application in the reverse osmosis seawater desalination system as an example. Fig. 10 is a working principle diagram when the special-shaped shafts in the first switcher and the second switcher are in the initial position at the same time in the device of the utility model, using high-pressure concentrated brine 27 as the high-pressure recovery liquid with pressure energy, and using low-pressure seawater 28 as the The low-pressure liquid that needs to be pressurized, the high-pressure seawater 29 formed by the pressurized low-pressure seawater 28 is used as the high-pressure liquid that needs to be pressurized, and the low-pressure concentrated brine 30 is used as the high-pressure recovery liquid with pressure energy to release the pressure After the low pressure fluid.
此时高压浓盐水27通过三通只能从第一密封孔1进入第一切换器,通过第一连接孔16进入第一连接管路25,通过第二切换器的第一连接孔16’进入第二切换器,从第二切换器的第一密封孔1’流出第二切换器;同时,低压海水28通过三通只能从第四密封孔4进入第一切换器,通过第二连接孔17进入第二连接管路26,通过第二切换器的第二连接孔17’进入第二切换器,从第二切换器的第四密封孔4’流出第二切换器。At this time, the high-pressure concentrated brine 27 can only enter the first switch through the first sealing hole 1 through the tee, enter the first connecting pipeline 25 through the first connecting hole 16, and enter through the first connecting hole 16' of the second switch. The second switcher flows out of the second switcher from the first sealing hole 1' of the second switcher; at the same time, the low-pressure seawater 28 can only enter the first switcher from the fourth sealing hole 4 through the tee, and pass through the second connecting hole 17 enters the second connecting pipeline 26, enters the second switcher through the second connection hole 17' of the second switcher, and flows out of the second switcher from the fourth sealing hole 4' of the second switcher.
在上述工作状态下,同步驱动第一切换器和第二切换器的两个异形轴旋转180°,此时第一切换器和第二切换器的两个异形轴同时处于旋转180°的位置,工作原理如图11所示。这时高压浓盐水27通过三通只能从第二密封孔2进入第一切换器,通过第二连接孔17进入第二连接管路26,由于经过上一个工作过程后,第二连接管路26中充满低压海水28,利用液体的不可压缩性,进入第二连接管路26的高压浓盐水27压缩上一个工作过程留下的低压海水28使其增压,从而实现了压力能从高压浓盐水27到低压海水28的传递,增压后的低压海水28成为高压海水29,通过第二切换器的第二连接孔17’进入第二切换器,从第二切换器的第二密封孔2’流出第二切换器;同时低压海水28通过三通只能从第三密封孔3进入第一切换器,通过第一连接孔16进入第一连接管路25,由于经过上一个工作过程后第一连接管路25中充满低压浓盐水30,低压浓盐水30由上一工作过程中的高压浓盐水27将压力能传递给低压海水28转化而来,利用液体的不可压缩性,进入第一连接管路25的低压海水28压缩上一个工作过程留下的低压浓盐水30使其不断离开第二切换器,从而实现了低压海水28驱替低压浓盐水30的过程,被驱替的低压浓盐水30通过第二切换器的第一连接孔16’进入第二切换器,从第二切换器的第三密封孔3’流出第二切换器。In the above working state, synchronously drive the two special-shaped shafts of the first switcher and the second switcher to rotate 180°, and at this time, the two special-shaped shafts of the first switcher and the second switcher are in the position of rotating 180° at the same time, The working principle is shown in Figure 11. At this time, the high-pressure concentrated brine 27 can only enter the first switch from the second sealing hole 2 through the tee, and enter the second connecting pipeline 26 through the second connecting hole 17. After the last working process, the second connecting pipeline 26 is filled with low-pressure seawater 28. Utilizing the incompressibility of the liquid, the high-pressure concentrated brine 27 entering the second connection pipeline 26 compresses the low-pressure seawater 28 left in the previous working process to pressurize it, thereby realizing the pressure from high-pressure concentrated The transfer of brine 27 to low-pressure seawater 28, the pressurized low-pressure seawater 28 becomes high-pressure seawater 29, enters the second switch through the second connecting hole 17' of the second switch, and passes through the second sealing hole 2 of the second switch 'flow out of the second switch; at the same time, the low-pressure seawater 28 can only enter the first switch from the third sealing hole 3 through the tee, and enter the first connecting pipeline 25 through the first connecting hole 16. A connecting pipeline 25 is filled with low-pressure concentrated brine 30. The low-pressure concentrated brine 30 is converted from the pressure energy transferred from the high-pressure brine 27 to the low-pressure seawater 28 in the previous working process, and enters the first connection by utilizing the incompressibility of the liquid. The low-pressure seawater 28 in the pipeline 25 compresses the low-pressure concentrated brine 30 left over from the previous working process so that it continuously leaves the second switcher, thereby realizing the process of displacing the low-pressure concentrated brine 30 by the low-pressure seawater 28. The displaced low-pressure concentrated brine 30 enters the second switcher through the first connecting hole 16' of the second switcher, and flows out of the second switcher from the third sealing hole 3' of the second switcher.
完成上述工作过程后,再次同步驱动第一切换器和第二切换器的两个异形轴旋转180°,重复图10的工作状态,完成下一个工作过程。第一切换器和第二切换器配合工作,以交替完成上述两个工作过程,从而完成对高压浓盐水压力能的回收。上述每个过程的液体刚填充满对应的第一连接管路或第二连接管路时,及时同步切换第一切换器和第二切换器的初始位置和旋转180°的位置。After the above working process is completed, the two special-shaped shafts of the first switcher and the second switcher are synchronously driven to rotate 180° again, and the working state in Fig. 10 is repeated to complete the next working process. The first switcher and the second switcher work together to alternately complete the above two working processes, thereby completing the recovery of the pressure energy of the high-pressure concentrated brine. When the liquid in each of the above processes has just filled the corresponding first connecting pipeline or the second connecting pipeline, the initial position and the position rotated by 180° of the first switcher and the second switcher are switched synchronously in time.
综上所述,本实施例的基于旋转式异形轴端面密封切换器的液体压力能回收装置包括通过管路组连通的第一切换器、第二切换器;第一切换器和第二切换器均包括外壳和异形轴,异形轴可旋转的装配于外壳内,以使外壳内形成两个相互隔离的空腔;第一切换器的两个空腔分别通过管路组的第一连接管路25和第二连接管路26与第二切换器的两个空腔连通。该液体压力能回收装置通过异形轴的旋转完成液体的切换,从而实现对高压液体压力能的回收再利用,其具有结构简单、便于加工调试和后期维护的优点,各个密封孔通过端面密封,具有良好的密封效果和压力能回收效率,且异形轴的切换方式灵活,特别是在旋转时能与各个密封孔配合工作,使得整个切换过程平稳、噪音低、安全可靠,可适应多种控制方案。In summary, the liquid pressure energy recovery device based on the rotary special-shaped shaft end face seal switch of this embodiment includes a first switch and a second switch connected through a pipeline group; the first switch and the second switch Both include a casing and a special-shaped shaft, and the special-shaped shaft is rotatably assembled in the casing, so that two mutually isolated cavities are formed in the casing; the two cavities of the first switcher respectively pass through the first connecting pipeline of the pipeline group 25 and the second connecting pipeline 26 communicate with the two cavities of the second switch. The liquid pressure energy recovery device completes the switching of the liquid through the rotation of the special-shaped shaft, thereby realizing the recovery and reuse of the pressure energy of the high-pressure liquid. It has the advantages of simple structure, easy processing, debugging and later maintenance. Each sealing hole is sealed by the end face, which has the advantages of Good sealing effect and pressure energy recovery efficiency, and the switching mode of the special-shaped shaft is flexible, especially when it is rotating, it can cooperate with each sealing hole, making the whole switching process stable, low noise, safe and reliable, and can adapt to various control schemes.
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better illustrate the principle and practical application of the invention, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for particular purposes.
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