CN205290445U - Special boring grab in end face centre hole on brake valve casing - Google Patents
Special boring grab in end face centre hole on brake valve casing Download PDFInfo
- Publication number
- CN205290445U CN205290445U CN201620059479.0U CN201620059479U CN205290445U CN 205290445 U CN205290445 U CN 205290445U CN 201620059479 U CN201620059479 U CN 201620059479U CN 205290445 U CN205290445 U CN 205290445U
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- brake valve
- centre hole
- clamp body
- vertical portion
- setting spindle
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- 238000003754 machining Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005553 drilling Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Drilling And Boring (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种机械制造专用夹具,具体是一种制动阀壳体上端面中心孔的专用钻孔夹具。The utility model relates to a special fixture for mechanical manufacturing, in particular to a special drilling fixture for the center hole of the upper end surface of a brake valve housing.
背景技术Background technique
在机床上加工工件时,为了使工件在该工序所加工的表面能达到图样规定的尺寸、几何形状以及与其他表面间的相互位置等技术要求,在开动机床前,必须首先将工件装好夹牢。机械加工中,在机床上用以确定工件位置并将其夹紧的工艺装备称为机床夹具。When processing a workpiece on a machine tool, in order to make the surface of the workpiece processed in this process meet the technical requirements such as the size, geometric shape and mutual position with other surfaces specified in the drawing, the workpiece must first be clamped before starting the machine tool. prison. In mechanical processing, the process equipment used to determine the position of the workpiece and clamp it on the machine tool is called the machine tool fixture.
专用夹具是针对某一个工件的某道工序加工要求而专门设计、制造的专用装置。它一般是在产品批量生产加工中使用,是机械制造厂应用数量最多的一种机床夹具,是在使用通用机床夹具难以保证产品零件加工精度和生产数量较大的情况下才采用的夹具。The special fixture is a special device specially designed and manufactured for the processing requirements of a certain process of a certain workpiece. It is generally used in mass production and processing of products. It is the most widely used machine tool fixture in machinery manufacturing plants. It is only used when it is difficult to ensure the machining accuracy of product parts and the production quantity is large when using general machine tool fixtures.
钻孔夹具主要用于工件表面孔的加工,主要由定位元件、夹紧装置、引导元件和夹具体组成。对于需要孔加工的工件来说,夹紧、定位和导向对其加工精度的影响都很大。Drilling jigs are mainly used for machining surface holes of workpieces, and are mainly composed of positioning elements, clamping devices, guiding elements and clamping bodies. For workpieces that require hole machining, clamping, positioning and guiding all have a great influence on the machining accuracy.
以前使用的钻孔夹具常伴随有安装拆卸不方便,工件不易夹牢,操作繁琐,加工精度和生产效率都比较低的情况。The drilling jigs used in the past are often accompanied by inconvenient installation and disassembly, difficult clamping of the workpiece, cumbersome operation, low machining accuracy and production efficiency.
发明内容Contents of the invention
为解决上述现有问题,本实用新型提供一种结构紧凑、夹紧可靠、操作简单的制动阀壳体上端面中心孔的专用钻孔夹具。In order to solve the above existing problems, the utility model provides a special drilling jig for the center hole of the upper end surface of the brake valve housing with compact structure, reliable clamping and simple operation.
为达到上述目的,本实用新型采用的技术方案为:一种制动阀壳体上端面中心孔的专用钻孔夹具,包括定位元件、夹紧元件、导向元件以及夹具体,所述夹具体包括水平和竖直部,所述定位元件包括定位心轴,且定位心轴的左端与夹具体的竖直部过盈配合、右端设有外螺纹;所述夹紧元件包括与定位心轴右端螺纹配合的紧固螺母和开口垫圈;所述导向元件包括位于夹具体竖直部上端的钻模板以及套在钻模板内的可换钻套。In order to achieve the above purpose, the technical solution adopted by the utility model is: a special drilling jig for the center hole of the upper end surface of the brake valve housing, including a positioning element, a clamping element, a guiding element and a clamping body, and the clamping body includes Horizontal and vertical parts, the positioning element includes a positioning mandrel, and the left end of the positioning mandrel is in interference fit with the vertical part of the clamp body, and the right end is provided with external threads; Cooperating fastening nuts and split washers; the guide element includes a drill template located at the upper end of the vertical part of the clamp body and a replaceable drill sleeve set in the drill template.
进一步的,所述可换钻套和钻模板之间设有衬套。Further, a bushing is provided between the replaceable drill sleeve and the drill template.
进一步的,所述可换钻套左侧设有压紧螺钉。Further, a compression screw is provided on the left side of the replaceable drill sleeve.
进一步的,所述定位心轴左端通过螺母固定在夹具体的竖直部上。Further, the left end of the positioning mandrel is fixed on the vertical part of the clamp body through a nut.
进一步的,所述夹具体的水平部和竖直部为一整体。Further, the horizontal part and the vertical part of the clamp body are integrated.
本实用新型与现有技术相比较,具有以下有益效果:本实用新型装夹牢固可靠,结构紧凑,操作简便,加工精度和生产效率较高,而且专用钻孔夹具大部分都是标准件,便于选取,可取得低成本高收益的成果。Compared with the prior art, the utility model has the following beneficial effects: the utility model has firm and reliable clamping, compact structure, easy operation, high machining accuracy and high production efficiency, and most of the special drilling fixtures are standard parts, which is convenient Selection can achieve low-cost and high-yield results.
附图说明Description of drawings
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型的制动阀零件结构示意图;Fig. 3 is a structural schematic diagram of brake valve parts of the present utility model;
图中:1、可换钻套;2、衬套;3、钻模板;4、压紧螺钉;5、开口垫圈;6、紧固螺母;7、定位心轴;8、装夹工件;9、夹具体。In the figure: 1. Replaceable drill sleeve; 2. Bushing; 3. Drill template; 4. Compression screw; 5. Open washer; 6. Fastening nut; 7. Positioning mandrel; 8. Clamping workpiece; , Clip specific.
以下结合附图和具体实施方式对本实用新型的结构和定位夹紧过程做进一步说明。The structure and positioning and clamping process of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
具体实施方式detailed description
如图1-图2所示为本实用新型专用钻孔夹具的正视图和俯视图,图3为本实用新型制动阀零件结构图,即装夹工件8,本实用新型的钻孔夹具包括定位元件、夹紧元件、导向元件以及夹具体9,夹具体9为夹具的基础元件,用于连接并固定夹具上各元件和装置,使其成为一个整体,所述夹具体9包括水平和竖直部,且其水平部和竖直部为整体式结构;所述定位元件包括定位心轴7,定位心轴7的左端与夹具体9的竖直部过盈配合,并且通过螺母固定在夹具体9的竖直部上,定位心轴7的右端设有外螺纹;所述夹紧元件包括与定位心轴7右端螺纹配合的螺母6和开口垫圈5;所述导向元件包括位于夹具体9竖直部上端的钻模板3以及套在钻模板3内的可换钻套1,可换钻套1与钻模板3之间还设有衬套2,衬套2压装在钻模板3中,为了防止可换钻套1在钻模板3孔中上下滑动或者转动,在可换钻套1的左侧还设有压紧螺钉4。As shown in Fig. 1-Fig. 2, it is the front view and the top view of the special drilling jig of the utility model, and Fig. 3 is the structure diagram of the brake valve parts of the utility model, that is, the clamping workpiece 8, and the drilling jig of the utility model includes positioning Components, clamping elements, guide elements and clamp body 9, the clamp body 9 is the basic element of the clamp, used to connect and fix the various components and devices on the clamp, making it a whole, the clamp body 9 includes horizontal and vertical part, and its horizontal part and vertical part are an integral structure; the positioning element includes a positioning mandrel 7, the left end of the positioning mandrel 7 interferes with the vertical part of the clamp body 9, and is fixed on the clamp body by a nut 9, the right end of the positioning mandrel 7 is provided with an external thread; the clamping element includes a nut 6 and a split washer 5 that are screwed with the right end of the positioning mandrel 7; The drill template 3 at the upper end of the straight part and the replaceable drill sleeve 1 set in the drill template 3, a bushing 2 is arranged between the replaceable drill sleeve 1 and the drill template 3, and the bush 2 is press-fitted in the drill template 3, In order to prevent the replaceable drill sleeve 1 from sliding up and down or rotating in the drill template 3 holes, a compression screw 4 is also provided on the left side of the replaceable drill sleeve 1 .
使用时,用定位心轴7将图3所示的装夹工件8固定在夹具体9的竖直部上,确定固定好后,在定位心轴7右侧用开口垫圈5和紧固螺母6夹紧装夹工件8,最后适时调整可换钻套1的位置,即可对装夹工件8上端面的中心孔进行加工;本实用新型通过采用定位心轴来保证加工时工件相对于钻具和机床间的位置正确,采用紧固螺母和开口垫圈使得工件在夹具中可保持既定位置,使得加工能够顺利进行。During use, use the positioning mandrel 7 to fix the clamping workpiece 8 shown in Figure 3 on the vertical part of the clamp body 9, after confirming that it is fixed, use the split washer 5 and the fastening nut 6 on the right side of the positioning mandrel 7 Clamp the clamping workpiece 8, and finally adjust the position of the replaceable drill bushing 1 in good time to process the center hole on the upper end surface of the clamping workpiece 8; The position between the workpiece and the machine tool is correct, and the fastening nut and split washer are used to keep the workpiece in the fixed position in the fixture, so that the processing can be carried out smoothly.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围。The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the concept and scope of the present utility model. On the premise of not departing from the design concept of the present utility model, various modifications and improvements made by ordinary persons in the art to the technical solution of the present utility model shall fall within the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
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CN201620059479.0U CN205290445U (en) | 2016-01-21 | 2016-01-21 | Special boring grab in end face centre hole on brake valve casing |
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CN201620059479.0U CN205290445U (en) | 2016-01-21 | 2016-01-21 | Special boring grab in end face centre hole on brake valve casing |
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CN201620059479.0U Expired - Fee Related CN205290445U (en) | 2016-01-21 | 2016-01-21 | Special boring grab in end face centre hole on brake valve casing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106670853A (en) * | 2017-02-16 | 2017-05-17 | 厦门宏发精密机械有限公司 | Three-way workpiece machining device and application method thereof |
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2016
- 2016-01-21 CN CN201620059479.0U patent/CN205290445U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106670853A (en) * | 2017-02-16 | 2017-05-17 | 厦门宏发精密机械有限公司 | Three-way workpiece machining device and application method thereof |
CN106670853B (en) * | 2017-02-16 | 2019-01-18 | 厦门宏发精密机械有限公司 | A kind of threeway workpiece processing unit (plant) and its application method |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160608 Termination date: 20170121 |
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CF01 | Termination of patent right due to non-payment of annual fee |