CN204980250U - Full -automatic reason is bottled puts - Google Patents
Full -automatic reason is bottled puts Download PDFInfo
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- CN204980250U CN204980250U CN201520509884.3U CN201520509884U CN204980250U CN 204980250 U CN204980250 U CN 204980250U CN 201520509884 U CN201520509884 U CN 201520509884U CN 204980250 U CN204980250 U CN 204980250U
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Abstract
本实用新型公开了一种全自动理瓶装置,包括进瓶输送带、出瓶输送带、识别系统、控制装置、抓取装置,所述进瓶输送带用于输送整理前的瓶子,所述出瓶输送带用于输送整理后的瓶子,所述出瓶输送带设置在进瓶输送带的下游,所述识别系统设置在进瓶输送带的入口处,所述识别系统包括位置检测装置,所述位置检测装置、抓取装置分别与控制装置电性连接,所述抓取装置安装在进瓶输送带的上方,所述抓取装置能将进瓶输送带上的瓶子抓取至出瓶输送带上。进行理瓶时,进瓶输送带送入瓶子,由位置检测装置获取瓶子的位置信息,控制装置根据位置信息控制抓取装置将进瓶输送带上的瓶子抓取至出瓶输送带,保证瓶子直立、整齐地排列在出瓶输送带上。
The utility model discloses a fully automatic bottle unscrambling device, which comprises a bottle-in conveyor belt, a bottle-out conveyor belt, an identification system, a control device, and a grabbing device. The bottle-in conveyor belt is used for conveying bottles before sorting. The bottle-out conveyor belt is used to transport the sorted bottles, the bottle-out conveyor belt is arranged downstream of the bottle-in conveyor belt, the identification system is arranged at the entrance of the bottle-in conveyor belt, and the identification system includes a position detection device, The position detection device and the grabbing device are respectively electrically connected to the control device, the grabbing device is installed above the bottle-in conveyor belt, and the grabbing device can grab the bottle on the bottle-in conveyor belt to the bottle-out conveyor belt on the conveyor belt. When unscrambling the bottle, the bottle is fed into the bottle by the bottle feeding conveyor, and the position information of the bottle is obtained by the position detection device. Upright and neatly arranged on the bottle conveyor belt.
Description
技术领域technical field
本实用新型涉及生产线瓶子输送技术领域,特别涉及一种全自动理瓶装置。The utility model relates to the technical field of bottle conveying in a production line, in particular to a fully automatic bottle unscrambling device.
背景技术Background technique
随着自动化生产技术的飞速发展,高速度、高效率及低成本已经成为各类型产品生产厂商追求的目标。在自动化瓶装生产线中,理瓶时需要将杂乱无章的瓶子进行快速整理和排序,并准确地输送到灌装机处,瓶子的供给速度及理瓶的准确性影响着瓶装灌装生产线的产量,制约着整个灌装流程的自动化程度。对于异形瓶而言,目前主要通过人工进行理瓶,由于异形瓶数量多体积大,导致工人工作范围较大,走动频繁,而且上瓶工人人数较多,工人的工作速度难以保持一致。此外,每个工人每小时需要整理1500-2000个1L-3L的异形瓶,长时间工作容易疲劳,导致异形瓶错放,影响灌装效率。With the rapid development of automated production technology, high speed, high efficiency and low cost have become the goals pursued by manufacturers of various types of products. In the automatic bottling production line, it is necessary to sort and sort the messy bottles quickly and accurately transport them to the filling machine when unscrambling. The feeding speed of bottles and the accuracy of unscrambling affect the output of the bottle filling production line and restrict The degree of automation of the entire filling process. For special-shaped bottles, currently the bottle unscrambling is mainly carried out manually. Due to the large number of special-shaped bottles and large volume, the workers have a large working range and frequent walking. Moreover, there are many workers who load the bottles, and it is difficult for the workers to maintain a consistent working speed. In addition, each worker needs to sort out 1500-2000 1L-3L special-shaped bottles per hour. Working for a long time is prone to fatigue, which leads to misplacement of special-shaped bottles and affects filling efficiency.
发明内容Contents of the invention
基于此,本实用新型在于克服现有技术的缺陷,提供一种全自动理瓶装置,实现理瓶工序的全自动化,提高生产效率。Based on this, the utility model aims at overcoming the defects of the prior art, providing a fully automatic bottle unscrambling device, realizing full automation of the bottle unscrambling process, and improving production efficiency.
其技术方案如下:Its technical scheme is as follows:
一种全自动理瓶装置,包括进瓶输送带、出瓶输送带、识别系统、控制装置、抓取装置,所述进瓶输送带用于输送整理前的瓶子,所述出瓶输送带用于输送整理后的瓶子,所述出瓶输送带设置在进瓶输送带的下游,所述识别系统设置在进瓶输送带的入口处,所述识别系统包括位置检测装置,所述位置检测装置、抓取装置分别与控制装置电性连接,所述抓取装置安装在进瓶输送带的上方,所述抓取装置能将进瓶输送带上的瓶子抓取至出瓶输送带上。A fully automatic bottle unscrambling device, comprising a bottle-in conveyor belt, a bottle-out conveyor belt, an identification system, a control device, and a grasping device. For transporting the sorted bottles, the bottle-out conveyor belt is arranged downstream of the bottle-in conveyor belt, and the identification system is arranged at the entrance of the bottle-in conveyor belt, and the identification system includes a position detection device, and the position detection device The grabbing device is electrically connected with the control device respectively, and the grabbing device is installed above the bottle-in conveyor belt, and the grabbing device can grab the bottle on the bottle-in conveyor belt to the bottle-out conveyor belt.
在其中一个实施例中,所述抓取装置为多个,多个抓取装置分别与控制装置电性连接。In one of the embodiments, there are multiple grasping devices, and the multiple grasping devices are respectively electrically connected to the control device.
在其中一个实施例中,所述抓取装置为DELTA机械手。In one of the embodiments, the grabbing device is a DELTA manipulator.
在其中一个实施例中,所述识别系统还包括用于判断瓶子的类型的类别检测装置,所述类别检测装置与控制装置电性连接。In one of the embodiments, the identification system further includes a type detection device for judging the type of the bottle, and the type detection device is electrically connected with the control device.
在其中一个实施例中,所述出瓶输送带为多条,每个抓取装置均能将进瓶输送带上的瓶子抓取至任意出瓶输送带上。In one embodiment, there are multiple bottle-out conveyor belts, and each grabbing device can grab the bottle on the bottle-inlet conveyor belt to any bottle-out conveyor belt.
在其中一个实施例中,所述识别系统还包括用于识别瓶子颜色的颜色检测装置,所述颜色检测装置与控制装置电性连接。In one of the embodiments, the identification system further includes a color detection device for identifying the color of the bottle, and the color detection device is electrically connected with the control device.
在其中一个实施例中,所述识别系统还包括用于判断瓶子是否次品的次品检测装置,所述次品检测装置与控制装置电性连接。In one of the embodiments, the identification system further includes a defective product detection device for judging whether the bottle is a defective product, and the defective product detection device is electrically connected with the control device.
下面对前述技术方案的优点或原理进行说明:The advantages or principles of the foregoing technical solutions are described below:
利用上述全自动理瓶装置进行理瓶时,进瓶输送带送入瓶子,由位置检测装置获取瓶子的位置信息,控制装置根据位置信息控制抓取装置将进瓶输送带上的瓶子抓取至出瓶输送带,保证瓶子直立、整齐地排列在出瓶输送带上并输送至灌装机中,实现了理瓶工序的全自动化,避免了人工理瓶的错误,极大地提高了生产效率。When the above-mentioned automatic bottle unscrambling device is used for unscrambling bottles, the bottle feeding conveyor belt is sent into the bottle, the position information of the bottle is obtained by the position detection device, and the control device controls the grabbing device to grab the bottle on the bottle feeding conveyor belt according to the position information. The bottle-out conveyor belt ensures that the bottles are arranged upright and neatly on the bottle-out conveyor belt and transported to the filling machine, which realizes the full automation of the bottle unscrambling process, avoids manual bottle unscrambling errors, and greatly improves production efficiency.
附图说明Description of drawings
图1为本实用新型实施例所述的全自动理瓶装置的结构示意图。Fig. 1 is a structural schematic diagram of the automatic bottle unscrambling device described in the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1、进瓶输送带,2、出瓶输送带,3、识别系统,4、控制装置,5、抓取装置。1. Bottle infeed conveyor belt, 2. Bottle outfeed conveyor belt, 3. Identification system, 4. Control device, 5. Grabbing device.
具体实施方式detailed description
下面对本实用新型的实施例进行详细说明:Embodiments of the present utility model are described in detail below:
如图1所示,本实施例所述的全自动理瓶装置,包括进瓶输送带1、出瓶输送带2、识别系统3、控制装置4、抓取装置5,所述进瓶输送带1用于输送整理前的瓶子,所述出瓶输送带2用于输送整理后的瓶子,所述出瓶输送带2设置在进瓶输送带1的下游,所述识别系统3设置在进瓶输送带1的入口处,所述识别系统3包括位置检测装置,所述位置检测装置、抓取装置5分别与控制装置4电性连接,所述抓取装置5安装在进瓶输送带1的上方,所述抓取装置5能将进瓶输送带1上的瓶子抓取至出瓶输送带2上。As shown in Figure 1, the fully automatic bottle unscrambling device described in this embodiment includes a bottle-in conveyor belt 1, a bottle-out conveyor belt 2, an identification system 3, a control device 4, and a grabbing device 5. The bottle-in conveyor belt 1 is used to transport the bottles before sorting, the bottle-out conveyor belt 2 is used to transport the bottles after sorting, the bottle-out conveyor belt 2 is set downstream of the bottle-in conveyor belt 1, and the identification system 3 is set on the bottle-in At the entrance of the conveyor belt 1, the identification system 3 includes a position detection device, the position detection device and the grasping device 5 are respectively electrically connected to the control device 4, and the grasping device 5 is installed on the bottle-feeding conveyor belt 1 Above, the grabbing device 5 can grab the bottles on the bottle-in conveyor belt 1 to the bottle-out conveyor belt 2 .
利用上述全自动理瓶装置进行理瓶时,进瓶输送带1送入瓶子,由位置检测装置获取瓶子的位置信息,控制装置4根据位置信息控制抓取装置5将进瓶输送带1上的瓶子抓取至出瓶输送带2,保证瓶子直立、整齐地排列在出瓶输送带2上并输送至灌装机中,实现了理瓶工序的全自动化,避免了人工理瓶的错误,极大地提高了生产效率。When using the above-mentioned automatic bottle unscrambling device for unscrambling bottles, the bottle-feeding conveyor belt 1 is sent into the bottle, and the position information of the bottle is obtained by the position detection device. Bottles are grabbed to the bottle conveyor belt 2 to ensure that the bottles are upright and neatly arranged on the bottle conveyor belt 2 and transported to the filling machine, which realizes the full automation of the bottle unscrambling process and avoids manual bottle unscrambling errors. Greatly improved production efficiency.
其中,进瓶输送带1为一条,出瓶输送带2为两条,两条出瓶输送带2分别设置在进瓶输送带1的两侧,抓取装置5为三个,三个抓取装置5依次排列并安装在进瓶输送带1的上方,且每个抓取装置5分别与识别系统3电性连接,在实际应用过程中,可以根据生产需求更改进瓶输送带1、出瓶输送带2、抓取装置5、识别系统3的数量及安装位置。本实施例采用DELTA机械手作为抓取装置5,具有承载能力强、刚度大、自重负荷比小、动态性能好的优点,能够超高速拾取物品。Among them, there is one bottle-in conveyor belt 1, two bottle-out conveyor belts 2, and the two bottle-out conveyor belts 2 are respectively arranged on both sides of the bottle-in conveyor belt 1, three grasping devices 5, three grabbing The devices 5 are arranged in sequence and installed above the bottle feeding conveyor belt 1, and each grabbing device 5 is electrically connected to the identification system 3. In the actual application process, the bottle feeding conveyor belt 1 and the bottle feeding conveyor belt 1 can be changed according to production requirements. The quantity and installation position of the conveyor belt 2, the grabbing device 5, and the identification system 3. In this embodiment, the DELTA manipulator is used as the grabbing device 5, which has the advantages of strong bearing capacity, high rigidity, small self-weight-to-load ratio, and good dynamic performance, and can pick up objects at ultra-high speed.
进一步的,所述识别系统3还包括用于判断瓶子的类型的类别检测装置,所述类别检测装置与控制装置4电性连接。有些时候需要整理的瓶子是多种类型混合的,此时通过类别检测装置可以将不同类别的瓶子区别并拣选到对应的出瓶输送带2上。优选的,每个抓取装置5均能将进瓶输送带1上的瓶子抓取至任意出瓶输送带2上,达到快速理瓶的目的。Further, the identification system 3 also includes a type detection device for judging the type of the bottle, and the type detection device is electrically connected with the control device 4 . Sometimes the bottles that need to be sorted are mixed in multiple types. At this time, the bottles of different categories can be distinguished and sorted to the corresponding bottle delivery conveyor belt 2 by the category detection device. Preferably, each grabbing device 5 can grab the bottle on the bottle-in conveyor belt 1 to any bottle-out conveyor belt 2, so as to achieve the purpose of fast bottle sorting.
另外,所述识别系统3还包括用于识别瓶子颜色的颜色检测装置,所述颜色检测装置与控制装置4电性连接,通过对瓶身颜色的识别,判断瓶子的摆放情况,控制装置4就可以控制抓取装置5将瓶子统一朝向地整理好。所述识别系统3还包括用于判断瓶子是否次品的次品检测装置,所述次品检测装置与控制装置4电性连接,遇到次品时,抓取装置5将放弃拾取。本实施例所述的全自动理瓶装置能够适应多种瓶型自由切换,瓶型差异较大时只需切换参数即可进入生产。In addition, the identification system 3 also includes a color detection device for identifying the color of the bottle, the color detection device is electrically connected to the control device 4, and by identifying the color of the bottle body, the placement of the bottle is judged, and the control device 4 Just can control grabbing device 5 and arrange bottle uniformly. The identification system 3 also includes a defective product detection device for judging whether the bottle is a defective product. The defective product detection device is electrically connected to the control device 4. When a defective product is encountered, the grabbing device 5 will give up picking it up. The fully automatic bottle unscrambling device described in this embodiment can be adapted to freely switch between various bottle types, and when the bottle types are quite different, it only needs to switch parameters to enter production.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be interpreted as a limitation on the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (7)
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