CN205067404U - Combustible gas opens wide space explosion test device - Google Patents
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- 238000004880 explosion Methods 0.000 title claims abstract description 33
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 24
- 239000010935 stainless steel Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000004698 Polyethylene Substances 0.000 claims description 11
- -1 polyethylene Polymers 0.000 claims description 11
- 229920000573 polyethylene Polymers 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims 1
- 230000003287 optical effect Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 description 51
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 238000004200 deflagration Methods 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
本实用新型公开一种可燃气体开敞空间爆炸试验装置,包括可燃气瓶组(6)、压力传感器(7)、红外线气体分析仪(14)、数据采集器(8)、防爆风机(10)和点火头(3),还包括固定设置于地面上的不锈钢管框架(2),在所述不锈钢管框架(2)顶面及四周贴敷薄膜(4)并与地面密封,在所述薄膜(4)外侧紧贴有电热丝(17)。采用本实用新型的爆炸试验装置,能够实现开敞空间下多种工况的可燃气体爆炸试验,且试验结果准确可靠,为科学计算和工程设计提供可燃气体爆炸的压力参数。
The utility model discloses a combustible gas open space explosion test device, which comprises a combustible gas bottle group (6), a pressure sensor (7), an infrared gas analyzer (14), a data collector (8), and an explosion-proof fan (10). And the ignition head (3), also includes a stainless steel tube frame (2) fixedly arranged on the ground, a film (4) is pasted on the top surface and surroundings of the stainless steel tube frame (2) and sealed with the ground, (4) Heating wire (17) is closely attached to the outside. The explosion test device of the utility model can realize combustible gas explosion tests under various working conditions in an open space, and the test results are accurate and reliable, providing pressure parameters of combustible gas explosions for scientific calculation and engineering design.
Description
技术领域technical field
本实用新型属于气体爆炸力学试验研究设备技术领域,特别是一种能够准确可靠地实现开敞空间下多种工况的可燃气体爆炸的试验装置。The utility model belongs to the technical field of gas explosion mechanics test and research equipment, in particular to a test device capable of accurately and reliably realizing combustible gas explosion under various working conditions in an open space.
背景技术Background technique
随着国家能源战略计划的进一步深化,油气能源的储备和消耗日益庞大,在油气的存储、运输和使用等环节中都面临着诸多的安全挑战。油气泄漏爆炸作为发生频率较高的一种事故形式,引起了人们越来越多的关注。可燃气体在开敞空间内的爆炸成为了气体爆炸研究的重要内容。随着油气能源与人们的生产生活联系的越来越紧密,对于可燃气体在开敞空间爆炸的研究显得越发重要。With the further deepening of the national energy strategic plan, the reserves and consumption of oil and gas energy are increasing, and many security challenges are faced in the storage, transportation and use of oil and gas. As a form of accident with high frequency, oil and gas leakage explosion has attracted more and more attention. The explosion of combustible gas in open space has become an important content of gas explosion research. As oil and gas energy are more and more closely related to people's production and life, the research on the explosion of combustible gas in open space becomes more and more important.
现有的可燃气体在开敞空间爆炸的试验装置如文献[丛立新,毕明树,肖传冰.半球条栅型障碍物对可燃气云爆燃压力波的影响[J].煤炭学报,2007,32(5):509-512.]所述,试验时(如图1),从供气系统向气袋充入可燃气体,通过点火系统点燃气体,气体爆炸产生的超压通过数据采集系统记录到电脑上。由于气袋的存在,爆炸产生的超压必须足够大到冲破气袋,才能向外传播。因此,如果气体爆炸的压力上升速度较小,就会需要较长的时间来破膜,这与理想的开敞空间气体爆炸过程有了很大的不同。所以这种试验装置对活性较低,燃烧速度较小的小体量可燃气体爆炸结果的影响非常明显,从而使得结果失真。其次在试验的准备阶段,气体的密封性会受到试验设备移动过程中的严重干扰;而且留置在气体内部的试验装置也会在一定程度上影响试验结果。另一方面,可燃气体爆炸产生的高温和强光也会对传感器的准确性造成影响。Existing experimental devices for combustible gas explosion in open space are listed in the literature [Cong Lixin, Bi Mingshu, Xiao Chuanbing. Effect of hemispherical grid-shaped obstacles on deflagration pressure wave of combustible gas cloud[J]. Coal Journal, 2007, 32(5 ):509-512.], during the test (as shown in Figure 1), the gas bag is filled with combustible gas from the gas supply system, the gas is ignited through the ignition system, and the overpressure generated by the gas explosion is recorded on the computer through the data acquisition system . Due to the existence of air pockets, the overpressure generated by the explosion must be large enough to break through the air pockets in order to spread outward. Therefore, if the pressure rise rate of the gas explosion is small, it will take a long time to rupture the membrane, which is very different from the ideal open space gas explosion process. Therefore, this test device has a very obvious impact on the explosion results of small volume combustible gases with low activity and low burning speed, which makes the results distorted. Secondly, in the preparation stage of the test, the airtightness of the gas will be seriously disturbed by the movement of the test equipment; and the test device left inside the gas will also affect the test results to a certain extent. On the other hand, the high temperature and strong light produced by the explosion of combustible gas will also affect the accuracy of the sensor.
因此,现有技术存在明显的问题是:活性较低,燃烧速度较小的小体量可燃气体爆炸试验装置不合理,且易受外界干扰,因此导致结果失真。Therefore, there are obvious problems in the prior art: the small-volume combustible gas explosion test device with low activity and low burning speed is unreasonable and is susceptible to external interference, which leads to distortion of results.
发明内容Contents of the invention
本实用新型的目的在于提供一种可燃气体开敞空间爆炸试验装置,能够准确可靠地实现开敞空间下多种工况的可燃气体爆炸的试验装置The purpose of this utility model is to provide a combustible gas open space explosion test device, which can accurately and reliably realize the combustible gas explosion test device under various working conditions in open space
实现本实用新型目的的技术解决方案为:一种可燃气体开敞空间爆炸试验装置,包括可燃气瓶组、压力传感器、红外线气体分析仪、数据采集器、防爆风机和点火头,还包括固定设置于地面上的不锈钢管框架,在所述不锈钢管框架顶面及四周贴敷薄膜并与地面密封,在所述薄膜外侧紧贴有电热丝。The technical solution to realize the purpose of this utility model is: a combustible gas open space explosion test device, including a combustible gas bottle set, a pressure sensor, an infrared gas analyzer, a data collector, an explosion-proof fan and an ignition head, and also includes a fixed device A stainless steel pipe frame on the ground, a film is pasted on the top surface and surroundings of the stainless steel pipe frame and sealed with the ground, and a heating wire is closely attached to the outside of the film.
本实用新型与现有技术相比,其显著优点:Compared with the prior art, the utility model has significant advantages:
1、能够实现开敞空间下多种工况的可燃气体爆炸试验:1. It can realize the explosion test of combustible gas under various working conditions in open space:
2、试验结果准确可靠:电热丝能在点火前将薄膜融化,盖板、风机和用于固定薄膜的塑料板,能够保证在整个试验准备过程中,试验气囊的密封且爆炸发生时,气体内部没有任何试验装置;带水冷系统和滤光膜片的压力传感器能更准确的记录到压力数据;因此,试验参数准确可靠。2. The test result is accurate and reliable: the heating wire can melt the film before ignition, and the cover plate, fan and plastic plate used to fix the film can ensure the sealing of the test airbag and the explosion inside the gas during the whole test preparation process. There is no test device; the pressure sensor with water cooling system and filter diaphragm can record the pressure data more accurately; therefore, the test parameters are accurate and reliable.
下面结合附图和具体实施方式对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
附图说明Description of drawings
图1是现有可燃气体在开敞空间爆炸的试验装置示意图。Fig. 1 is a schematic diagram of an existing test device for combustible gas explosion in an open space.
图2是本实用新型可燃气体开敞空间爆炸试验装置示意图。Fig. 2 is a schematic diagram of a combustible gas open space explosion test device of the present invention.
图3是不锈钢管框架节点处、薄膜和塑料板的细节示意图。Figure 3 is a detailed schematic diagram of the joints of the stainless steel tube frame, the film and the plastic plate.
图4是风机和盖板的相对位置示意图。Fig. 4 is a schematic diagram of the relative positions of the fan and the cover plate.
图5是气囊上电热丝的细节示意图。Fig. 5 is a detailed schematic diagram of the heating wire on the airbag.
图2-5中,1.高速摄像机,2.不锈钢管框架,3.点火头,4.薄膜,5.减压阀,6.燃气瓶组,7.地面上的压力传感器,8.数据采集器,9.电脑,10.防爆风机,11.盖板,12.点火头系绳,13.塑料板,14.红外线气体分析仪,15.红外线气体分析仪探头,16.进气管,17.电热丝。In Figure 2-5, 1. High-speed camera, 2. Stainless steel pipe frame, 3. Ignition head, 4. Film, 5. Pressure reducing valve, 6. Gas bottle group, 7. Pressure sensor on the ground, 8. Data acquisition Device, 9. Computer, 10. Explosion-proof fan, 11. Cover plate, 12. Ignition head tether, 13. Plastic plate, 14. Infrared gas analyzer, 15. Infrared gas analyzer probe, 16. Intake pipe, 17. Heating wire.
具体实施方式detailed description
如图1、2所示,本实用新型可燃气体开敞空间爆炸试验装置,包括可燃气瓶组6、压力传感器7、红外线气体分析仪14、数据采集器8、防爆风机10和点火头3,其特征在于:还包括固定设置于地面上的不锈钢管框架2,在所述不锈钢管框架2顶面及四周贴敷薄膜4并与地面密封,在所述薄膜4外侧紧贴有电热丝17。As shown in Figures 1 and 2, the combustible gas open space explosion test device of the present utility model includes a combustible gas cylinder group 6, a pressure sensor 7, an infrared gas analyzer 14, a data collector 8, an explosion-proof fan 10 and an ignition head 3, It is characterized in that it also includes a stainless steel tube frame 2 fixed on the ground, a film 4 is pasted on the top surface and surroundings of the stainless steel tube frame 2 and sealed with the ground, and a heating wire 17 is attached to the outside of the film 4 .
还包括镜头对着不锈钢管框架2设置的高速摄像机1。以能捕捉到试验中火焰的发展过程It also includes a high-speed camera 1 whose lens is set against the stainless steel pipe frame 2. To be able to capture the development of the flame in the test
在所述不锈钢管框架2内的地面上设有放置防爆风机10的地沟18,在所述地沟上设有能盖住所述防爆风机10并可水平移动的盖板11。从而保证防爆风机10不需移出不锈钢管框架2且安全。A trench 18 for placing the explosion-proof fan 10 is provided on the ground inside the stainless steel pipe frame 2, and a cover plate 11 capable of covering the explosion-proof fan 10 and capable of moving horizontally is provided on the trench. Thereby it is ensured that the explosion-proof fan 10 does not need to be moved out of the stainless steel pipe frame 2 and is safe.
还包括点火头系绳12,所述点火头3被固定于火头系绳12的中间,所述点火头系绳12的两端分别固定在所述不锈钢管框架2的一对位于对角的立柱上。It also includes an ignition head tether 12, the ignition head 3 is fixed in the middle of the ignition head tether 12, and the two ends of the ignition head tether 12 are respectively fixed on a pair of diagonal columns of the stainless steel pipe frame 2 superior.
为保证气囊的气密性,同时也保证爆炸时薄膜4不会外掀漏气,在所述不锈钢管框架2与地面接触的周边设有用于压住薄膜4下端的压板13。从而可将多余长度的薄膜4外翻压入压板13下,In order to ensure the airtightness of the airbag, and also to ensure that the film 4 will not leak air when it explodes, a pressure plate 13 for pressing the lower end of the film 4 is provided at the periphery of the stainless steel tube frame 2 in contact with the ground. Thereby the film 4 of superfluous length can be turned up and pressed under pressing plate 13,
所述压力传感器7自带水冷系统和滤光膜片。能更准确的记录到压力数据。The pressure sensor 7 is equipped with a water cooling system and a filter diaphragm. The pressure data can be recorded more accurately.
所述薄膜4为厚度0.015mm的聚乙烯薄膜。以将薄膜对爆炸火焰发展的影响降低到最小。The film 4 is a polyethylene film with a thickness of 0.015mm. In order to minimize the influence of the film on the development of the detonation flame.
考虑到需要将薄膜对爆炸火焰发展的影响降低到最小,采用了最薄(0.015mm)的聚乙烯薄膜作为气囊的材料。Considering the need to minimize the impact of the film on the development of the explosion flame, the thinnest (0.015mm) polyethylene film is used as the material of the airbag.
将红外线气体分析仪的探头15穿过聚乙烯薄膜4伸入气囊内部,对气体浓度进行实时监测,能保证气体密度的准确可靠。达到指定浓度后,停止充气,关闭防爆风机10,推动盖板11覆盖防爆风机10,缓慢撤出红外线气体分析仪的探头15。因此在整个试验准备过程中,气囊一直处于密封状态,很好的保证了点火时气体浓度的准确。The probe 15 of the infrared gas analyzer is inserted into the air bag through the polyethylene film 4 to monitor the gas concentration in real time, which can ensure the accuracy and reliability of the gas density. After reaching the specified concentration, stop the inflation, turn off the explosion-proof fan 10, push the cover plate 11 to cover the explosion-proof fan 10, and slowly withdraw the probe 15 of the infrared gas analyzer. Therefore, during the whole test preparation process, the air bag has been in a sealed state, which ensures the accuracy of the gas concentration during ignition.
点火前,通电加热电热丝17,聚乙烯薄膜4融化后,引爆点火头3。Before ignition, the heating wire 17 is energized, and after the polyethylene film 4 melts, the ignition head 3 is detonated.
通过将多余长度的聚乙烯薄膜4外翻压入塑料板13下,在保证气囊的气密性。同时也保证爆炸时聚乙烯薄膜4不会外掀漏气。By turning over and pressing the polyethylene film 4 of excess length under the plastic plate 13, the airtightness of the air bag is ensured. It is also guaranteed that the polyethylene film 4 will not leak air when it explodes.
通过改变不锈钢管框架2的尺寸来得到不同的气体体积。Different gas volumes are obtained by changing the size of the stainless steel tube frame 2.
不锈钢管框架2上任意位置处可以绑扎点火头系绳12,从而可以任意指定点火头3的位置。The ignition head tether 12 can be bound at any position on the stainless steel pipe frame 2, so that the position of the ignition head 3 can be arbitrarily designated.
本实用新型试验装置操作步骤具体为:The operating steps of the utility model test device are specifically:
1、将搭建好的不锈钢管框架2固定在地面上;1. Fix the built stainless steel pipe frame 2 on the ground;
2、在不锈钢管框架2对角的立柱上绑扎点火头系绳12,在点火头系绳上安装点火头3;2. Bind the ignition head tether 12 on the diagonal column of the stainless steel pipe frame 2, and install the ignition head 3 on the ignition head tether;
3、将聚乙烯薄膜4贴在不锈钢管框架2上;3. Paste the polyethylene film 4 on the stainless steel pipe frame 2;
3、将多余长度的聚乙烯薄膜4外翻压入塑料板13下;3. Turn the excess polyethylene film 4 out and press it into the plastic plate 13 times;
4、打开减压阀5,通过进气管16从燃气瓶组6向气囊4内充入可燃气体;4. Open the pressure reducing valve 5, and fill the air bag 4 with combustible gas from the gas bottle group 6 through the intake pipe 16;
5、将红外线气体分析仪的探头15穿过聚乙烯薄膜16伸入气囊内,对室内浓度进行实时监测,同时打开防爆风机10,对气囊内混合气体进行混合;5. Insert the probe 15 of the infrared gas analyzer into the airbag through the polyethylene film 16 to monitor the indoor concentration in real time, and at the same time turn on the explosion-proof fan 10 to mix the mixed gas in the airbag;
6、当浓度达到指定数值时,关闭减压阀5和防爆风机10,推动盖板11覆盖防爆风机10,撤出红外线气体分析仪的探头15;6. When the concentration reaches the specified value, close the pressure reducing valve 5 and the explosion-proof fan 10, push the cover plate 11 to cover the explosion-proof fan 10, and withdraw the probe 15 of the infrared gas analyzer;
7、静置30秒后,通电加热电热丝17,聚乙烯薄膜4融化后,引爆点火头3,通过压力传感器7记录爆炸压力,通过高速摄像机1拍摄火焰的发展过程。7. After standing still for 30 seconds, turn on the electric heating wire 17, and after the polyethylene film 4 melts, detonate the ignition head 3, record the explosion pressure through the pressure sensor 7, and take pictures of the flame development process through the high-speed camera 1.
采用本实用新型的爆炸试验装置,来实现开敞空间下的多种工况的可燃气体爆炸试验,为科学计算和工程应用提供可燃气体爆炸的压力参数。并且,铁板、风机和用于固定薄膜的塑料板,能够保证在整个试验准备过程中,试验气囊的绝对密封;带水冷系统和滤光膜片的压力传感器能更准确的记录到压力数据;高速摄像机能捕捉到试验中火焰的发展过程。The explosion test device of the utility model is used to realize the explosion test of combustible gas under various working conditions in an open space, and to provide pressure parameters of combustible gas explosion for scientific calculation and engineering application. In addition, the iron plate, fan and plastic plate used to fix the film can ensure the absolute sealing of the test air bag during the whole test preparation process; the pressure sensor with water cooling system and filter diaphragm can record the pressure data more accurately; High-speed cameras were able to capture the development of the flames in the test.
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CN105181746A (en) * | 2015-09-29 | 2015-12-23 | 中国人民解放军理工大学 | Device for combustible gas explosion test in open space |
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CN105181746A (en) * | 2015-09-29 | 2015-12-23 | 中国人民解放军理工大学 | Device for combustible gas explosion test in open space |
CN106324033A (en) * | 2016-08-16 | 2017-01-11 | 西安近代化学研究所 | Visualized explosive cooking-off and gas product analysis device |
CN107271635A (en) * | 2017-06-30 | 2017-10-20 | 中国石油天然气股份有限公司西部管道分公司 | A kind of method of testing of the three-dimensional Overpressure Field of open space large scale flammable vapor cloud explosion |
CN107271635B (en) * | 2017-06-30 | 2020-01-03 | 中国石油天然气股份有限公司西部管道分公司 | Open space large-scale combustible gas cloud explosion three-dimensional overpressure field testing method |
CN109613205A (en) * | 2019-01-24 | 2019-04-12 | 南京工业大学 | Deflagration flame and pressure coupling test method and test system for premixed gas clouds in open space with different humidities |
CN109613205B (en) * | 2019-01-24 | 2023-12-22 | 南京工业大学 | Method and system for testing deflagration flame and pressure coupling of premixed gas clouds with different humidities in open space |
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