CN205122644U - A anchor clamps that is used for piezoelectricity to pile up electricity generation structure boning - Google Patents
A anchor clamps that is used for piezoelectricity to pile up electricity generation structure boning Download PDFInfo
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- CN205122644U CN205122644U CN201520944508.7U CN201520944508U CN205122644U CN 205122644 U CN205122644 U CN 205122644U CN 201520944508 U CN201520944508 U CN 201520944508U CN 205122644 U CN205122644 U CN 205122644U
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Abstract
Description
技术领域technical field
本实用新型属于道路工程施工领域,涉及压电堆叠发电,具体涉及一种用于压电堆叠发电结构粘结的夹具。The utility model belongs to the field of road engineering construction and relates to piezoelectric stack power generation, in particular to a clamp for bonding piezoelectric stack power generation structures.
背景技术Background technique
道路使用寿命内,路面将经受几十万次甚至上亿次车辆轴载的反复作用,致使路面内积存了大量的应变能或动能,并最终以热能形式耗散在路面内部,损伤路面结构。压电振动新型能量采集技术可有效实现道路内部机械能向电能的转换,在提供新型无污染可用能源的同时延长道路使用寿命。During the service life of the road, the road surface will withstand hundreds of thousands or even hundreds of millions of times of repeated axle loads of vehicles, resulting in a large amount of strain energy or kinetic energy accumulated in the road surface, which will eventually be dissipated inside the road surface in the form of heat energy, damaging the pavement structure. The new energy harvesting technology of piezoelectric vibration can effectively realize the conversion of mechanical energy inside the road into electrical energy, and prolong the service life of the road while providing new pollution-free and available energy.
现有发电路面多借助在路面内埋置单片压电陶瓷片实现机械能到电能的转换,但单片压电陶瓷输出电能高电压、低电流的特性导致输出功率十分微小,难以实现电能的有效采集存储。基于并联原理开发的压电陶瓷堆叠结构则能成倍提升输出电流,增大能量输出量级,适宜作为压电发电路面的能量转换单元。现有压电陶瓷堆叠结构多采用独石共烧工艺制作,通过在压电陶瓷片层间涂刷贵金属内电极材料高温烧结而成,造价昂贵,大规模应用难以实现。而采用电极粘结法将单片压电陶瓷片粘结成为多层压电叠片,可有效简化制作程序,降低生产成本。Most of the existing power generation roads use a single piece of piezoelectric ceramic embedded in the road to realize the conversion of mechanical energy to electrical energy. However, the characteristics of high voltage and low current output power of a single piece of piezoelectric ceramic lead to very small output power, and it is difficult to achieve effective power generation. Collect and store. The piezoelectric ceramic stack structure developed based on the principle of parallel connection can double the output current and increase the energy output level, which is suitable as an energy conversion unit for the piezoelectric generating circuit. Most of the existing piezoelectric ceramic stack structures are made by monolithic co-firing process, which is formed by brushing noble metal inner electrode materials between piezoelectric ceramic sheets and sintering at high temperature, which is expensive and difficult to realize large-scale application. The electrode bonding method is used to bond a single piezoelectric ceramic sheet into a multilayer piezoelectric laminate, which can effectively simplify the manufacturing procedure and reduce the production cost.
电极粘结法制作压电堆叠结构通过在单片陶瓷片表面均匀涂刷导电胶水,叠放整齐并借助重量块施加粘结压力,在移送烘箱进行烧结时易受外界环境振动干扰导致上下错位。该方法施加的压力难以控制,加工过程中各单片压电陶瓷之间容易错位变形,很难粘为整体,粘结效率低,操作麻烦。The electrode bonding method is used to make the piezoelectric stack structure by evenly brushing the conductive glue on the surface of the single ceramic sheet, stacking it neatly and applying the bonding pressure with the help of the weight block. When it is transferred to the oven for sintering, it is easily disturbed by the vibration of the external environment and causes the upper and lower dislocations. The pressure applied by this method is difficult to control, and the individual piezoelectric ceramics are easily misaligned and deformed during processing, and are difficult to be bonded into a whole, and the bonding efficiency is low, and the operation is cumbersome.
发明内容Contents of the invention
针对现有技术存在的不足,本实用新型的目的在于,提供一种用于压电堆叠发电结构粘结的夹具,该夹具可施加恒定均匀的竖向压力和侧向约束力,将压电叠片粘结牢固,解决压电堆叠发电结构加工过程中容易错位变形的问题。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a fixture for the bonding of piezoelectric stack power generation structures, which can apply constant and uniform vertical pressure and lateral restraint force, and the piezoelectric stack The sheets are firmly bonded, which solves the problem of easy dislocation and deformation during the processing of the piezoelectric stack power generation structure.
为了解决上述技术问题,本实用新型采用如下技术方案予以实现:In order to solve the above technical problems, the utility model adopts the following technical solutions to achieve:
一种用于压电堆叠发电结构粘结的夹具,包括烘箱,所述的烘箱相对的侧壁上设置有一对螺纹进给孔,螺纹进给孔上安装有一对能够相对于烘箱的侧壁进给运动的螺旋进给杆;A fixture for bonding piezoelectric stack power generation structures, including an oven, a pair of threaded feed holes are arranged on the opposite side walls of the oven, and a pair of threaded feed holes are installed on the thread feed holes that can be fed into the oven relative to the side walls auger feed rod for movement;
螺旋进给杆伸出烘箱侧壁外的一端设置有转动把手,螺旋进给杆伸入烘箱内部的一端固结有竖向设置的柔性圆弧夹片,一对柔性圆弧夹片相对设置用于夹持由多个单片压电陶瓷竖向堆叠形成的压电堆叠结构。The end of the screw feed rod extending out of the side wall of the oven is provided with a rotating handle, and the end of the screw feed rod extending into the oven is fixed with a vertically arranged flexible arc clip, and a pair of flexible arc clips are arranged oppositely. It is used to clamp a piezoelectric stack structure formed by vertically stacking multiple monolithic piezoelectric ceramics.
本实用新型还具有如下区别技术特征:The utility model also has the following distinguishing technical features:
所述的柔性圆弧夹片上靠近相对的开口的侧壁上各自相对设置有螺母,每对螺母上安装有紧固螺栓。Nuts are oppositely arranged on the side walls of the flexible circular arc clips close to the opposite openings, and fastening bolts are installed on each pair of nuts.
所述的烘箱内部上端固结有水平固定隔板,水平固定隔板中间设置有导向通孔,水平固定隔板上方设置有能够沿着烘箱内侧壁上下运动的压头活动板,压头活动板和水平固定隔板之间安装有复位弹簧;The upper end of the inside of the oven is consolidated with a horizontal fixed partition, and a guide through hole is arranged in the middle of the horizontal fixed partition, and an indenter movable plate that can move up and down along the inner wall of the oven is arranged above the horizontal fixed partition, and the indenter movable plate A return spring is installed between the horizontal fixed partition;
压头活动板与烘箱的顶面形成一个密封的气压腔,气压腔通过安装在烘箱外部的气泵供气;The movable plate of the pressure head and the top surface of the oven form a sealed air pressure chamber, and the air pressure chamber is supplied with air by an air pump installed outside the oven;
压头活动板下表面固结有压头,压头穿过导向通孔在压头活动板的带动下相对于水平固定隔板升降运动。A pressure head is consolidated on the lower surface of the movable plate of the pressure head, and the pressure head passes through the guide through hole and moves up and down relative to the horizontal fixed partition driven by the movable plate of the pressure head.
所述的压头还配套有放置在压头和压电堆叠结构顶面之间的刚性垫片。The indenter is also equipped with a rigid gasket placed between the indenter and the top surface of the piezoelectric stack structure.
所述的气压腔上设置有出气阀门和气压计,所述的压头活动板和水平固定隔板之间的烘箱侧壁上靠近水平固定隔板的位置设置有通气口。The air pressure cavity is provided with an air outlet valve and an air gauge, and an air vent is provided on the side wall of the oven between the movable plate of the pressure head and the horizontal fixed partition near the horizontal fixed partition.
本实用新型与现有技术相比,具有如下技术效果:Compared with the prior art, the utility model has the following technical effects:
本实用新型的夹具可在压电堆叠结构上施加均匀恒定的竖向压力及侧向约束力,有助于压电叠片成型时所有叠片上下齐整并固结为牢固整体,防止错位变形,提高粘结强度,适用不同半径的压电堆叠结构。设计合理,结构简单,操作方便,粘结效率高。防止压电堆叠结构加工过程中错位变形,保证粘结效果,具有重大研究意义。The fixture of the utility model can apply a uniform and constant vertical pressure and lateral restraint force on the piezoelectric stack structure, which helps all the stacks to be aligned and consolidated into a firm whole when the piezoelectric stacks are formed, preventing misalignment and deformation. Improve the bonding strength and apply to piezoelectric stack structures with different radii. Reasonable design, simple structure, convenient operation and high bonding efficiency. It is of great research significance to prevent dislocation deformation during the processing of the piezoelectric stack structure and ensure the bonding effect.
附图说明Description of drawings
图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型的柔性圆弧夹片的结构示意图。Fig. 2 is a schematic structural view of the flexible arc clip of the present invention.
图3是单片压电陶瓷的结构示意图。Fig. 3 is a schematic diagram of the structure of a monolithic piezoelectric ceramic.
图4是压电堆叠结构的结构示意图。Fig. 4 is a structural schematic diagram of a piezoelectric stack structure.
图中各个标号的含义为:1-烘箱,2-螺纹进给孔,3-螺旋进给杆,4-转动把手,5-柔性圆弧夹片,6-单片压电陶瓷,7-压电堆叠结构,8-螺母,9-紧固螺栓,10-水平固定隔板,11-导向通孔,12-压头活动板,13-复位弹簧,14-气压腔,15-气泵,16-压头,17-刚性垫片,18-出气阀门,19-气压计,20-通气口。The meaning of each label in the figure is: 1-Oven, 2-Threaded feed hole, 3-Screw feed rod, 4-Turning handle, 5-Flexible arc clip, 6-Single-piece piezoelectric ceramics, 7-Press Electric stacking structure, 8-nut, 9-fastening bolt, 10-horizontal fixed partition, 11-guiding through hole, 12-pressure head movable plate, 13-return spring, 14-air pressure chamber, 15-air pump, 16- Pressure head, 17-rigid gasket, 18-outlet valve, 19-barometer, 20-air vent.
以下结合附图对本实用新型的具体内容作进一步详细解释说明。Below in conjunction with accompanying drawing, the specific content of the present utility model is described in further detail.
具体实施方式detailed description
以下给出本实用新型的具体实施例,需要说明的是本实用新型并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本实用新型的保护范围。The specific embodiments of the present utility model are provided below, and it should be noted that the present utility model is not limited to the following specific embodiments, and all equivalent transformations done on the basis of the technical solution of the application all fall into the protection scope of the present utility model.
实施例1:Example 1:
遵从上述技术方案,如图1至图4所示,本实施例给出一种用于压电堆叠发电结构粘结的夹具,包括烘箱1,所述的烘箱1相对的侧壁上设置有一对螺纹进给孔2,螺纹进给孔2上安装有一对能够相对于烘箱1的侧壁进给运动的螺旋进给杆3;According to the above-mentioned technical scheme, as shown in Fig. 1 to Fig. 4, this embodiment provides a fixture for bonding piezoelectric stack power generation structures, including an oven 1, and a pair of A screw feed hole 2, a pair of screw feed rods 3 capable of feeding movement relative to the side wall of the oven 1 are installed on the screw feed hole 2;
螺旋进给杆3伸出烘箱1侧壁外的一端设置有转动把手4,螺旋进给杆3伸入烘箱1内部的一端固结有竖向设置的柔性圆弧夹片5,一对柔性圆弧夹片5相对设置用于夹持由多个单片压电陶瓷6竖向堆叠形成的压电堆叠结构7。The end of the screw feed rod 3 extending out of the side wall of the oven 1 is provided with a rotating handle 4, and the end of the screw feed rod 3 extending into the inside of the oven 1 is fixed with a vertically arranged flexible arc clip 5, a pair of flexible circular arc clips The arc clips 5 are oppositely arranged for clamping a piezoelectric stack structure 7 formed by vertically stacking a plurality of monolithic piezoelectric ceramics 6 .
所述的柔性圆弧夹片5上靠近相对的开口的侧壁上各自相对设置有螺母8,每对螺母8上安装有紧固螺栓9。Nuts 8 are arranged opposite to each other on the side walls of the flexible arc clips 5 close to the opposite openings, and fastening bolts 9 are installed on each pair of nuts 8 .
所述的烘箱1内部上端固结有水平固定隔板10,水平固定隔板10中间设置有导向通孔11,水平固定隔板10上方设置有能够沿着烘箱1内侧壁上下运动的压头活动板12,压头活动板12和水平固定隔板10之间安装有复位弹簧13;The upper end of the oven 1 is consolidated with a horizontal fixed partition 10, a guide through hole 11 is provided in the middle of the horizontal fixed partition 10, and an indenter that can move up and down along the inner wall of the oven 1 is provided above the horizontal fixed partition 10. Plate 12, a return spring 13 is installed between the movable plate 12 of the pressure head and the horizontal fixed partition 10;
压头活动板12与烘箱1的顶面形成一个密封的气压腔14,气压腔14通过安装在烘箱1外部的气泵15供气;The pressure head movable plate 12 and the top surface of the oven 1 form a sealed air pressure cavity 14, and the air pressure cavity 14 is supplied with air by an air pump 15 installed outside the oven 1;
压头活动板12下表面固结有压头16,压头16穿过导向通孔11在压头活动板12的带动下相对于水平固定隔板10升降运动。A pressure head 16 is consolidated on the lower surface of the pressure head movable plate 12 , and the pressure head 16 passes through the guide through hole 11 and moves up and down relative to the horizontal fixed partition 10 under the drive of the pressure head movable plate 12 .
所述的压头16还配套有放置在压头16和压电堆叠结构7顶面之间的刚性垫片17。The indenter 16 is also equipped with a rigid gasket 17 placed between the indenter 16 and the top surface of the piezoelectric stack structure 7 .
所述的气压腔14上设置有出气阀门18和气压计19,所述的压头活动板12和水平固定隔板10之间的烘箱1侧壁上靠近水平固定隔板10的位置设置有通气口20。The air pressure chamber 14 is provided with an air outlet valve 18 and an air gauge 19, and the side wall of the oven 1 between the movable plate 12 of the pressure head and the horizontal fixed partition 10 is provided with a ventilation valve near the horizontal fixed partition 10. Mouth 20.
本实用新型的夹具的使用过程中如下所述:The use process of the clamp of the present utility model is as follows:
将每个单片压电陶瓷6去污、擦拭剂擦净并烘干,采用丝网印刷方法将胶水均匀涂覆于单片压电陶瓷6表面,然后按照叠放数量要求将单片压电陶瓷6叠放整齐,形成压电堆叠结构7。接着打开烘箱1的盖子,将压电堆叠结构7放入烘箱1内,对准压头16,再把刚性垫片17放在压电堆叠结构7上。Decontaminate each single piece of piezoelectric ceramic 6, wipe it with a wiper and dry it, use the screen printing method to evenly coat the surface of the single piece of piezoelectric ceramic 6, and then apply the single piece of piezoelectric ceramic 6 according to the stacking quantity requirements. The ceramics 6 are neatly stacked to form a piezoelectric stack structure 7 . Then open the lid of the oven 1 , put the piezoelectric stack structure 7 into the oven 1 , align the indenter 16 , and put the rigid gasket 17 on the piezoelectric stack structure 7 .
通过转动把手4旋转螺旋进给杆3,使两个柔性圆弧夹片5包裹压电堆叠结构7,并用紧固螺栓9连接两个柔性圆弧夹片5端部的螺母8,施加侧向约束力进一步将压电堆叠结构7粘结牢固。Rotate the screw feed rod 3 by turning the handle 4, so that the two flexible arc clips 5 wrap the piezoelectric stack structure 7, and connect the nuts 8 at the ends of the two flexible arc clips 5 with fastening bolts 9, apply lateral The binding force further bonds the piezoelectric stack structure 7 firmly.
关闭出气阀门18,通过气泵15向气压腔14内加气,气压推动压头活动板12带动压头16向下运动施加压力。观察气压计19,调节气压腔14内的气压,从而调节压头16施加到压电堆叠结构7上的恒定压力的大小。通过同时施加均匀恒定竖向压力和侧向约束力,将单片压电陶瓷6牢固粘结为整体,形成一个压电堆叠结构7,使其在加工过程中不错位变形。Close the air outlet valve 18, add air to the air pressure cavity 14 through the air pump 15, and the air pressure pushes the movable plate 12 of the pressure head to drive the pressure head 16 to move downward to apply pressure. Observe the air gauge 19 to adjust the air pressure in the air pressure cavity 14 , so as to adjust the magnitude of the constant pressure applied by the indenter 16 to the piezoelectric stack structure 7 . By applying uniform and constant vertical pressure and lateral restraint force at the same time, the monolithic piezoelectric ceramics 6 are firmly bonded as a whole to form a piezoelectric stack structure 7 so that it does not displace and deform during processing.
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