CN108982745A - Coal sample combustion characteristics test device under varying strength jet flame heat radiation - Google Patents
Coal sample combustion characteristics test device under varying strength jet flame heat radiation Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及煤炭燃烧实验装置领域,具体涉及一种不同强度射流火焰热辐射下煤样燃烧特性测试装置。The invention relates to the field of coal combustion experiment devices, in particular to a device for testing the combustion characteristics of coal samples under the thermal radiation of jet flames with different intensities.
背景技术Background technique
矿井火灾是一种严重的矿井灾害事故,每年造成大量的资源浪费与人员财产损失。在矿井煤炭燃烧事故中,因瓦斯燃烧直接或间接引燃煤体的事故占较大的比例。在大量的煤矿瓦斯与煤自燃火灾中,煤样并没有直接和瓦斯产生的火焰接触,且区域温度也没有达到煤的燃点,但仍然出现了煤炭被引燃的现象。瓦斯燃烧后产生的火焰与实验室条件下的射流火基本类似,故探究射流火强度对煤炭引燃的影响因素,及煤样在升温过程中各种参数的变化情况,对探究井下瓦斯与煤耦合燃烧具有十分重大的意义。Mine fire is a serious mine disaster accident, which causes a lot of waste of resources and loss of personnel and property every year. Among the coal combustion accidents in mines, the accidents of directly or indirectly igniting coal due to gas combustion account for a relatively large proportion. In a large number of coal mine gas and coal spontaneous combustion fires, the coal sample was not directly in contact with the flame produced by the gas, and the temperature in the area did not reach the ignition point of the coal, but the coal was still ignited. The flame produced by gas combustion is basically similar to the jet fire under laboratory conditions. Therefore, exploring the influence factors of jet fire intensity on coal ignition and the changes of various parameters of coal samples during the heating process are very important for exploring the relationship between underground gas and coal. Coupled combustion is of great significance.
射流火是基本的扩散火焰类型之一,也是火焰传播过程中最常见的表现形式,具体为可燃气体在与空气混和后,经点火源作用产生的燃烧现象。如果可燃气体的流速低于临界值,气体流动呈层流状态,可燃气体与空气的混合以分子扩散的方式在薄火烙面内发生,在火焰面上的空间固定不动,是为射流火焰。瓦斯燃烧后火焰产生一定的热辐射,此时虽然火焰外焰没有与煤直接接触,但其产生的热辐射仍可能引起煤炭燃烧,不同强度的火焰提供的热辐射不同,不同距离下煤样所受的热辐射也不尽相同,因此煤的燃烧情况也各不相同,通过检测煤样在此过程中的特性参数的变化情况,就可反向推测煤样的受热情况。Jet fire is one of the basic types of diffusion flames, and it is also the most common form of expression in the process of flame propagation. It is specifically the combustion phenomenon produced by the ignition source after the combustible gas is mixed with air. If the flow rate of the combustible gas is lower than the critical value, the gas flow is in a laminar flow state, and the mixing of the combustible gas and air occurs in the thin flame surface in the form of molecular diffusion, and the space on the flame surface is fixed, which is a jet flame. . After the gas is burned, the flame produces a certain amount of heat radiation. Although the outer flame of the flame is not in direct contact with the coal, the heat radiation generated by it may still cause coal combustion. The heat radiation provided by flames of different intensities is different. The thermal radiation received is also different, so the combustion conditions of coal are also different. By detecting the changes in the characteristic parameters of coal samples during this process, the heating conditions of coal samples can be reversely estimated.
现阶段监测煤样燃烧影响因素的方法与装置主要集中在煤炭自燃与外界温度与气体对煤炭燃烧的影响上面,很少涉及到非接触式的热辐射对煤样引燃情况的探究。At present, the methods and devices for monitoring the influencing factors of coal sample combustion mainly focus on coal spontaneous combustion and the influence of external temperature and gas on coal combustion, and rarely involve the non-contact thermal radiation to explore the ignition of coal samples.
发明内容Contents of the invention
本发明的目的是探究非接触式火焰对煤样的引燃情况,从而提供一种不同强度射流火焰热辐射下煤样燃烧特性测试装置。The purpose of the present invention is to explore the ignition of coal samples by non-contact flames, so as to provide a test device for the combustion characteristics of coal samples under the thermal radiation of jet flames with different intensities.
本发明的技术方案是:Technical scheme of the present invention is:
一种不同强度射流火焰热辐射下煤样燃烧特性测试装置,包括箱体、火焰加热组件、煤样放置组件和检测组件;所述箱体底部设置有实验平台,侧面设有导气孔,顶端设置有排烟管道;所述火焰加热组件包括燃料罐和本生灯,所述燃料罐设置在箱体外,所述本生灯设置在箱体内,且与燃料罐通过导管连接,所述本生灯的火焰出口处设置有火焰形状控制装置;所述煤样放置组件设置在箱体内,包括伸缩杆、支杆、轨道和试样皿;所述轨道设置在实验平台上,所述伸缩杆设置在实验平台上,且通过轨道在实验平台上移动;所述伸缩杆上设置有支杆,支杆末端放置有试样皿;所述检测组件设置在箱体内,包括质量传感器、光电热电偶、辐射热流计、气体传感器和摄像头;所述质量传感器设置在支杆的末端,且设置在试样皿的下端,所述光电热电偶、辐射热流计、气体传感器均设置在支杆上,所述摄像头设置在箱体顶端。A device for testing the combustion characteristics of coal samples under the heat radiation of jet flames of different intensities, including a box body, a flame heating component, a coal sample placement component and a detection component; There is a smoke exhaust pipe; the flame heating assembly includes a fuel tank and a Bunsen burner, the fuel tank is arranged outside the box, the Bunsen burner is arranged in the box, and is connected with the fuel tank through a conduit, the Bunsen burner The flame outlet of the lamp is provided with a flame shape control device; the coal sample placement assembly is arranged in the box, including telescopic rods, poles, tracks and sample dishes; the rails are set on the experimental platform, and the telescopic rods are set On the experimental platform, and move on the experimental platform through the track; the telescopic rod is provided with a pole, and the end of the pole is placed with a sample dish; the detection component is arranged in the box, including a mass sensor, a photoelectric thermocouple, radiant heat flow meter, gas sensor and camera; the mass sensor is arranged at the end of the pole, and is arranged at the lower end of the sample dish, and the photoelectric thermocouple, radiant heat flow meter, and gas sensor are all arranged on the pole, and the The camera is arranged on the top of the box.
进一步地,为有效阻止火焰蔓延至燃料罐,所述导管上还设置有阻火器,同时,所述燃料罐的出口处还设置有流量开关,可调节火焰大小,改变煤样所受到的热辐射强度。Further, in order to effectively prevent the flame from spreading to the fuel tank, a flame arrester is provided on the conduit, and at the same time, a flow switch is provided at the outlet of the fuel tank, which can adjust the size of the flame and change the heat radiation received by the coal sample. strength.
进一步地,所述伸缩杆、支杆和试样皿的表面涂有耐热涂层,耐热涂层可有效降低火焰产生的热传导,降低温度,防治因直接接触可能导致的热损伤。Further, the surface of the telescopic rod, the support rod and the sample dish is coated with a heat-resistant coating, which can effectively reduce the heat conduction generated by the flame, reduce the temperature, and prevent thermal damage that may be caused by direct contact.
进一步地,所述箱体的顶端为棱锥形状,可更大程度的聚拢烟气。Furthermore, the top of the box is in the shape of a pyramid, which can gather the smoke to a greater extent.
进一步地,所述箱体采用石英玻璃制成,便于观察实验进展;箱体左侧板的一边与前侧板铰接,实现左侧板的打开与闭合。Furthermore, the box is made of quartz glass, which is convenient for observing the progress of the experiment; one side of the left side panel of the box is hinged with the front side panel to realize the opening and closing of the left side panel.
进一步地,为加快排烟速度,所述排烟管道内设置有风机。Further, in order to speed up the smoke exhaust, a fan is installed in the smoke exhaust pipe.
进一步地,所述导管为橡胶导管。Further, the conduit is a rubber conduit.
进一步地,所述伸缩杆上设置有套杆,调节伸缩杆的长度。Further, the telescopic rod is provided with a sleeve rod to adjust the length of the telescopic rod.
进一步地,所述轨道上设有标识刻度线,可准确调节距离,改变煤样受到的热辐射强度。Further, the track is provided with marked scale lines, which can accurately adjust the distance and change the intensity of thermal radiation received by the coal sample.
进一步地,所述排烟管道的开口位于射流火焰上方。Further, the opening of the smoke exhaust pipe is located above the jet flame.
本发明与现有技术相比,具有以下技术效果:Compared with the prior art, the present invention has the following technical effects:
1.本发明通过火焰热辐射引燃煤样,检测此过程中的煤样温度、性状、气体产物等数据的变化情况,建立矿井中多场耦合模型,探究瓦斯燃烧火焰引燃煤层的临界条件,研究瓦斯燃烧热辐射与煤自燃的耦合致灾机理,对探究煤矿瓦斯与煤复合燃烧灾害具有应用价值。1. The present invention ignites coal samples through flame heat radiation, detects changes in coal sample temperature, properties, gas products and other data during the process, establishes a multi-field coupling model in mines, and explores the critical conditions for gas combustion flames to ignite coal seams , to study the coupling disaster mechanism of gas combustion thermal radiation and coal spontaneous combustion, which has application value for exploring the combined combustion disasters of coal mine gas and coal.
2.通过本发明装置可获取瓦斯火焰如何在非接触煤时引燃煤层、火焰热辐射引燃煤层的临界条件、煤样在此过程中物理性质发生的变化、发生的化学反应及其气体产物的变化情况,进而建立矿井瓦斯火灾火焰模型,为瓦斯而引发的煤自燃热动力灾害发展的条件及有效识别信息提供依据,为以后实现灾害发生发展的准确判识与评价,以减少救援人员伤害、提高救灾的安全性和救灾效率提供了一定的理论基础。2. How the gas flame ignites the coal seam when it is not in contact with coal, the critical conditions for igniting the coal seam by flame heat radiation, the change of the physical properties of the coal sample during the process, the chemical reaction and its gas products can be obtained through the device of the present invention In order to establish the mine gas fire flame model, it provides the basis for the development conditions and effective identification information of coal spontaneous combustion thermal power disasters caused by gas, and provides accurate identification and evaluation for the occurrence and development of disasters in the future, so as to reduce the injuries of rescuers. , Improving the safety and efficiency of disaster relief provides a certain theoretical basis.
3.本发明提供了一种基于不同强度射流火焰热辐射下煤样燃烧特性测试装置,其目的在于探究不同强度射流火热辐射对煤的引燃情况,可以准确测定煤样的受热辐射变化特征、煤燃烧的特征温度点、表观特性实时变化特性、标志性气体CO随时间和温度的变化特性等。本装置可测量不同强度的射流火热辐射对煤样的引燃情况,并可实现温度、热辐射、质量等的精准测量,结构简单,操作便捷,成本较低。3. The present invention provides a coal sample combustion characteristic testing device based on different intensities of jet flame heat radiation, the purpose of which is to explore the ignition of coal by different intensities of jet flame heat radiation, and can accurately measure the thermal radiation change characteristics of coal samples, The characteristic temperature point of coal combustion, the real-time change characteristics of apparent characteristics, the change characteristics of the symbol gas CO with time and temperature, etc. The device can measure the ignition of coal samples by different intensities of jet fiery radiation, and can realize accurate measurement of temperature, heat radiation, quality, etc., with simple structure, convenient operation and low cost.
4.本发明所提供的测试装置整体结构简单,材料成本较低,运行稳定,测量精度较高,测量数据较为全面,本装置在测定不同强度的射流火热辐射引燃煤样领域有较大应用。4. The overall structure of the test device provided by the present invention is simple, the material cost is low, the operation is stable, the measurement accuracy is high, and the measurement data is relatively comprehensive. .
5.本发明采用本生灯提供射流火,火焰温度高,稳定且污染较小。通过控制火焰强度与改变煤样和火焰间的距离来控制煤样所接受到的火焰强度,可实现较为精确地定量。5. The present invention adopts Bunsen burner to provide jet fire, the flame temperature is high, stable and less polluted. By controlling the flame intensity and changing the distance between the coal sample and the flame to control the flame intensity received by the coal sample, more accurate quantification can be achieved.
6.本发明各传感器采用非接触式测量,精度高,性能稳定,使用寿命长。6. Each sensor of the present invention adopts non-contact measurement, which has high precision, stable performance and long service life.
附图说明Description of drawings
图1为本发明不同强度射流火焰热辐射下煤样燃烧特性测试装置结构图;Fig. 1 is the structural diagram of the coal sample combustion characteristics testing device under the different intensity jet flame heat radiation of the present invention;
图2为本发明不同强度射流火焰热辐射下煤样燃烧特性测试装置正视图;Fig. 2 is the front view of the test device for coal sample combustion characteristics under different intensity jet flame heat radiation of the present invention;
图3本发明不同强度射流火焰热辐射下煤样燃烧特性测试装置局部结构图;Fig. 3 is a partial structural diagram of the coal sample combustion characteristic testing device under different intensity jet flame heat radiation of the present invention;
图4本发明火焰形状控制装置示意图一;Fig. 4 schematic diagram of flame shape control device 1 of the present invention;
图5本发明火焰形状控制装置示意图二;Fig. 5 is the second schematic diagram of the flame shape control device of the present invention;
图6本发明火焰形状控制装置示意图三。Figure 6 is the third schematic diagram of the flame shape control device of the present invention.
附图标记:1-燃料罐,2-阻火器,3-导管,4-实验平台,5-套杆,6-伸缩杆,7-试样皿,8-排烟管道,9-风机,10-摄像头,11-光电热电偶,12-气体传感器,13-辐射热流计,14-导气孔,15-轨道,16-本生灯,17-质量传感器,18-支杆,19-流量开关,20-箱体,21-火焰形状控制装置。Reference signs: 1-fuel tank, 2-flame arrester, 3-duct, 4-experiment platform, 5-set rod, 6-telescopic rod, 7-sample dish, 8-exhaust pipe, 9-fan, 10 -camera, 11-photoelectric thermocouple, 12-gas sensor, 13-radiant heat flow meter, 14-air guide hole, 15-track, 16-bunsen burner, 17-mass sensor, 18-rod, 19-flow switch, 20-box body, 21-flame shape control device.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明的内容作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the content of the present invention is described in further detail:
本发明公开了一种基于不同强度射流火焰热辐射下煤样燃烧特性测试装置,其目的在于探究不同强度射流火焰热辐射对煤的引燃情况,可以准确测定煤样的受热辐射变化特征、煤燃烧的特征温度点、表观特性实时变化特性、标志性气体CO随时间和温度的变化特性等。本装置可测量不同强度的射流火热辐射对煤样的引燃情况,并可实现温度、热辐射、质量等的精准测量,结构简单,操作便捷,成本较低。The invention discloses a test device for coal sample combustion characteristics based on jet flame heat radiation of different intensities. The characteristic temperature point of combustion, the real-time change characteristics of apparent characteristics, the change characteristics of the symbol gas CO with time and temperature, etc. The device can measure the ignition of coal samples by different intensities of jet fiery radiation, and can realize accurate measurement of temperature, heat radiation, quality, etc., with simple structure, convenient operation and low cost.
如图1至图3所示,本发明装置主要由箱体20、火焰加热组件、煤样放置组件和检测组件组成。火焰加热组件主要提供射流火焰,并可以通过阀门(流量开关19)控制火焰强度的大小;煤样放置组件主要放置实验煤样,调节煤样与火焰之间的间距;检测组件主要检测煤样燃烧过程中的各种参数。As shown in Figures 1 to 3, the device of the present invention is mainly composed of a box body 20, a flame heating component, a coal sample placement component and a detection component. The flame heating component mainly provides the jet flame, and the flame intensity can be controlled through the valve (flow switch 19); the coal sample placement component mainly places the experimental coal sample, and adjusts the distance between the coal sample and the flame; the detection component mainly detects the coal sample burning various parameters in the process.
箱体20采用厚度不小于10mm的石英玻璃制成,具有强度高、硬度大、耐高温、安全性能高等特点,且能够很好的对实验整体流程进行观测。箱体20整体处于密闭状态,底部设置有实验平台4,侧面设有多个导气孔14。箱体20整体除导气孔14外均封闭完好,将实验干扰降到最低。箱体20左侧板的一边与箱体20前侧板铰接,实现左侧板的打开与闭合,左侧板的其余三边与箱体的相接处设有硅胶密封条,保证箱体的密封性。箱体20上部为棱锥形状,更大程度的聚拢烟气。在箱体20上端设置排烟管道8,排烟管道8连接至排烟橱或室外,将烟气导出,避免烟气干扰到实验结果。排烟管道8的开口最好位于射流火焰上方,能最大限度排出煤样燃烧过程中产生的气体,减小实验干扰。为加快排烟速度,排烟管道8内部设有风机9,风机9材质为耐高温的金属材质或其他适宜材料,风机9为防爆风机。The box body 20 is made of quartz glass with a thickness not less than 10mm, which has the characteristics of high strength, high hardness, high temperature resistance, high safety performance, etc., and can well observe the overall process of the experiment. The box body 20 is in an airtight state as a whole, an experiment platform 4 is arranged at the bottom, and a plurality of air guide holes 14 are arranged at the side. The box body 20 is completely closed except for the air guide hole 14, so that the experiment interference is minimized. One side of the left side panel of the box body 20 is hinged with the front side panel of the box body 20 to realize the opening and closing of the left side panel. Silicone sealing strips are provided at the joints of the remaining three sides of the left side panel and the box body to ensure the safety of the box body. tightness. The upper part of the box body 20 is in the shape of a pyramid, which gathers the smoke to a greater extent. A smoke exhaust pipe 8 is arranged at the upper end of the box body 20, and the smoke exhaust pipe 8 is connected to a fume exhaust cabinet or outdoors to lead out the smoke to prevent the smoke from interfering with the experimental results. The opening of the smoke exhaust pipe 8 is preferably located above the jet flame, which can exhaust the gas generated during the combustion of the coal sample to the greatest extent and reduce the interference of the experiment. For speeding up the smoke exhaust speed, the inside of the smoke exhaust pipe 8 is provided with a fan 9, the material of the fan 9 is a high temperature resistant metal material or other suitable materials, and the fan 9 is an explosion-proof fan.
火焰加热组件包括燃料罐1和本生灯16。燃料罐1设置在箱体20外,本生灯16固定放置于铝合金制的实验平台4上,本生灯16与燃料罐1通过橡胶导管3连接。燃料罐1内装有高压液化的丁烷,罐体与导管3连接处设有气压阀(燃料罐本身含有)检测气压,并有控制阀(燃料罐的出口处还设置有装配有微风流量计的流量开关19)控制供气量大小。本生灯16提供稳定的火焰,可燃气体经导管3连接到本生灯16内,与空气均匀混和后点燃,本生灯16提供的火焰温度较高,产生污染较小,通过控制气体流量的大小来改变本生灯16火焰强度,达到提供不同热辐射强度的目的。本生灯16火焰出口处设置有火焰形状控制装置21,可以改变出口火焰的形状,达到模拟井下不同情况下瓦斯火焰的目的,火焰形状控制装置21通过螺纹固定于开口处,开口为截面积相同形状不同的圆形、矩形、星形、十字形等形状的任意一种或者一种以上形状的组合。如图4至图6所示,为不同制式的火焰形状控制装置21,可改变火焰喷射出后的形状,该装置可自由拆卸并有不同制式,可满足不同实验条件下对火焰的模拟情况。导管3中间放置小型阻火器2,能有效的阻止火焰蔓延至燃料罐1,阻火器2采用法兰连接,接口处采用适宜大小橡胶垫圈密封,密封性能好,拆卸方便。所选用的燃料罐1为无缝高压气瓶;燃料为甲烷或者其他适宜燃料,能最大程度模拟瓦斯与煤自燃复合致灾情况;导管3为致密橡胶管或其他适宜材料,密封性与抗弯折能力较好。The flame heating assembly includes a fuel tank 1 and a Bunsen burner 16 . The fuel tank 1 is arranged outside the box body 20, and the Bunsen burner 16 is fixedly placed on the experimental platform 4 made of aluminum alloy, and the Bunsen burner 16 is connected with the fuel tank 1 through a rubber conduit 3. The fuel tank 1 is equipped with high-pressure liquefied butane, and the connection between the tank body and the conduit 3 is provided with an air pressure valve (contained in the fuel tank itself) to detect the air pressure, and a control valve (the outlet of the fuel tank is also provided with a valve equipped with a breeze flow meter) Flow switch 19) controls the size of the gas supply. The Bunsen burner 16 provides a stable flame, and the combustible gas is connected to the Bunsen burner 16 through the conduit 3, and is ignited after being evenly mixed with the air. The flame temperature provided by the Bunsen burner 16 is relatively high, and the pollution is small. The flame intensity of the Bunsen burner 16 can be changed to achieve the purpose of providing different heat radiation intensities. A flame shape control device 21 is provided at the flame outlet of the Bunsen burner 16, which can change the shape of the outlet flame to achieve the purpose of simulating the gas flame under different conditions in the underground. The flame shape control device 21 is fixed on the opening by threads, and the openings have the same cross-sectional area. Any one of different shapes such as circle, rectangle, star, cross, etc. or a combination of more than one shape. As shown in Figures 4 to 6, there are flame shape control devices 21 of different standards, which can change the shape of the flame sprayed out. The device can be disassembled freely and has different standards, which can meet the simulation conditions of flames under different experimental conditions. A small flame arrester 2 is placed in the middle of the conduit 3, which can effectively prevent the flame from spreading to the fuel tank 1. The flame arrester 2 is connected by a flange, and the interface is sealed with a suitable size rubber gasket, which has good sealing performance and is easy to disassemble. The selected fuel tank 1 is a seamless high-pressure gas cylinder; the fuel is methane or other suitable fuels, which can simulate the disaster caused by the combined spontaneous combustion of gas and coal to the greatest extent; the conduit 3 is a dense rubber tube or other suitable materials, with tightness and bending resistance Good folding ability.
煤样放置组件设置在箱体20内,包括伸缩杆6、支杆18、轨道15和试样皿7;轨道15设置在实验平台4上,伸缩杆6也设置在实验平台4上,同时能够通过轨道15在实验平台4上移动,轨道15上标识有刻度线,可调节伸缩杆6与本生灯16间的距离。伸缩杆6上设有调节高度的套杆5,套杆5通过螺纹可调节伸缩杆6的高度。支杆18固定设置在伸缩杆6上,且能够随着伸缩杆6上下、左右移动。支杆18末端放置有试样皿7,试样皿7可拆卸安装,方便清洗。试样皿7为煤样容器,所选用的试样皿7材质为碳化硅或其他适宜材料,耐高温煅烧、物理化学性质稳定、导热性好,试样皿7为可以拆卸安装,方便清洗。伸缩杆6可以实现垂直上下移动,方便调节伸缩杆6与火焰之间的距离;伸缩杆6卡装在轨道15上,可实现水平方向的移动,滑动轨道15上标注精确的刻度,可以测量火焰与煤样的水平距离。The coal sample placement assembly is arranged in the box body 20, including the telescopic rod 6, the support rod 18, the track 15 and the sample dish 7; the track 15 is arranged on the experimental platform 4, and the telescopic rod 6 is also arranged on the experimental platform 4. The track 15 moves on the experimental platform 4, and the track 15 is marked with a scale line, and the distance between the telescopic rod 6 and the Bunsen burner 16 can be adjusted. The telescopic rod 6 is provided with a sleeve rod 5 for adjusting height, and the sleeve rod 5 can adjust the height of the telescopic rod 6 by threads. The support rod 18 is fixedly arranged on the telescopic rod 6 and can move up and down, left and right along with the telescopic rod 6 . A sample dish 7 is placed at the end of the pole 18, and the sample dish 7 is detachable and easy to clean. The sample dish 7 is a coal sample container. The selected sample dish 7 is made of silicon carbide or other suitable materials. It is resistant to high temperature calcination, has stable physical and chemical properties, and has good thermal conductivity. The sample dish 7 can be disassembled and installed for easy cleaning. The telescopic rod 6 can move up and down vertically, which is convenient for adjusting the distance between the telescopic rod 6 and the flame; the telescopic rod 6 is clamped on the track 15, which can realize horizontal movement, and the precise scale is marked on the sliding track 15, which can measure the flame The horizontal distance from the coal sample.
检测组件主要由质量传感器17、光电热电偶11、辐射热流计13、气体传感器12(CO检测器)和高速摄像头10组成。质量传感器17定量检测煤样质量和升温过程中的质量变化,辐射热流计13检测升温过程中的热辐射的变化,光电热电偶11检测升温过程中煤样的温度变化,CO检测器检测煤样升温过程中的产生的CO浓度,以此来判断煤样氧化过程进展情况,通过高速摄像头10来监测煤样受热过程中的物理性状的变化情况。其中,质量传感器17、光电热电偶11、辐射热流计13、CO检测器均安装在支杆18上,具体安装位置为:质量传感器17设置在支杆18的末端,且设置在试样皿7的下端。在试样皿7的正上方一定距离处,设置有CO传感器,检测煤样氧化过程中的气体变化情况;CO传感器左边设有光电热电偶11,检测煤样氧化过程中的温度变化,在试样皿7上方设有辐射热流计13,检测煤样所受的热辐射。The detection component is mainly composed of a mass sensor 17 , a photoelectric thermocouple 11 , a radiant heat flow meter 13 , a gas sensor 12 (CO detector) and a high-speed camera 10 . The quality sensor 17 quantitatively detects the quality of the coal sample and the quality change during the heating process, the radiation heat flow meter 13 detects the change of thermal radiation during the heating process, the photoelectric thermocouple 11 detects the temperature change of the coal sample during the heating process, and the CO detector detects the coal sample The CO concentration produced during the heating process is used to judge the progress of the oxidation process of the coal sample, and the change of the physical properties of the coal sample during the heating process is monitored by the high-speed camera 10 . Among them, the mass sensor 17, the photoelectric thermocouple 11, the radiant heat flow meter 13, and the CO detector are all installed on the support rod 18, and the specific installation positions are: the mass sensor 17 is arranged at the end of the support rod 18, and is arranged on the sample dish 7 the lower end. At a certain distance directly above the sample dish 7, a CO sensor is arranged to detect the gas change during the coal sample oxidation process; a photoelectric thermocouple 11 is arranged on the left side of the CO sensor to detect the temperature change during the coal sample oxidation process. A radiant heat flow meter 13 is arranged above the sample dish 7 to detect the thermal radiation suffered by the coal sample.
高速摄像头10设置在箱体20顶端,采用高速摄像头10拍摄煤样氧化燃烧过程中的性状变化及瞬时火焰,高速摄像头10位于煤样斜上方,视野开阔,可精准监测煤样燃烧过程。所选用的摄像机为高速摄像头10,能准确拍摄煤样燃烧瞬间的性态变化,了解煤燃烧的直接过程。质量传感器17为高精度测量天平,能准确测定出煤样燃烧过程中的质量变化情况,并稳定输出数据。The high-speed camera 10 is set on the top of the box 20, and the high-speed camera 10 is used to capture the change of properties and the instantaneous flame during the oxidative combustion of the coal sample. The high-speed camera 10 is located obliquely above the coal sample, with a wide field of vision, and can accurately monitor the coal sample combustion process. The selected camera is a high-speed camera 10, which can accurately photograph the behavior change of the coal sample at the moment of combustion, and understand the direct process of coal combustion. The mass sensor 17 is a high-precision measuring balance, which can accurately measure the quality change of the coal sample during combustion and output data stably.
光电热电偶11位于煤样上部,检测煤样升温过程中的温度变化情况。光电热电偶11选用以黑体辐射理论为基础的新型高温传感器,由探测管与探测器两部分组成,采用非接触式的测量方法,耐高温,耐侵蚀,能有效的探测到升温过程中的温度变化,精度较高,使用寿命长。The photoelectric thermocouple 11 is located on the upper part of the coal sample, and detects the temperature change of the coal sample during the heating process. The photoelectric thermocouple 11 uses a new type of high-temperature sensor based on the theory of black body radiation. It is composed of a detection tube and a detector. It adopts a non-contact measurement method, which is resistant to high temperature and corrosion, and can effectively detect the temperature during the heating process. Changes, high precision, long service life.
辐射热流计13位于煤样上方,检测煤样受热过程中的热辐射强度,以此来判断火焰强度的大小。辐射热流计13是用来测定热流的仪表,通过非接触的方式测得被测物体表面的辐射热流密度、表面温度等,具有精度高,测量准确,使用寿命长、适用范围广、非接触等优点。The radiant heat flow meter 13 is located above the coal sample, and detects the heat radiation intensity during the heating process of the coal sample, so as to judge the flame intensity. The radiant heat flow meter 13 is an instrument used to measure heat flow. It measures the radiant heat flux density and surface temperature on the surface of the object to be measured in a non-contact manner. It has high precision, accurate measurement, long service life, wide application range, non-contact, etc. advantage.
检测组件的电路架设于耐高温不燃材料管内,防治高温产生的电路损伤。实验台、伸缩杆6和支杆18等为铝合金材质或其他适宜材料,质量较轻,硬度高,不易氧化损坏。滑动轨道15标有精确地刻度,可以实现煤样的定量移动。伸缩杆6、支杆18和试样皿7等非导热表面均涂有不小于8mm的磷酸盐铝粉耐热涂层,可有效的降低火焰产生的热传导,降低温度,防治因直接接触可能导致的热损伤(耐热涂层也可为其它耐热型的涂层)。该实验装置各部分均具有良好的隔热性能,且各部分空腔内壁和各部分连接处均光滑。The circuit of the detection component is erected in a high-temperature resistant non-combustible material tube to prevent circuit damage caused by high temperature. Experiment bench, expansion rod 6 and support rod 18 etc. are aluminum alloy material or other suitable materials, and quality is lighter, and hardness is high, is difficult for oxidative damage. Sliding track 15 is marked with accurate scale, can realize the quantitative movement of coal sample. The non-heat-conducting surfaces of the telescopic rod 6, the support rod 18 and the sample dish 7 are all coated with a heat-resistant coating of phosphate aluminum powder not less than 8mm, which can effectively reduce the heat conduction generated by the flame, reduce the temperature, and prevent direct contact. Thermal damage (heat-resistant coatings can also be other heat-resistant coatings). All parts of the experimental device have good heat insulation performance, and the inner walls of the cavities of each part and the joints of each part are smooth.
本发明装置中,箱体20为石英玻璃材质,大小为50cm×50cm×50正方体;本生灯16高度约为15--25cm之间,火焰高度1-5cm之间。本生灯16固定于实验平台4中心处,伸缩杆6长度与本生灯16高度相适应,基本保持煤样与火焰高度平齐;试样皿7为石英玻璃材质或其他耐高温材质,边缘略有凸起,可稳定放置于质量传感器17上。CO传感器、光电热电偶11、辐射热流计13、摄像头10等检测监测装置放置在合适位置,保证检测结果的稳定性与准确性即可。In the device of the present invention, the box body 20 is made of quartz glass and has a size of 50 cm x 50 cm x 50 cubes; the height of the Bunsen burner 16 is about 15--25 cm, and the flame height is between 1-5 cm. The Bunsen burner 16 is fixed at the center of the experimental platform 4, the length of the telescopic rod 6 is adapted to the height of the Bunsen burner 16, and the coal sample is basically kept at the same height as the flame; the sample dish 7 is made of quartz glass or other high temperature resistant materials, and the edge It is slightly raised and can be stably placed on the quality sensor 17. CO sensor, photoelectric thermocouple 11, radiant heat flow meter 13, camera 10 and other detection and monitoring devices are placed in appropriate positions to ensure the stability and accuracy of the detection results.
使用时,检查燃料罐1出口压力表是否正常,无故障后缓慢打开燃料罐1气体出口阀门,使燃料经导管3流入本生灯16内,在本生灯16内部,空气流场引起气压的变化,将外界空气吸入,与可燃气体均匀混合,从本生灯16管口喷出,用点火器点燃本生灯16,调节燃料罐1开关阀,调节合适的火焰大小。When in use, check whether the pressure gauge at the outlet of the fuel tank 1 is normal, and slowly open the gas outlet valve of the fuel tank 1 after there is no fault, so that the fuel flows into the Bunsen burner 16 through the conduit 3, and inside the Bunsen burner 16, the air flow field causes pressure fluctuations Change, the external air is sucked in, mixed evenly with combustible gas, ejected from the mouth of the Bunsen burner 16, lit the Bunsen burner 16 with an igniter, and adjusted the on-off valve of the fuel tank 1 to adjust a suitable flame size.
本装置实验平台4部分与箱体20、伸缩杆6与滑动轨道15、支杆18与试样皿7之间均为可移动装置。箱体20左侧为箱门,打开后可从侧面将试验平台拉出,从滑动轨道15上取下伸缩杆6与实验皿,在实验皿中装填煤样,放置于质量传感器17后,将实验平台4推进箱体20内;通过伸缩杆6与套杆5间的螺纹实现煤样的垂直移动,通过伸缩杆6在滑动轨道15上滑动实现煤样与火焰间的水平移动,滑动轨道15上有精确地刻度线,可调节煤样与火焰之间的水平距离。There are movable devices between the 4 parts of the experimental platform of the device and the box body 20, the telescopic rod 6 and the sliding track 15, the pole 18 and the sample dish 7. The left side of the box body 20 is the box door. After opening, the test platform can be pulled out from the side, and the telescopic rod 6 and the test dish can be taken off from the sliding track 15. Coal samples are filled in the test dish, placed on the quality sensor 17, and the The experimental platform 4 is pushed into the box body 20; the vertical movement of the coal sample is realized through the thread between the telescopic rod 6 and the sleeve rod 5, and the horizontal movement between the coal sample and the flame is realized by sliding the telescopic rod 6 on the slide track 15, and the slide track 15 There are precise scale marks on it to adjust the horizontal distance between the coal sample and the flame.
在支杆18末端连接称重传感器测定煤样质量,且在升温过程中,煤样被氧化燃烧发生质量变化均可用称重传感器准确测出,得到质量变化的规律;在煤样斜上方支杆18处放置辐射热流计13,检测射流火焰的热辐射强度,得到火焰强度的最直观准确的数据;在煤样斜上方支杆18处布置光电热电偶11,检测升温过程中煤样温度的变化,得到不同火焰强度下的煤样温度的变化规律;在煤样正上方合适位置处放置CO检测器,检测煤样受热过程中的气体浓度变化,监测煤样氧化燃烧进程。在箱体20后上角放置高速摄像头10,拍摄煤样受热过程中的物理性状的变化情况,拍摄煤引燃瞬间的变化及火焰产生情况。各传感器均布置在箱体20内部,电路经过箱体20板壳连接至外界显示器或其他数据存储设备,电路开口处用凝胶密封处理。A load cell is connected to the end of the support rod 18 to measure the quality of the coal sample, and in the process of heating up, the quality change of the coal sample oxidized and burned can be accurately measured by the load cell to obtain the law of quality change; A radiation heat flow meter 13 is placed at 18 to detect the thermal radiation intensity of the jet flame to obtain the most intuitive and accurate data of the flame intensity; a photoelectric thermocouple 11 is arranged at the support rod 18 above the coal sample to detect the temperature change of the coal sample during the heating process , to obtain the change law of the coal sample temperature under different flame intensities; place a CO detector at a suitable position directly above the coal sample to detect the gas concentration change during the heating process of the coal sample, and monitor the oxidative combustion process of the coal sample. A high-speed camera 10 is placed at the rear upper corner of the casing 20 to photograph changes in the physical properties of the coal sample during heating, to photograph changes in the moment of coal ignition and to produce flames. Each sensor is arranged inside the box body 20, and the circuit is connected to an external display or other data storage device through the board shell of the box body 20, and the opening of the circuit is sealed with gel.
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CN110082477A (en) * | 2019-05-29 | 2019-08-02 | 中国科学技术大学 | A kind of cotton combustion characteristics test device and test method |
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CN111308012A (en) * | 2020-04-17 | 2020-06-19 | 昆山正信检测有限公司 | Fire-resistant material flame retardant property detection device |
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CN113624907B (en) * | 2021-08-10 | 2022-05-13 | 中国科学技术大学 | Ignition experiment simulation device |
CN113848189B (en) * | 2021-09-23 | 2023-12-15 | 桂林理工大学 | Air-ground collaborative flame monitoring platform |
CN113848189A (en) * | 2021-09-23 | 2021-12-28 | 桂林理工大学 | Air-ground collaborative flame monitoring platform |
CN113740482A (en) * | 2021-09-24 | 2021-12-03 | 山东省产品质量检验研究院 | Automatic testing device for flame retardant property of helmet for firefighter and using method |
CN114217007A (en) * | 2021-12-15 | 2022-03-22 | 武汉理工大学 | Outer flame ignition platform based on cone calorimeter |
CN114217007B (en) * | 2021-12-15 | 2024-03-19 | 武汉理工大学 | Outer flame ignition platform based on cone calorimeter |
CN114922691B (en) * | 2022-05-17 | 2023-09-12 | 中国矿业大学 | Coal ignition condition testing device used in coal mine explosion environment |
CN114922691A (en) * | 2022-05-17 | 2022-08-19 | 中国矿业大学 | A test device for coal ignition conditions in coal mine explosion environment |
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