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CN108649837B - A piezoelectric energy storage device for oil well downhole detection equipment - Google Patents

A piezoelectric energy storage device for oil well downhole detection equipment Download PDF

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CN108649837B
CN108649837B CN201810598238.7A CN201810598238A CN108649837B CN 108649837 B CN108649837 B CN 108649837B CN 201810598238 A CN201810598238 A CN 201810598238A CN 108649837 B CN108649837 B CN 108649837B
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piezoelectric
cantilever beam
circuit
beam base
piezoelectric ceramic
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CN108649837A (en
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王素玲
姜民政
宋微
董康兴
宋健
李金波
冯子明
王雪飞
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Northeast Petroleum University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • H02N2/185Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators using fluid streams

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Abstract

本发明公开了一种用于油井井下检测设备的压电储能装置。圆柱形主体的上下端设置有螺纹丝扣,螺纹丝扣与抽油杆柱相连,悬臂梁基体在圆柱形主体的圆周上并列设置有多排,悬臂梁基体上下侧均通过导电胶粘贴有压电陶瓷片,悬臂梁基体末端设置有质量块,质量块与抽油杆之间均不接触,圆柱形主体外部还设置有保护罩,电路板设置在圆柱形主体中部,压电陶瓷片产生的不稳定电流经过增压电路、整流电路和负载匹配电路,得到稳定直流电储存起来,以供负载使用。本发明结构简单,能够将在抽油过程中利用井下流体的振动冲击产生的能量转换为可利用的电能,并将电能储存到可充电电池中,供井下检测设备使用。

Figure 201810598238

The invention discloses a piezoelectric energy storage device used for downhole detection equipment of oil wells. The upper and lower ends of the cylindrical body are provided with threaded screws, which are connected to the sucker rod column, the cantilever beam base is arranged in multiple rows on the circumference of the cylindrical body, and the upper and lower sides of the cantilever beam base are pasted with conductive glue. Piezoelectric ceramic sheet, a mass block is arranged at the end of the base body of the cantilever beam, and the mass block and the sucker rod are not in contact with each other. The unstable current passes through the booster circuit, the rectifier circuit and the load matching circuit to obtain stable DC power and store it for the load. The invention has a simple structure, and can convert the energy generated by the vibration and impact of the downhole fluid in the oil pumping process into usable electric energy, and store the electric energy in a rechargeable battery for use by the downhole detection equipment.

Figure 201810598238

Description

Piezoelectric energy storage device for oil well underground detection equipment
Technical Field
The invention relates to the combination of the research field of mechanical oil extraction engineering and the technical field of electricity, in particular to a piezoelectric energy storage device which obtains energy from the underground liquid vibration of an oil well and converts and stores the energy into the piezoelectric energy storage device, is suitable for the occasions of obtaining energy from the vibration environment and converting and applying, and particularly relates to a piezoelectric energy storage device for underground detection equipment of the oil well.
Background
Mechanical oil extraction is a main oil extraction mode of oil fields at home and abroad, and efficient operation of underground equipment is a key influencing efficiency of a mechanical oil extraction system, so that the operation state of the underground equipment is effectively monitored, and real-time adjustment of oil extraction parameters is the core of oil field management, but popularization and application of the underground oil-water well monitoring equipment are always difficult problems, for example, an underground dynamometer for monitoring the operation state of an oil-well pump, an intelligent water distributor for monitoring and adjusting injection quantity of a water injection layer and the like, the equipment needs continuous power supply, and due to limitation of a shaft space, continuous power supply under the shaft is difficult, so that the application of the underground monitoring equipment is still in a test research stage.
Mechanical oil recovery mainly utilizes oil recovery equipment in the pit to lift liquid in the pit to ground, and oil recovery equipment's theory of operation in the pit mainly relies on the pump barrel internal pressure change to realize the suction of liquid, and well liquid vibrates under the pressure effect, so utilizes the vibration energy of liquid, through enlargeing the principle, turns into the vibration energy electric energy to the storage, and as monitoring facilities's supply power in the pit, can effectually solve the power supply problem of equipment in the pit, provides probably for the application of development intelligent underground equipment simultaneously.
Since the curie brother in the 80 th 19 th century discovered the piezoelectric effect on quartz crystal, the study of piezoelectric materials and piezoelectric elements has attracted attention from domestic and foreign researchers, and piezoelectric materials and devices for recovering and utilizing vibration energy in the environment have been developed in recent years. At present, lead zirconate titanate is the most commonly used piezoelectric material, LEE research shows that piezoelectric ceramics are very susceptible to fatigue cracking and brittle fracture under high frequency periodic load, polyvinylidene fluoride is suitable for high frequency periodic vibration load [ LEE C S, JOO J, HAN S, et al.Multifuntional transducer using poly (3,4-ethylenedioxythiophene) electrode: active and generator [ J ] Applied Physics letters, 2004,85(10):1841 1844 ], Adrien Bade research shows that under the same conditions, the recovery energy of single crystal is more than 20 times higher than that of piezoelectric ceramics [ YADEL A, BED A, LERE, silicon, crystal ] and piezoelectric ceramics [ FC ] 6753, IEEE 6753. piezoelectric ceramics J ] research, ng and Liao research shows that the single crystal wafer is suitable for occasions with lower vibration force and lower frequency, the parallel piezoelectric bimorph is suitable for occasions with higher vibration force and higher vibration frequency [ NG T H, LIAO W H. sensing analysis and energy harving for a selected-powered piezoelectric sensor [ J ]. Journal of organic Material Systems and Structures,2005,16(10): 785. 797 ], Jun wushu establishes simulation analysis of power generation capability of the single-crystal and double-crystal piezoelectric beams, optimizes the matching relation between mechanical properties and dimensions of materials [ JJJJJJJJJJJJJJJJU, JUNGU JUN, JUNGU, JUNHUN, etc.. piezoelectric cantilever beam power generation device and simulation analysis [ J ]. rectangle optical engineering, 2008,16(1):1-76 ], MotaoU energy recovery effect, MotaO unit area and sensitivity of piezoelectric cantilever beam power generation device, the triangular piezoelectric cantilever beam has better energy recovery rate [ MATEU L, MOLL F.Optimum piezoelectric bonding beam structures for energy transforming use shell inserts [ J ]. Intell Mater Syst Structure, 2005,16:835-845 ]. A piezoelectric mini windmill was invented by Priya in terms of piezoelectric energy recovery [ PRIYA S.Modulatoring of electric energy harnessing using Applied Physics Letter,2005,87(18):4101 ], Dongna prepared a piezoelectric cantilever beam for MEMS power supply [ SHEN Dongcna, PARK Junggyun, NOH J H, et al, Micromachined cantilever base on strained SOI structure for frequency vibration energy harnessing [ J ] Sensors and Actuators A: Physics, 2009(154): 103-. The vibration energy recovery based on the piezoelectric material is a new technology, and can provide powerful technical support for remote monitoring equipment without battery and manpower maintenance in the future.
In conclusion, the invention designs the piezoelectric energy storage device for the oil well underground detection equipment.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a piezoelectric energy storage device for oil well underground detection equipment, which has a simple structure, can convert energy generated by vibration impact of underground fluid in the oil pumping process into usable electric energy, and stores the electric energy into a rechargeable battery for the underground detection equipment.
In order to achieve the purpose, the invention is realized by the following technical scheme: a piezoelectric energy storage device for oil well underground detection equipment comprises a cantilever beam base body, piezoelectric ceramic pieces, a mass block, a protective cover, a plurality of rows of thread screws and a circuit board, wherein the upper end and the lower end of a cylindrical main body are provided with the thread screws, the thread screws are connected with a sucker rod column, the cantilever beam base body is arranged on the circumference of the cylindrical main body in parallel, the upper side and the lower side of the cantilever beam base body are respectively pasted with the piezoelectric ceramic pieces through conductive adhesives, the tail end of the cantilever beam base body is provided with the mass block, the mass block is not contacted with the sucker rod, the protective cover is also arranged outside the cylindrical main body, the circuit board is arranged in the middle of the cylindrical main body, the circuit board comprises a booster circuit, a rectifier circuit and a load matching circuit, the booster circuit, the rectifier circuit and the load, the stable direct current is stored for use by a load.
Preferably, the mass blocks are concentric curved surfaces on the same circumference and are in clearance fit with the sucker rod, the distance between the mass blocks among different layers is delta, and the distance is determined by the amplitude of the liquid excitation mass block.
Preferably, the voltage boosting circuit adopts a parallel SSHI interface, consists of an inductor and a switch which are connected in series, and is used for boosting the voltage of the piezoelectric sheet.
Preferably, the rectifier circuit adopts a rectifier bridge, and converts alternating current voltage generated by the piezoelectric recovery device under vibration into unidirectional pulsating direct current by utilizing unidirectional conductivity of a semiconductor diode.
Preferably, the load matching circuit can automatically adjust the rectified voltage according to the amplitude of vibration, so that the pulsating direct current tends to be stable, and the purpose of storing electric quantity is achieved by adopting a mode that a capacitor is connected with the load in parallel.
The invention provides the piezoelectric storage device for the oil well underground detection equipment, which has the following application: by utilizing the piezoelectric effect of the piezoelectric ceramic, in the process of up-and-down movement of the sucker rod, the impact vibration of underground fluid acts on the piezoelectric vibrator through the mass block to generate electric charge, and the obtained electric energy is used for underground detection equipment through the load matching circuit.
The invention has the following beneficial effects:
1. the piezoelectric vibrator matrix is clamped in a cantilever beam mode, bending deformation is mainly concentrated on the middle part, and a mass block is clamped at the tail end of the piezoelectric matrix to increase the bending deformation; the piezoelectric vibrators are connected in parallel, so that the energy output of the piezoelectric energy storage device is increased.
2. The upper and lower ceramic plates of each piezoelectric vibrator matrix are connected in series, positive charges are concentrated on the upper polar plate, negative charges are concentrated on the lower polar plate, and negative charges generated on the middle polar plate are offset with positive charges generated on the lower polar plate; the total charge output is equal to the monolithic charge and the output voltage is twice the monolithic voltage, the total capacitance being half that of the monolithic capacitance.
3. The piezoelectric vibrators are connected in parallel, and the overall output energy of the piezoelectric energy storage device is increased.
4. The circuit is small in size and low in cost;
5. the whole set of piezoelectric energy storage device has simple structure: the piezoelectric vibrator comprises a piezoelectric vibrator base body, a circuit driving part and a piezoelectric vibrator base body, wherein the piezoelectric vibrator base body is used for generating electricity; the connection between each part is simple.
6. The application is wide: all underground devices can utilize weak mechanical energy and convert the weak mechanical energy into electric energy for application of underground detection equipment.
Drawings
The invention is described in detail below with reference to the drawings and the detailed description;
FIG. 1 is a schematic plan view of the present invention;
FIG. 2 is a schematic diagram of the operation of the piezoelectric vibrator in horizontal circumferential arrangement according to the present invention;
fig. 3 is a schematic structural view of a monolithic piezoelectric vibrator of the present invention;
FIG. 4 is a schematic circuit diagram of the circuit board of the present invention;
fig. 5 is a schematic perspective view of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1 to 5, the following technical solutions are adopted in the present embodiment: a piezoelectric energy storage device for oil well underground detection equipment comprises a cantilever beam substrate 1, piezoelectric ceramic pieces 2, a mass block 3, a protective cover 4, thread screws 5 and a circuit board 6, wherein the upper end and the lower end of a cylindrical main body 7 are provided with the thread screws 5, the thread screws 5 are connected with a sucker rod column, the cantilever beam substrate 1 is provided with a plurality of rows on the circumference of the cylindrical main body 7 in parallel, the piezoelectric ceramic pieces 2 are adhered to the upper side and the lower side of the cantilever beam substrate 1 through conductive adhesives, the mass block 3 is arranged at the tail end of the cantilever beam substrate 1, the mass block 3 is not in contact with the sucker rod, the protective cover 4 is also arranged outside the cylindrical main body 7, the circuit board 6 is arranged in the middle of the; the circuit board 6 comprises a booster circuit, a rectifier circuit and a load matching circuit, the booster circuit, the rectifier circuit and the load matching circuit are all driven in a voltage stabilization mode, and unstable current generated by the piezoelectric ceramic piece 2 passes through the booster circuit, the rectifier circuit and the load matching circuit to obtain stable direct current and store the stable direct current for a load to use.
The piezoelectric energy storage device of the embodiment adopts a working mode that a plurality of piezoelectric ceramic piece cantilever beams are arranged side by side in the horizontal direction, and the vibration of the device is completed by a cantilever beam substrate and the piezoelectric ceramic pieces stuck on the cantilever beam substrate; and the vibration between the cantilever beam matrixes is synchronous, and the cantilever beam matrixes use one mass block 3 independently.
The mass block 3 of the present embodiment mainly accomplishes capturing vibration and increasing the strain amplitude of the piezoelectric ceramic sheet. The upper piezoelectric ceramic piece and the lower piezoelectric ceramic piece of the cantilever beam substrate 1 are connected in series, the cantilever beam substrate and the upper piezoelectric ceramic piece and the lower piezoelectric ceramic piece form a piezoelectric vibrator, and the piezoelectric vibrators are connected in parallel. Wherein each mass block weighs 6-8 g.
The cantilever beam base bodies 1 are made of beryllium bronze, base bodies with the thickness of 25 multiplied by 8 and the thickness of 0.3mm are adopted, one end of each cantilever beam base body 1 is clamped by a fixed end, and the other end of each cantilever beam base body is a moving end and is clamped by a mass block. The moving direction of the moving end is the height direction of the cantilever beam base body 1.
The piezoelectric ceramic pieces 2 are positioned on the upper side and the lower side of the cantilever beam substrate 1, and the piezoelectric ceramic pieces 2 are adhered to the cantilever beam substrate 1 through conductive adhesives and used for converting weak mechanical energy in the environment into electric energy.
The piezoelectric ceramic piece 2 is made of PTZ-5H piezoelectric material with the thickness of 20 multiplied by 8 and the thickness of 0.2mm, and the piezoelectric ceramic piece 2 is adhered to the piezoelectric vibrator base body 1 by conductive adhesive. Before pasting, the surface of the piezoelectric vibrator base body needs to be cleaned by alcohol, and no foreign matters are kept on the surface of the piezoelectric vibrator base body. The thickness of the conductive paste should be kept within 0.1 mm. And positive and negative electrodes are led out from the upper and lower parts of the piezoelectric ceramic 2.
The piezoelectric energy storage device has a structure shown in fig. 4, and comprises a voltage reduction circuit, a rectifying circuit and an electricity storage circuit, wherein the functions of the voltage reduction circuit, the rectifying circuit and the electricity storage circuit are that electric energy is extracted, and power is adjusted to be used or stored by oil well underground detection equipment. The piezoelectric energy storage device is installed on the sucker rod.
The voltage reduction capacitor of the voltage reduction circuit is determined by that C is larger than or equal to I/2 pi fU, wherein I is load current, U is load voltage, F is the average frequency of generated electricity, 50HZ is obtained, C is 17 mu F, and the voltage reduction capacitor is used for limiting the voltage in the working range of the load.
The rectifier circuit adopts a full-wave bridge rectification mode, and a rectifier bridge is formed by 4 commonly used rectifier diodes IN4001(U is 50V, and I is 1A), so that alternating current generated by the piezoelectric vibrator ceramic piece 2 is converted into unidirectional pulse direct current.
The storage circuit (DC-DC circuit) is connected in parallel by a capacitor and a resistor. The charge generated by the downhole power generation equipment is collected.
The LED lamp bead is welded on the circuit board.
Acceleration of downhole fluid of 0.64m/s2(ii) a The mass of downhole fluid is 68 Kg; the force generated by the vibration of the downhole fluid is F0=ma=68×0.64=43.52N。
The pumping frequency of the pumping rod is 6 times per minute, and the time for completing one-time up stroke is 5 s;
according to fluid mechanics FR=ρgycS=1000×9.8×4×0.017=666.4N.
The logic calculation method for obtaining energy by the power generation device comprises the following steps: wherein the external electric field is 0, and the time of the external force acting alone can be represented by the formula
Figure BDA0001692557720000071
Calculating the generated charge amount; according to the free capacitance of the piezoelectric vibrator
Figure BDA0001692557720000072
And obtaining the piezoelectric vibrator open circuit voltage according to the relation Q ═ CV between the charge and the voltage
Figure BDA0001692557720000073
According to the electric energy calculation formula Ug=QgVgAnd/2, obtained by obtaining the piezoelectric energy storage device
Figure BDA0001692557720000074
The working process of the specific embodiment is as follows: the mass block transfers the vibration of underground fluid, the vibration is transferred to the piezoelectric ceramic piece, the piezoelectric vibrator taking the cantilever beam as a clamping form deforms under the action of force, so that the piezoelectric ceramic piece generates electric charge, the generated electric charge flows out through two electrodes in the middle of the ceramic piece, and the electric energy is adjusted to be used by underground detection equipment through the arrangement of the control circuit.
The piezoelectric energy storage device for the downhole detection equipment of the specific embodiment comprises: through installing piezoelectricity energy memory on sucker rod in the pit, let faint vibration energy conversion for usable electric energy to in storing the check out test set with the electric energy, by less the collection many, finally reach energy-conserving effect.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (2)

1.一种用于油井井下检测设备的压电储能装置,其特征在于,包括悬臂梁基体(1)、压电陶瓷片(2)、质量块(3)、保护罩(4)、螺纹丝扣(5)和电路板(6),圆柱形主体(7)的上下端设置有螺纹丝扣(5),螺纹丝扣(5)与抽油杆柱相连,悬臂梁基体(1)在圆柱形主体(7)的圆周上并列设置有多排,悬臂梁基体(1)上下侧均通过导电胶粘贴有压电陶瓷片(2),悬臂梁基体(1)末端设置有质量块(3),质量块(3)与抽油杆之间均不接触,圆柱形主体(7)外部还设置有保护罩(4),保护罩(4)具有多个通孔,电路板(6)设置在圆柱形主体(7)中部,电路板(6)与压电陶瓷片(2)相连,所述的电路板(6)包括增压电路、整流电路和负载匹配电路,增压电路、整流电路和负载匹配电路均为稳压驱动,压电陶瓷片(2)产生的不稳定电流经过增压电路、整流电路和负载匹配电路,得到稳定直流电储存起来,以供负载使用;1. A piezoelectric energy storage device for oil well downhole detection equipment, characterized in that it comprises a cantilever beam base (1), a piezoelectric ceramic sheet (2), a mass (3), a protective cover (4), a thread The screw thread (5) and the circuit board (6), the upper and lower ends of the cylindrical main body (7) are provided with a screw thread (5), the screw thread (5) is connected with the sucker rod column, and the cantilever beam base body (1) is in the A plurality of rows are arranged side by side on the circumference of the cylindrical body (7), the upper and lower sides of the cantilever beam base body (1) are pasted with piezoelectric ceramic sheets (2) through conductive glue, and the end of the cantilever beam base body (1) is provided with a mass ( 3), there is no contact between the mass block (3) and the sucker rod, a protective cover (4) is also provided outside the cylindrical body (7), the protective cover (4) has a plurality of through holes, and the circuit board (6) The circuit board (6) is arranged in the middle of the cylindrical body (7), and the circuit board (6) is connected with the piezoelectric ceramic sheet (2). The circuit board (6) includes a booster circuit, a rectifier circuit and a load matching circuit. Both the circuit and the load matching circuit are driven by a voltage regulator, and the unstable current generated by the piezoelectric ceramic sheet (2) passes through the booster circuit, the rectifier circuit and the load matching circuit to obtain a stable DC current and store it for the load; 所述的质量块(3)在同一圆周上的为同心曲面,且与抽油杆间隙配合,不同层间的质量块间距为δ,由液体激励质量块的振幅确定;The mass blocks (3) are concentric curved surfaces on the same circumference, and fit with the sucker rod clearance, and the mass block spacing between different layers is δ, which is determined by the amplitude of the liquid excitation mass block; 所述的增压电路是采用并联SSHI接口,由串联的电感和开关组成,用来增大压电片的电压;Said booster circuit adopts a parallel SSHI interface, which is composed of an inductor and a switch connected in series, and is used to increase the voltage of the piezoelectric sheet; 所述的整流电路采用整流桥,利用半导体二极管的单向导电性,将压电回收装置在振动下产生的交流电压转换成单向脉动直流电;The rectifier circuit adopts a rectifier bridge, and uses the unidirectional conductivity of the semiconductor diode to convert the alternating voltage generated by the piezoelectric recovery device under vibration into a unidirectional pulsating direct current; 所述的负载匹配电路根据振动的幅度自动调整整流后的电压,使脉动直流趋于平稳,采用电容与负载并联的方式,达到储存电量的目的。The load matching circuit automatically adjusts the rectified voltage according to the amplitude of vibration, so that the pulsating DC tends to be stable, and the capacitor and the load are connected in parallel to achieve the purpose of storing electricity. 2.根据权利要求1所述的一种用于油井井下检测设备的压电储能装置,其特征在于,所述悬臂梁基体(1)的上下两个压电陶瓷片采用串联的形式,悬臂梁基体和其上下两个压电陶瓷片组成一个压电振子,各个压电振子之间采用并联的连接方式,其中每个质量块重为6-8g;2. A piezoelectric energy storage device for oil well downhole detection equipment according to claim 1, wherein the upper and lower piezoelectric ceramic sheets of the cantilever beam base (1) are connected in series, and the cantilever beam The beam base and its upper and lower piezoelectric ceramic sheets form a piezoelectric vibrator, and each piezoelectric vibrator is connected in parallel, and each mass block weighs 6-8g; 所述的悬臂梁基体(1)使用铍青铜,采用25mm×8mm的0.3mm厚的基体,每个悬臂梁基体(1)的一端由固定端夹持,另一端为运动端,由质量块夹持,运动端的运动方向为悬臂梁基体(1)的高度方向;The cantilever beam base body (1) uses beryllium bronze and adopts a 0.3mm thick base body of 25mm×8mm. One end of each cantilever beam base body (1) is clamped by a fixed end, and the other end is a moving end, clamped by a mass block. The movement direction of the moving end is the height direction of the cantilever beam base (1); 所述的压电陶瓷片(2)由20mm×8mm的0.2mm厚的PZT-5H压电材料制成,该压电陶瓷片(2)用导电胶粘贴在悬臂梁基体(1)上,导电胶的厚度应保持在0.1mm内,并在压电陶瓷片(2)上下引出正负极;The piezoelectric ceramic sheet (2) is made of PZT-5H piezoelectric material with a thickness of 20 mm×8 mm and a thickness of 0.2 mm, and the piezoelectric ceramic sheet (2) is pasted on the cantilever beam base (1) with conductive glue, The thickness of the conductive adhesive should be kept within 0.1mm, and the positive and negative electrodes should be drawn from the top and bottom of the piezoelectric ceramic sheet (2); 所述的压电储能装置的用途:利用压电陶瓷的压电效应,在抽油杆上下运动过程中,井下流体的冲击振动通过质量块作用于压电振子,产生电荷,通过负载匹配电路,将获得的电能用于井下检测设备的使用。The purpose of the piezoelectric energy storage device: using the piezoelectric effect of piezoelectric ceramics, during the up and down movement of the sucker rod, the impact vibration of the downhole fluid acts on the piezoelectric vibrator through the mass block, and generates electric charge, which is passed through the load matching circuit. , the obtained electric energy is used for the use of downhole detection equipment.
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