CN205335256U - Integrate LED packaging structure - Google Patents
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- CN205335256U CN205335256U CN201620059292.0U CN201620059292U CN205335256U CN 205335256 U CN205335256 U CN 205335256U CN 201620059292 U CN201620059292 U CN 201620059292U CN 205335256 U CN205335256 U CN 205335256U
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- 238000004519 manufacturing process Methods 0.000 claims description 6
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- 229910052751 metal Inorganic materials 0.000 claims description 6
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- 230000010354 integration Effects 0.000 abstract description 4
- 230000017525 heat dissipation Effects 0.000 abstract description 3
- 238000005253 cladding Methods 0.000 abstract 1
- 230000005611 electricity Effects 0.000 abstract 1
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- 230000009286 beneficial effect Effects 0.000 description 4
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Abstract
Description
技术领域technical field
本实用新型涉及LED封装技术领域,特别涉及一种集成LED封装结构。The utility model relates to the technical field of LED packaging, in particular to an integrated LED packaging structure.
背景技术Background technique
LED芯片即发光二极管(LED,Lightingemitteddiode),是利用在电场作用下,PN结发光的固态发光器件。LED芯片具有高寿命、环保、节能的特点,是绿色环保的新光源,目前LED芯片以被广泛运用于LED照明领域。The LED chip is a light-emitting diode (LED, Lighting emitted diode), which is a solid-state light-emitting device that uses a PN junction to emit light under the action of an electric field. LED chips have the characteristics of long life, environmental protection, and energy saving. They are new green light sources. At present, LED chips are widely used in the field of LED lighting.
总所周知,LED芯片需要外部电路来点亮驱动,现有的LED照明装置主要是在外部另外在设置一驱动电路,驱动电路内含各类驱动元件,将LED芯片、驱动电路和其他控制元件分别焊接在不同电路板上,这样,组装时需要将各个电路板组装到LED照明装置内,组装流程繁琐,且使得LED照明装置整体外形庞大,需要大量的原材料,不利于自动化生产。如果能在单个照明光源中,集成封装多颗LED芯片,则可以大幅简化LED照明装置的整灯设计和生产工序,大大降低成本。As we all know, the LED chip needs an external circuit to light up and drive. The existing LED lighting device is mainly provided with a driving circuit outside. The driving circuit contains various driving components. The LED chip, driving circuit and other control components They are welded on different circuit boards respectively. In this way, each circuit board needs to be assembled into the LED lighting device during assembly. The assembly process is cumbersome, and the overall shape of the LED lighting device is huge, requiring a large amount of raw materials, which is not conducive to automatic production. If multiple LED chips can be integrated and packaged in a single lighting source, the overall lamp design and production process of the LED lighting device can be greatly simplified, and the cost can be greatly reduced.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的缺点,提供一种具有较好集成度的集成LED封装结构。The purpose of the utility model is to overcome the disadvantages of the prior art and provide an integrated LED packaging structure with better integration.
本实用新型的目的通过以下技术方案来实现:一种集成LED封装结构,包括基板、LED芯片,该基板的顶面设有顶面电路层,所述LED芯片通过该顶面电路层相互连接形成串联或并联的电连接,该基板的顶面设置有凹槽,所述LED芯片设置于该凹槽内,该凹槽内填充有包覆所述LED芯片的封装胶层,该基板的底面还设有底面电路层,该基板上开有将该顶面电路层和该底面电路层连通的导电孔,该基板上集成设置有控制所述LED芯片的电路元件,所述电路元件与所述LED芯片电连接。The purpose of the utility model is achieved through the following technical solutions: an integrated LED packaging structure, including a substrate and an LED chip, the top surface of the substrate is provided with a top circuit layer, and the LED chips are formed by connecting each other through the top circuit layer electrical connection in series or in parallel, the top surface of the substrate is provided with a groove, the LED chip is arranged in the groove, the groove is filled with an encapsulation layer covering the LED chip, and the bottom surface of the substrate is also A bottom circuit layer is provided, and a conductive hole connecting the top circuit layer and the bottom circuit layer is opened on the substrate. Circuit elements for controlling the LED chips are integrated on the substrate, and the circuit elements are connected to the LED chips. The chip is electrically connected.
优选的,所述导电孔包括正极导电孔及负极导电孔,该底面电路层设置有连接该正极导电孔的正极导电焊盘及连接该负极导电孔的负极导电焊盘。Preferably, the conductive hole includes a positive conductive hole and a negative conductive hole, and the bottom circuit layer is provided with a positive conductive pad connected to the positive conductive hole and a negative conductive pad connected to the negative conductive hole.
优选的,该正极导电焊盘及该负极导电焊盘为金属片结构并与该基板的底面热连接。Preferably, the positive electrode conductive pad and the negative electrode conductive pad are metal sheet structures and are thermally connected to the bottom surface of the substrate.
优选的,该封装胶层由透明胶及荧光粉混合制作而成。Preferably, the encapsulating glue layer is made by mixing transparent glue and fluorescent powder.
优选的,所述LED芯片为倒装LED芯片结构。Preferably, the LED chip is a flip-chip LED chip structure.
优选的,该基板由硅材料制作而成。Preferably, the substrate is made of silicon material.
优选的,所述电路元件为贴片元件,所述电路元件设置于所述LED芯片的外围,所述电路元件通过该顶面电路层与所述LED芯片形成电连接。Preferably, the circuit element is a patch element, the circuit element is arranged on the periphery of the LED chip, and the circuit element is electrically connected to the LED chip through the top circuit layer.
优选的,所述导电孔为金属化镀孔或金属填充孔。Preferably, the conductive hole is a metallized plated hole or a metal filled hole.
本实用新型具有以下优点:The utility model has the following advantages:
1、本实用新型通过将电路元件直接贴片于该基板上和这些芯片集成于同一基板上,通过设置该凹槽有利于将封装胶层更好的成型于该基板上,当运用到灯具上时,省掉了传统工艺中专门放置电路元件的位置,具有较好的集成度,安装工艺简化,生产成本大幅降低。1. In this utility model, the circuit components are directly pasted on the substrate and these chips are integrated on the same substrate. By setting the groove, it is beneficial to better form the packaging adhesive layer on the substrate. When applied to lamps At the same time, it saves the special place for placing circuit components in the traditional process, has a better integration level, simplifies the installation process, and greatly reduces the production cost.
2、本实用新型还设置有该正极导电焊盘及该负极导电焊盘,通过将该正极导电焊盘及该负极导电焊盘设计成面积较大的片状结构,有利于这些LED芯片产生的热量向该基板的底部传导,使得热量均匀的分布到该基板上避免热量的堆积,进一步的通过该正极导电焊盘及该负极导电焊盘连接到外部的散热件上进行散热,有利于延长这些LED芯片的寿命。2. The utility model is also provided with the positive conductive pad and the negative conductive pad. By designing the positive conductive pad and the negative conductive pad into a larger sheet structure, it is beneficial to the production of these LED chips. The heat conducts to the bottom of the substrate, so that the heat is evenly distributed to the substrate to avoid heat accumulation, and further connected to the external heat sink through the positive conductive pad and the negative conductive pad for heat dissipation, which is beneficial to extend these LED chip life.
附图说明Description of drawings
图1为本实用新型集成LED封装结构第一实施例的顶面视图;Fig. 1 is the top view of the first embodiment of the utility model integrated LED packaging structure;
图2为图1所示集成LED封装结构第一实施例的底面视图;Fig. 2 is a bottom view of the first embodiment of the integrated LED packaging structure shown in Fig. 1;
图3为图1所示集成LED封装结构第一实施例的侧视图;Fig. 3 is a side view of the first embodiment of the integrated LED packaging structure shown in Fig. 1;
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一(请参考图1至图3):Embodiment 1 (please refer to Fig. 1 to Fig. 3):
本实用新型提供的一种集成LED封装结构,包括基板10、LED芯片21,该基板10的顶面设有顶面电路层(图未示),这些LED芯片21通过该顶面电路层相互连接形成串联或并联的电连接。本实施例中,这些LED芯片21为倒装LED芯片结构。其中,该顶面电路层为印刷电路或者由印刷电路与金线连接而成。An integrated LED packaging structure provided by the utility model includes a substrate 10 and an LED chip 21. The top surface of the substrate 10 is provided with a top circuit layer (not shown), and these LED chips 21 are connected to each other through the top circuit layer. Make a series or parallel electrical connection. In this embodiment, these LED chips 21 are flip-chip LED chip structures. Wherein, the top circuit layer is a printed circuit or is formed by connecting a printed circuit and a gold wire.
其中,该基板10的顶面设置有凹槽13,这些LED芯片21设置于该凹槽13内,该凹槽13内填充有包覆这些LED芯片21的封装胶层51,通过设置该凹槽13有利于将该封装胶层51更好的成型于该基板10上、覆盖这些LED芯片21并且与以下的电路元件31隔离开,实际上还可根据需要将部分电路元件31设置于该凹槽13内。其中,该封装胶层51由透明胶及荧光粉混合制作而成。该基板10由硅材料制作而成。该基板10上集成设置有控制这些LED芯片21的电路元件31,这些电路元件31设置于该顶面电路层上。这些电路元件31为贴片元件,这些电路元件31设置于这些LED芯片21的外围,这些电路元件31通过该顶面电路层与这些LED芯片21形成电连接。本实用新型通过将这些电路元件31直接贴片于该基板10上和这些LED芯片21集成于同一基板上,当运用到灯具上时,省掉了传统工艺中专门放置电路元件31的位置,具有较好的集成度,安装工艺简化,生产成本大幅降低。Wherein, the top surface of the substrate 10 is provided with a groove 13, and the LED chips 21 are arranged in the groove 13, and the groove 13 is filled with an encapsulation layer 51 covering the LED chips 21, by setting the groove 13 is conducive to better forming the encapsulation adhesive layer 51 on the substrate 10, covering the LED chips 21 and isolating them from the following circuit components 31. In fact, part of the circuit components 31 can also be placed in the groove as needed. within 13. Wherein, the packaging glue layer 51 is made by mixing transparent glue and fluorescent powder. The substrate 10 is made of silicon material. Circuit elements 31 for controlling the LED chips 21 are integrally arranged on the substrate 10 , and these circuit elements 31 are arranged on the top circuit layer. These circuit elements 31 are patch elements, these circuit elements 31 are arranged on the periphery of these LED chips 21 , and these circuit elements 31 are electrically connected to these LED chips 21 through the top surface circuit layer. The utility model directly pastes these circuit elements 31 on the substrate 10 and integrates these LED chips 21 on the same substrate. When it is applied to a lamp, it saves the special position for placing the circuit elements 31 in the traditional process, and has the advantages of Better integration, simplified installation process, greatly reduced production cost.
此外,该基板10的底面还设有底面电路层(图未示),该基板10上开有将该顶面电路层和该底面电路层连通的导电孔,这些导电孔为金属化镀孔或金属填充孔。该底面电路层可为印刷电路。这些导电孔包括正极导电孔11及负极导电孔12,该底面电路层设置有连接该正极导电孔11的正极导电焊盘41及连接该负极导电孔12的负极导电焊盘42。该正极导电焊盘41及该负极导电焊盘42为金属片结构并与该基板10的底面热连接。本实施例将该正极导电焊盘41及该负极导电焊盘42设计成面积较大的片状结构,有利于这些LED芯片产生的热量向该基板的底部传导,使得热量均匀的分布到该基板上避免热量的堆积,进一步的通过该正极导电焊盘41及该负极导电焊盘42连接到外部的散热件上进行散热,有利于延长这些LED芯片21的寿命。In addition, the bottom surface of the substrate 10 is also provided with a bottom circuit layer (not shown), and the substrate 10 is provided with conductive holes connecting the top circuit layer and the bottom circuit layer. These conductive holes are metallized plated holes or Metal filled holes. The bottom circuit layer can be a printed circuit. The conductive holes include a positive conductive hole 11 and a negative conductive hole 12 . The bottom circuit layer is provided with a positive conductive pad 41 connected to the positive conductive hole 11 and a negative conductive pad 42 connected to the negative conductive hole 12 . The positive conductive pad 41 and the negative conductive pad 42 are metal sheet structures and are thermally connected to the bottom surface of the substrate 10 . In this embodiment, the positive electrode conductive pad 41 and the negative electrode conductive pad 42 are designed into a sheet structure with a large area, which is conducive to the conduction of heat generated by these LED chips to the bottom of the substrate, so that the heat is evenly distributed to the substrate. In order to avoid heat accumulation, the positive electrode conductive pad 41 and the negative electrode conductive pad 42 are further connected to an external heat sink for heat dissipation, which is beneficial to prolong the life of these LED chips 21 .
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型保护的范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present utility model shall include Within the protection scope of the utility model.
Claims (8)
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CN106328636A (en) * | 2016-10-12 | 2017-01-11 | 聚灿光电科技股份有限公司 | Integrated LED device and preparing method thereof |
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Granted publication date: 20160622 Termination date: 20190121 |