CN205270178U - Automatic testing and sorting machine - Google Patents
Automatic testing and sorting machine Download PDFInfo
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- CN205270178U CN205270178U CN201521051965.XU CN201521051965U CN205270178U CN 205270178 U CN205270178 U CN 205270178U CN 201521051965 U CN201521051965 U CN 201521051965U CN 205270178 U CN205270178 U CN 205270178U
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- 238000012360 testing method Methods 0.000 title claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims abstract description 7
- 238000000926 separation method Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000001514 detection method Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 description 10
- 238000005868 electrolysis reaction Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 6
- 230000032683 aging Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
The utility model discloses an automatic testing and sorting machine, include: the material transmission unit, including feeding mechanism and be located the transmission device of feeding mechanism downstream side, transmission device contains the carousel of a plurality of stations, and is provided with the vacuum slot on every station with fixing the material that awaits measuring, the test unit, it includes that a plurality of and corresponding each performance parameter with to the material that awaits measuring of carousel station carries out the detection mechanism who obtains, select separately the unit, it includes the sorting mechanism that the station corresponds on a plurality of and the carousel, the control unit, it includes treater and control circuit board, just the control unit and material transmission unit, test unit, sorting unit communication connection control the coordination with each the unit work to the test sorter. The utility model provides an automatic testing and sorting machine, it has degree of automation high the time, and production efficiency is high, effect that the measuring accuracy is high.
Description
Technical field
This utility model relates to a kind of automatic testing, sorting machine used in material sorting situation. More specifically, this utility model relates to a kind of automatic testing, sorting machine being used in electrolysis condenser sorting situation.
Background technology
In the market the overall structure of the testing, sorting machine of electrolysis condenser is mainly all made up of feeding device, rotating-table apparatus, test device, sorting unit and control system.
But currently mainly there is following problem in most testing, sorting machine: one is, at electrolysis condenser in the fabrication process owing to the operational error of the concordance difference of the concordance difference of material and the aging reparation of alumite and operative employee exists, whether short-circuit need inside sensing capacitor, whether carry out sufficient aging, capacity, loss, whether leakage current meets control of product standard is tested, but existing technology majority is to adopt artificial hand-held detection equipment one by one, one by onechecking, production efficiency is the end too, and reliability is based on the proficiency level of operator, two are, it is necessary to picked out by the substandard product detected, but the most only one of which sorting charging tray of existing separator, it does not have the material after test is classified by way by different defective types, three are, the sorting test clip of an existing electrolysis condenser testing, sorting machine, in the same time, great majority can only be single test electrolysis condenser one of which parameter, such as test charging clip just cannot while the capacity of test capacitors, loss, while affecting production efficiency, increase production cost.
Utility model content
A purpose of the present utility model is to solve at least the above and/or defect, and provides the advantage that at least will be described later.
This utility model is it is also an object that provide a kind of testing, sorting machine automatically, it can obtain the performance parameter tested required for material on a separator simultaneously, and can according to different test results, material is put into different material discs, classify, while automaticity is high, while its production efficiency increases substantially, cost controllability is better, and measuring accuracy is significantly improved.
In order to realize according to these purposes of the present utility model and further advantage, it is provided that a kind of testing, sorting machine automatically, including:
Material transferring unit, including feed mechanism and the transmission mechanism being positioned at feed mechanism downstream, described transmission mechanism includes the rotating disk comprising multiple station, and is provided with the vacuum slot so that material to be measured to be fixed on each station;
Test cell, it includes multiple testing agency of with each performance parameter to be measured material obtaining corresponding with rotating disk station;
Separation unit, it includes multiple sorting mechanism corresponding with station on rotating disk;
Control unit, it includes processor and control circuit plate, and described control unit is controlled coordinating so that each unit of testing, sorting machine to be worked with material transferring unit, test cell, separation unit communication connection.
Preferably, wherein, described feed mechanism includes vibrating tray and feeding channel, and described feeding channel includes a base with a groove structure and the lid end being matched therewith, and described base has blanking rake smoothly near transmission mechanism side.
Preferably, wherein, described vibrating tray is arranged on pressure transducer, described pressure transducer and the communication connection of described control unit.
Preferably, wherein, each described testing agency all includes one first mechanical hand, each described first mechanism's hands all includes the first clamping plate and the second clamping plate, and be provided with at least one test sheet on described first clamping plate, the second clamping plate, and described test sheet is communicatively connected to the processor of control unit respectively.
Preferably, wherein, described separation unit also includes multiple sorting material dish so that the material of different size after sorting is carried out subpackage.
Preferably, wherein, each described sorting mechanism all includes one so that the material after test is placed the second mechanical hand to homologue charging tray.
Preferably, wherein, described control circuit plate includes short circuit charging and test circuit, pressure charging and rated operational voltage trickle charge test circuit, electric leakage, electric discharge and capacity loss test electrical equipment.
This utility model at least includes following beneficial effect: one, due to the vacuum slot arranged on material transferring unit, the position of material to be measured is fixed by it by the suction of vacuum slot, so that the material on each station is carried out the test of performance parameter by later stage test cell, there is good reliability, effect that controllability is strong.
Its two, due to the testing agency that test cell is arranged, its mensuration that can realize the material to be measured of different station carries out each performance parameter respectively simultaneously, there is good reliability, controllability is strong, improve the effect of production efficiency and accuracy of detection.
Its three, due to the setting of sorting mechanism in separation unit, the material tested can be placed in the material disc of correspondence by it from each station, decreases classifying to material in later stage, decreases operation, the production efficiency of raising.
Its four, it is from material transferring to test, then to sorting, a machine all realizes, and decreases artificial, improves production efficiency and accuracy of detection.
Part is embodied by further advantage of the present utility model, target and feature by description below, and part also will by being understood by those skilled in the art research of the present utility model and practice.
Accompanying drawing explanation
Fig. 1 is the structural representation of automatic testing, sorting machine in an embodiment of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, this utility model is described in further detail, to make those skilled in the art can implement according to this with reference to description word.
Should be appreciated that used herein such as " have ", existence or the interpolation of other elements one or more or its combination do not allotted in " comprising " and " including " term.
Fig. 1 illustrates according to the automatic testing, sorting machine way of realization of one of the present utility model, including:
Material transferring unit 1, including feed mechanism 10 and the transmission mechanism 11 being positioned at feed mechanism downstream, described transmission mechanism includes the rotating disk 12 comprising multiple station, and each station is provided with the vacuum slot 13 so that material to be measured to be fixed, the position of material to be measured is fixed by it by the suction of vacuum slot, so that the material on each station is carried out the test of performance parameter by later stage test cell, there is good reliability, effect that controllability is strong;
Test cell 2, it includes multiple testing agency 20 of with each performance parameter to be measured material obtaining corresponding with rotating disk station, described performance parameter mainly includes the short-circuit capability parameter of electrolysis condenser, voltage parameter, discharge and recharge parameter etc., the material to be measured of different station can be carried out the mensuration of each performance parameter by described test cell simultaneously respectively, one material to be measured is got off from the testing process of each test cell, need the performance parameter obtained just can directly obtain, so that the sorting of separation unit is made control by control signal by the control unit in later stage, it is beneficial to improve production efficiency and accuracy of detection,
Separation unit 3, it includes multiple sorting mechanism 30 corresponding with station on rotating disk, and the effect of described sorting mechanism is in that to be placed in the material disc of correspondence the material tested from each station, decreases classifying to material in later stage, decrease operation, the production efficiency of raising;
Control unit 4, it includes processor 40 and control circuit plate 41, and described control unit with material transferring unit, test cell, separation unit communication connection to be controlled coordinating to the work of each unit of testing, sorting machine, it passes through control unit to tested material from being fed to test, arrive sorting more all by the control of automatization, several separators can be controlled by a same operator simultaneously, decreases artificial, has saved cost of labor. Adopting this scheme to have can implementation result be good, controllability strong, production efficiency and accuracy of detection is improved, cost is controlled benefit. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
In another kind of example, described feed mechanism includes vibrating tray 14 and feeding channel 15, described feeding channel includes a base with a groove structure and the lid end being matched therewith, by having the feeding channel of lid end, material is separated with the external world, prevent the quality problems polluted and material is caused by damage, and described base has blanking rake smoothly near transmission mechanism side. This scheme is adopted to have transmission favourable, can the good benefit of implementation result. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
In another kind of example, described vibrating tray is arranged on pressure transducer (not shown), described pressure transducer and the communication connection of described control unit. Adopt this scheme according to the pressure on vibrating tray to how many materials on vibrating tray is controlled, according to circumstances to dose the material to be tested in vibrating tray in real time, can have automaticity height, the benefit that sustainability is effective. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
In another kind of example, each described testing agency all includes one first mechanical hand 21, each described first mechanism's hands all includes the first clamping plate 22 and the second clamping plate 23, and be provided with at least one test sheet 24 on described first clamping plate, the second clamping plate, and described test sheet is communicatively connected to the processor of control unit respectively. Adopt this scheme by the test sheet on multiple first each clamping plate of mechanical hand, performance parameter required for electrolysis condenser to be measured is obtained, so that its acceptable level is detected, and the electrolysis condenser corresponding to each station is detected by multiple first mechanical hand in the same time simultaneously, there is no time delay, production efficiency is significantly improved, and has detection efficiency and precision is high, the benefit that controllability is good. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
In another kind of example, described separation unit also includes multiple sorting material dish 31 so that the material of different size after sorting is carried out subpackage. Adopting this scheme that the electrolysis condenser of various different test results is carried out subpackage respectively, reduce operation, having can good, the time saving and energy saving benefit of implementation result. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
In another kind of example, each described sorting mechanism all includes one so that the material after test is placed the second mechanical hand 32 to homologue charging tray. Adopting this scheme to have minimizing manpower, automaticity is high, the benefit of intelligent humanized. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
In another kind of example, described control circuit plate includes short circuit charging and test circuit (not shown), pressure charging and rated operational voltage trickle charge test circuit (not shown), electric leakage, electric discharge and capacity loss test electrical equipment (not shown). Adopting this scheme that the test data got are returned to processor, follow-up sorting is operated by described processor based on these results, has the benefit of automaticity height, good reliability. Further, this mode is the explanation of a kind of preferred embodiments, but is not limited thereto.
Number of devices described herein and treatment scale are used to simplify explanation of the present utility model. The application of automatic testing, sorting machine of the present utility model, modifications and variations be will be readily apparent to persons skilled in the art.
Although embodiment of the present utility model is disclosed as above, but it is not restricted in description and embodiment listed utilization. It can be applied to various applicable field of the present utility model completely. For those skilled in the art, it is easily achieved other amendment. Therefore, under the general concept limited without departing substantially from claim and equivalency range, this utility model is not limited to specific details and shown here as the legend with description.
Claims (7)
1. an automatic testing, sorting machine, it is characterised in that including:
Material transferring unit, including feed mechanism and the transmission mechanism being positioned at feed mechanism downstream, described transmission mechanism includes the rotating disk comprising multiple station, and is provided with the vacuum slot so that material to be measured to be fixed on each station;
Test cell, it includes multiple testing agency of with each performance parameter to be measured material obtaining corresponding with rotating disk station;
Separation unit, it includes multiple sorting mechanism corresponding with station on rotating disk;
Control unit, it includes processor and control circuit plate, and described control unit is controlled coordinating so that each unit of testing, sorting machine to be worked with material transferring unit, test cell, separation unit communication connection.
2. testing, sorting machine automatically as claimed in claim 1, it is characterized in that, described feed mechanism includes vibrating tray and feeding channel, described feeding channel includes a base with a groove structure and the lid end being matched therewith, and described base has blanking rake smoothly near transmission mechanism side.
3. testing, sorting machine automatically as claimed in claim 2, it is characterised in that be arranged on pressure transducer, described pressure transducer and the communication connection of described control unit on described vibrating tray.
4. testing, sorting machine automatically as claimed in claim 1, it is characterized in that, each described testing agency all includes one first mechanical hand, each described first mechanism's hands all includes the first clamping plate and the second clamping plate, and be provided with at least one test sheet on described first clamping plate, the second clamping plate, and described test sheet is communicatively connected to the processor of control unit respectively.
5. testing, sorting machine automatically as claimed in claim 1, it is characterised in that described separation unit also includes multiple sorting material dish so that the material of different size after sorting is carried out subpackage.
6. testing, sorting machine automatically as claimed in claim 5, it is characterised in that each described sorting mechanism all includes so that the material after test is placed the second mechanical hand to homologue charging tray.
7. testing, sorting machine automatically as claimed in claim 1, it is characterised in that described control circuit plate includes short circuit charging and test circuit, pressure charging and rated operational voltage trickle charge test circuit, electric leakage, electric discharge and capacity loss test electrical equipment.
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CN201521051965.XU CN205270178U (en) | 2015-12-16 | 2015-12-16 | Automatic testing and sorting machine |
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CN201521051965.XU CN205270178U (en) | 2015-12-16 | 2015-12-16 | Automatic testing and sorting machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106771976A (en) * | 2016-12-30 | 2017-05-31 | 希姆通信息技术(上海)有限公司 | A kind of intelligent test method of intelligent test system and circuit board |
CN107159590A (en) * | 2017-05-23 | 2017-09-15 | 四川大学 | A kind of mica sheet automatic sorting device |
CN107300652A (en) * | 2017-06-07 | 2017-10-27 | 深圳市智胜新电子技术有限公司 | Aluminum electrolytic capacitor test device and method of testing |
CN109872876A (en) * | 2019-02-28 | 2019-06-11 | 东莞市连智机械设备有限公司 | Charging device, capacitor pad printing, testing and braiding all-in-one machine comprising same and production process |
CN110116101A (en) * | 2019-06-05 | 2019-08-13 | 绵阳华威芯气动设计有限公司 | A kind of automatic detection of capacitor material and sorter |
CN110426537A (en) * | 2019-08-22 | 2019-11-08 | 东莞士格电子集团有限公司 | A kind of capacitor detection device |
CN112108389A (en) * | 2019-06-19 | 2020-12-22 | 万润科技股份有限公司 | Electronic component classification method and device |
CN113953197A (en) * | 2021-11-17 | 2022-01-21 | 泰晶科技股份有限公司 | Automatic wafer testing and sorting machine |
CN115283273A (en) * | 2021-11-09 | 2022-11-04 | 苏州优斯登物联网科技有限公司 | Component processing device with multi-stage discharge and compact structure |
CN117443786A (en) * | 2023-12-22 | 2024-01-26 | 杭州芯云半导体技术有限公司 | Semiconductor device sorting method and system based on burn-in test |
-
2015
- 2015-12-16 CN CN201521051965.XU patent/CN205270178U/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106771976A (en) * | 2016-12-30 | 2017-05-31 | 希姆通信息技术(上海)有限公司 | A kind of intelligent test method of intelligent test system and circuit board |
CN107159590A (en) * | 2017-05-23 | 2017-09-15 | 四川大学 | A kind of mica sheet automatic sorting device |
CN107300652A (en) * | 2017-06-07 | 2017-10-27 | 深圳市智胜新电子技术有限公司 | Aluminum electrolytic capacitor test device and method of testing |
CN109872876A (en) * | 2019-02-28 | 2019-06-11 | 东莞市连智机械设备有限公司 | Charging device, capacitor pad printing, testing and braiding all-in-one machine comprising same and production process |
CN110116101A (en) * | 2019-06-05 | 2019-08-13 | 绵阳华威芯气动设计有限公司 | A kind of automatic detection of capacitor material and sorter |
CN112108389A (en) * | 2019-06-19 | 2020-12-22 | 万润科技股份有限公司 | Electronic component classification method and device |
CN110426537A (en) * | 2019-08-22 | 2019-11-08 | 东莞士格电子集团有限公司 | A kind of capacitor detection device |
CN110426537B (en) * | 2019-08-22 | 2024-09-20 | 东莞士格电子集团有限公司 | Capacitor detection equipment |
CN115283273A (en) * | 2021-11-09 | 2022-11-04 | 苏州优斯登物联网科技有限公司 | Component processing device with multi-stage discharge and compact structure |
CN113953197A (en) * | 2021-11-17 | 2022-01-21 | 泰晶科技股份有限公司 | Automatic wafer testing and sorting machine |
CN117443786A (en) * | 2023-12-22 | 2024-01-26 | 杭州芯云半导体技术有限公司 | Semiconductor device sorting method and system based on burn-in test |
CN117443786B (en) * | 2023-12-22 | 2024-03-12 | 杭州芯云半导体技术有限公司 | Semiconductor device sorting method and system based on burn-in test |
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