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CN205138418U - A Portable Flatness Measuring Instrument Based on Magnetic Grating Ruler - Google Patents

A Portable Flatness Measuring Instrument Based on Magnetic Grating Ruler Download PDF

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Publication number
CN205138418U
CN205138418U CN201520947558.0U CN201520947558U CN205138418U CN 205138418 U CN205138418 U CN 205138418U CN 201520947558 U CN201520947558 U CN 201520947558U CN 205138418 U CN205138418 U CN 205138418U
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China
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magnetic
probe
instrument based
railings ruler
screw guide
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Expired - Fee Related
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CN201520947558.0U
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Chinese (zh)
Inventor
张代林
朱鸿
左苏
刘阳
陈幼平
李轶
张兴
罗昕
张湧正
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

The utility model relates to a portable roughness measuring apparatu based on magnetic grid chi. The device comprises a mechanical probe 7, a stepping motor 1, a magnetic grid ruler and a base 6, wherein two ends of the base 6 are provided with supports 5, one end of each support 5 is provided with the stepping motor 1, the middle of each support 5 is provided with a lead screw guide rail 2, the stepping motor 1 is connected with the lead screw guide rail 2, and a sliding block 3 is arranged on the lead screw guide rail 2; the magnetic grid ruler is open and comprises a magnetic strip 8 and a magnetic head 9; the magnetic grid ruler is arranged on the outer surface of the sliding block 3, the sliding block 3 is provided with a fixed frame 4, the probe 7 is directly fixed on the fixed frame 4 together with the magnetic strip 8, the magnetic head 9 is arranged on the sliding block 3, and the magnetic head 9 is embedded with the probe 7. The utility model is convenient to carry to the experimental site, and can effectively and conveniently measure the flatness of a plurality of planes which are not convenient to disassemble; the precision is high, and personnel reading or other high-difficulty operations are not needed; the degree of automation is high, can accurately obtain positional information and the roughness information of this position.

Description

一种基于磁栅尺的便携平整度测量仪A Portable Flatness Measuring Instrument Based on Magnetic Grating Ruler

技术领域 technical field

本实用新型属于平整度测量技术领域,特别涉及一种基于磁栅尺的便携平整度测量仪。 The utility model belongs to the technical field of flatness measurement, in particular to a portable flatness measuring instrument based on a magnetic grid ruler.

背景技术 Background technique

随着我国科学技术的不断发展,机械工业的不断变革,对测量精度的要求也越来越高。平面的表面平整度在工业领域是一个常见且十分重要的一个测量项目,对于各类零件的定位,安装及检测等都有着广泛而重要的应用。平整度是加工或生产工业零件时表面不会绝对平整,所不平与绝对平整之间所差数据就是平整度,一般指晶片表面与基准平面之间的最高点和最低点的差值。目前的平整度测量仪比较庞大,精度高的测量仪比较昂贵,缺乏自动化、高测量精度的便携式平整度测量仪。 With the continuous development of science and technology in our country and the continuous transformation of the machinery industry, the requirements for measurement accuracy are getting higher and higher. The surface flatness of a plane is a common and very important measurement item in the industrial field. It has extensive and important applications for the positioning, installation and testing of various parts. Flatness means that the surface will not be absolutely flat when processing or producing industrial parts. The difference between the unevenness and absolute flatness is the flatness, which generally refers to the difference between the highest point and the lowest point between the wafer surface and the reference plane. The current flatness measuring instrument is relatively large, and the measuring instrument with high precision is relatively expensive, and there is a lack of automatic and high-precision portable flatness measuring instrument.

发明内容 Contents of the invention

本实用新型的目的是针对现有平整度测量仪存在的不足,提供一种基于磁栅尺的便携平整度测量仪。 The purpose of the utility model is to provide a portable flatness measuring instrument based on a magnetic grating ruler in view of the shortcomings of existing flatness measuring instruments.

本实用新型的技术解决方案是:一种基于磁栅尺的便携平整度测量仪,包括机械探针,步进电机,磁栅尺、底座,在所述底座的两端设有支架,支架的一端安装有步进电机,在支架的中间设置丝杠导轨,步进电机与丝杠导轨连接,在丝杠导轨上设置滑块;所述磁栅尺为开放式,包括磁条、磁头;所述磁栅尺安装在所述滑块的外表面,在所述滑块上设置固定架,所述探针直接与磁条固定在固定架上,所述磁头设置在滑块上,所述磁头与探针相嵌合。 The technical solution of the utility model is: a portable flatness measuring instrument based on a magnetic grid ruler, including a mechanical probe, a stepping motor, a magnetic grid ruler, and a base, and brackets are arranged at both ends of the base, and the brackets A stepper motor is installed at one end, a screw guide rail is set in the middle of the bracket, the stepper motor is connected to the screw guide rail, and a slider is set on the screw guide rail; the magnetic scale is open, including a magnetic strip and a magnetic head; The magnetic grating ruler is installed on the outer surface of the slider, a fixed frame is arranged on the slider, the probe is directly fixed on the fixed frame with the magnetic strip, the magnetic head is arranged on the slider, and the magnetic head Compatible with the probe.

进一步地,所述磁条的输出端与微型PC机连接,所述探针的位移转化为所述磁条的位移,所述磁条位移转化为模拟量输出至微型PC机。 Further, the output end of the magnetic strip is connected to a micro-PC, the displacement of the probe is converted into the displacement of the magnetic strip, and the displacement of the magnetic strip is converted into an analog quantity and output to the micro-PC.

进一步地,所述探针包括探针内芯、探针外芯,在探针内芯的下部设有弹簧。 Further, the probe includes a probe inner core and a probe outer core, and a spring is arranged at the lower part of the probe inner core.

进一步地,所述探针内芯的上部安装支撑架,支撑架为倒“L”型,在“L”型的竖直边安装磁条。 Further, a support frame is installed on the upper part of the inner core of the probe, the support frame is an inverted "L" shape, and a magnetic strip is installed on the vertical side of the "L" shape.

进一步地,在所述磁条与所述探针内芯相平行。 Further, the magnetic strip is parallel to the inner core of the probe.

进一步地,所述探针在固定架上的固定端利用弹簧保持探针始终与待测平面保持接触。 Further, the fixed end of the probe on the fixed frame uses a spring to keep the probe always in contact with the plane to be measured.

本实用新型技术方案是通过磁栅尺进行位移测量结合微型控制面板进行自动补偿的一种接触式测量装置,在满足精度的要求下有效缩小装置的尺寸,从而达到便携的目的。 The technical solution of the utility model is a contact measuring device which uses a magnetic grid ruler to measure displacement and a micro control panel to perform automatic compensation, and effectively reduces the size of the device while meeting the precision requirements, thereby achieving the purpose of portability.

本实用新型设计的平整度测量仪适用于检测中小型的金属平面,相对轻巧,便于携带至实验现场,将本平整度测量仪固定于待测平面上,滑块在步进电机的驱动下,带动探针沿着丝杠导轨来回做直线运动,垂直于工作表面的探针随着工作表面的不平轮廓产生垂直方向的位移,再通过磁栅尺将位移量转换成电量的变化输入微型PC机,微型PC机将在所有点测量完之后进行数据处理和分析,从而测出被测表面的表面平整度,通过液晶显示屏显示,从而实现对待测表面平整度的测量。 The flatness measuring instrument designed by the utility model is suitable for detecting small and medium-sized metal planes. It is relatively lightweight and easy to carry to the experimental site. The flatness measuring instrument is fixed on the plane to be tested, and the slider is driven by a stepping motor. Drive the probe to move back and forth along the lead screw guide rail in a straight line, the probe perpendicular to the working surface produces a vertical displacement along with the uneven contour of the working surface, and then convert the displacement into the change of electricity through the magnetic scale and input it into the micro PC , the micro PC will process and analyze the data after all the points are measured, so as to measure the surface flatness of the surface to be tested, and display it on the liquid crystal display, so as to realize the measurement of the flatness of the surface to be tested.

本实用新型平整度测量仪采用阿贝原则,即被测零件的尺寸线和仪器中作为读数用的基准线应顺序排成一条直线,只存在二次微小误差,所以精度较高。 The flatness measuring instrument of the utility model adopts Abbe's principle, that is, the dimension line of the measured part and the reference line used for reading in the instrument should be arranged in a straight line in sequence, and there is only a secondary small error, so the precision is high.

本实用新型的有益效果是:相对轻巧,便于携带至实验现场,尤其对于很多不便于拆卸的平面平整度能够进行有效而便捷的测量;精度较高,无需人员读数或者其余高难度操作;自动化程度高,能够准确获得位置信息及该位置的平整度信息;符合经济原则,成本低,物美价廉。 The beneficial effects of the utility model are: relatively lightweight, easy to carry to the experimental site, especially for the effective and convenient measurement of the flatness of many planes that are not easy to disassemble; high precision, no need for personnel reading or other difficult operations; degree of automation High, can accurately obtain position information and the flatness information of the position; in line with economic principles, low cost, high quality and low price.

附图说明 Description of drawings

图1是一种基于磁栅尺的便携平整度测量仪结构图。 Figure 1 is a structural diagram of a portable flatness measuring instrument based on a magnetic scale.

图2是探针及磁条的装配图。 Figure 2 is an assembly diagram of the probe and the magnetic strip.

其中:1.步进电机;2.丝杠导轨;3.滑块;4.固定架;5.支架;6.底座;7.探针;8.磁条;9.磁头;10.待测平面;11.支撑架;12.探针内芯;13.探针外芯;14.弹簧。 Among them: 1. stepper motor; 2. screw guide rail; 3. slider; 4. fixed frame; 5. bracket; 6. base; 7. probe; 8. magnetic strip; 9. magnetic head; 10. to be tested Plane; 11. Support frame; 12. Probe inner core; 13. Probe outer core; 14. Spring.

具体实施方式 detailed description

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。 Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。 In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.

一种基于磁栅尺的便携平整度测量仪,包括机械探针7,步进电机1,磁栅尺、底座6,在所述底座6的两端设有支架5,支架5的一端安装有步进电机1,在支架5的中间设置丝杠导轨2,步进电机1与丝杠导轨2连接,在丝杠导轨2上设置滑块3;所述磁栅尺为开放式,包括磁条8、磁头9;所述磁栅尺安装在所述滑块3的外表面,在所述滑块3上设置固定架4,所述探针7直接与磁条8固定在固定架4上,所述磁头9设置在滑块3上,所述磁头9与探针7相嵌合。 A portable flatness measuring instrument based on a magnetic scale, comprising a mechanical probe 7, a stepping motor 1, a magnetic scale, a base 6, a support 5 is provided at both ends of the base 6, and one end of the support 5 is installed with A stepper motor 1 is provided with a lead screw guide rail 2 in the middle of the bracket 5, the stepper motor 1 is connected with the lead screw guide rail 2, and a slider 3 is set on the lead screw guide rail 2; the magnetic grating scale is open and includes a magnetic strip 8. Magnetic head 9; the magnetic grating scale is installed on the outer surface of the slider 3, a fixed frame 4 is set on the slider 3, and the probe 7 is directly fixed on the fixed frame 4 with the magnetic strip 8, The magnetic head 9 is arranged on the slider 3 , and the magnetic head 9 is fitted with the probe 7 .

所述磁条8的输出端与微型PC机连接,所述探针7的位移转化为所述磁条8的位移,所述磁条8位移转化为模拟量输出至微型PC。 The output end of the magnetic strip 8 is connected with the micro-PC, the displacement of the probe 7 is converted into the displacement of the magnetic strip 8, and the displacement of the magnetic strip 8 is converted into an analog quantity and output to the micro-PC.

所述探针7包括探针内芯12、探针外芯13,在探针内芯12的下部设有弹簧14。 The probe 7 includes a probe inner core 12 and a probe outer core 13 , and a spring 14 is arranged at the bottom of the probe inner core 12 .

在所述探针内芯12的上部安装支撑架11,支撑架11为倒“L”型,在“L”型的竖直边安装磁条8。 A support frame 11 is installed on the top of the probe inner core 12, the support frame 11 is an inverted "L" shape, and a magnetic strip 8 is installed on the vertical side of the "L" shape.

在所述磁条8与所述探针内芯12相平行。 The magnetic strip 8 is parallel to the inner core 12 of the probe.

所述探针7在固定架4上的固定端利用弹簧14保持探针7始终与待测平面10保持接触。 The fixed end of the probe 7 on the fixed frame 4 uses a spring 14 to keep the probe 7 always in contact with the plane 10 to be measured.

尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。 Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limitations of the present invention, and those skilled in the art are within the scope of the present invention. Variations, modifications, substitutions and variations can be made to the above-described embodiments.

Claims (6)

1. the portable roughness measurement instrument based on magnetic railings ruler, comprise mechanical probes (7), stepper motor (1), magnetic railings ruler, base (6), it is characterized in that being provided with support (5) at the two ends of described base (6), one end of support (5) is provided with stepper motor (1), arranges lead screw guide rails (2) in the centre of support (5), stepper motor (1) is connected with lead screw guide rails (2), and lead screw guide rails (2) arranges slide block (3); Described magnetic railings ruler is open, comprises magnetic stripe (8), magnetic head (9); Described magnetic railings ruler is arranged on the outside surface of described slide block (3), described slide block (3) arranges fixed mount (4), described probe (7) directly and magnetic stripe (8) be fixed on fixed mount (4), described magnetic head (9) is arranged on slide block (3), described magnetic head (9) and probe (7) tabling.
2. a kind of portable roughness measurement instrument based on magnetic railings ruler according to claim 1, it is characterized in that the output terminal of described magnetic stripe (8) is connected with miniature PC, the converts displacement of described probe (7) is the displacement of described magnetic stripe (8), and described magnetic stripe (8) converts displacement is that analog output is to miniature PC.
3. a kind of portable roughness measurement instrument based on magnetic railings ruler according to claim 1, is characterized in that described probe (7) comprises probe inner core (12), the outer core (13) of probe, is provided with spring (14) in the bottom of probe inner core (12).
4. a kind of portable roughness measurement instrument based on magnetic railings ruler according to claim 2, it is characterized in that, on the top of described probe inner core (12), bracing frame (11) is installed, bracing frame (11), for inverted "L" shaped, installs magnetic stripe (8) at the vertical edge of " L " type.
5. a kind of portable roughness measurement instrument based on magnetic railings ruler according to claim 3, is characterized in that paralleling with described probe inner core (12) at described magnetic stripe (8).
6. a kind of portable roughness measurement instrument based on magnetic railings ruler according to claim 2, is characterized in that the stiff end of described probe (7) on fixed mount (4) utilizes spring (14) to keep probe (7) to keep in touch with plane to be measured (10) all the time.
CN201520947558.0U 2015-11-25 2015-11-25 A Portable Flatness Measuring Instrument Based on Magnetic Grating Ruler Expired - Fee Related CN205138418U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105403142A (en) * 2015-11-25 2016-03-16 华中科技大学 Magnetic-railing-ruler-based portable flatness measurement instrument
CN110793420A (en) * 2019-10-23 2020-02-14 山东理工大学 High-precision position positioning device based on the principle of helical micrometer
CN110986738A (en) * 2019-12-25 2020-04-10 浙江工业大学 Axle part size measuring device based on micrometer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105403142A (en) * 2015-11-25 2016-03-16 华中科技大学 Magnetic-railing-ruler-based portable flatness measurement instrument
CN110793420A (en) * 2019-10-23 2020-02-14 山东理工大学 High-precision position positioning device based on the principle of helical micrometer
CN110986738A (en) * 2019-12-25 2020-04-10 浙江工业大学 Axle part size measuring device based on micrometer

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