[go: up one dir, main page]

CN205270952U - Machining anchor clamps of reduction case - Google Patents

Machining anchor clamps of reduction case Download PDF

Info

Publication number
CN205270952U
CN205270952U CN201520932941.9U CN201520932941U CN205270952U CN 205270952 U CN205270952 U CN 205270952U CN 201520932941 U CN201520932941 U CN 201520932941U CN 205270952 U CN205270952 U CN 205270952U
Authority
CN
China
Prior art keywords
mandrel
workpiece
machined part
clamp body
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520932941.9U
Other languages
Chinese (zh)
Inventor
梁鹏
赵立锦
张信明
程志海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changan University
Original Assignee
Changan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changan University filed Critical Changan University
Priority to CN201520932941.9U priority Critical patent/CN205270952U/en
Application granted granted Critical
Publication of CN205270952U publication Critical patent/CN205270952U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Drilling And Boring (AREA)

Abstract

The utility model discloses a machining anchor clamps of reduction case, including the anchor clamps body that has perpendicular riser, be provided with on the specific perpendicular riser of clamp and insert machined part and fixed area shoulder mandrel, press from both sides specific perpendicular riser top and be fixed with the bushing plate, the bushing plate is the cell type structure, and a plurality of drillings have been offered in the contact of terminal surface and machined part under the bushing plate on the bushing plate, are provided with a nail that supports and fix a position the machined part on the anchor clamps body. The utility model discloses having the area shoulder mandrel of tape spool shoulder, leaning on the tip to press from both sides tight the double -layereds friction -tight power transmission cutting moment that produces, limited five degrees of freedom of machined part, the branch maybe X, the rotation of the removal of Y, Z orientation and X, Z orientation, is pressing from both sides specific base with one nail restriction one degree of freedom, the rotation of Y orientation promptly, and six degrees of freedom quilts of this machined part are limited totally, have guaranteed to process the accurate of hole.

Description

一种减速器箱体的机械加工夹具A mechanical processing fixture for a reducer box

【技术领域】 【Technical field】

本实用新型属于减速器箱体领域,具体涉及一种减速器箱体的机械加工夹具。 The utility model belongs to the field of reducer casings, in particular to a machining fixture for the reducer casing.

【背景技术】 【Background technique】

减速器的箱体上具有多个孔,这些孔在加工过程中要使用不同工装夹具对减速器箱体进行定位固定,每加工一个孔要对工件进行重新装夹和更换夹具,不仅操作麻烦,加工效率低,同时也不能很好保证各孔在加工后的位置精度要求。 There are many holes on the box of the reducer. During the processing of these holes, different fixtures are used to position and fix the box of the reducer. Every time a hole is machined, the workpiece needs to be re-clamped and the fixture replaced. Not only is the operation troublesome, The processing efficiency is low, and at the same time, the position accuracy requirements of each hole after processing cannot be well guaranteed.

【实用新型内容】 【Content of utility model】

本实用新型的目的在于克服上述不足,提供一种减速器箱体的机械加工夹具,本夹具拆卸方便,可重复加工同一种零件,是一种经济、操作方便的夹具。 The purpose of this utility model is to overcome the above disadvantages and provide a machining fixture for the reducer box. The fixture is easy to disassemble and can repeatedly process the same part. It is an economical and easy-to-operate fixture.

为了达到上述目的,本实用新型包括具有垂直立板的夹具体,夹具体的垂直立板上设置有能够插入加工件并固定的带肩心轴,夹具体的垂直立板顶部固定有钻模板,钻模板呈槽型结构,钻模板下端面与加工件接触,钻模板上开设有若干钻孔,夹具体上设置有支撑并定位加工件的支撑钉。 In order to achieve the above object, the utility model includes a clamp body with a vertical vertical plate, the vertical vertical plate of the clamp body is provided with a shoulder mandrel that can be inserted into the workpiece and fixed, and the top of the vertical vertical plate of the clamp body is fixed with a drilling template. The drilling template has a groove structure, the lower end surface of the drilling template is in contact with the workpiece, a number of drilling holes are opened on the drilling template, and supporting nails for supporting and positioning the workpiece are arranged on the clamp body.

所述钻孔内设置有衬套,衬套内设置有能够更换的钻套。 A bushing is arranged in the borehole, and a replaceable drill sleeve is arranged in the bushing.

所述钻孔内设置有钻套螺钉。 A drill sleeve screw is arranged in the bore hole.

所述夹具体的垂直立板与钻模板通过定位销进行定位。 The vertical vertical plate of the clamp body and the drilling template are positioned through positioning pins.

所述钻模板通过开槽沉头螺钉固定在夹具体的垂直立板顶部。 The drilling template is fixed on the top of the vertical vertical plate of the clamp body by slotted countersunk screws.

所述带肩心轴的一端通过第一六角螺母和第一弹簧垫圈将加工件固定在带肩心轴上。 One end of the shouldered mandrel fixes the workpiece on the shouldered mandrel through the first hex nut and the first spring washer.

所述带肩心轴的另一端通过第二六角螺母和第二弹簧垫圈将带肩心轴固定在夹具体的垂直立板上。 The other end of the shouldered mandrel is fixed on the vertical vertical plate of the clamp body through the second hex nut and the second spring washer.

与现有技术相比,本实用新型具有带轴肩的带肩心轴,靠端部夹紧产生的夹紧摩擦力传递切削力矩,限制了加工件的五个自由度,分别是X、Y、Z方向的移动和X、Z方向的转动,在夹具体的底座用一个支撑钉限制一个自由度,即Y方向的转动,该加工件的六个自由度被完全限制,保证了加工孔的精准,本夹具制造成本低廉,维修简便,夹具零部件加工方便,操作难度小,维修时夹具体与钻模板可独立修补,可节约加工维修成本,组装方便,拆卸简单。 Compared with the prior art, the utility model has a shouldered mandrel with a shaft shoulder, and the cutting torque is transmitted by the clamping friction force generated by the end clamping, which limits the five degrees of freedom of the workpiece, which are X, Y , the movement in the Z direction and the rotation in the X and Z directions. A support nail is used on the base of the clamp body to restrict one degree of freedom, that is, the rotation in the Y direction. The six degrees of freedom of the workpiece are completely restricted to ensure the accuracy of the processing hole. Accurate, the jig has low manufacturing cost, easy maintenance, easy processing of jig parts, and low operation difficulty. During maintenance, the jig body and the drill template can be repaired independently, which can save processing and maintenance costs. It is easy to assemble and disassemble.

进一步的,本实用新型能够更换不同的钻套,适应不同的孔径要求。 Further, the utility model can replace different drill sleeves to meet different hole diameter requirements.

【附图说明】 【Description of drawings】

图1是本实用新型的结构剖视图; Fig. 1 is a structural sectional view of the utility model;

图2是本实用新型的结构俯视图; Fig. 2 is a structural top view of the utility model;

其中,1、支撑钉;2、第一六角螺母;3、带肩心轴;4、加工件;5、钻套;6、衬套;7、钻套螺钉;8、钻模板;9、定位销;10、开槽沉头螺钉;11、弹簧垫圈;12、夹具体。 Among them, 1. Support nail; 2. First hex nut; 3. Shoulder mandrel; 4. Work piece; 5. Drill sleeve; 6. Bushing; 7. Drill sleeve screw; 8. Drill template; 9. Locating pin; 10, slotted countersunk head screw; 11, spring washer; 12, clip body.

【具体实施方式】 【detailed description】

下面结合附图对本实用新型做进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

参见图1和图2,本实用新型包括具有垂直立板的夹具体12,夹具体12的垂直立板上设置有能够插入加工件4并固定的带肩心轴3,夹具体12的垂直立板顶部固定有钻模板8,钻模板8呈槽型结构,钻模板8下端面与加工件4接触,钻模板8上开设有若干钻孔,夹具体12上设置有支撑并定位加工件4的支撑钉1,钻孔内设置有衬套6,衬套内设置有能够更换的钻套5,钻孔内设置有钻套螺钉7,夹具体12的垂直立板与钻模板8通过定位销9进行定位,钻模板8通过开槽沉头螺钉10固定在夹具体12的垂直立板顶部,带肩心轴3的一端通过第一六角螺母2和第一弹簧垫圈将加工件4固定在带肩心轴3上,带肩心轴3的另一端通过第二六角螺母和第二弹簧垫圈11将带肩心轴3固定在夹具体12的垂直立板上。 Referring to Fig. 1 and Fig. 2, the utility model includes a clamp body 12 with a vertical vertical plate. The top of the plate is fixed with a drilling template 8, which is in a groove structure, and the lower end surface of the drilling template 8 is in contact with the workpiece 4, and a number of drilling holes are provided on the drilling template 8, and the clamp body 12 is provided with a support for positioning the workpiece 4 The support nail 1 is provided with a bushing 6 in the drill hole, a replaceable drill sleeve 5 is provided in the bush, a drill sleeve screw 7 is provided in the drill hole, the vertical vertical plate of the clamp body 12 and the drill template 8 pass through the positioning pin 9 For positioning, the drilling template 8 is fixed on the top of the vertical vertical plate of the clamp body 12 by the slotted countersunk head screw 10, and one end of the shoulder mandrel 3 fixes the workpiece 4 on the belt by the first hex nut 2 and the first spring washer. On the shoulder mandrel 3 , the other end of the shoulder mandrel 3 is fixed on the vertical vertical plate of the clamp body 12 through the second hex nut and the second spring washer 11 .

本夹具采用“一带肩心轴加一支撑钉”的方式定位限制了加工件的6个自由度,保证了夹具的加工孔的精准。 This fixture adopts the positioning method of "a shoulder mandrel plus a supporting nail", which limits the 6 degrees of freedom of the workpiece and ensures the accuracy of the machining hole of the fixture.

实施例: Example:

选用加工件4中的定位孔的直径为52mm,距离底面152mm的通孔,加工件4下端面的长度为154mm,与Φ15mm孔的轴线距离为20mm。图1中可以看出钻模板上,钻孔与各个沉孔的对应位置。 The diameter of the positioning hole in the workpiece 4 is 52mm, and the through hole is 152mm away from the bottom surface. The length of the lower end surface of the workpiece 4 is 154mm, and the axial distance from the Φ15mm hole is 20mm. It can be seen from Fig. 1 that on the drill template, the corresponding positions of the drilled holes and each counterbore.

本实用新型夹具的使用方法,包括以下步骤: The using method of the clamp of the present utility model comprises the following steps:

1)夹具体1放置在平面(立式钻床)上,支撑钉1固定于夹具体12的底座上,将带肩心轴3的右端与夹具体12的垂直立板上接触的第二弹簧垫圈11和第二六角螺母拧紧,再将加工件4置于带肩心轴3上,用φ52mm的带肩心轴3与加工件4配合进行定位,加工件4放好之后用六角螺母2和弹簧垫圈将加工件4夹紧,钻模板8通过定位销9和开槽沉头螺钉10连接在夹具体12上,钻套螺钉7设在钻模板8的边框上,衬套6、钻套5套在钻模板8上与加工件4对应的沉孔处; 1) The clamp body 1 is placed on a plane (vertical drilling machine), the support nail 1 is fixed on the base of the clamp body 12, and the second spring washer that contacts the right end of the shoulder mandrel 3 with the vertical vertical plate of the clamp body 12 11 and the second hexagonal nut are tightened, and then the workpiece 4 is placed on the shouldered mandrel 3, and the shouldered mandrel 3 of φ52mm is used to coordinate with the workpiece 4 for positioning. After the workpiece 4 is placed, use the hexagonal nut 2 and The spring washer clamps the workpiece 4, the drill template 8 is connected to the clamp body 12 through the positioning pin 9 and the slotted countersunk screw 10, the drill sleeve screw 7 is arranged on the frame of the drill template 8, the bushing 6 and the drill sleeve 5 Cover the counterbore corresponding to the workpiece 4 on the drilling template 8;

2)同时钻4个直径为8mm的沉孔; 2) Simultaneously drill 4 counterbores with a diameter of 8mm;

3)拆卸钻模板8,取出加工好零件; 3) Disassemble the drilling template 8, and take out the processed parts;

4)重复以上过程,加工同种零件。 4) Repeat the above process to process the same kind of parts.

Claims (7)

1.一种减速器箱体的机械加工夹具,其特征在于:包括具有垂直立板的夹具体(12),夹具体(12)的垂直立板上设置有能够插入加工件(4)并固定的带肩心轴(3),夹具体(12)的垂直立板顶部固定有钻模板(8),钻模板(8)呈槽型结构,钻模板(8)下端面与加工件(4)接触,钻模板(8)上开设有若干钻孔,夹具体(12)上设置有支撑并定位加工件(4)的支撑钉(1)。 1. A machining fixture for a reducer casing, characterized in that: it includes a clamp body (12) with a vertical vertical plate, and the vertical vertical plate of the clamp body (12) is provided with a workpiece (4) that can be inserted and fixed The shouldered mandrel (3), the top of the vertical vertical plate of the clamp body (12) is fixed with a drilling template (8), the drilling template (8) is a groove structure, the lower end surface of the drilling template (8) and the workpiece (4) contact, the drilling template (8) is provided with a number of drilling holes, and the clamp body (12) is provided with supporting nails (1) for supporting and positioning the workpiece (4). 2.根据权利要求1所述的一种减速器箱体的机械加工夹具,其特征在于:所述钻孔内设置有衬套(6),衬套内设置有能够更换的钻套(5)。 2. A machining fixture for a reducer case according to claim 1, characterized in that: a bushing (6) is arranged in the borehole, and a replaceable drill sleeve (5) is arranged in the bushing . 3.根据权利要求1所述的一种减速器箱体的机械加工夹具,其特征在于:所述钻孔内设置有钻套螺钉(7)。 3 . The machining fixture for the reducer case according to claim 1 , characterized in that: drill sleeve screws ( 7 ) are arranged in the drilled holes. 4 . 4.根据权利要求1所述的一种减速器箱体的机械加工夹具,其特征在于:所述夹具体(12)的垂直立板与钻模板(8)通过定位销(9)进行定位。 4 . The machining fixture for a reducer case according to claim 1 , characterized in that: the vertical vertical plate of the fixture body ( 12 ) and the drilling template ( 8 ) are positioned through positioning pins ( 9 ). 5.根据权利要求1所述的一种减速器箱体的机械加工夹具,其特征在于:所述钻模板(8)通过开槽沉头螺钉(10)固定在夹具体(12)的垂直立板顶部。 5. A machining fixture for a reducer case according to claim 1, characterized in that: the drilling template (8) is fixed on the vertical vertical of the fixture body (12) by a slotted countersunk screw (10). board top. 6.根据权利要求1所述的一种减速器箱体的机械加工夹具,其特征在于:所述带肩心轴(3)的一端通过第一六角螺母(2)和第一弹簧垫圈将加工件(4)固定在带肩心轴(3)上。 6. The machining fixture of a reducer case according to claim 1, characterized in that: one end of the shouldered mandrel (3) is connected by the first hex nut (2) and the first spring washer The workpiece (4) is fixed on the shouldered mandrel (3). 7.根据权利要求6所述的一种减速器箱体的机械加工夹具,其特征在于:所述带肩心轴(3)的另一端通过第二六角螺母和第二弹簧垫圈(11)将带肩心轴(3)固定在夹具体(12)的垂直立板上。 7. A machining fixture for a reducer case according to claim 6, characterized in that: the other end of the shouldered mandrel (3) passes through the second hex nut and the second spring washer (11) The shoulder mandrel (3) is fixed on the vertical vertical plate of the clamp body (12).
CN201520932941.9U 2015-11-19 2015-11-19 Machining anchor clamps of reduction case Expired - Fee Related CN205270952U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520932941.9U CN205270952U (en) 2015-11-19 2015-11-19 Machining anchor clamps of reduction case

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520932941.9U CN205270952U (en) 2015-11-19 2015-11-19 Machining anchor clamps of reduction case

Publications (1)

Publication Number Publication Date
CN205270952U true CN205270952U (en) 2016-06-01

Family

ID=56055573

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520932941.9U Expired - Fee Related CN205270952U (en) 2015-11-19 2015-11-19 Machining anchor clamps of reduction case

Country Status (1)

Country Link
CN (1) CN205270952U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217080A (en) * 2016-08-26 2016-12-14 广西玉柴机器股份有限公司 A kind of middle cover pin-and-hole processing clamping method and device
CN107755754A (en) * 2016-08-23 2018-03-06 哈尔滨飞机工业集团有限责任公司 A kind of drill jig for helicopter control rod end head drilling
CN111318746A (en) * 2020-04-21 2020-06-23 宿迁学院 Novel clamp for drilling inner hole of torsion bar force arm of automobile

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107755754A (en) * 2016-08-23 2018-03-06 哈尔滨飞机工业集团有限责任公司 A kind of drill jig for helicopter control rod end head drilling
CN106217080A (en) * 2016-08-26 2016-12-14 广西玉柴机器股份有限公司 A kind of middle cover pin-and-hole processing clamping method and device
CN111318746A (en) * 2020-04-21 2020-06-23 宿迁学院 Novel clamp for drilling inner hole of torsion bar force arm of automobile

Similar Documents

Publication Publication Date Title
CN206083941U (en) Drilling machine clamping apparatus
CN203778808U (en) Clamping tool for machining inclined hole on thrust collar of generator
CN201744871U (en) A processing fixture for a flange
CN205147887U (en) Bearing retainer's machining anchor clamps
CN206677246U (en) Outer circle surface of shaft part is bored and is mutually perpendicular to hole special fixture
CN201881165U (en) Positioning and clamping device for ensuring positions of both end holes of shaft
CN205270952U (en) Machining anchor clamps of reduction case
CN203266146U (en) Hinge drilling clamping device
CN105710674A (en) Special clamp used for drilling of arc-shaped workpiece
CN104708079A (en) Tool fixture with various-plane angle holes and processing method for angle hole
CN205968179U (en) Tooth lathe is attacked in multiaxis drilling
CN206435785U (en) A kind of device for realizing pump housing boring grab body surface face drill reaming
CN203076956U (en) Drilling positioning device
CN104708456A (en) Special clamp for machining upper end face of base of robot
CN203765325U (en) Milling machine supporting frame milling tool
CN104646726A (en) Crankshaft inclined oil hole drilling method
CN203380647U (en) Jig for drilling inclined oil bolt holes
CN203330740U (en) Work-piece clamping device for PCB drilling machine
CN205519806U (en) Drilling special fixture of reduction case
CN202963553U (en) Tool for guaranteeing location degree of trolley frame hole
CN205415037U (en) A special fixture for drilling of arc work piece
CN206083939U (en) A special fixture for processing hinge hole
CN104668985A (en) Special clamp for machining square bottom surface of robot base
CN203210049U (en) Drilling positioning fixture
CN203471410U (en) Locating device for drilling hole in flange

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160601

Termination date: 20161119